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ANNEXURE-A APPROVED SOURCES

Vendor Agent/
Mat Group No VENDOR NAME Manufactuerer Specification
STRUCTURALS, BEAMS, CHANNELS
10922 ABHISHEK STEEL LTD. Manufacturer IS2062
20258 CORUS UK LIMITED Manufacturer IS2062
20261 DAEWOO CORPORATION Manufacturer IS2062
20269 DILLING-GTS VENTES Trader IS2062
20289 FERROMET Manufacturer IS2062
11919 HARIYANA METALS LTD Manufacturer IS2062
20326 HYUNDAI CORPORATION Manufacturer IS2062
11927 INDIAN IRON & STEEL CO.LTD. Manufacturer IS2062
11934 ISPHAT PROFILES INDIA LTD. Manufacturer IS2062
12439 JINDAL STEEL & POWER LIMITED Manufacturer IS2062
11939 JINDAL STEEL & POWER LIMITED Manufacturer IS2062
14771 KANISHK STEEL INDUSTRIES Ltd., Manufacturer IS2062
20357 KRUPP HOESCH STAHLEXPORT GMBH Manufacturer IS2062
20387 METAL ONE CORPORATION Trader IS2062
20388 METALEXPORTIMPORT S.A. Trader IS2062
20395 MOBAR ENGINEERING GMBH Manufacturer IS2062
11502 PRABHU STEEL INDUSTRIES LTD Manufacturer IS2062
12000 PRAKASH INDUSTRIES LTD Manufacturer IS2062
STCAB 90030 Power Sector (Southern Region) Trader IS2062
91051 R.S.JHAVERI & CO. Agent IS2062
11540 RASHTRIYA ISPAT NIGAM LIMITED Sales Office IS2062
17147 RASHTRIYA ISPAT NIGAM LIMITED, Sales Office IS2062
20449 SALZGITTER MANNESMANN Manufacturer IS2062
11609 SHAH BROTHERS & CO Trader IS2062
10259 STEEL AUTHORITY OF INDIA LTD Sales Office IS2062
91064 STEEL COMMODITIES CORPORATION Agent IS2062
14103 SUJANA METAL PRODUCTS LIMITED Manufacturer IS2062
20059 SUMITOMO CORPORATION Trader IS2062
10267 SUMITOMO CORPORATION INDIA PVT Agent IS2062
15928 THE INDIAN IRON & STEEL CO. LTD., Manufacturer IS2062
11929 THE INDIAN IRON & STEEL CO.LTD Manufacturer IS2062
11928 THE INDIAN IRON & STEEL CO.LTD Sales Office IS2062
12030 THE TATA IRON & STEEL CO.LTD. Sales Office IS2062
20060 THYSSEN KRUPP STAHLUNION GMBH Trader IS2062
20501 TRADE ARBED EXPORT S.A. Manufacturer IS2062
14770 UNITED METAL INDUSTRIES, Manufacturer IS2062
10289 V.D.SWAMI AND COMPANY LIMITED Agent IS2062

PLATES & STRUCTURALS


Vendor Agent/
Mat Group No VENDOR NAME Manufactuerer Specification
10259 STEEL AUTHORITY OF INDIA LTD Sales Office SA515, SA516, SA203, SA204, SA240
11912 STEEL AUTHORITY OF INDIA LTD Manufacturer SA515, SA516, SA203, SA204, SA240
11958 LLOYDS STEEL INDUSTRIES LTD Manufacturer SA515, SA516, SA203, SA204, SA240
11959 LLOYD STEEL INDUSTRIES LTD., Manufacturer SA515, SA516, SA203, SA204, SA240
13336 STEEL AUTHORITY OF INDIA LIMITED Sales Office SA515, SA516, SA203, SA204, SA240
14370 ULTRATEST SYSTEMS LTD., Manufacturer SA515, SA516, SA203, SA204, SA240
14790 STEEL AUTHORITY OF INDIA LIMITED, Sales Office SA515, SA516, SA203, SA204, SA240
15064 ESSAR STEEL LIMITED, Manufacturer SA515, SA516, SA203, SA204, SA240
15871 STEEL AUTHORITY OF INDIA Sales Office SA515, SA516, SA203, SA204, SA240
20060 THYSSEN KRUPP STAHLUNION GMBH Trader SA515, SA516, SA203, SA204, SA240
20258 CORUS UK LIMITED Manufacturer SA515, SA516, SA203, SA204, SA240
SA515, SA516, SA203, SA204, SA240,
20269 DILLING-GTS VENTES Manufacturer ASTMA36
20275 DUFERCO S.A. Manufacturer SA515, SA516, SA203, SA204, SA240
20290 STEEL FORCE SOUTH ASIA N.V Trader SA515, SA516, SA203, SA204, SA240
SA515, SA516, SA203, SA204, SA240,
20332 INDUSTEEL FRANCE Manufacturer ASTMA36
SA515, SA516, SA203, SA204, SA240,
20339 LNM MARKETING FZE Manufacturer ASTMA36
20387 METAL ONE CORPORATION Manufacturer SA515, SA516, SA203, SA204, SA240
SA515, SA516, SA203, SA204, SA240,
20395 MOBAR ENGINEERING GMBH Manufacturer ASTMA36
SA515, SA516, SA203, SA204, SA240,
STCS1 20438 REINER BRACH GMBH & CO.KG Manufacturer ASTMA36
20449 SALZGITTER MANNESMANN Manufacturer SA515, SA516, SA203, SA204, SA240
20501 TRADE ARBED EXPORT S.A. Manufacturer SA515, SA516, SA203, SA204, SA240
20502 TRADE LINK COMPANY Manufacturer SA515, SA516, SA203, SA204, SA240
20810 SAMSUNG CORPORATION Manufacturer SA515, SA516, SA203, SA204, SA240
20911 ULTRATEST SYSTEMS LTD Manufacturer SA515, SA516, SA203, SA204, SA240
20975 JSC ILLYICH IRON AND STEEL WORKS. Manufacturer SA515, SA516, SA203, SA204, SA240
20976 OJSC DONETSK IRON AND STEEL WORKSManufacturer SA515, SA516, SA203, SA204, SA240
21660 MEGASTEEL SDN BHD, Manufacturer SA515, SA516, SA203, SA204, SA240
91008 CORUS LIASION SERVICES (INDIA) LTD Sales Office SA515, SA516, SA203, SA204, SA240
91009 D.K.CORPORATION Agent SA515, SA516, SA203, SA204, SA240
91018 STEEL FORCE SOUTH ASIA Agent SA515, SA516, SA203, SA204, SA240
91020 HANSA INDUSTRIES PVT LTD Agent SA515, SA516, SA203, SA204, SA240
91035 MITSUBISHI CORPORATION INDIA PVT.LT Sales Office SA515, SA516, SA203, SA204, SA240
91036 MOBAR INDIA LTD Agent SA515, SA516, SA203, SA204, SA240
91047 INDUSTEEL PLATES INDIA DELHI PVT. L Agent SA515, SA516, SA203, SA204, SA240
91051 R.S.JHAVERI & CO. Agent SA515, SA516, SA203, SA204, SA240
91058 SAMSUNG CORPORATION Sales Office SA515, SA516, SA203, SA204, SA240
91064 STEEL COMMODITIES CORPORATION Agent SA515, SA516, SA203, SA204, SA240
91068 TRADE ARBED INDIA (LUXEMBOURG) Sales Office SA515, SA516, SA203, SA204, SA240
91230 DHAMM STEEL SERVICES PVT LTD Agent SA515, SA516, SA203, SA204, SA240
91355 INTER TRADE, Agent SA515, SA516, SA203, SA204, SA240
91435 REINER BRACH GmbH & Co KG Manufacturer SA515, SA516, SA203, SA204, SA240

PLATES & SHEETS - CARBON


Vendor Agent/
Mat Group No VENDOR NAME Manufactuerer Specification
10126 KALPANA STEEL CENTRE Manufacturer IS277, 513, 1079, 2002, 2062, 3502
10259 STEEL AUTHORITY OF INDIA LTD Manufacturer IS277, 513, 1079, 2002, 2062, 3502
10262 STEELMET INDUSTRIES Manufacturer IS277, 513, 1079, 2002, 2062, 3502
11047 CHAMPAK STEEL & ENGINEERING CO Manufacturer IS277, 513, 1079, 2002, 2062, 3502
11682 STEEL AUTHORITY OF INDIA LTD Sales Office IS277, 513, 1079, 2002, 2062, 3502
11912 STEEL AUTHORITY OF INDIA LTD Manufacturer IS277, 513, 1079, 2002, 2062, 3502
11958 LLOYDS STEEL INDUSTRIES LTD Manufacturer IS277, 513, 1079, 2002, 2062, 3502
11959 LLOYD STEEL INDUSTRIES LTD., Manufacturer IS277, 513, 1079, 2002, 2062, 3502
12952 STEEL AUTHORITY OF INDIA LTD Sales Office IS277, 513, 1079, 2002, 2062, 3502
13335 STEEL AUTHORITY OF INDIA LIMITED Sales Office IS277, 513, 1079, 2002, 2062, 3502
13336 STEEL AUTHORITY OF INDIA LIMITED Sales Office IS277, 513, 1079, 2002, 2062, 3502
14307 STEEL AUTHORITY OF INDIA LTD Sales Office IS277, 513, 1079, 2002, 2062, 3502
14308 STEEL AUTHORITY OF INDIA LTD Sales Office IS277, 513, 1079, 2002, 2062, 3502
14790 STEEL AUTHORITY OF INDIA LIMITED, Sales Office IS277, 513, 1079, 2002, 2062, 3502
14857 STEEL AUTHORITY OF INDIA LIMITED Sales Office IS277, 513, 1079, 2002, 2062, 3502
15064 ESSAR STEEL LIMITED, Manufacturer IS277, 513, 1079, 2002, 2062, 3502
15305 STEEL AUTHORITY OF INDIA LIMITED Sales Office IS277, 513, 1079, 2002, 2062, 3502
15871 STEEL AUTHORITY OF INDIA Sales Office IS277, 513, 1079, 2002, 2062, 3502
15928 THE INDIAN IRON & STEEL CO. LTD., Manufacturer IS277, 513, 1079, 2002, 2062, 3502
STCSP 16754 STEEL AUTHORITY OF INDIA LIMITED, Sales Office IS277, 513, 1079, 2002, 2062, 3502
17400 STEEL AUTHORITY OF INDIA LIMITED, Sales Office IS277, 513, 1079, 2002, 2062, 3502
20060 THYSSEN KRUPP STAHLUNION GMBH Trader IS277, 513, 1079, 2002, 2062, 3502
20211 ALLEGHENY TECHNOLOGIES TAIWAN INCManufacturer IS277, 513, 1079, 2002, 2062, 3502
20220 BAOSTEEL TRADING EUROPE GMBH Trader IS277, 513, 1079, 2002, 2062, 3502
20258 CORUS UK LIMITED Manufacturer IS277, 513, 1079, 2002, 2062, 3502
20269 DILLING-GTS VENTES Manufacturer IS277, 513, 1079, 2002, 2062, 3502
20290 STEEL FORCE SOUTH ASIA N.V Trader IS277, 513, 1079, 2002, 2062, 3502
20387 METAL ONE CORPORATION Trader IS277, 513, 1079, 2002, 2062, 3502
IS277, 513, 1079, 2002, 2062, 3502,
20449 SALZGITTER MANNESMANN Manufacturer ASTMA36
20501 TRADE ARBED EXPORT S.A. Manufacturer IS277, 513, 1079, 2002, 2062, 3502
20810 SAMSUNG CORPORATION Manufacturer IS277, 513, 1079, 2002, 2062, 3502
21133 PT GUNUNG RAJA PAKSI Manufacturer IS277, 513, 1079, 2002, 2062, 3502
21660 MEGASTEEL SDN BHD, Manufacturer IS277, 513, 1079, 2002, 2062, 3502
91047 INDUSTEEL PLATES INDIA DELHI PVT. L Agent IS277, 513, 1079, 2002, 2062, 3502
91051 R.S.JHAVERI & CO. Agent IS277, 513, 1079, 2002, 2062, 3502
91064 STEEL COMMODITIES CORPORATION Agent IS277, 513, 1079, 2002, 2062, 3502
91235 JBB INTERNATIONAL, Agent IS277, 513, 1079, 2002, 2062, 3502
91355 INTER TRADE, Agent IS277, 513, 1079, 2002, 2062, 3502
ANNEXURE B
QUALILTY WORK INSTRUCTIONS

SUPPLY OF STRUCTURES, AUTO WELDBOXES &BEAMS, COLUMNS &


DUCTS
FOR 250 & 500 MW BOILERS

SL. TYPE OF DOCUMENT REF. NO. REVISION DESCRIPTION


NO.
1. Quality Plan SQP: NP:01 03 BOILER DUCTS &
HOPPERS.
2. Quality Control QCP: 002 02 Non-Pressure part work.
Procedure
3. Standard Inspection SIP: NP:07 01 Welding qualification for
Procedure Structural application.
4 Standard Inspection SIP: NP:05 01 Procedures for Kerosene
Procedure Leak test
5 Standard Inspection SIP: NP:06 01 Procedures for visual
Procedure inspection of non-pressure
parts
6. Standard Painting SIP: PP: 22 04* Procedure for Surface
Scheme Preparation and Painting

7. Special Painting QPLC3PS06 00 NTPC Aravali –Jhajjar


scheme 49-651 Painting scheme
8. Raw material TDC TDC:0: 313 01 Raw material requirements
for manufacture of Columns
and other structural
components by sub
Contractors with vendor’s
materials.
9. Quality Plan SQP: NP:06 03 Columns and Ceiling Girders
10. Standard Inspection SIP: NP:02 02 Trial assembly of Columns
Procedure Ceiling Girders monorail
and runway beams
11. Quality Plan SQP: NP:07 03 General Structurals
12. Standard inspection SIP: NP:09 01 Trial assembly of Diagonal
Procedure bracing
13. Contract Inspection CIP: 33 07 Process Control of Welding
Procedure of Columns and Ceiling
girders (for NTPC)
14 Contract Quality CQP: 1476 04 Ceiling Girders, Columns –
Plan Horizontal and built up
beams (for NTPC)

* SIP: PP:22 is our General painting procedure. However, special painting with blast cleaning is
required for some of the customers, similar to projects for NTPC as given in Sl. No. 7.

Note: For full details please refer to the CD


ANNEXURE "C" APPROVED IST OF VENDORS FOR PAINTS
Vendor Agent/
Mat Group Material Group Description No VENDOR NAME Manufacturer
PGPH1 HR.Al.Paint Gr-I 10323 STAR PAINT & OIL INDUSTRIES Manufacturer
10242 SHALIMAR PAINTS LTD. Manufacturer
PGPH1 HR.Al.Paint Gr-I 10031 BERGER PAINTS INDIA LTD., Manufacturer
PGPH2 H.R.ALUMINIUM PAINTS 10442 ASIAN PAINTS LTD Manufacturer
10323 STAR PAINT & OIL INDUSTRIES Manufacturer
10242 SHALIMAR PAINTS LTD. Manufacturer
10095 KANSAI NEROLAC PAINTS LIMITED, Manufacturer
PGPH2 10031 BERGER PAINTS INDIA LTD., Manufacturer
PGPH3 10442 ASIAN PAINTS LTD Manufacturer
10324 BOMBAY PAINTS LTD Manufacturer
10323 STAR PAINT & OIL INDUSTRIES Manufacturer
10242 SHALIMAR PAINTS LTD. Manufacturer
10095 KANSAI NEROLAC PAINTS LIMITED, Manufacturer
PGPH3 H.R.ALUMINIUM PAINTS 10031 BERGER PAINTS INDIA LTD., Manufacturer
PGPTC :PAINTS & THINNER 10635 PASU MEENA PAINTS INDUSTRIES Manufacturer
10442 ASIAN PAINTS LTD Sales Office
10325 SRI MEENAAKSHI PAINT INDUSTRIES Manufacturer
10324 BOMBAY PAINTS LTD Sales Office
10308 WESTERN INDIA PAINT& COLOUR CO. (P) Manufacturer
10268 SUNDARAM PAINTS PVT LTD Manufacturer
10242 SHALIMAR PAINTS LTD. Manufacturer
10174 NOVAA PAINTS Manufacturer
10095 KANSAI NEROLAC PAINTS LIMITED, Manufacturer
PGPTC :PAINTS & THINNER 10031 BERGER PAINTS INDIA LTD., Sales Office
PGPTE EPOXY BASED PAINTS & 10865 SIGMAKALON INDIA PVT.LTD., Manufacturer
10442 ASIAN PAINTS LTD Sales Office
10324 BOMBAY PAINTS LTD Sales Office
10242 SHALIMAR PAINTS LTD. Manufacturer
10031 BERGER PAINTS INDIA LTD., Sales Office
PGPTE EPOXY BASED PAINTS & 10007 AKZO NOBEL COATINGS INDIA PVT. LTD Manufacturer
PGPTF EPOXY FINISH PAINTS 10865 SIGMAKALON INDIA PVT.LTD., Manufacturer
10442 ASIAN PAINTS LTD Sales Office
10324 BOMBAY PAINTS LTD Sales Office
10242 SHALIMAR PAINTS LTD. Manufacturer
10056 CHEMGUARD COATINGS LIMITED, Manufacturer
10031 BERGER PAINTS INDIA LTD., Sales Office
PGPTF EPOXY FINISH PAINTS 10007 AKZO NOBEL COATINGS INDIA PVT. LTD Manufacturer
PGPTP SPECIAL PRIMER PAINT 10865 SIGMAKALON INDIA PVT.LTD., Manufacturer
10442 ASIAN PAINTS LTD Sales Office
10324 BOMBAY PAINTS LTD Sales Office
10242 SHALIMAR PAINTS LTD. Manufacturer
10031 BERGER PAINTS INDIA LTD., Sales Office
PGPTP SPECIAL PRIMER PAINT 10007 AKZO NOBEL COATINGS INDIA PVT. LTD Manufacturer
PGRPF PSS:RUST PREV.FLUID 10835 INDIAN OIL CORPORATION LIMITED Manufacturer
10308 WESTERN INDIA PAINT& COLOUR CO. (P) Manufacturer
10268 SUNDARAM PAINTS PVT LTD Manufacturer
PGRPF RUST PREV.FLUID 10192 PLASTIPEEL CHEMICALS & PLASTIC Manufacturer
NOTE As far as possible, for all industrial paints, primers, intermediate and finish paints shall be procured (and
used) from the same supplier to accommodate compatability with each other.
ANNEXURE "D " APPROVED LIST OF ELCTRODES AND VENDORS
VENDOR
SPECIFICATION NO MANUFACTURING COMPANY BRAND NAME
MIGW7 ER70S-6 CO2 WIRE 10785 ADOR WELDING LIMITED AUTOMIG - 1
ANAND ARC ELECTRODES PVT.
ANAND MIG 1
MIGW7 ER70S-6 CO2 WIRE 14791 LTD.,CHENNAI.
MIGW7 ER70S-6 CO2 WIRE 10081 ESAB INDIA LTD.,CHENNAI ESAB MW1
MIGW7 ER70S-6 CO2 WIRE 16166 EVERSHINE WIRES SHINE ARC -1
KLINWELD WIRES PVT.
KLINWELD.
MIGW7 ER70S-6 CO2 WIRE 16661 LTD.,MUMBAI.
MIGW7 ER70S-6 CO2 WIRE 15100 MANTEK WIRESS MANTEK MIG
MIGW7 ER70S-6 CO2 WIRE 13906 MARUTI WELD LTD. ER 70S-6
MIGW7 ER70S-6 CO2 WIRE 14340 NALLI ARC INDUSTRIE NALLI ARC
NATIONAL ENGINEERING
CARBOMIG S6
MIGW7 ER70S-6 CO2 WIRE 16662 ENTERPRISES, JAMSHEDPUR
NOUVEAX INDUSTRIES (P)
NOUVARC
MIGW7 ER70S-6 CO2 WIRE 15810 LTD,KANGAYAM
MIGW7 ER70S-6 CO2 WIRE 13693 RASI ELECT.,CHENNAI RASI CO2
14428 SHAKUNT ENTERPRISES PVT SANWALKA.
MIGW7 ER70S-6 CO2 WIRE LTD,LUDHIANA.
MIGW7 ER70S-6 CO2 WIRE 16575 STANDARD WIRE PRODUCTS. STAR
VOLTARC ELECTRODE PVT.
AUTOFIL - 6
MIGW7 ER70S-6 CO2 WIRE 15085 LTD.,TIRUPATHI
WIRE & WIRE PRODUCTS,
ESSARC
MIGW7 ER70S-6 CO2 WIRE 14455 CHENNAI

STRFL SAW FLUX FOR 10785


STRUCTURAL ADOR WELDING LIMITED AUTOMIG Gr. II
APPLICATION
STRFL SAW FLUX FOR 12184 LAKSHMI CHEMICALS INDS., LAXMI FLUX
STRUCTURAL TRICHY
APPLICATION
STRFL SAW FLUX FOR 13691 MANTEK WELDED FLUX CO MANTEK - 22
STRUCTURAL
APPLICATION
STRFL SAW FLUX FOR 14593 RMH CHEMICAL,TRICHY-15 RMH Autoweld Gr.I
STRUCTURAL
APPLICATION
STRFL SAW FLUX FOR 14309 S.CHEM&ALLIED PRODUCTS SURE FLUX GP
STRUCTURAL PRIVATE. LTD
APPLICATION

STRFL SAW FLUX FOR 11701 SUPER ELEC INDS, TRICHY SUPER S41
STRUCTURAL
APPLICATION
STRFL SAW FLUX FOR 11701 SUPERWELD PRODUCTS, SWP40T
STRUCTURAL PULIVALAM
APPLICATION
STRFL SAW FLUX FOR 15099 THERMIT ALLOYS LTD., CONWELD - RM
STRUCTURAL SHIMOGA
APPLICATION
STRFL SAW FLUX FOR 15810 NOUVARC INDUSTRIES ( P ) NOUVOFLUX
STRUCTURAL LTD.
APPLICATION KANGAYAM
STRFL SAW FLUX FOR 13211 SUPERMELT II
D&H WELDING ELECTRODES
STRUCTURAL
(INDIA) LTD.
APPLICATION
WCC01 E6013 10785 ADOR WELDING LIMITED METALBOND
ALPHA FLUX AND
WELDER-G
WCC01 E6013 14429 ELECTRODES,THURAIYUR.
CLASSIC ELECTRODES (I) PVT
CLASSIC 6013 PLUS
WCC01 E6013 13763 LTD. KOLKATTA
D&H SECHERON ELECTRODES
WCC01 E6013 10774 PVT LTD. NORMA
D&H WELDING ELECTRODES
STANDARD
WCC01 E6013 13211 (INDIA) LTD.
WCC01 E6013 15084 DWEKAM ELECTRODES LTD. DK 13
ESAB FERRO
SPEED
WCC01 E6013 10081 ESAB INDIA LTD PLUS
WCC01 E6013 11881 FUSION ENGG. PRODUCT LTD. ELECTRA-6
WCC01 E6013 13690 GEE LTD.,THANE GEECON PINK
HONAVAR ELECTRODES,
REGULAR-S
WCC01 E6013 11227 CHENNAI
WCC01 E6013 11378 MAILAM INDIA LTD MAILARC – 13R
MALU ELECTRODES
WCC01 E6013 11380 PVT.LIMITED MANGALAM E 6013
MANTEK ELECTRODES
MANTEK GP-13
WCC01 E6013 14040 PRIVATE LTD.
MARUTHI ELECTRODES (P) LTD MARUTHI 6013 X
WCC01 E6013 15083
MARUTI WELD LIMITED. NEW
MARUTI 44
WCC01 E6013 13906 DELHI
WCC01 E6013 11420 MODI ARC ELECTRODES CO. STEELON STD
NIVETHA ELECTRODES.
MADAL ARC
WCC01 E6013 15088 TIRUCHY-7
WCC01 E6013 13693 RASI ELECT.,CHENNAI RASI E6013
ROYAL ARC ELECTRODES PVT.
ROYAL S
WCC01 E6013 13911 LTD
SRI RENGA ELECTRODES (P)
SUNSHINE E-6013
WCC01 E6013 15086 LTD
SUNCRAFT ELECTRODES
SUNCRAFT E 6013
WCC01 E6013 15080 PVTLTD. TRICHY
TRICHY SRI JEEVA
SUNLINE-27
WCC01 E6013 15081 ELECTRODES
WCC01 E6013 15087 V.N.C. ELECTRODES . KARUR BEST ARC MS11
VOLTARC ELECTRODE,TIRUPATHI SPEED ARC
WCC01 E6013 15085
ORION ELECTRODES
JACKSON 5
WCC01 E6013 15082 MANUFACTURING CO.
WCC01 E6013 14575 WELD ALLOY PRODUCTS,UP WA - 6013 - S
WCC05 E6013 16548 WELD EXCEL INDIA LTD EXCEL - 13S.
RAJ KESARI ELECTRODES PRIVATE
RAJCORD - 13S
WCC05 E6013 15090 LTD
WCC05 E6013 15102 SOLARC WELD RODS VATSARC 19 PLUS
D&H SECHERON ELECTRODES
MEDIO
WCC02 E6013 (ATTEST) 10774 PVT LTD.
WCC02 E6013 (ATTEST) 10785 ADOR WELDING LIMITED SUPABASE
WCC02 E6013 (ATTEST) 10081 ESAB INDIA LTD ESAB VORDIAN
WCC02 E6013 (ATTEST) 11227 HONAVAR ELECTRODES LTD REGULAR-SS
WCC02 E6013 (ATTEST) 11420 MODI ARC ELECTRODES CO. STEELON ULTRA
D&H SECHERON ELECTRODES
WCC04 E7016 10774 PVT LTD. INDOTHERME
WCC04 E7016 10081 ESAB INDIA LTD ESAB-56
WCC05 E7018 10785 ADOR WELDING LIMITED SUPABASE 7018
ANAND ARC ELECTRODES PVT
ANAND THERME
WCC05 E7018 14791 LTD., THANE
BHARAT HEAVY ELECTRICALS
WCC05 E7018 10036 LTD BHEL-7018
D&H SECHERON ELECTRODES SUPRA
WCC05 E7018 10774 PVT LTD. THERME
D&H WELDING ELECTRODES(I)
Super-LH
WCC05 E7018 13211 LTD,INDORE
WCC05 E7018 15084 DWEKAM,CHENNAI DK-18
WCC05 E7018 10081 ESAB INDIA LTD ESAB-36H
WCC05 E7018 13690 GEE LIMITED GRICON GREEN
WCC05 E7018 11227 HONAVAR ELECTRODES LTD ULTIMATE-18
MAGNA ENGG PROD. P
MAGNA-8
WCC05 E7018 15091 LTD,VIJAYAWADA
WCC05 E7018 11378 MAILAM INDIA, PONDICHERRY MAIL ARC-18
MANTEK ELECTRODS PVT. LTD., MANTEK LH -
WCC05 E7018 14040 TRICHY 18.
MARUTHI ELECTRODES (P) LTD MARUTHI - 7018
WCC05 E7018 15083
WCC05 E7018 13906 MARUTI WELD LIMITED ULTRA -7018
WCC05 E7018 11420 MODI ARC ELECTRODES CO. MODI-7018
RAJ KESARI ELECTRODES PRIVATE
SUPERLET - 18
WCC05 E7018 15090 LTD
RASI E7018
RASI ELECT.,CHENNAI
WCC05 E7018 13693 LH
ROYAL ARC ELECTRODES PVT
ROYAL THERME
WCC05 E7018 13911 LTD., THANE
WCC05 E7018 15102 SOLARC WELD RODS SUPRADYNE
THIRUMALA ELECTRODES Co.,
SEVEN ARC - 18
WCC05 E7018 15833 TRICHY.
VOLTARC ELECTRODE,TIRUPATHI SUPERARC
WCC05 E7018 15085
WCC05 E7018 14575 WELD ALLOY PRODUCTS,UP WA 7018
WCC05 E7018 16548 WELD EXCEL INDIA LTD EXCEL - 18.
WCC05 E7018 15089 WELDCRAFT PRIVATE LIMITED MAXIDURE-7018
WCC05 E7018 15089 WELDCRAFT PRIVATE LIMITED
WCC06 E7018-1 10785 ADOR WELDING LIMITED TENALLOY
SUPRA
D&H SECHERON ELECTRODES THERME
WCC06 E7018-1 10774 PVT LTD. (SPL)
WCC06 E7018-1 11227 HONAVAR ELECTRODES LTD ULTIMATE-18 SPL
ANNEXURE - E

SPECIAL INSTRUCTIONS TO TENDERERS

IF DESIRED, TENDERER MAY DEPUTE THEIR REPRESENTATIVE FOR


‘TENDER OPENING’ WITH PROPER AUTHORISATION
1. All the prices shall be given both in words and figures. In case of any difference between the two, the
offer will be rejected.

2. Offers shall be duly signed by a legally authorised principal officer(s) of the Firm and by affixing the Rubber Stamp.

3. The tenderers shall keep the offer valid for a minimum period of 6 (six) months from the closing date
of the tender.

4. The tenderer shall acquaint himself with the conditions / limitations and official regulations under
which or conforming to which the jobs are to be performed and shall examine carefully all the
information as may be furnished to them in writing from time to time.

5. The tenderer shall acquaint himself with applicable Acts.

6. No deviation or change from the tender conditions will be entertained and BHEL has the right to
reject such tenders.

7. BHEL reserves the right to restrict to the lowest bidder for negotiation. BHEL also reserves the right
to distribute the work to one or more Vendors for award of contract as required.

8. Tenderers are requested to indicate their reasonable offers and it may please be noted that offers
with unreasonable/abnormal rates are liable for total rejection at the discretion of BHEL without
assigning any reason thereof.
9. Insertions, postscriptions, additions and alterations in the tender shall not be recognised unless
received prior to the closing date of the tender and in time and confirmed by the tenderer’s signature.
10. Tenderer shall bear all cost incidental to preparation, submission and negotiations against the tender.

11. Offers containing corrections or alterations in the documents are liable to be rejected. Any
correction made by the tenderer(s)/his//her/their Representative, must be authenticated by the
tenderer who has signed the original offer. The tenderer shall authenticate all pages of the offer by
putting his initials or the Firm’s official rubber stamp.

13. A separate certificate is to be attached with the offer to the effect that the Enquiry terms and
conditions have been fully read and understood and the prices quoted are in accordance with
the same.

Whether the tender is accepted or not, tenderer shall not be entitled to claim any costs, charges,
14. expenses incidental or incurred by him through or in connection with the submission of the Tender
even if BHEL withdraws the Tender before or after the receipt of the offers.

15. As a policy BHEL is not registering any power of attorney issued by contractors/suppliers in favour of their bank
for the collection of invoice amounts on behalf of contractors/suppliers and merely because BHEL had acted
upon any such request by the party or their bankers does not constitute any legal right or binding on BHEL for any
acts of omissions and commissions or failure to act upon it or for any payment made directly to the party. If any
banker includes BHEL also as a party to any such dispute between the banker and the party, all legal and
incidental expenses thereof will be recovered from the concerned parties only.

16. Tenderers contacted in this tender do not automatically qualify for consideration just because they are found to be
the lowest in the Tender. BHEL reserves the right to reject any offers without assigning any reasons.
17. Conditional tenders are liable to be rejected.
BHARAT HEAVY ELECTRICALS LIMITED
(A GOVT. OF INDIA UNDERTAKING)
HIGH PRESSURE BOILER PLANT, TIRUCHIRAPPALLI - 620 014
DEPT: OUTSOURCING
(OFF) 91 (0431) 2574229 FAX: 91 (0431) 252 0517
AN ISO 9001 E-MAIL: vsridharan@bheltry.co.in
COMPANY
ANNEXURE - F

GENERAL CONDITIONS OF CONTRACT

I DEFINITIONS

Throughout these conditions and in the specifications “THE CONTRACTEE” means the
Bharat Heavy Electricals Limited, acting through the Sr.Dy. General Manager/OUT
SOURCING, Tiruchirapalli-14, unless the context otherwise provides “THE CONTRACTOR”
means the person, firm or company with whom the order for Structural work is placed and
shall be deemed to include the Contractor’s successors (approved by the Contractee)
representatives, heirs, executors and administrators as the case may be unless excluded by
the terms of the Contract. “DRAWINGS” means the drawings exhibited or provided for the
guidance of the Contractor.

II EXECUTION

The whole contract is to be executed in the most approved substantial and workman like
manner to the entire satisfaction of the Contractee, or the Inspecting Officer who shall have
power to reject any of the Structurals of which he may disapprove; and his decision thereon
and any question as to the true intent and meaning of the specifications of drawing or of the
work necessary for the proper completion of the contract, shall be final and conclusive. The
contractee may require alteration if any to be made during the progress of work and should
these alterations be such that either party to the contract considers an alteration in charges
justified such alteration shall not be carried out until amended cost have been submitted by
contractor and accepted by the Contractee. Should the Contractor proceed to work without
obtaining the consent of the Contractee in writing to an amended cost of work the
Contractor shall be deemed to have agreed to execute the work at such charges as may be
considered reasonable by the Contractee.

III FORCE MAJEURE

If any time during the continuance of this Contract the performance in whole or part by
either part of any obligation under this contract shall be prevented or delayed by reasons of
war, hostilities, acts of public enemy, civil, commotions, sabotage, fires, floods, explosions,
epidemic quarantine restrictions or acts of God (herein referred to as events), then provided
the notice of the happenings of any such events is given by either party to other party within
21 (Twenty one) days from the date of occurrence thereof, either party shall by reason of
such event not be entitled to terminate this contract, nor shall either party have any claim for
damages against the other in respect of such non-performance and delay in performance
and delivery under the contract shall be resumed as soon as
Practicable after such event has come to an end or ceased to exist and the decision of the
Contractee as to whether the deliveries have been so resumed or not shall be final and
conclusive. If the performance in whole or part of any obligation under this contract is
prevented or delayed by reason of any such event, claims for extension of time shall be
granted for periods considered reasonable by the Contractee subject to prompt notification
by the Contractor to the Contractee of the particulars of the events and supply to the
Contractee if required of any supporting evidence. Any waiver of time in respect of partial
instalment shall not be deemed to be a waiver of time in respect of remaining work
schedules.

IV TERMINATION OF CONTRACT

If as a result of difficulty in procurement of materials or due to force majeure reasons or any


other reasons whatsoever the contractor is unable to keep the delivery schedule of the
Contractee, the Contractee to the extent considered necessary may grant extension of time.
Should there be delay in work, beyond the extended date of delivery, it shall be open to the
Contractee to terminate the contract in part or full and make other arrangements for
executing work at the cost and risk of the Contractor.

V INTERPRETATION

The Contractee shall decide any dispute or difference of opinion in respect of the
interpretation, effect or application of this particular condition of the Contract or the amount
recoverable hereunder from the contractor and the decision shall be final and conclusive.

VI BOOK EXAMINATION CLAUSE:

The Contractor shall whenever required produce or cause to be produced for examination by any
Officer of the Contractee authorized in that behalf, any cost or other account book or account
voucher, receipt letter, memorandum, paper or writing or any copy extract from any such document
and also furnish information and returns verified in such a manner as may be required in any way
relating to the execution of this contract or relevant for verifying or ascertaining the cost of
execution of this contract (the decision of such officer of the Contractee on this question or
relevancy of any documents, information or return being final and binding on the Parties). The
obligation imposed by this clause is without prejudice to the obligation of the contract / purchase
order or under any status rules or orders binding the contractor. The contractor shall if the
authorized officer or the Contractee so required (whether before or after the prices have been
finally fixed), afford facilities to the officer of the Contractee concerned to visit the contractors works
for the purpose of examining the process of manufacture and estimate or ascertaining the cost for
production of the articles, if any portion of the work be carried out by a sub contractor of any
subsidiary of an allied firm or company, the authorized officer of the Contractee shall have power to
secure the books of such sub contractor, or any subsidiary or allied firm or company shall be open
to his inspection.

VII SET-OFF CLAUSES

Payment shall be subject to the deduction of any amount for which the Contractor is liable under
this Contract, or any contract in respect of which Bharat Heavy Electricals Limited is the
Contractee.
VIII LAWS GOVERNING THE CONTRACT

The Laws of Government of India in force shall govern the Contract. Irrespective of the place of the
execution of the Contract place, of payment under the contract, the contract shall be deemed to
have been made at the place at which the acceptance of the tender has been issued.

IX JURISDICTION OF THE COURT


The Courts of the place from where the acceptance of the tender is issued shall alone have
jurisdiction to decide any dispute arising out of or in respect of the contract.

X THE GLOBAL COMPACT

Global Compact is a signature initiative of United Nations Secretary General Kofi Annan and Four United
Nation Agencies:
Office of the High Commissioner for Human Rights
International Labour Organisation
United Nations Environment Programme
United Nations Development Programme

This is a broad based initiative and engages:


Individual Companies
Business Associations
International Labour
Human Rights, Environment and
Development Organisations
Academic & Public Policy
Institutions and United Nations

The Contractee (BHEL) is a member of this Global Compact. As a participating company, we have
the obligation to
Support and respect Human Rights within our spheres of influence.
Make sure we are not complicit in Human Rights abuses.
Make sure we are not employing Forced or compulsory labour.
Refrain from employing Child Labour
Eliminate discrimination in our hiring and firing policies.
Support a precautionary approach to Environmental challenges.
Undertake initiatives to promote greater environmental responsibility.
Encourage development and diffusion of environmentally friendly Technologies

Contractor shall also ensure to fall in line with the above principles.
ANNEXURE - G
LIST OF DRAWINGS

PART – A – BOILER STRUCTURES

S. No. Drawing No. Remarks Project


1 1-36-322-02893 Typical Drawing 0390, 0391 & 0636
2 0-36-322-06982 Typical Drawing 0390, 0391 & 0636
3 0-36-322-06983 Typical Drawing 0390, 0391 & 0636
4 0-36-322-06984 / 01 Typical Drawing 0390, 0391 & 0636
5. 0-35-230-05695 / 01 Typical Drawing 0390 & 0391
6. 2-35-511-00775 / 02 Typical Drawing 0390 & 0391

PART – B - DUCTS
S. No. Drawing No. Remarks Project
1 1-48-112-39322 Typical Drawing 0390, 0391 & 0636
2 1-48-112-39318 Typical Drawing 0390, 0391 & 0636
3 3-48-112-63770 Typical Drawing 0390, 0391 & 0636
4 3-48-112-63823 Typical Drawing 0390, 0391 & 0636
5. 2-48-112-45768 Typical Drawing 0390, 0391 & 0636
6. 1-48-222-35972 Typical Drawing 0390, 0391 & 0636
7. 1-48-222-35959 Typical Drawing 0390, 0391 & 0636
8. 0-48-207-32556 Typical Drawing 0390, 0391 & 0636

PART – C – AUTO WELD & COLUMNS

S. No. Drawing No. Remarks Project


1 0-35-130-05816 Typical Drawing 0390 & 0391
2 0-35-130-05814 Typical Drawing 0390 & 0391
3 0-35-110-06047 Typical Drawing 0390 & 0391
4 0-35-110-03964 Typical Drawing 0390 & 0391
5 0-35-110-03959 Typical Drawing 0390 & 0391
6 0-35-110-03960 Typical Drawing 0390 & 0391
7 0-35-140-02933 Typical Drawing 0390 & 0391
7 0-35-140-05891 Typical Drawing 0390 & 0391
8 0-35-140-03956 Typical Drawing 0390 & 0391
9 0-35-111-04873 Typical Drawing 0636
10 0-35-111-04874 Typical Drawing 0636
11 0-35-111-04875 Typical Drawing 0636
12 0-35-111-04876 Typical Drawing 0636
13 0-35-521-05901 Typical Drawing 0633
14 0-35-521-05903 Typical Drawing 0633
PART-D- BUCK STAY ASSEMBLY

S. No. Drawing No. Remarks Project

PART – E – DUCT MANUAL


ANNEXURE "H" 06.05.08
2008-09 PLAN (MT) FOR SUPPLY WITH VENDOR MATERIALS
SL. CUST PROJECT STRUCTURES AUTO COLUM DUCTS TOTAL STATE
NO. NO WELD NS LOCATION
(A) 250 MW
0397 BONGAIGOAN 1 500 400 600 500 2000 ASSAM
0398 BONGAIGOAN 2 500 400 600 500 2000 ASSAM

1204 GOVINDWAL1 150 125 125 100 500 PUNJAB

1205 GOVINDWAL2 150 125 125 100 500 PUNJAB

1200 NABINAGAR 1 640 500 750 610 2500 BIHAR


1201 NABINAGAR 2 640 500 750 610 2500 BIHAR
1202 NABINAGAR 3 640 500 750 610 2500 BIHAR
1203 NABINAGAR 4 640 500 1500 860 3500 BIHAR
MADHYA
1206 SATPURA 10 1350 900 1250 1000 4500
PRADESH
MADHYA
1207 SATPURA 11 1350 900 1250 1000 4500
PRADESH
TOTAL 6560 4850 7700 5890 25000

(B) INDUSTRIAL BOILERS

0492 IISCO BURNPUR 1 50 100 150 150 450 WEST BENGAL

0493 IISCO BURNPUR 2 50 100 150 150 450 WEST BENGAL

0494 IISCO BURNPUR 3 100 100 200 200 600 WEST BENGAL
ANDHRA
0495 RINL VIZAG 100 100 150 150 500
PRADESH
0437 HINDUSTAN ZINC-4 100 300 300 300 1000 RAJASTHAN
0439 HINDUSTAN ZINC-5 100 250 300 350 1000 RAJASTHAN
0440 HINDUSTAN ZINC-6 100 250 300 350 1000 RAJASTHAN

TOTAL 600 1200 1550 1650 5000


7160 6050 9250 7540 30000
(C) 500 MW& Above
UTTAR
0660 ANPARA D-2 500 MW 1000 1200 1700 2100 6000
PRADESH

0652 DURGAPUR 1 500 MW 1000 1000 WEST BENGAL

0653 DURGAPUR 2 500 MW 1000 1000 WEST BENGAL


0647 JAJJHAR 2 500 MW 1000 1000 HARYANA
0648 JAJJHAR 3 500 MW 1000 1000 HARYANA
0647 KODERMA 1 500 MW 1000 1000 JHARKAND
0648 KODERMA 2 500 MW 1000 1000 JHARKAND
0663 KORBA WEST 8 500 MW 700 950 1750 1600 5000 CHATTISGARH
MARWA 2 500 MW 300 700 1000 CHATTISGARH
0662 MAUDA 2 500 MW 600 1400 2000 MAHARASTRA
1600 NORTH CHENNAI (600MW) 200 300 500 1000 TAMIL NADU
0658 UKAI 6 500 MW 700 950 750 1600 4000 GUJARAT
0655 VALLUR 2 500 MW 800 3500 700 5000 TAMIL NADU
TOTAL 2400 5000 10100 12500 30000

GRAND TOTAL 9560 11050 19350 20040 60000


The above break up is only for information with regard to composition of the various schedules for 250
Mw and 500MW etc for the orders received as on date. However, during execution of the contract
the actual quantum and Schedule/s might vary depending upon the priority and site readiness.
ANNEXURE “I”

M/s
ENQUIRY NO:
OS/ACF/008

SUPPLY OF BOILER COMPONENTS (60,000 MT):


SL.
NO. TENDERED QTY RATE PER MT SPARABLE
(MTs) (RS.) MONTHLY
SCHEDULE CAPACITY FOR
250 500 250 500 BHEL
MW MW MW MW (MT)
01 SUPPLY OF GENERAL
FABRICATION OF
STRUCTURES AS PER
BHEL DRAWINGS AND
SPECIFICATION AS
DETAILED IN THE
ANNEXURE”L” , “M”.&”N”
02) SUPPLY OF AUTO WELDED
BEAMS AND BOXES WITH
MATERIAL AS PER BHEL
DRAWINGS AND
SPECIFICATION AS
DETAILED IN THE
ANNEXURE”L” , “M”&”N”.
03) SUPPLY OF COLUMNS
AFTER ASSEMBLY AS PER
BHEL DRAWINGS &
SPECIFICATION AS
DETAILED IN THE
ANNEXURE”L” , “M”&”N”
04) SUPPLY OF DUCTS AS PER
BHEL DRAWINGS &
SPECIFICATION AS
DETAILED IN THE
ANNEXURE”L” , “M”&”N”
05) FREIGHT CHARGES RATE /
MT / KM
06) RATE FOR SURFACE
BLASTING – FINISH Sa 2½
(BEFORE PAINTING) RATE
/ MT

1) The above rates are quoted after having fully read and understood the enquiry terms and conditions.
2) We note that any deviation at a later date will invite disqualification.
3) The PVC formula as per Annexure“P’ (10Pages) is acceptable to us.
4) The quoted rates are the base Price and will be valid for a period of one year from the date of finalization of
tender and are subject to escalation as per PVC formula.
5) It is certified to deliver 300 MT per Month minimum with major quantities from Sl. No. 2 to 4.

VENDOR’S AUTHORISED SIGNATORY


WITH SEAL
ANNEUXRE - J
(TO BE STAMPED IN ACCORDANCE WITH STAMP ACT AND THE EXPIRY
DATE OF BG MUST BE AFTER 60 DAYS FROM THE DATE OF COMPLETION OF
WARRANTY PERIOD)
PERFORMANCE BANK GUARANTEE
In accordance of M/s. Bharat Heavy Electricals Limited (A Government of India
undertaking, a company incorporated under the Companies Act 1956 having its Registered
Office at “BHEL House”, SIRI Fort, New Delhi 110 049) through its High Pressure Boiler
Plant Division located at Tiruverumbur, Tiruchirapalli- 620 014 (hereinafter called
‘the Company’) having entered into a contract with
……………………………………………………….hereinafter called ‘ the said contractor ‘
which term includes ‘suppliers’ for the purpose of this Bond and under the terms and
conditions of the contract No.……………………………. Dt …………………. Between
BHEL, Trichy and as per the contract, the contractor / supplier is to furnish a performance
Bank guarantee for Rs. ……………………. for the due performance of the equipment to be
supplied under the above referred contract and for the fulfillment of all the terms and
conditions of the contract, We ………………….(indicate the name of the bank) (herein
after referred to as the bank) at the request of ………………….. (Contractor(s) ) do here
by undertake to pay the company an amount not exceeding Rs………………….against any
loss or damage caused to or suffered or would be caused to or suffered by the company by
reason of any breach by the said contractor (s) of any of the terms and conditions contained
in the said agreement.

2. We …………………….(indicate the name of the bank with full address), do hereby


undertake to pay the amounts due and payable under this guarantee without any demur,
merely on a demand from the Company stating that the amount claimed is due by way of
loss or damage caused to or would be caused to or suffered by the Company by reason of
breach by the said Contractor(s) of any of the terms and conditions contained in the said
Agreement or by the reason of the contractor(s) ‘failure to perform’ the said agreement.
Any such demand made on the Bank shall be conclusive as regards the amount due and
payable by the Bank under this guarantee. However, our liability under this guarantee
shall be restricted to an amount not exceeding Rs.______________________.

3. We undertake to pay unconditionally to the Company any money so demanded


notwithstanding any dispute(s) raised by the Contractor in any suit, or proceedings pending
before any Court or Tribunal or Arbitration or before any other authority relating thereto
our liability under this present being absolute and unequivocal. The payment under this
guarantee would not wait till the disputes have been decided by any Court or Tribunal or in
the arbitration proceedings or by any other authority. The payment so made by us under
this Bond shall be a valid discharge of liability for payment there under and the
Contractor(s) shall have no claim against us for making such payment.

4. We…………………………….(indicate the name of Bank), further agree that


the guarantee herein contained shall remain in full force and effect during the
period that would be taken for the performance of the said Agreement and that
it shall continue to be enforceable till all the dues of the Company under or by
virtue of the said Agreement have been fully paid and its claims satisfied or
discharged or till___________________________________Office / Department/
Division of the Company certifies that the terms and conditions of the said
Agreement have been fully and properly carried out by the said Contractor(s)
and accordingly discharges this guarantee.
Page-2
5. (I) Unless a demand or claim under this guarantee is made on us in writing on or before
the _______________________we shall be discharged from all the liability under this
guarantee thereafter. But where such claim or demand has been preferred by the
Company with the Bank before the expiry of the said date, the claim shall be enforceable
notwithstanding the fact that the said enforcement is effected after the said date.

(ii) For the purpose of this clause, any letter making demand on the Bank by M/s.
BHEL dispatched by Registered Post with Ack. Due or by Telegram or by any
Electronic media addressed to the above mentioned address of the Bank shall be
deemed to be the claim / demand in writing referred to above irrespective of the
fact as to whether and when the said letter reaches the Bank, as also any letter
containing the said demand or claim is lodged with the bank personally.

6. We ……………………..(indicate the name of Bank), further agree with the


company that the Company shall have the fullest liberty without our consent
and without affecting in any manner our obligations hereunder to vary any of
the terms and conditions of the said agreement or to extend time of performance
by the said Contractor (s) from time to time or to postpone for any time or from
time to time any of the powers exercisable by the Company against the said
Contractor(s) and to forbear or enforce any of the terms and conditions relating
to the said Agreement and we shall not be relieved from our liability by any
reason of any such variation or extension being granted to the said
Contractor(s) or for any forbearance, act or omission on the part of the
company or any indulgence by the company to the said Contractor(s) or by any
such matter or thing whatsoever which under the law relating would, but for
this provision, have effect of not so relieving us.

This guarantee will not be discharged due to the change in the constitution of the Bank or the
Contractor(s).

7. It shall not be necessary for the company to proceed against the contractor before
proceeding against the guarantor-bank and the guarantee herein contained shall be
enforceable against them notwithstanding any security, which the company may have
obtained or obtain from the Contractor shall, at the time when proceedings are taken
against the guarantor hereunder be outstanding or unrealised.

8. Any claim or dispute arising under the terms of this document shall only be enforced
or settled in the Courts at Tiruchirapalli.

9. The guarantor hereby declare that it has power to execute this guarantee and the
executant has full powers to do so on its behalf under the proper authority granted to
him/them by the guarantor

10. We ……………………(indicate the name of Bank) lastly undertake not to revoke this
guarantee during its currency except with the previous consent of the company in
writing.

In witness whereof we……………….., (indicate the name of Bank) have


hereunto setout Bank Seal the_____________________day
_______________________month 200
ANNEXURE-K
MAJOR RAW MATERIALS FOR 500 MW BOILERS
(D) DUCTS
MATERIAL DESCRIPTION
ANGLE 50x50x6 MM
ANGLE 75 x 75 x 6 MM - IS2062GRA
ANGLE 150 x 150 x 12 MM - IS2062GRA
BEAM 125 x 70 - IS2062GRA
BEAM 150 x 75 - IS2062GRA
BEAM 200 x 100 - IS2062GRA
BEAM 250 x 125 - IS2062GRA
H-BEAM 305X165 - IS2062GRB
CAF JOINTING GR W/1-1.5 MM
CHANNEL 75 x 40 MM - IS2062GRA
CHANNEL 100 x 50 MM - IS2062GRA
CHANNEL 125 x 65 MM - IS2062GRA
CHANNEL 150 x 75 MM - IS2062GRA
CHANNEL 200 x 75MM - IS2062GRA
CHANNEL 250 x 82 MM - IS2062GRA
CHANNEL 250 x 82 MM - IS2062GRB
CHANNEL 300 x 90 MM - IS2062GRA
CHANNEL 300 x 90 MM - IS2062GRB
CHANNEL 400 x 100 MM - IS2062GRA
DIA 10mm-IS2062FE410GRA
ERW TUBE NB 32 MEDIUMX6100-IS1161YST240
PIPE OD 88.90 x 5.49 - SA106GRB
PIPE OD 114.30 x 6.02 - SA106GRB
PIPE OD 168.30 x 7.11 X 6000 - SA106GRB
PLATE 10.0 MM - IS2062GRB
PLATE 10-IS2062 Fe410A
PLATE 12.0 MM - IS2062GRB
PLATE 16.0 MM - IS2062GRB
PLATE 20.0 MM - IS2062GRB
PLATE 25.0 MM - IS2062GRB
PLATE 36.0 MM - IS2062GRB
PLATE 5.0 MM - IS2062GRB
PLATE 5.00 MM IS2062FE410GRA
PLATE 6 MM - ASTMA36
PLATE 6.0 MM - IS2062GRB
PLATE 6mm-IS 2062 Fe 410A
PLATE 7 MM - ASTMA36
PLATE 7.0 MM - IS2062GRB
PLATE 7.00 MM - IS2062GRA
PLATE 8.0 MM - IS2062GRB
PLATE 8.00 MM - IS2062GRA
ROUND DIA 6.0 MM - IS2062GRA
ROUND DIA 32.0 MM - SA105
ROUND DIA 40.0 MM - SA105
ROUND DIA 50.0 MM - SA105
ROUND DIA 63.0 MM - SA105
SHEET 2.5MM - IS1079D
SHEET 2mm-IS1079 Fe 330
SHEET 4.00 MM - IS1079
TUBE 60.8X4.5
TUBE OD 21.30 x 2.77 MM - SA106GRB.
TUBE OD 33.40 x 3.38 MM - SA106GRB
TUBE OD 60.3 X 5.6 X 12150 - SA210GRC
TUBE OD 76.1 X 4.5 X - ASTMA53 GRB
TUBE OD 76.1 X 4.5 X 10000 - ASTMA53 GRB
TUBE OD 76.1 X 4.5 X 10000 - SA210GRA1
TUBE OD 76.1 X 4.5 X 12000 - ASTMA53 GRB
TUBE OD 76.1 X 4.5 X 13100 - SA210GRA1
TUBE OD 76.1 X 4.5 X 14000 - SA210GRA1
TUBE OD 76.1 X 4.5 X 4000 - ASTMA53 GRB
TUBE OD 76.1 X 4.5 X 5000 - A53GRB
TUBE OD76.1 X 5.4 X 13100 - SA210GRA1
ANNEXURE-K
MAJOR RAW MATERIALS FOR 500 MW BOILERS
( C ) COLUMNS
MATERIAL DESCRIPTION
ANGLE 100 x 100 x 10 MM - IS2062GRA
ANGLE 130 x 130 x 12 MM - IS2062GRA
BEAM 200 x 100 - IS2062GRA
BEAM 500 X 200 - IS2062GRB
BEAM 600 X 220 - IS2062GRB
CHQ PLATE 5 - IS3502
GP SHEET 1.60 MM - IS277GR120
H-BEAM 305X165 - IS2062GRB
H-BEAM 406 X 178 - IS2062GRB
PLATE 10 - ASTMA36
PLATE 10.0 MM - IS2062GRB
PLATE 100 X 2500 X 8000 - ASTMA36
PLATE 10-IS2062 Fe410A
PLATE 12 MM - ASTMA36
PLATE 12.0 MM - IS2062GRB
PLATE 16 - ASTMA36
PLATE 16.0 MM - IS2062GRB
PLATE 20 - ASTMA36
PLATE 20.0 MM - IS2062GRB
PLATE 25 - ASTMA36
PLATE 25.0 MM - IS2062GRB
PLATE 32 MM - ASTMA36
PLATE 32.0 MM - IS2062GRB
PLATE 36.0 MM - IS2062GRB
PLATE 40.0 MM - IS2062GRB
PLATE 5.0 MM - IS2062GRB
PLATE 5.00 MM IS2062FE410GRA
PLATE 50 - IS2062GRB
PLATE 56 X 2000 X 10000 - ASTMA36
PLATE 56.0 MM - IS2062GRB
PLATE 63 X 1800 X 10000 - ASTMA36
PLATE 75 X 2100 X 4300 - ASTMA36
SHEET 1.6 MM - IS513D
SHEET 2.5MM - IS1079D
ANNEXURE-K
MAJOR RAW MATERIALS FOR 250 MW BOILERS
(D) DUCTS
MATERIAL DESCRIPTION
ANGLE 50x50x6 MM
ANGLE 75 x 75 x 6 MM - IS2062GRA
ANGLE 80 x 80 x 8 MM - IS2062GRA
ANGLE 100 x 100 x 10 MM - IS2062GRA
BEAM 125 x 70 - IS2062GRA
BEAM 150 x 75 - IS2062GRA
BEAM 250 x 125 - IS2062GRA
BEAM 300 x 140 - IS2062GRA
CHANNEL 75 x 40 MM - IS2062GRA
CHANNEL 100 x 50 MM - IS2062GRA
CHANNEL 125 x 65 MM - IS2062GRA
CHANNEL 150 x 75 MM - IS2062GRA
CHANNEL 200 x 75MM - IS2062GRA
CHANNEL 250 x 82 MM - IS2062GRA
CHANNEL 300 x 90 MM - IS2062GRA
CHANNEL 400 x 100 MM - IS2062GRA
ERW PIPE OD 273.10 x 6.40 - API5LGRB
ERW TUBE NB 25 MEDIUM-IS1239
ERW TUBE NB 32 MEDIUMX5300-IS1161YST240
ERW TUBE NB 32 MEDIUMX6100-IS1161YST240
ERW TUBE NB 65 LIGHT- IS1239
PIPE OD 88.90 x 5.49 - SA106GRB
PLATE 10.0 MM - IS2062GRB
PLATE 10-IS2062 Fe410A
PLATE 12 MM - ASTMA36
PLATE 16 - ASTMA36
PLATE 5.0 MM - IS2062GRB
PLATE 5.00 MM IS2062FE410GRA
PLATE 6.0 MM - IS2062GRB
PLATE 6mm-IS 2062 Fe 410A
PLATE 8.0 MM - IS2062GRB
PLATE 8.00 MM - IS2062GRA
ROUND DIA 32.0 MM - SA105
SHEET 2.5MM - IS1079D
SHEET 2mm-IS1079 Fe 330
SHEET 4.00 MM - IS1079
TUBE 60.8X4.5
TUBE OD 21.30 x 2.77 MM - SA106GRB.
TUBE OD 33.40 x 3.38 MM - SA106GRB
TUBE OD 60.3 X 5 X 12150 - SA210GRA1
TUBE OD 76.1 X 4.5 X 4000 - ASTMA53 GRB
TUBE OD 76.1 X 4.5 X 5000 - A53GRB
COLUMN BASE PLATE DETAILS
A) TYPICAL 250 MW 040508
BASE PLATE
Sr.No PGMA COL. NO BASE PLATE SIZE SPECIFICATION
WT IN KGS
1 35110 S6L 1600X1600X75 1507 ASTM A36
2 35110 S7L 1200X1200X75 565 ASTM A36
3 35110 S8L 1700X1700X75 1702 ASTM A36
4 35110 S9L 1700X1700X75 1702 ASTM A36
5 35110 S10L 1500X1500X75 1325 ASTM A36
6 35130 S11 1200X1200X63 712 IS 2062 Fe410B
7 35130 S12 800X800X40 201 IS 2062 Fe410B
8 35130 S13 1200X1200X40 452 IS 2062 Fe410B
9 36110 S14 1100X1100X40 380 IS 2062 Fe410B
10 36110 S15 1100X1100X40 380 IS 2062 Fe410B
11 36110 S17L 800X800X40 201 IS 2062 Fe410B
12 36110 S18L 800X800X40 201 IS 2062 Fe410B
13 36110 S18R 800X800X40 201 IS 2062 Fe410B
14 35130 S16 1200X1200X56 633 IS 2062 Fe410B
15 35140 S1L 800X800X40 201 IS 2062 Fe410B
16 35140 S2L 800X800X40 201 IS 2062 Fe410B
17 35140 S3L 800X800X40 201 IS 2062 Fe410B
18 35140 S4L 800X800X40 201 IS 2062 Fe410B
19 35140 S5L 800X800X40 201 IS 2062 Fe410B
20 35150 S1R 800X800X40 201 IS 2062 Fe410B
21 35150 S2R 800X800X40 201 IS 2062 Fe410B
22 35150 S3R 800X800X40 201 IS 2062 Fe410B
23 35150 S4R 800X800X40 201 IS 2062 Fe410B
24 35150 S5R 800X800X40 201 IS 2062 Fe410B
25 35120 S6R 1600X1600X75 1507 ASTM A36
26 35120 S7R 1200X1200X50 565 IS 2062 Fe410B
27 35120 S8R 1700X1700X75 1702 ASTM A36
28 35120 S9R 1700X1700X75 1702 ASTM A36
29 35120 S10R 1500X1500X75 1325 ASTM A36
30 38110 LC1 800X800X32 201 IS 2062 Fe410B
31 38110 LC2 800X800X32 201 IS 2062 Fe410B

B) TYPICAL 500 MW
1 35140 S6L 1400X1400X56 862 IS 2062 Fe410B
2 35111 S7L 1400X1400X63 969 IS 2062 Fe410B
3 35111 S8L 2000X2000X100 3140 ASTM A36
4 35111 S9L 1800X1800X100 2543 ASTM A36
5 35111 S10L 2000X2000X100/ 3140/ 3462 ASTM A36
6 35112 S11L 2000X2000X100/ 3140/ 3462 ASTM A36
7 35112 S12L 1600X1600X75 1507 ASTM A36
8 35130 S13L 1600X1600X63 1266 IS 2062 Fe410B
9 36130 S14L 1000X1000X40 314 IS 2062 Fe410B
10 36130 S15L 1000X1000X40 314 IS 2062 Fe410B
11 35130 S16L 1000X1000X40 314 IS 2062 Fe410B
12 36130 S17 1000X1000X40 314 IS 2062 Fe410B
13 35130 S18 1800X1800X100 2543 ASTM A36
14 36110 S19 1400X1400X56 862 ASTM A36
15 36110 S20L 1400X1400X40 615 ASTM A36
16 36110 S21L 1000X1000X40 314 ASTM A36
17 36110 S22L 1000X1000X40 314 ASTM A36
18 36110 S23L 1000X1000X40 314 ASTM A36
1`9 35130 S13R 1600X1600X63 1266 ASTM A36
20 36130 S14R 1000X1000X40 314 ASTM A36
21 36130 S15R 1000X1000X40 314 ASTM A36
22 35130 S16R 1000X1000X40 314 ASTM A36
23 36110 S20R 1400X1400X40 615 ASTM A36
24 35130 S21R 1000X1000X40 314 ASTM A36
25 35140 S1L 1200X1200X50 565 ASTM A36
26 35140 S2L 1000X1000X40 314 ASTM A36
27 35140 S3L 1000X1000X40 314 ASTM A36
28 35140 S4L 1600X1600X56 1125 ASTM A36
29 35140 S5L 1000X1000X40 314 ASTM A36
30 35150 S1R 1200X1200X50 565 ASTM A36
31 35150 S2R 1000X1000X40 314 ASTM A36
32 35150 S3R 1000X1000X40 314 ASTM A36
3 35150 S4R 1600X1600X56 1125 ASTM A36
34 35150 S5R 1000X1000X40 314 ASTM A36
35 35150 S6R 1400X1400X56 862 ASTM A36
36 35121 S7R 1400X1400X63 969 ASTM A36
37 35121 S8R 2000X2000X100 3140 ASTM A36
38 35121 S9R 1800X1800X100 2543 ASTM A36
39 35121 S10R 2000X2000X100/ 3140/ 3462 ASTM A36
40 35122 S11R 2000X2000X100 3140 ASTM A36
41 35122 S12R 1600X1600X75 1507 ASTM A36
42 35130 S13R 1600X1600X75 1266 ASTM A36
43 36130 S14R 1000X1000X40 314 IS 2062 Fe410B
44 36130 S15R 1000X1000X40 314 IS 2062 Fe410B
45 36110 S22R 1000X1000X40 314 IS 2062 Fe410B
46 36110 S23R 1000X1000X40 314 IS 2062 Fe410B
47 38110 LC1 1000X1000X40 314 IS 2062 Fe410B
48 38110 LC2 1000X1000X40 314 IS 2062 Fe410B
All raw material plates > 40 mm. are to be procured in normalized condition with UT as per
ASTM A435. No joint is permitted
The above data is not Exhaustive .It may vary from Project to project at the time of design.
ANNEXURE-K
MAJOR RAW MATERIALS FOR 250 MW BOILERS
(B) AUTO WELD
MATERIAL DESCRIPTION
ANGLE 50x50x6 MM
ANGLE 65 x 65 x 6 MM - IS2062GRA
ANGLE 75 x 75 x 6 MM - IS2062GRA
ANGLE 80 x 80 x 8 MM - IS2062GRA
ANGLE 100 x 100 x 10 MM - IS2062GRA
ANGLE 130 x 130 x 12 MM - IS2062GRA
BEAM 125 x 70 - IS2062GRA
BEAM 150 x 75 - IS2062GRA
BEAM 200 x 100 - IS2062GRA
BEAM 350 x 140 - IS2062GRA
BEAM 500 X 200 - IS2062GRB
BEAM 600 X 220 - IS2062GRB
H-BEAM 254X146 - IS2062GRB
H-BEAM 305X165 - IS2062GRB
H-BEAM 406 X 178 - IS2062GRB
H-BEAM 450 X 190 - IS2062GRB
WPHB 700 X 300 -IS2062 Gr.B, @204.5 Kg/m
WPLB 700 X 300 -IS2062 Gr.B, @149.9 Kg/m
CHANNEL 75 x 40 MM - IS2062GRA
CHANNEL 100 x 50 MM - IS2062GRA
CHANNEL 125 x 65 MM - IS2062GRA
CHANNEL 150 x 75 MM - IS2062GRA
CHANNEL 200 x 75MM - IS2062GRA
CHANNEL 250 x 82 MM - IS2062GRA
CHANNEL 250 x 82 MM - IS2062GRB
CHANNEL 300 x 90 MM - IS2062GRA
CHANNEL 300 x 90 MM - IS2062GRB
CHANNEL 400 x 100 MM - IS2062GRA
CHQ PLATE 6 - IS3502
CHQ PLATE 8 - IS3502
HEX HD BOLT M12X40-4.6 IS1363(P-1) CAD
PIPE OD 88.90 x 7.62 - SA106GRB
PIPE OD 127.00 x 10.00 - SA106GRB
PLATE 10 - ASTMA36
PLATE 10.0 MM - IS2062GRB
PLATE 10-IS2062 Fe410A
PLATE 12.0 MM - IS2062GRB
PLATE 16.0 MM - IS2062GRB
PLATE 16.0 MM - SA515GR70
PLATE 20.0 MM - IS2062GRA
PLATE 20.0 MM - IS2062GRB
PLATE 25 - ASTMA36
PLATE 25.0 MM - IS2062GRB
PLATE 32 MM - ASTMA36
PLATE 32.0 MM - IS2062GRB
PLATE 36.0 MM - IS2062GRB
PLATE 40.0 MM - IS2062GRB
PLATE 5.0 MM - IS2062GRB
PLATE 5.00 MM IS2062FE410GRA
PLATE 56 X 2000 X 10000 - ASTMA36
PLATE 6.0 MM - IS2062GRB
PLATE 6mm-IS 2062 Fe 410A
PLATE 8 MM - ASTMA36
PLATE 8.0 MM - IS2062GRB
PUNCHED WASHER A 18(ID) IS:2016
PUNCHED WASHER A14 (ID) IS 2016-CAD
ROUND DIA 22.0 MM - SA105
STEPTREAD 50X250X850MMDRG 23682000399/03
TUBE OD 63.50 X 5.20 X 11000 - SA210GRC
Grand
ANNEXURE-K
MAJOR RAW MATERIALS FOR 250 MW
(A) GENERAL FABRICATION
MATERIAL DESCRIPTION
ANGLE 50x50x6 MM
ANGLE 65 x 65 x 6 MM - IS2062GRA
ANGLE 75 x 75 x 6 MM - IS2062GRA
ANGLE 80 x 80 x 8 MM - IS2062GRA
ANGLE 100 x 100 x 10 MM - IS2062GRA
ANGLE 130 x 130 x 12 MM - IS2062GRA
BEAM 125 x 70 - IS2062GRA
BEAM 150 x 75 - IS2062GRA
BEAM 200 x 100 - IS2062GRA
BEAM 250 x 125 - IS2062GRA
BEAM 300 x 140 - IS2062GRA
BEAM 350 x 140 - IS2062GRA
BEAM 400 x 140 - IS2062GRA
BEAM 450 x 150 - IS2062GRA
BEAM 500 x 180 - IS2062GRA
BEAM 500 X 200 - IS2062GRB
BEAM 600 X 220 - IS2062GRB
H-BEAM 254X146 - IS2062GRB
H-BEAM 305X165 - IS2062GRB
H-BEAM 406 X 178 - IS2062GRB
H-BEAM 450 X 190 - IS2062GRB
CHANNEL 75 x 40 MM - IS2062GRA
CHANNEL 100 x 50 MM - IS2062GRA
CHANNEL 125 x 65 MM - IS2062GRA
CHANNEL 150 x 75 MM - IS2062GRA
CHANNEL 200 x 75MM - IS2062GRA
CHANNEL 250 x 82 MM - IS2062GRA
CHANNEL 250 x 82 MM - IS2062GRB
CHANNEL 300 x 90 MM - IS2062GRA
CHANNEL 300 x 90 MM - IS2062GRB
CHANNEL 400 x 100 MM - IS2062GRA
CHANNEL 400 x 100 MM - IS2062GRB
CHQ PLATE 6 - IS3502
DIA 10mm-IS2062FE410GRA
ERW PIPE NB 80 HEAVY - IS1239
ERW PIPE NB100 LIGHT - IS1239
ERW TUBE NB 25 MEDIUM X5300-IS1161YST240
ERW TUBE NB 32 MEDIUMX5300-IS1161YST240
ERW TUBE NB 32 MEDIUMX6100-IS1161YST240
ERW TUBE NB 50 MED x 6000 - IS1161YST240
ERW TUBE NB 65 LIGHT- IS1239
HEX HD BOLT M12X40-4.6 IS1363(P-1) CAD
PIPE OD 114.30 x 6.02 - SA106GRB
PIPE OD 168.30 x 7.11 X 6000 - SA106GRB
PIPE OD 88.9 X 5.49 - ASTMA53GRB
PLATE 10 - ASTMA36
PLATE 10.0 MM - IS2062GRB
PLATE 10-IS2062 Fe410A
PLATE 12 MM - ASTMA36
PLATE 12.0 MM
PLATE 12.0 MM - IS2062GRB
PLATE 16 - ASTMA36
PLATE 16.0 MM - IS2062GRA
PLATE 16.0 MM - IS2062GRB
PLATE 20 - ASTMA36
PLATE 20.0 MM - IS2062GRB
PLATE 25 - ASTMA36
PLATE 25.0 MM - IS2062GRB
PLATE 32.0 MM - IS2062GRB
PLATE 36.0 MM - IS2062GRB
PLATE 40.0 MM - IS2062GRB
PLATE 5.0 MM - IS2062GRB
PLATE 5.00 MM IS2062FE410GRA
PLATE 50 - IS2062GRB
PLATE 6 MM - ASTMA36
PLATE 6.0 MM - IS2062GRB
PLATE 6mm-IS 2062 Fe 410A
PLATE 7.0 MM - IS2062GRB
PLATE 7.00 MM - IS2062GRA
PLATE 8 MM - ASTMA36
PLATE 8.0 MM - IS2062GRB
PLATE 8.00 MM - IS2062GRA
PUNCHED WASHER A 18(ID) IS:2016
PUNCHED WASHER A14 (ID) IS 2016-CAD
ROUND DIA 6.0 MM - IS2062GRA
ROUND DIA 16.0 MM - SA105
ROUND DIA 22.0 MM - SA105
ROUND DIA 25.0 MM - SA105
ROUND DIA 32.0 MM - SA105
ROUND DIA 40.0 MM - SA105
ROUND DIA 50.0 MM - SA105
ROUND DIA 63.0 MM - SA105
ROUND DIA 80.0 MM - SA105
SHEET 2.5MM - IS1079D
SHEET 3.15mm-IS 1079 FE 330
SHEET 4.00 MM - IS1079
SHT 2.50 MM - IS5986FE410
STEPTREAD 50X250X850MMDRG 23682000399/03
THREADED CLEVIS M20
THREADED CLEVIS M20(LH)
THREADED CLEVIS M27
THREADED CLEVIS M27(LH)
THREADED CLEVIS M36X3
THREADED CLEVIS M36X3(LH)
THREADED CLEVIS M45X3
THREADED CLEVIS M45X3(LH)
TUBE OD 60.3 X 5 X 12150 - SA210GRA1
TUBE OD 60.3 X 5 X 7000 - SA210GRC
TUBE OD 60.30 x 8.74 MM - SA106GRB
TUBE OD 60.30 x 3.91 MM - SA106GRB
TUBE OD 76.1 X 4.5 X 11000 - ASTMA53 GRB
TUBE OD 76.1 X 4.5 X 4000 - ASTMA53 GRB
TUBE OD 76.1 X 4.5 X 5000 - A53GRB
WPHB 700 X 300 -IS2062 Gr.B, @204.5 Kg/m
WPLB 700 X 300 -IS2062 Gr.B, @149.9 Kg/m
GENERAL FABRICATION FOR 500 MW BOILERS
MATERIAL DESCRIPTION ANNEXURE-K
ANGLE 50x50x6 MM
ANGLE 65 x 65 x 6 MM - IS2062GRA
ANGLE 75 x 75 x 6 MM - IS2062GRA
ANGLE 80 x 80 x 8 MM - IS2062GRA
ANGLE 100 x 100 x 10 MM - IS2062GRA
ANGLE 130 x 130 x 12 MM - IS2062GRA
BEAM 125 x 70 - IS2062GRA
BEAM 150 x 75 - IS2062GRA
BEAM 150 x 75 - IS2062GRA(CB)
BEAM 200 x 100 - IS2062GRA
BEAM 250 x 125 - IS2062GRA
BEAM 300 x 140 - IS2062GRA
BEAM 350 x 140 - IS2062GRA
BEAM 400 x 140 - IS2062GRA
BEAM 450 x 150 - IS2062GRA
BEAM 500 x 180 - IS2062GRA
BEAM 500 X 200 - IS2062GRB
BEAM 600 x 210 - IS2062GRA
BEAM 600 X 220 - IS2062GRB
CHANNEL 75 x 40 MM - IS2062GRA
CHANNEL 100 x 50 MM - IS2062GRA
CHANNEL 125 x 65 MM - IS2062GRA
CHANNEL 150 x 75 MM - IS2062GRA
CHANNEL 200 x 75MM - IS2062GRA
CHANNEL 250 x 82 MM - IS2062GRA
CHANNEL 250 x 82 MM - IS2062GRB
CHANNEL 300 x 90 MM - IS2062GRA
CHANNEL 300 x 90 MM - IS2062GRB
CHANNEL 400 x 100 MM - IS2062GRA
CHANNEL 400 x 100 MM - IS2062GRB
CHQ PLATE 8 - IS3502
ERW PIPE NB150 MEDIUM - IS1239
ERW TUBE NB 32 MEDIUMX5300-IS1161YST240
ERW TUBE NB 32 MEDIUMX6100-IS1161YST240
H-BEAM 254X146 - IS2062GRB
H-BEAM 305X165 - IS2062GRB
H-BEAM 406 X 178 - IS2062GRB
H-BEAM 450 X 190 - IS2062GRB
PIPE OD 88.90 x 5.49 - SA106GRB
PIPE OD 88.90 x 12.50
PIPE OD 114.30 x 6.02 - SA106GRB
PIPE OD 127 X 11.5 - ASTMA53GRB
PLATE 10.0 MM - IS2062GRB
PLATE 10-IS2062 Fe410A
PLATE 12 MM - ASTMA36
PLATE 12.0 MM - IS2062GRB
PLATE 16 - ASTMA36
PLATE 16.0 MM - IS2062GRB
PLATE 20.0 MM - IS2062GRB
PLATE 25 - ASTMA36
PLATE 25.0 MM - IS2062GRB
PLATE 32 MM - ASTMA36
PLATE 32.0 MM - IS2062GRB
PLATE 36 MM - ASTMA36
PLATE 36.0 MM - IS2062GRB
PLATE 40.0 MM - IS2062GRB
PLATE 5.0 MM - IS2062GRB
PLATE 5.00 MM IS2062FE410GRA
PLATE 50 - IS2062GRB
PLATE 56 X 2000 X 10000 - ASTMA36
PLATE 56.0 MM - IS2062GRB
PLATE 6.0 MM - IS2062GRB
PLATE 63.0 MM - IS2062GRB
PLATE 6mm-IS 2062 Fe 410A
PLATE 8.0 MM - IS2062GRB
PLATE 8.00 MM - IS2062GRA
ROUND DIA 6.0 MM - IS2062GRA
ROUND DIA 12.0 MM - SA105
ROUND DIA 16.0 MM - SA105
ROUND DIA 22.0 MM - SA105
ROUND DIA 32.0 MM - SA105
ROUND DIA 40.0 MM - SA105
ROUND DIA 50.0 MM - SA105
ROUND DIA 63.0 MM - SA105
ROUND DIA 80.0 MM - SA105
ROUND DIA 100.0 MM - SA105
ROUND DIA 200.0 MM - SA105
SHEET 2.5MM - IS1079D
SHEET 3.15mm-IS 1079 FE 330
SHEET 4.00 MM - IS1079
THREADED CLEVIS M27
THREADED CLEVIS M27(LH)
THREADED CLEVIS M45X3
THREADED CLEVIS M45X3(LH)
TUBE OD 60.3 X 5.6 X 12150 - SA210GRC
TUBE OD 76.1 X 4.5 X - ASTMA53 GRB
TUBE OD 76.1 X 4.5 X 4000 - ASTMA53 GRB
WPHB 700 X 300 -IS2062 Gr.B, @204.5 Kg/m
WPLB 700 X 300 -IS2062 Gr.B, @149.9 Kg/m
ANNEXURE-K
MAJOR RAW MATERIALS FOR 500 MW BOILERS
(B) AUTOWELD
MATERIAL DESCRIPTION
ANGLE 50x50x6 MM
ANGLE 65 x 65 x 6 MM - IS2062GRA
ANGLE 75 x 75 x 6 MM - IS2062GRA
ANGLE 80 x 80 x 8 MM - IS2062GRA
ANGLE 100 x 100 x 10 MM - IS2062GRA
ANGLE 130 x 130 x 12 MM - IS2062GRA
BEAM 125 x 70 - IS2062GRA
BEAM 150 x 75 - IS2062GRA
BEAM 200 x 100 - IS2062GRA
BEAM 250 x 125 - IS2062GRA
BEAM 300 x 140 - IS2062GRA
BEAM 350 x 140 - IS2062GRA
BEAM 400 x 140 - IS2062GRA
BEAM 450 x 150 - IS2062GRA
BEAM 500 x 180 - IS2062GRA
BEAM 500 X 200 - IS2062GRB
BEAM 600 x 210 - IS2062GRA
BEAM 600 X 220 - IS2062GRB
H-BEAM 254X146 - IS2062GRB
H-BEAM 305X165 - IS2062GRB
H-BEAM 406 X 178 - IS2062GRB
H-BEAM 450 X 190 - IS2062GRB
WPHB 700 X 300 -IS2062 Gr.B, @204.5 Kg/m
WPLB 700 X 300 -IS2062 Gr.B, @149.9 Kg/m
CHANNEL 75 x 40 MM - IS2062GRA
CHANNEL 100 x 50 MM - IS2062GRA
CHANNEL 125 x 65 MM - IS2062GRA
CHANNEL 150 x 75 MM - IS2062GRA
CHANNEL 200 x 75MM - IS2062GRA
CHANNEL 250 x 82 MM - IS2062GRA
CHANNEL 250 x 82 MM - IS2062GRB
CHANNEL 300 x 90 MM - IS2062GRA
CHANNEL 300 x 90 MM - IS2062GRB
CHANNEL 400 x 100 MM - IS2062GRA
CHANNEL 400 x 100 MM - IS2062GRB
ELEC.FORGD. STEP TREAD 50 X 250 X 1000
PLATE 10.0 MM - IS2062GRB
PLATE 10-IS2062 Fe410A
PLATE 12.0 MM - IS2062GRB
PLATE 16 - ASTMA36
PLATE 16.0 MM - IS2062GRA
PLATE 16.0 MM - IS2062GRB
PLATE 20 - ASTMA36
PLATE 20.0 MM - IS2062GRA
PLATE 20.0 MM - IS2062GRB
PLATE 25 - ASTMA36
PLATE 25.0 MM - IS2062GRB
PLATE 32 MM - ASTMA36
PLATE 32.0 MM - IS2062GRB
PLATE 36 MM - ASTMA36
PLATE 36.0 MM - IS2062GRB
PLATE 40.0 MM - IS2062GRB
PLATE 5.0 MM - IS2062GRB
PLATE 5.00 MM IS2062FE410GRA
PLATE 50 - IS2062GRB
PLATE 56 X 2000 X 10000 - ASTMA36
PLATE 6 MM - ASTMA36
PLATE 6.0 MM - IS2062GRB
PLATE 63 X 1800 X 10000 - ASTMA36
PLATE 63.0 MM - IS2062GRB
PLATE 6mm-IS 2062 Fe 410A
PLATE 7 X 1800 X 6000 - ASTMA36
PLATE 8.0 MM - IS2062GRB
PLATE 8.00 MM - IS2062GRA
SHEET 1.6 MM - IS513D
SLIDE BEARAING PLATE
ANNEXURE-K
MAJOR RAW MATERIALS FOR 250 MW BOILERS
( C ) COLUMNS
MATERIAL DESCRIPTION
ANGLE 65 x 65 x 6 MM - IS2062GRA
ANGLE 75 x 75 x 6 MM - IS2062GRA
ANGLE 80 x 80 x 8 MM - IS2062GRA
ANGLE 100 x 100 x 10 MM - IS2062GRA
ANGLE 130 x 130 x 12 MM - IS2062GRA
BEAM 200 x 100 - IS2062GRA
BEAM 250 x 125 - IS2062GRA
BEAM 300 x 140 - IS2062GRA
BEAM 350 x 140 - IS2062GRA
BEAM 500 X 200 - IS2062GRB
BEAM 600 X 220 - IS2062GRB
H-BEAM 254X146 - IS2062GRB
H-BEAM 305X165 - IS2062GRB
H-BEAM 406 X 178 - IS2062GRB
H-BEAM 450 X 190 - IS2062GRB
CHANNEL 125 x 65 MM - IS2062GRA
CHANNEL 150 x 75 MM - IS2062GRA
CHANNEL 200 x 75MM - IS2062GRA
CHANNEL 250 x 82 MM - IS2062GRA
CHANNEL 250 x 82 MM - IS2062GRB
CHANNEL 300 x 90 MM - IS2062GRA
CHANNEL 300 x 90 MM - IS2062GRB
CHANNEL 400 x 100 MM - IS2062GRA
CHANNEL 400 x 100 MM - IS2062GRB
PLATE 10.0 MM - IS2062GRB
PLATE 10-IS2062 Fe410A
PLATE 12.0 MM - IS2062GRB
PLATE 16.0 MM - IS2062GRA
PLATE 16.0 MM - IS2062GRB
PLATE 20 - ASTMA36
PLATE 20.0 MM - IS2062GRA
PLATE 20.0 MM - IS2062GRB
PLATE 25 - ASTMA36
PLATE 25.0 MM - IS2062GRB
PLATE 32.0 MM - IS2062GRB
PLATE 40.0 MM - IS2062GRB
PLATE 5.0 MM - IS2062GRB
PLATE 5.00 MM IS2062FE410GRA
PLATE 50 - IS2062GRB
PLATE 56.0 MM - IS2062GRB
PLATE 6.0 MM - IS2062GRB
PLATE 63.0 MM - IS2062GRB
PLATE 6mm-IS 2062 Fe 410A
PLATE 8.0 MM - IS2062GRB
SHEET 1.6 MM - IS513D
SHEET 2mm-IS1079 Fe 330
ANNEXURE-L( Applicable PGMAS_250)

TYPICAL RATE SCHEDULE BREAK UP FOR PGMAs FOR 250 MW


PGMA Description Est Wt (Kg) DU
Surface 001 002 003 004 005 006 007 008 009 010 011 013 014 018 023 033 039 042 043 045 046 047 050 082 083 084 085 087 090 091 092 302 303 304 319 320 322 368
area
A) GENERAL FABRICATION
35310 Horiontal Bracing 1 Pass I Mbl 30604.35 767.34 1051.19 20103.44 1444.70 8005.02
35320 Horizontal Bracing 1 Pass 1i Mbl 31558.51 733.31 1140.62 13701.02 3547.46 11648.79 1520.62
35330 Horizontal Bracing 1 Pass 1ii Mbl 28701.56 714.61 13185.38 822.90 14693.28
35340 Horizontal Bracing 1 Pass 1v Mbl 27477.08 715.44 747.48 10777.82 3930.07 12021.71
35350 Horiz. Bracing I Pass V Mbl 22935.20 611.55 747.48 9312.75 1753.15 11121.82
35360 Horiz. Bracing I Pass Vi Mbl 24143.06 626.47 821.24 8531.54 4908.14 9882.15
35380 Landing Platforms 30393.61 822.55 9773.30 8116.09 5919.74 6584.48
35390 Platform at Drum Floor level 37126.49 809.83 7858.99 12163.00 4598.45 1450.70 602.23 5904.04 4214.08 335.00
35391 Module Transporting Structure 19369.36 456.10 12651.96 6285.40 432.00
35443 Horizontal Beams - Upper 116139.17 1874.95 85263.62 7657.94 6924.89 16292.72
35993 Consumables and erection materials 17911.72 413.23 17911.72
36310 Main Mbl Floor 11th level 37136.37 824.99 7440.18 10525.84 3282.16 771.10 1981.54 7532.61 5334.94 268.00
36311 Main Floor 1 Mbl 1st Pass 36346.36 802.17 924.95 12503.86 8391.97 1038.84 6223.43 6794.31 469.00
36321 Main Floor 1i Mbl 1st Pass 42443.53 1028.12 6405.50 10814.45 6529.48 482.03 7112.80 2721.00 6776.26 1602.00
36330 Main Floor 13th Level 21701.85 586.50 637.56 5669.33 179.28 7059.82 2380.84 4757.02 1018.00
36331 Main floor 1ii Mbl 1st Pass 50187.81 812.93 7196.26 4978.25 10214.12 2320.71 5376.61 19766.85 335.00
36340 Main Floor 14th Level 10558.54 307.16 380.95 2666.23 1214.35 761.03 5267.98 268.00
36341 Main Floor 1v Mbl 1st pass 47312.39 1190.03 10609.64 17477.34 7436.94 1300.75 9683.72 804.00
36351 Main floor V Mbl 1st pass 26345.90 707.79 9304.34 7026.50 3600.97 252.98 5893.11 268.00
36352 Main floor V Mbl 1i nd Pass 24917.30 664.02 5004.78 8594.13 3876.21 253.14 678.94 6175.10 335.00
36360 Main Floor 16th Level 14702.01 307.87 1492.89 2460.98 226.27 462.89 5667.90 4257.07 134.00
36361 Main Floor Vi Mbl 1st Pass 22431.48 567.88 4187.27 3933.67 3478.14 1238.10 3232.52 6160.78 201.00
36391 Miscellaneous Platforms - part 1 11424.32 291.03 2632.44 4358.28 416.05 1008.74 2673.80 335.00
36392 Miscellaneous Platforms - part II 157763.18 2702.73 24455.54 14764.18 7426.48 53048.27 5069.54 14229.48 31147.83 6616.86 1005.00
36393 Main Floor 16th Level 6032.54 147.15 818.42 235.91 3416.97 1561.24
36610 Boiler roof Structure 68096.37 2029.64 201.12 703.14 15907.78 16159.95 35124.38
36620 Boiler Side cladding Structure 44826.55 1470.29 6723.36 4543.47 710.51 6237.80 6967.40 19644.00
38210 Inter conn. Platforms betwn Blr/Elevtr 9294.81 229.02 1671.68 1722.16 3325.34 2441.62 134.00
38310 Conn. Platforms to Mill Deaerator Bay 8887.68 211.70 3530.34 1754.57 2569.88 1032.89
38510 Lift Beams and Bracings 26162.00 528.37 3445.33 4327.18 15204.28 702.95 2482.26
38610 Elevator Cladding Structure 16456.40 642.71 11436.30 982.50 4037.60
38993 Consumables and erection materials 2034.24 63.60 1056.00 676.80 301.44
39101 Columns Frames before Esp - Left 13738.86 206.75 13637.12 101.74
39102 Columns Frames before Esp - Right 30705.10 774.44 7774.75 620.78 12858.04 9451.52
39150 Col.Frames betwn ID Fan & Chimney 59434.08 1161.42 3875.32 3604.17 573.37 8356.07 18828.22 1675.34 8003.53 14518.06
39300 Platforms - External Structure 63708.00 1229.06 6499.42 13407.62 1867.35 11807.76 877.69 11249.82 17527.15 471.20
39301 Struc. And Platform for Fans 3592.23 145.13 115.66 677.92 319.20 149.11 37.03 680.46 1612.85
39302 Structure for Motor Hood covering 7397.47 587.03 96.07 4710.00 2591.40
39303 Monorail Beams for Fans 63865.78 980.95 4452.74 5696.80 12726.35 16625.33 2193.69 4086.72 18084.16
39993 Consumables and erection materials 11628.55 298.31 8403.96 1484.40 1740.19
48993 Erection materials 2557.98 74.60 787.75 1039.40 730.83
08111 Furnace Rear Arc Buckstay 2209.17 78.12 1053.60 46.80 1108.77
08400 Furnace Guide 7114.53 122.35 2517.80 3744.65 852.08
08900 Furnace Key Buckstay 2839.10 79.63 680.80 11.10 30.80 207.40 1770.00 139.00
GF Total 1340212.54 30398.81 251182.57 213746.59 87477.75 121493.88 35453.55 0.00 0.00 11.10 77.60 99469.65 0.00 0.00 264359.82 12903.49 99489.29 0.00 0.00 0.00 1770.00 149.11 37.03 57450.13 85348.66 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 139.00 0.00 0.00 1612.85 6519.86
B) DUCT
48012 Rect Duct betwn. FD Fan & Airheater 56935.90 2192.71 19550.71 25533.83 11851.36
48112 Rect. Duct PriFan to Airheater Prisid 69618.46 1649.35 1144.00 42782.62 25691.84
48132 Rect. Duct Pri Air Fan to Coldairbusdu 12181.48 465.88 12181.48
48142 Rect. Duct Coldairbus (temp air to Mill) 34788.45 0.00 34788.45
48202 Rect. Ducts airheater to windbox duct 59463.28 1773.66 24164.64 25185.12 10113.52
48212 Wind Box connecting ducts - Rectangul 6649.48 283.43 6649.48
48222 Rect. Duct-Airheater Prisideto Hotair B 36260.76 1050.09 7638.48 20993.44 7628.84
48232 Rect. Ducts Hot airbus Duct (hotairtomil 38411.88 1347.31 15589.21 21211.27 1611.40
48382 Rect. Duct Economiser to airheater 2no 148624.05 4594.27 133747.55 1494.30 4462.00 8920.20
48432 Rect. Duct airheater Boiler outlet-Gas 28542.22 552.14 3646.80 12273.02 12622.40
48462 Rect. Duct Boiler outlet to elec preci 166689.20 5320.76 39003.88 103855.40 23829.92
48482 Rect.Duct-Elec Prptr/MS to inddraftf 116535.19 3950.39 35652.60 74869.95 6012.64
48492 Rect. Duct Ind Draft Fan to Chimney 154891.51 5391.18 47351.17 106226.62 1313.72
48662 Rect. Duct Hot air Bus to Mills 68429.59 0.00 68429.59
DUCT Total 998021.44 28571.17 0.00 0.00 0.00 0.00 0.00 205922.97 573328.30 1494.30 11851.36 0.00 1313.72 4462.00 0.00 0.00 0.00 0.00 199648.80 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
C)COLUMN
36110 Columns near Air Pre Heater 10342.58 42.64 10342.58
36740 Posts and Hangers 44189.56 385.77 1159.42 4117.96 2582.89 2656.58 12569.82 21102.89
38110 Lift columns 30900.48 251.38 1530.17 1570.45 331.66 684.37 26783.84
38299 Mill Handling Monorails 66892.74 689.34 6007.32 2004.88 4465.10 2028.04 48690.06 3697.34
39140 Column Frames near ID Fan 206902.55 3194.14 13112.26 18090.51 44487.63 49650.54 14809.61 46826.44 19925.56
35110 Main Columns Left 222704.42 222704.42
35120 Main Columns Right 445408.85 2911.29 445408.85
35130 Main Columns Middle 103202.58 792.96 12693.50 90509.08
35140 Auxiliary columns - Left side 44618.33 417.73 13448.30 31170.03
35150 Auxiliary columns - Right side 44314.73 415.77 13144.70 31170.03
35310 Horizontal Bracing 1pass 1 Mbl 31612.67 790.53 1517.55 14590.20 1444.70 14060.23
COL Total 1251089.50 9891.54 17319.39 16160.65 19535.21 50826.61 0.00 0.00 0.00 0.00 0.00 51655.42 0.00 0.00 38137.27 0.00 51437.37 0.00 0.00 0.00 0.00 0.00 0.00 2656.58 0.00 12569.82 66070.34 113711.10 758622.35 48690.06 0.00 0.00 3697.34 0.00 0.00 0.00 0.00 0.00 0.00 0.00
D) AUTO WELD
35441 Horizontal Beams - Lower 150225.94 1817.40 47515.28 4528.06 6067.91 43663.87 48450.82
35511 Front Bracing - Lower 22280.70 177.21 3351.79 18928.90
35513 Front Bracing - Upper 24471.20 201.48 1784.94 196.04 22490.21
35521 Side Bracing - Lower 63969.66 444.01 8953.52 179.04 54837.10
35523 Side Bracing - Upper 28044.56 241.43 2097.51 2150.11 392.95 23403.98
35531 Rear Bracing - Lower 86813.98 648.61 8580.07 1032.13 77201.78
35533 Rear Bracing - Upper 22618.17 218.55 2490.17 20128.00
36320 Main Floor 12th Level 87548.48 981.50 2433.38 11314.59 1146.65 48.99 9793.01 61436.86 1375.00
36322 Main floor 1i Mbl 2nd Pass 98601.97 1314.91 6677.87 2117.81 751.21 18143.65 406.76 11557.55 254.19 56822.93 1870.00
36350 Main Floor 15th Level 33171.30 498.41 2258.92 4475.26 315.00 855.12 5917.81 19014.20 335.00
39304 Fan handling Structure for Fd Fan 19385.80 304.58 876.20 6031.65 3457.43 9020.52
39305 Fan handling Structure for Pa Fan 11739.83 194.58 255.68 769.01 2084.55 1793.40 6837.19
08101 Furnace Upper Buckstay 54945.79 1217.32 2938.80 700.60 33185.97 10130.42 7522.80 168.20 299.00
08104 Furnace Intermediate Buckstay 44540.54 1008.03 1374.40 69.00 152.00 8693.36 22.40 33394.18 249.60 114.00 471.60
08107 Furnace Lower Buckstay 30558.58 722.10 563.60 5402.60 24371.58 220.80
08380 Furnace Bottom Support 33958.80 522.46 5022.60 452.00 31.20 3754.80 24173.40 9.60 515.20
08500 Furnace Backpass Buckstay 65312.78 1502.42 472.80 193.20 9433.45 496.00 409.60 3365.20 27177.17 21772.56 185.80 453.60 1353.40
AW Total 878188.08 12014.98 64636.52 48185.28 7234.86 26283.46 2938.80 0.00 0.00 1557.60 33337.97 1310.88 0.00 0.00 78093.05 254.19 145467.79 496.00 0.00 22.40 9.60 0.00 0.00 326877.66 3989.60 0.00 0.00 0.00 0.00 26745.72 84942.94 21772.56 0.00 354.00 764.80 114.00 973.40 1825.00 0.00 0.00
Grand Total

AREA
SCHEDULE QTY. IN MT SQM.
GENERAL FABRICATION 1340 30400
DUCT 1000 28570
COLUMN 1250 9890
AUTOWELD 880 12020
Grand Total 4470 80880
Note: The above data is only indicative and exhaustive. However, the wt. And schedule may vary at the time of actual document releas
ANNEXURE-M Page 1

TYPICAL RATE SCHEDULE BREAK UP FOR PGMAs FOR 500 MW


DATE: 07-04-08 TYPICAL RATE SCHEDULES FOR 500 MW
PG MA PGMA Description Est Wt.(Kg.) 001 002 003 004 005 006 007 008 009 010 011 012 014 018 021 023 047 048 050 084 086 087 368
(A) GENERAL FABRICATION
08- 007 Furnace Lower Buckstays 79132.89 2125.60 63831.09 13176.20

35- 311 Horizontal Bracing I Pass I Mbl 18202.80 1638.30 8494.50 1052.90 7017.10
35- 312 Horiz Bracing Ii Pass Imbl 12364.50 1289.80 5730.50 5344.20
35- 321 Horiz Bracing I Pass Ii Mbl 24596.50 2114.90 7621.70 5811.30 1021.10 8027.50
35- 322 Horiz Bracing Ii Pass Ii Mbl 9016.60 1920.40 3112.20 3984.00
35- 331 Horiz Bracing I Pass Iii Mbl 20397.20 1462.00 9115.40 9819.80
35- 332 Horiz Bracing Ii Pass Iii Mbl 22541.40 2940.10 9548.00 558.80 9494.50
35- 341 Horiz Bracing I Pass Iv Mbl 17811.80 1095.90 5313.40 6159.60 600.00 4642.90
35- 351 Horiz Bracing I Pass V Mbl 32933.40 877.10 10118.70 10799.40 2280.50 8857.70
35- 352 Horiz Bracing Ii Pass V Mbl 18017.20 214.30 5669.90 4842.60 860.10 3506.60 2923.70
35- 361 Horiz Bracing I Pass Vi Mbl 28490.80 2384.30 7045.80 10259.60 1330.70 7470.40
35- 362 Horiz Bracing Ii Pass Vi Mbl 17804.80 1567.30 6117.70 5107.30 866.00 4146.50
35- 390 Platform At Drum Floor Level 59898.80 18503.90 19470.20 8438.90 104.50 509.70 11172.30 1498.30 201.00
35- 511 Front Bracing-Lower 49286.80 29165.40 20121.40
35- 512 Front Bracing Middle 30523.50 20984.50 44.60 9494.40
35- 513 Front Bracing-Upper 22541.80 14664.90 44.10 7832.80
35- 521 Side Bracing-Lower 155663.50 1503.10 93100.70 1042.50 60017.20
35- 522 Side Bracing Middle 84849.70 688.30 51872.40 86.70 32202.30
35- 523 Side Bracing-Upper 71505.00 43827.00 27678.00
35- 531 Rear Bracing-Lower 99040.50 1183.10 59262.00 815.30 37780.10
35- 532 Rear Bracing- Middle 53610.10 105.00 31816.30 898.80 20790.00
35- 533 Rear Bracing-Upper 88980.00 310.00 13065.90 39556.10 1212.50 22954.80 11880.70
Non-Mbl Floor Between Mbl
36- 314 Iandii 19112.64 2580.32 131.88 14544.32 351.78 1504.35
Non-Mbl Floor Between Mbl
36- 315 Iandii 25132.10 3344.38 7465.53 3908.12 6207.41 4206.65
Non-Mbl Floor Between Mbl
36- 316 Iandii 35004.60 5834.87 5482.56 3842.90 446.19 1083.18 3594.28 14720.62
36- 322 Main Floor Ii Mbl 2nd Pass 22160.98 116.61 472.00 1115.97 10791.90 7019.52 2644.98
Non-Mbl Floor Between Mbl
36- 324 Iiandiii 14489.96 1923.20 313.05 12253.72
Non-Mbl Floor Between Mbl
36- 325 Iiandiii 93557.72 22635.68 36577.77 3347.35 1649.51 746.02 12589.55 9933.32 6065.97 12.56
Non-Mbl Floor Between Mbl
36- 326 Iiandiii 16617.41 2697.34 145.03 10978.29 2796.76
Non-Mbl Floor Between Mbl
36- 327 Iiandiii 80354.59 10286.58 18450.58 2933.31 4892.18 3122.99 14586.91 25497.45 584.58
36- 331 Main Floor Iii Mbl 1st Pass 17983.93 237.50 2500.04 1619.20 10078.46 3178.73 370.00
Non-Mbl Floor Between Mbl
36- 333 Iiiandiv 22696.86 5941.51 2001.00 451.67 10829.01 3473.66
Non-Mbl Floor Between Mbl
36- 334 Iiiandiv 12377.85 851.54 1248.18 177.04 6821.22 2246.34 1033.54
Non-Mbl Floor Between Mbl
36- 335 Iiiandiv 45283.99 13143.31 7870.41 2638.04 6394.71 747.11 8651.54 3687.71 2151.15
36- 342 Main Floor Iv Mbl 2nd Pass 13661.01 1347.65 717.50 2424.58 240.55 4143.84 4786.89
Non-Mbl Floor Between Mbl
36- 345 Ivandv 86314.03 42744.36 543.86 363.30 6913.60 14734.39 21014.52
Non-Mbl Floor Between Mbl
36- 353 Vandvi 22592.11 3191.72 6871.87 955.99 9302.84 2269.69
Non-Mbl Floor Between Mbl
36- 354 Vandvi 21242.35 5522.64 7484.48 2386.42 879.40 4969.41
Non-Mbl Floor Between Mbl
36- 355 Vandvi 40625.34 7290.97 9502.10 6050.82 4347.03 1153.07 12281.35
36- 362 Main Floor Vi Mbl 2ndpass 8460.91 3425.03 5035.88

36- 391 Miscellaneous Platforms-Part I 71948.02 8013.54 21378.93 1228.68 1056.92 685.63 13799.78 25498.93 285.60

36- 392 Miscellaneous Platforms-Part Ii 76142.50 9874.00 20240.41 913.35 7088.67 4782.15 13999.98 19243.95

36- 394 Miscellaneous Platforms Part Iv 19031.74 4338.86 2663.27 7243.33 4786.29

36- 395 Miscellaneous Platforms Part V 8632.11 2617.01 211.33 1017.04 530.69 4256.04
Inter Conn Platformsbetn
38- 210 Boiler/Elevat 41200.88 7731.48 6177.17 385.44 8720.99 377.51 17808.30
Conn Platforms To Mill
38- 310 Deaerator Bay 18518.95 9261.60 5073.61 450.55 3733.19
38- 381 Mill Maintanance Platforms 147337.95 11779.69 43643.14 1135.47 387.28 27852.17 62540.20
38- 510 Lift Beams And Bracings 89803.64 23427.06 51563.85 14812.73
Lift Machine Room
38- 610 Detailsandmisc Struct 59508.66 4133.63 17515.93 1449.67 2090.12 6004.49 1923.89 1147.40 22476.40 2767.13
Col Frames Betn I.D.Fan And
39- 150 Chimney 60679.17 9600.64 11065.19 1394.54 17609.61 9736.96 8005.31 3266.92
39- 300 Platforms - External Structure 308355.67 16192.81 71464.63 22772.21 12728.29 4633.77 4470.98 54924.30 105482.96 15371.32 314.40

39- 302 Struc For Motor Hood Covering 5631.22 96.07 2943.75 2591.40
Fan Handling Structure For Pa
39- 305 Fan 8575.58 4948.75 3626.83
Fan Handling Structure For Id
39- 306 Fan 56415.89 14219.38 9449.27 5853.54 3412.39 5661.00 17820.31
TOTAL 2586659.93 195327.44 418973.65 158036.23 140373.99 406733.23 0.00 0.00 2125.60 63831.09 94663.76 0.00 0.00 429455.61 4867.64 0.00 299599.56 304028.52 11880.70 36162.90 0.00 2767.13 17820.31 12.56
PG MA PGMA Description Est Wt. (Kgs.) 001 002 003 004 005 006 007 008 009 010 011 012 014 018 021 023 047 048 050 084 086 087 368
(B) AUTO WELD
08- 400 Furnace Guide 6195.704 523.058 2205.525 2760.191 706.930
35- 342 Horiz Bracing Ii Pass Iv Mbl 38961.000 3619.100 4172.200 6322.300 4897.400 19950.000
35- 441 Horizontal Beams-Lower 110176.200 25960.800 2250.400 1440.800 38121.000 42403.200
35- 442 Horizontal Beams Middle 98663.200 2997.900 13306.100 1421.900 9378.400 71558.900
35- 443 Horizontal Beams-Upper 67566.400 859.600 4451.900 18938.000 1151.000 2685.900 39480.000
Horizontal Beams - Lower 2nd
35- 451 Pass 78183.500 8835.600 11204.800 910.000 37743.900 19489.200
Horizontal Beams - Middle - 2nd
35- 452 Pass 55000.000 2124.100 8518.400 455.000 43902.500
Horizontal Beams - Upper - 2nd
35- 453 Pass 41025.800 286.500 383.800 6981.000 579.600 14666.300 18128.600
36- 311 Main Floor I Mbl 1st Pass 29489.986 733.246 804.958 12.566 10483.180 9038.572 8417.464
36- 312 Main Floor I Mbl 2nd Pass 34511.572 299.728 2198.172 172.276 7882.055 20858.624 3100.717
Non-Mbl Floor Between Mbl
36- 313 Iandii 102069.381 10283.788 7337.274 49.400 11482.384 27405.346 45511.189
36- 321 Main Floor Ii Mbl Ist Pass 82164.077 1916.104 16697.664 52946.921 7287.788 3315.600
Non-Mbl Floor Between Mbl
36- 323 Iiandiii 25374.249 2607.194 787.824 5522.865 8685.718 7770.648
ANNEXURE-M Page 2

DATE: 07-04-08 TYPICAL RATE SCHEDULES FOR 500 MW


PG MA PGMA Description Est Wt.(Kg.) 001 002 003 004 005 006 007 008 009 010 011 012 014 018 021 023 047 048 050 084 086 087 368
36- 341 Main Floor Iv Mbl 1st Pass 46503.857 592.658 5465.655 2212.352 10825.412 10339.088 17068.692
Non-Mbl Floor Between Mbl
36- 348 Ivandv 78596.912 1653.466 9856.937 1114.948 6328.791 49077.330 10565.440

36- 393 Miscellaneous Platforms Part Iii 65702.054 7059.855 7417.008 336.906 160.920 8388.665 21493.214 20845.486
36- 740 Posts And Hangers 67543.867 3832.120 261.588 339.207 52007.182 11103.770
38- 299 Mill Handling Monorails 92800.116 3507.416 166.900 12740.640 3432.412 72952.748
Columns Frames Before Esp-
39- 101 Left 141209.840 34461.774 271.296 106476.770
Columns Frames Before Esp -
39- 102 Right 282155.612 27663.096 26949.936 22919.566 9616.068 18247.713 109100.989 67658.244

39- 141 Cols Frames Near Id Fan - Left 129506.348 129506.348


Cols Frames Near Id Fan -
39- 142 Right 281059.574 27166.546 37730.962 38691.052 16842.256 19929.253 140699.505
Fan Handling Structure For Fd
39- 304 Fan 12403.546 1657.568 3138.328 7607.650
TOTAL 1966862.795 69423.879 42918.836 120755.306 140646.048 34461.774 0.000 0.000 0.000 0.000 28069.798 0.000 0.000 145338.678 0.000 0.000 558433.410 443844.998 0.000 3315.600 287990.300 11103.770 80560.398 0.000
PG MA PGMA Description Est Wt. (Kgs.) 001 002 003 004 005 006 007 008 009 010 011 012 014 018 021 023 047 048 050 084 086 087 368
( C ) COLUMN
35 111 Main Columns Left 1st Pass 736386.900 394699.000 341687.900
35 112 Main Columns Lert 2nd Pass 346331.200 184509.500 161821.700
35 121 Maincolumns Right 1st Pass 736386.900 394699.000 341687.900

35 122 Main Columns Right 2nd Pass 346331.200 184509.500 161821.700


35 130 Main Columns Middle 708689.200 14875.700 14294.500 358762.400 319631.600 1125.000
35 140 Auxiliary Columns-Left Side 330993.900 169877.800 161116.100
35 150 Auxiliary Columns-Rightside 330993.900 169877.800 161116.100
TOTAL 3536113.200 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 14875.700 0.000 0.000 14294.500 0.000 1856935.000 0.000 322232.200 1326650.800 1125.000 0.000 0.000 0.000 0.000
PG MA PGMA Description Est Wt. (Kgs.) 001 002 003 004 005 006 007 008 009 010 011 012 014 018 021 023 047 048 050 084 086 087 368
(D) DUCT
Rect Duct Bet F.D Fan And
48- 012 Airheater 100098.792 1512.764 89915.028 8671.000
Rect Duct Sec.Air
48- 022 Interconnection 13715.760 12079.200 1636.560
Rect Duct A.H Bypass Sec Air
48- 032 Side 46604.610 42790.230 3814.380
Rect Ducts Pri Fan To Airheater
48- 112 Prisid 61799.062 3443.840 50414.598 7940.624
Rect Duct Pri Air Fan To
48- 132 Coldairbusdu 33014.952 3409.872 29605.080
Rect Duct Coldairbus(Temp Air
48- 142 To Mill 42801.733 26177.626 3530.428 12084.669 1009.010
Rect Duct Pri Air Fan
48- 152 Interconnection 46923.554 38486.648 8436.906
Rect Ductsairheater To
48- 202 Windboxduct 237694.876 76029.278 161080.598 585.000
Wind Box Connecting Ducts -
48- 212 Rectangula 35375.868 28944.140 6431.728
Rect Duct-Airheater
48- 222 Prisidetohotair B 115198.732 58928.800 56269.932
Rect Ducts Hot Air
48- 232 Busduct(Hotairtomil 131105.427 25659.456 105445.971
Rect Duct Economiser To
48- 382 Airheater2nop 98828.389 15482.338 83346.051
48- 386 Duct Below Divertor 112714.026 112714.026
48- 388 Sq Duct,Economiser-Pri Ah 134415.737 2756.224 131659.513
Rect Duct Airheater Boiler
48- 432 Outlet-Gas 85091.146 7945.052 77146.094
Sq Duct,Pri Ah-Blr Outlet
48- 438 Flange 33121.030 30364.806 2756.224
Sq Duct,Sec Ah-Blr Outlet
48- 439 Flange 43993.312 43993.312
Rect Duct Boiler Outlet To Elec
48- 462 Precp 259862.964 252044.178 7362.528 276.800 179.458
Sq Duct,Blr Outlet Flange-
48- 468 Ep,Right 100154.866 100154.866
Rect Ducts-Elec Prptr/M.S To
48- 482 Inddraftf 97778.948 44061.824 53717.124
48- 486 Ep Spool Duct 150596.584 48612.936 101983.648
48- 489 Sq Duct,Ep Interconn-Id Fan 71178.820 67410.004 3768.816
Rect Duct Ind Draft Fan To
48- 492 Chimney 325724.806 92899.674 221114.584 9626.548 2084.000

48- 662 Rect Duct Hot Air Bus To Mills 75006.423 6824.700 35577.390 32604.333
TOTAL 2452800.417 0.000 0.000 0.000 0.000 0.000 464310.232 1889295.067 0.000 88629.122 1870.810 2084.000 6431.728 179.458 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

SURFACE
SCHEDULE QTY (MT)
AREA
GENERAL FABRICATION 2590
AUTO WELD 1970
COLUMN 3540
DUCTS 2450
TOTAL 10550
Note: The above data is only indicative and exhaustive. However, the wt. And schedule may vary at the time of actual document release.
ANNEXURE-N
WORK CONTENT
Sl. RS.
DESCRIPTION
NO. NO.
Cut-to-size in structural including taper cutting and edge preparation, erection
1 001
materials, rectangle plate cutting.
2 002 End profiled structurals, plate shape cutting , Beam cut as ‘T’.
Buckstays, supp. strls., galleries stairways (bolted type), platform, supports, collector
channel, cleat, ladder, supp. plates, bearing plates, welded beam, supp. angles, bent
3 003
plate, supp. beam and built-beams in all PGMAs. Trial assy of segments of chimneys
and stacks, rolled beam with holes.
Castellated beams and columns (single piece with base) made out of rolled beams,
4 004 box bracing of sizes 200 mm & above, slotted section, stairways (welded type), fabn.
of segmental flanges.
Built-up beam and box up to 2.5 M length, rafters, built-up elevator column, roof
enclosure column assy., spider bracing assy., welded beams including button plates,
deck panel assembly fully welded angle bracing, bracing type star angle involving trial
5 005
assembly. Box bracing of size 200mm and above with base plate welding , with trial
assembly. Rolled beam column with base plate welding with trial assembly.

Rectangular ducts without truss (assembly weight 2 M.T and above) including
6 006 collector channel assembly. Baffle with door, Vertical Baffle Plate.( Without trial
assembly)
Transition, elbow ducts, divider ducts, bend ducts, fully welded box type ducts,
rectangular ducts with truss assembly and without trial assembly guide vane inclusive
7 007
of collector channel assy, truss assembly inside duct, wind box connecting duct,
deflector plate, wall frames (assembly weight 2 M.T and above),
Fixing components for lining and insulation, boiler casings, frames and transport
stands, cassette baffle (CS), forming of rolled section, CEEP, omega strip, locating
8 008
plate, seal box, punched sheet, tubular truss, liner plate (loose). Casing Wall (>500
Kg), casing sheets more than 100 kgs.
Segmental bend fabn. (above 133 mm dia) out of pipes, reducer, shim plates with machining,
Feeder Shell fabn, Plate end weldment, hood ladder, skirt assy.upto 2.5 metrs dia, 4 metre
long, saddle support, hand rail with hollow spheres (weldment). CS Support(<30 Kg), Spacer
9 009 tube with Guide, Guide PL Casing Wall upto 500Kg, Clad sheets, L Frame Assy Components,
Side Casing Assy( Incl. of Polythene sh. packing), Carbon Steel Down Spout Assy, Pyrometer
Assy, Drain Oil Tank without heater set. bunker and ash tank wall (CS) with trial assy. Etc

Built-up box & beam above 2.5 M length, " + " type columns out of rolled sections
involving trial assy, channel box bracing upto 150mm, channel box column with base
10 010 plate welding and trial assembly, built-up beam with plate 12mm & below. Channel
box brazing up to and including 150mm with base plate welding. with trial assembly of
any size
Circular ducts above dia 1000mm,(with trial assembly) rolling and welding of pipes
11 011
out of plates, spring cover. CS down sprout / feed pipe.
12 012 Bellow type Exp Jt. C.S
13 013 Expansion Panel / Expansion plates and pleated panel
14 014 Small Despatchable Units
15 015 Stainless steel forming, SS Heat Shield more than 1 Kg.
16 016 Bellow type expansion joints (alloy steel / corten steel)
17 017 Stainless Steel bellow type Expansion Joint.
CS/AS shearing & straightening up to 10 mm and SS shearing upto 6 mm., guard
18 018
plate
19 020 Stainless steel fabn. Of down spout/feed pipe made out of pipes, cassette baffle ,
Fabn. Of built-up beams, UC, by SAW including edge preparation, lay out, MPI/LPI
20 023
as called for in QWI.
21 025 Circular damper (incl. of packing charges) upto 100 kg.
22 028 Circular damper (incl. of packing charges) above 100 kg.
23 029 Auto damper (including machining and assy,), duplex scanner assembly. ( in nos)
24 031 Corrugated sheet
Alloy steel fabrications (including corten steel) except welded channels and welded
25 032
beams. Seal air header, MDV header
Stainless steel fabns. Including down spout and feed pipe out of plates. Needle gate
26 033
assembly with SS body.
Shell assy upto 16mm plate thick, skirt assy more than 2.5 dia, length more than 4
27 034 metres, seg.bends out of plates upto 16 mm, weld attachments for drum, salt mixing
tank.
28 035 Shell Assembly above 16 mm plate thick, , chimneys, stack assemblies.
Fabrication of Alloy steel Ducts with fabricated AS structures and trial assembly. Alloy
29 036
steel horizontal pipe clamp made out of plates., trunnian clamp
Alloy steel welded channels and welded beams fabricated out of AS plates Alloy
30 037
steel welded type raiser clamp, shock absorber clamp.
Ducts of less than 2 MT(assembly weight)( without trial assembly), fully welded ducts
of any weight, aerofoil, flow metre, ventury metre, liner assembly, , circular duct dia up
to and including 1000mm, duct / duct wall of tower type design of any weight , elbow
31 039
duct with multiple vane without partition wall of any weight, grab bar, air filter
assembly. Bunker and ash tank wall assembly,(with trial assembly) where - AS / SS
lining / content is involved
32 040 Alloy steel Crown Plate (Plate thickness more than 12mm.)
Strips, Plates, stiffners involving shearing and punching operations upto 6 mm, U
33 042
clamp upto 6mm, Nut Cap Assy.
Strips, Plates, stiffners involving shearing and punching operations above 6 mm,
34 043
corner support flat & U clamp above 6mm .
35 044 Small items like Peg fin, bent pin, U plate , socket pin
36 045 Pipe bend 45,90,135 deg. upto Tube dia 44.5 mm .
Multiple bends upto Tube dia 44.5 mm., Shear Pin, SS Heat Shield with curving
37 046
operation.
Fabn. of box type beams from plates by SAW including edge preparation , lay out
38 047
LPI/MPI as called for in QWI..
Fabn. Of “ + “ type beams from plates of any thickness by SAW including edge
39 048
preparation, lay out, LPI/MPI as called for in QWI. .
Despatch of structural item, viz., angles, beams, channels, plates, tubes and rods as
40 050
Running Meter
Press brake items and deck ribbed sheet, ribbed sheet, omega strip including.steel
41 055 crating as per sketch AD:OP&C:001 out of BHEL materials, wherever called for and
omega strip, casing sheet less then 100 kg. Weight.
Linkage assy (CS/AS) - made out of rod up to and including dia 50mm, glycerile seal
42 056
pot - B
Fabn. & Trial assy. Of Ceiling Girders upto 250 MW and Fabn. & Trial assy. Of 500
43 058
MW single girder.
44 059 Fabn. & trial assy. of 500 MW Ceiling Girder
45 066 Fabfication of Wind Box and panel supports.
Erection lug, partition plate, square nut, Cable opening tube, 1" Coupling, water loop,
46 067
nipple, pipe clamp (AS), weldl stud M10, taper washer, stud.
rocker shaft lever, rocker shaft, impulse line vent, precision hex screw M30 x 60, stud
47 068
M27.
U Shield, bend type tube shield, SS spacer tube, reinforce pad shield, Air Nozzle (SS)
48 070
+ Tube(SS/CS) welding SS clevis pin
Miscellaneous items such as panel erection/ handling attachment, washer, brackets,
rack trays, collector plates, eco-straps, switch mounting bracket, off-set bar (plate type
49 074
and rod without machining), lugs, lug plates, yoke plates, name plate holder, lifting
handle
50 077 Frame with Undulated sheets
Fabn. Of built up beam, Universal column, by SAW including edge preparation,
51 081 layout, MPI/LPI as call for QWI & Trial assy, inclusive of end packing for Assy wt
more than 10 MT, I-Beams section including 200 and less
Fabn. Of built up beam, Universal column, by SAW including edge preparation,
52 082 layout, MPI/LPI as call for QWI & Trial assy, inclusive of end packing for Assy.wt
less than or equal to 10 MT
Fabn. Of box from plates by SAW including edge preparation, layout, MPI/LPI as call
53 083 for QWI & Trial Assy, inclusive of end packing for Assy. wt more than 10 MT, Boxes
of cross section including 200 and less
Fabn. Of box from plates by SAW including edge preparation, layout, MPI/LPI as call
54 084 for QWI & Trial Assy, i nclusive of end packing for Assy. wt less than or equal to 10 MT

Fabn. Of “+” type column from plates of any thickness by SAW including edge
55 085 preparation, layout, MPI/LPI as call for QWI&trial assy, inclusive of end packing for
assy. wt more than 10 MT
Fabn. Of “+” type column from plates of any thickness by SAW including edge
56 086 preparation, layout, MPI/LPI as call for QWI & trial assy, inclusive of end packing
for assy. wt less than or equal to 10 MT
Monorail beam fabn. & trial assy, vertical beam (buckstay), castellated beam (Auto
57 087
weld).
58 088 Bracing Fabn. & Trial assy.
59 090 Buckstay assy. With welded beam by SAW,
60 091 Buckstay assy, with rolled beam by manual welding.
61 092 Single piece auto welded column with base plate and top plate.
62 120 Pipe clamp
Spacer clip, support clip (AS), support lug (AS), strip, stud, SS Heat Shield less than
63 121
or equal to 1 Kg/piece , fin flat.
64 125 Corrugated Drier box, spray pipe clamp assembly.
AS strut, CS Sp box, SS Sp bar, thermowell, flame viewing port , glycerine seal pot -
65 127
A.
Heat treatment of boiler components as per QCP:002/02. Stress-relieving /
66 129
normalising shall be done.
67 131 CEEP to drg. 3-48-382-30016
68 133 Style 01- half size-CS/carton steel - Drg No. 2-48-999-47612/01
69 134 Style 02 half size-CS/carton steel - Drg No. 2-48-999-47612/01
70 135 Style 01-full size- CS/Carton steel - Drg No. 2-48-999-47612/01
71 136 Style 02 - full size-CS - Drg No. 2-48-999-47612/01
72 137 Style02- full size -carton steel -Drg No. 2-48-999-47612/01
73 138 Stainless Steel Round Corner
74 145 Pipe Bend – Single , dia 48.3 (for hand rails)
75 146 Pipe bend – Multiple, dia 48.3 (for hand rails) nipple rod.
76 301 Welded Clevis
77 302 Hanger Rod etc
78 303 Hanger rod assy. with clevis
79 304 Scalloped Bar fabrication - weight more than 1 kgs.
Temperature / Pressure tapping assy (CS) including machined components, rocker
80 306
washer.
Temperature / Pressure tapping assy (AS) including machined comp., fill / vent / drain
81 307
plug, spray plate.
Threaded clevis M20 to M27, gauge connector, anchor pivot pin, measurement rod,
82 309
measurement assy, condensing loop assembly, coupling nut M27.
83 310 Threaded clevis M32 to M36 , nut M60.
84 311 Threaded clevis M45,. Fill pipe.
Hanger rod, Hanger rod assy with clevis, Tie rod, Tie rod assy, Deck hanger rod.
85 312 Weight of these up to and 50 kg / No, foundation bolt with plate /rod up to and
including 20 kgs.
86 316 Retainer - A
87 317 Retainer - C
88 318 Screwed Piece, Suspension Bolts,. CAP assembly
89 319 Machining Components ( weight more than 100 grams and upto 5 kgs)
Washer plate, Buckstay corner plate, Buckstay link plate( All pl 40mm and above)
90 320
Fabrication of NMEJ frame, oil tank assembly with heater set, needle gate (CS),
91 321
segmental bend fabricatiobn (less than or = 133mm dia.)
Hand rails and Hand rail posts (paintable) including hand ring , hand rails frame
92 322
assembly.
93 323 Hand rails and Hand rail posts (Galvanizable).
94 324 Access door 100/250, 400/450, 610/610, 900/1800.
95 325 Eliptical door
Reducing stage (all types) - CS , orifice plate assembly machining with assembly
96 326
97 327 Reducing stage (all types) - AS
98 328 Water cooled door and scaffold door
99 329 Header with stub.
100 330 Machining components up to and including 50 grams by weight.
101 331 Machining components more than 50 grams and up to 100 grams by weight.
102 332 Oil gun assembly.
103 333 Fixing pin of length upto and including 250mm.
104 334 Fixing pin of length above 250mm.
105 335 Linkage assembly CS/AS made out of rod dia above 50mm.
106 336 Vertex finder
107 337 Air Nozzle Assy
108 340 Sliding gate up to and including 500mm opening
109 341 Sliding gate above 500mm opening
110 342 Scalloped Bar fabrication - of weight up to 1kg.
111 343 Pipe coller rolling , fabrication and machining
112 344 Pipe coller only machining
Tie rod R/R / LR upto M24 -including thread end protection thro' srewed in plastic cap
113 345
Tie rod R/R / LR from M25 to M 48 -including thread end protection thro' srewed in
114 346
plastic cap
Tie rod R/R / LR from M 49 and above-including thread end protection thro' srewed
115 347
in plastic cap
116 348 Blank flange, blind flange.
Hanger rod assembly - both end clevis, Hanger rod assembly with clevis and bracket
117 349
118 350 Girder pin connection
119 352 T.T.Burner Assembly - 500 MW.
120 353 T.T.Burner Assembly - less than 500 MW.
121 354 Oil system - LFO pump.
122 355 Oil system - HFO pump.
123 356 Heater, cooler and strainer of oil system.
124 357 Oil system skid assembly.
125 358 Coal valve - chain and motor operated upto 36".
126 359 Isolation gate assembly.
127 360 Gate assembly up to 22".
128 361 Gate assembly above 22".
129 362 Raw coal gate above 36".
130 363 Strainer assembly, heat exchanger assembly and cooler assembly of 24 PG.
131 364 Sheet metal work with sheet upto and including 3.15mm.
132 365 Fabrication work involving TIG root and Arc welding .
133 366 cyclone assembly (for recycling bed materials 48 PG)
134 367 Duct assembly of all types- with trial assembly
Small despatchable units with piece weight up to and including 25 kgs(of RS 001-
135 368
005).
136 369 DUCTS--circular to any shape transition
137 370 CAF GASKETS /other Non-ferrous Gaskets up to and including 250 mm dia.
138 371 CAF GASKETS /other Non-ferrous Gaskets above 250 mm dia.
139 372 U- ROD 6mm to 24 mm dia- with or without threading
140 373 U- ROD 25mm to 50 mm dia- with or without threading
141 374 U- ROD 51mm dia- and above with or without threading
142 375 EYE BOLTS
143 376 Templates , sleeve pipes, shims
144 377 Temperature Probe with stellite welding
ANNEXURE “O”
DISTANCE CHART

Vizag
Project Site Bhilai Durgapur Trichy Kolkata Chennai Jamshedpur Rourkela

VALLUR
(THIRUVALLUR- 825 1282 1719 364 1689 32 1640 1567
CHENNAI)

NORTH CHENNAI 758 1234 1680 369 1668 37 1592 1550

DARIBA (RAJASTHAN)
1626 1093 1533 2121 1614 2019 1606 1460
(CHITTOORGARH)

JHAJJAR(HARYANA) 1905 1300 1331 2504 1499 2208 1359 1403

DURGAPUR(WB) 898 799 --- 2075 182 1680 200 435

MAUDA(MAUNDA), 830 221 1020 1433 1154 1139 921 674


NAGPUR-DT.

MARWA(KORBA) 796 230 797 1784 997 1452 466 314

IISCO-BURNPUR 946 795 48 2093 230 1728 248 483

KODERMA 1062 724 248 2202 430 1872 290 380


(JHARKHAND)

ANPARA (UP) 1427 728 599 2118 764 1900 641 682
UKAI (GUJARAT) 1486 929 1728 1733 1915 1699 1629 1382
SATPURA (MP) 1103 443 1288 1634 1359 1341 1173 994
BONGAIGAON 1687 1927 814 2920 890 2568 1154 1205
(ASSAM)
NABINAGAR (BIHAR) 1141 658 369 2213 551 1881 397 422
GOINDWAL (PUNJAB) 2350 1650 1720 2820 1890 2731 1760 1800
PRICE VARIATION FORMULA
FOR RAW MATERIALS IN THE 60,000 MT TENDER
ANNEXURE - P
The following Price Variation Clause will be applicable.

(A) SAIL / JINDAL Price List published on the date of tender opening date will be taken as the basis. The
prevailing rates for May ’08 is enclosed (Annexure 1).
(B) The landed cost at Trichy from Steel Plant will be taken as the “BASE PRICE”.
(C) The landed cost for a raw material is arrived by taking into account the following:

(Ex -Plant Price + ED + CESS + EDUCATION CESS + CST) – CENVAT.

For Example: (Rate / MT)

Basic Rate of Plate 25 mm. IS 2062 Gr. B as on April 2008 -


Rs.38,950-00
ED 14% + CESS 2% + EDUCATION CESS 1% -
Rs. 5,616-59
CST 3% -
Rs. 1,337-00
-----------------
TOTAL COST - Rs.45, 903-59
LESS CENVAT Rs. 5, 616-59
-----------------
NET COST PER MT (TOTAL COST – MODVAT) Rs.40, 287-00
-----------------
This is considered as the base price for Plate 25 mm. for the month of May 2008. Similarly for all the major raw
materials that are required for fabrication of Column for a 500 MW is to be computed. This is enclosed as
“Annexure-1”(11pages). On perusal the weighted average cost of raw material for supply of 500 MW Columns
works out to Rs.40,895/- MT. This is considered as the raw material “BASE PRICE “ for supply of 500 MW
Columns.

On a similar basis, the “BASE PRICE” TWO months prior to the IR or “Base Price” on the scheduled delivery date
(excluding both the dates) whichever is earlier is to be computed based on the SAIL / Jindal price list applicable for
that month. The” BASE PRICE” for the various schedules for the month of MAY 2008 is as under. This is based
on the data arrived as in Annexure- 1 (11Pages) enclosed herewith.

Sl. No. Schedule 250 MW 500 MW


01) General Fabrication 40,270/- 40,430/-
02) Auto Weld 40,260/- 40,020/-
03) Column 39,910/- 40,895/-
04) Duct 37,360/- 37,700/-

The increase / decrease in the Rate for each of the schedules would be governed by the following formula:

Pı = P0 + (S1 – S0)

Where Pı - Escalated / de-escalated price for each Schedule

Pо - Contracted price for each schedule

S1 - The MOU “Base Price” of SAIL or JINDAL as the case


May be; Two months prior to actual despatch date or
Scheduled Delivery Date; whichever is earlier

So - The MOU “Base Price” of SAIL or JINDAL applicable


on the Tender opening date.

PS. For details please refer to CD.


ANNEXURE “Q”

235-003 Page 01 of 02

BHARAT HEAVY ELECTRICALS LTD: TIRUCHIRAPPALLI 14


NON-DESTRUCTIVE TESTING

ASSESSMENT FORMAT – UT / MT / PT

Date:

01. Name of the Firm :

02 . Type of NDT : UT / MT / PT

03. Names of Operators with level :

Name Method & Level Certification Re-certification


S/sri Date Date

04. Particulars of Equipments

.
Method Make & Model Sl. No. Date of Due date for
Calibration recalibration

05 Consumables :

(a) Details of Probes :


Normal :
Angle :
TR :

(b) Magnetic Particles : Brand


Wet :
Dry :

Equipment for sensitivity check : Available/Not Available

(NOTE: Use additional sheets/enclose Copies of Certificates wherever required)


235-003 Page 02 of 02

(c) Penetrant Test Brand

Cleaner :
Penetrant :
Developer :
Penetrant remover

Equipment for sensitivity check : Available/Not Available

06. IBR Approval : Obtained/Not obtained.


: Valid upto

07 BHEL Approval : Valid upto

08. Remarks :

Representative of Surveyed by
Contractor NDT/BHEL

Head/NDT
ANNEXURE “R”

235-002 Page 01 of 02

BHARAT HEAVY ELECTRICALS LTD: TIRUCHIRAPPALLI 14


NON-DESTRUCTIVE TESTING/QUALITY

ASSESSMENT FORMT - RT
Date:

01. Name of the Firm :

02 . Type of NDT : RT

03. Name of RSO :

04. Names of Site-in-charge :


:
:
:
05. Names of Operators with level :

Name Level Certification Re-certification


S/sri Date Date

06. Particulars of Equipments


(a). X-ray/Gamma ray Sources
Make Model Sl.No. Strength/Range

(b).Survey meter

Make and Model Range Date of Date of


Calibration Recalibration

(c).Dosimeter : Make and Model Sl.No. Range

(d).Illuminator : Available/Not available


Brand :

(e) Densitometer/Strip : Available/Not Available


Make : Calibrated on Recalibration date

(NOTE: Use additional sheets/enclose Copies of Certificates wherever required)


235-002 Page 02 of 02

07. a. Film Processing Facility : With thermostat/without thermostat - airconditioned

b. Drier : Available/Not Available

08. Image Quality Indicators

ASTM : Designations Calibrated on

DIN Sizes

09. Details of Safety Equipment

(i) Warning lamps/Siren : Available/Not available

(ii) Display Boards with Stand and rope : Available/Not available


:
(iii) Film badge Services : Available/Not available

(iv) Tongs : Available/Not available

10. Details of Consumables

Processing chemicals : Brand


Developer :
Fixer :
Wetting Agent :
X-ray films :

Screens (thickness) :

11. IBR Approval : Obtained/Not obtained.


: Valid upto

12. BHEL Approval : Valid upto

13. PAN Number

14. Radiography works undertaken :

13. Remarks :

Representative of Surveyed by
Contractor NDT/BHEL

Head/NDT
ANNEXURE “S”

BHARAT HEAVY ELECTRICALS LIMITED


TIRUCHIRAPALLI – 620 014
QUALITY CONTROL – OFF LOADING INSPECTION

GROOVE DETAILS FOR BOX CORNER JOINT MEANT FOR COLUMN,


POST & BRACINGS FOR SAW PROCESS:

1) PLATE THICKNESS < 32mm:


30 deg 30 deg

Groove depth
land 2 to3mm

Land 3mm, groove angle 30+30 deg. Root gap:0mm

Example: Plate t = 25mm,groove depth 22mm,land 3mm


________________________________________________________________________

2) PLATE THICKNESS = >32mm:


15deg.
30 deg

Groove depth
land 2 to3mm

Land 3mm; groove angle 30+15 deg. Root gap:0mm

Example: Plate t = 63mm,groove depth 60mm, land 3mm


Plate t = 56mm,groove depth 53mm, land 3mm
Plate t = 50mm,groove depth 47mm, land 3mm
________________________________________________________________________
BHARAT HEAVY ELECTRICALS LTD: TIRUCHIRAPPALLI 14
NON-DESTRUCTIVE TESTING
BHE:NDT:VL:02 -- Rev. 16 Dated: 31 / 03 / 2008
List of Approved NDT Sub-Contractors
Sl.No Name of the Firm and Address Approved Methods Valid upto
1 M/s G.B. NDT Engg. Services, RT, UT, MT, PT 31-05-2008
E-52,Industrial Estate,Thuvakudi, Tiruchy-620015
Phone:(0431)2501112,2500891
2 M/s C Premier NDE Services, RT, UT 31-05-2008
CP-17, Elecrical and Electronics Industrial Estate, Thuvakudi, Tiruchy 620015
Phone (0431)2500878

3 M/s Super Quality Services, RT, UT, MT, PT 31-05-2008


95,SQS Building, Near Police Station,
Palakkarai Main Road,
Trichy-620001
Phone (0431)2415087,2414218, Fax-0431-2464218
E-Mail:sqs@vsnl.net
4 M/s Metal Care Engg. Services RT 31-05-2008
Plot 13,14, B-1 Kether Manor,3rd Cross, North Extension, Thillai
nagar,Trichy 620018
Phone(0431) 2762190, 2481593
5 M/s Industrial X-ray Inspnection Company, RT 31-05-2008
Test House, 26, 2nd Street, Kalaimagal Nagar,
Eekkattuthangal, Chennai 600 032
Phone: 044- 22251091, 22250690
e-mail: ixico@satyam.net.in
6 M/s Scaanray Metallurgical Services, RT, UT, MT,PT 31-05-2008
C-12, Industrial Estate,Mogappair (West) Chennai 600 037
Phone: 044-26250651, 23762613 Fax 26358741 e-mail:
scaanray@vsnl.com

7 M/s Escon Technical Services (P).Ltd RT, UT, 31-05-2008


32, Bharathy Park Cross Road 8 , Coimbatore, 641011
Phone:0422-2451263, 2450737 Fax- 2437271
e-mail:vivu@giasmdo1.vsnl.net.in

8 M/s Industrial Radiographic Inspection Company RT 31-05-2008


SP-111, South Avenue, Ambattur Industrial Estate,
Chennai 600 058
Phone: 044-26253235,26250790,26255602, Fax-044-
26255838 e-mail : info@iricondt.com

9 M/s Testrade Technical Services, RT 31-05-2008


Vishnu Vihar,217, Dr. Ambedkar Road,
P.O. Velandipalayam,
Coimbatore 641 025. Phone: 0422-2450440
Site Office:165, SIDCO INDL.ESTATE, Malumichampatti, Coimbatore-641021
Phone:0422-2655772 Cell:9363242722

10 M/s Everest Industrial Radiographer, RT 31-05-2008


189, Thyagaraja New St. No.3, Coimbatore 641 001
Phone: 0422-2472528
e-mail:everestndt@sify.com
Site Office:1/25, Arisipalayam, Coimatore-641032
Phone:0422-2638148,2638348, 2401842(K.Chockalingam)
Cell:9843011031 (A.Rathinam)

11 M/s KGB Inspection Services, RT, UT, MT, PT 31-05-2008


P-16, Electrical & Electronics Industrial Estate,
Thuvakudi, Tiruchirappalli 620015
Phone (0431)2500164
12 M/s Supreme Excel NDT Services, RT, UT, MT, PT 31-05-2008
II Floor, Vairam Memorial Complex
24-A/B, Jeeva Street, Subramaniapuram,
Tiruchirappalli - 620020
Phone:(0431)2333528, 2501241
e-mail:ndtsrvcs@yahoo.com
13 M/s Evergreen NDT Engineers, RT,UT 31-05-2008
No. 7, I Floor, Vairam Memorial Complex
24-A/B, Jeeva Street, Subramaniapuram,
Tiruchirappalli 20- 620020
Phone(0431) 2333095, Cell-9842425765,9842435765
14 M/s.NDE Inspections, UT, MT, PT 31-05-2008
50,Raja Colony, 4th Cross,Collector Office Road,
Trichy-620001. Phone (0431)2416388 e-
mail:ndeinspections@sancharnet.in
15 M/s Technical Inspection Services RT 31-05-2008
513-A6, Bharathi Road, Chinnavedampatti, Ganapathy,
Coimbatore-641 006. Phone:0422-2667971

16 M/s Sri Vinayaga NDT Inspection Services, RT 31-05-2008


SF 303, Peria Thottam,
Kadathur Road,
Coimbatore- 641 107.
Phone 0422-2653640
17 M/s Bharat Inspection Services, 1-19,Electrical RT, UT, MT, PT 31-05-2008
& Electronics Industrial Estate, Thuvakudi, Trichy-620015
Phone:0431-2500550
Mobile: 9444435196(Ramasamy), 9842536801(Shanmugavel)
9842302910(Robert) e-mail: ramasamyndt@rediffmail.com
18 M/s Engineering Quality Inspection Services, 2 / 166 A, RT,UT,MT 31-05-2008
Mettukuppam Road, Vanagaram, Chennai- 600 095.
Phone:044-24764770, Fax:044-24764773,
E-mail: jstephenraj.eqis@gmail.com
p g g
19 New No 9, Old No 22, Parthasarathypuram, RT 31-05-2008
North Usman Road, T.Nagar, Chennai 600 017. Phone:044-
42123180, Fax: 044-28142268, Cell:Leeladhar
9444062268, E-mail:uies@sify.com. Works at:C/o M/s Ultimate
20 M/s Jai Inspection Agencies, RT 31-05-2008
Plot No 21, Natesan Nagar, Ayanampakkam, Chennai- 600
095, Phone: 044-26533028, Fax: 044-26531770
21 M/s Sakthi Radiographic Inspection Company,, No 1 / 1-14, Rajiv RT 31-05-2008
Gandhi Nagar, Walajapet 632 513 Phone 04172-230344, 245264

22 RT 31-05-2008

M/s UNIVERSAL NDT SYSTEMS S.F.No


350 / 2C, Near M/s Rosver Steels Ltd,) KATTAMPATTI Villaage, Ganesapuram
P.O S.S.Kulam (Via) Coimbatore-614 107
Phone:0422-2653446 Mobile:9363100792, 9944343201
23 RT 17-01-2010

M/s INSTITUTE OF INSPECTION TECHNOLOGY AND NDT RESOURCES,


31, Rubin Complex, IAS Nagar, Thiruverumbur, TRICHY-
620013 Phone 0431-2512269 Cell:Rajendran-9865007583,
Shareef-9865407475 e-mail:info@iitndt.com
24 Ms.GLOBAL ENGINEERING&NDT SERVICES HASIMPUR, RT 14-02-2010
PATULIGRAM P.O, HOOGLY DISTRICT, WEST BENGAL-
712 501 Cell 09831609926(S.Das)
,9831626059(S.Sarkar)
Prepared by Reviewed and Accepted by

(M.Manimohan) (R.J. Pardikar)


DM / NDT SDGM / NDT
ANNEXURE "U"
VENDOR NAME: M/s VENDOR CODE : AS ON

BOX COLUMN ACTIVITY CHART

MCL COLLECTION CUT & WELD BOX F/UP BOX WELD BASE PL WELD

END PL WELD
MCL COLLECTION CUT & WELD BOX F/UP BOX WELD
..

MCL COLLECTION CUT & WELD BOX F/UP BOX WELD END PL WELD

END PL WELD

MCL COLLECTION CUT & WELD BOX F/UP BOX WELD END PL WELD TRIAL ASSY

MCL COLLECTION CUT & WELD BOX F/UP BOX WELD END PL WELD INSPN

MCL COLLECTION CUT & WELD BOX F/UP BOX WELD END PL WELD S.B

MCL COLLECTION CUT & WELD BOX F/UP BOX WELD END PL WELD H/O

PO NO WORK ORDER COL NO WT


Activity chart for Plus/Box column AS ON:
Firm code/Name:
WO DU Description/column no:
Material status
Plate MATL. Material Cutting Group Material Material
size ORDER Receipt plan cert./ preparation preparation&EP REMARKS
Sr No STATUS TC Status &EP date date
mm STATUS Date

Process status
Sr.No DU no Plate butt joint I&T MPI Box/+ Trial Assy surfac Final Despatch
date fitup date cleared date e painting date

RT Individual prepar date REMARKS


cleared dimn &MPI ation
Fitup BG date date date
BASE
Ist PC
2nd pc
3rd pc
4th pc
5th pc
6thpc
7th pc
ANNEXURE-U

PLUS COLUMN
I & TT I & TT AW Rib Base Edge Indl End pl
BASE Matl. Proc Matl. Prep Cut Weld RT SR Fitup AW + Fitup + Form MPI Weld Weld Cutting AIA Inspn Weld

I & TT I & TT AW Rib Edge Individual End pl


II Matl. Proc Matl. Prep Cut Weld RT SR Fitup AW + Fitup + Form MPI Weld Cut AIA Inspn Weld

I & TT I & TT AW Rib Edge Individual End pl


III Matl. Proc Matl. Prep Cut Weld RT SR Fitup AW + Fitup + Form MPI Weld Cut AIA Inspn Weld

I & TT I & TT AW Rib Edge Individual End pl


IV Matl. Proc Matl. Prep Cut Weld RT SR Fitup AW + Fitup + Form MPI Weld Cut AIA Inspn Weld @

I & TT I & TT AW Rib Edge Individual End pl


V Matl. Proc Matl. Prep Cut Weld RT SR Fitup AW + Fitup + Form MPI Weld Cut AIA Inspn Weld

I & TT I & TT AW Rib Edge Individual End pl


VI Matl. Proc Matl. Prep Cut Weld RT SR Fitup AW + Fitup + Form MPI Weld Cut AIA Inspn Weld

I & TT I & TT AW Rib Edge Individual End pl


TOP Matl. Proc Matl. Prep Cut Weld RT SR Fitup AW + Fitup + Form MPI Weld Cut AIA Inspn Weld

Blue Cover PL Trial NTPC/CUST Shot


@ ASSY Match Drill Assy Inspn Blast Paint H.O

Blue Cover PL Trial NTPC/CUST Shot


@ ASSY Match Drill Assy Inspn Blast Paint H.O

CUST CUST NAME COL NO WT VENDOR


ANNEXURE “V”
BHEL / TRICHY-620014
Page: 01 of 01
OUT SORCING DEVELOPEMENT
429-041 - A

REF: Date:
TO

Dear Sir,

SUB: General feedback on Performance - reg.


REF: I) Our Purchase Order no: Dated
II) W.O. ………:DC NO: ……….IR NO………
III) SCHEDULE:
1V) Despatch Detail:

With reference to the above we have made a review of Performance on


Quality, Delivery and service.
Please note the following feedback for taking corrective action in
future supplies.

a) General Performance:.
b) Level of Performance:
i) QUALITY: The flg is site feedback on the Quality of the goods
delivered to ……. SITE.

ii) DELIVERY: As against the delivery period indicated in P.O. the actual
supply has been completed only on ----------------- resulting in the delay of
--------------- months.
iii) SERVICE: We would like to remark about your service as …………

We request you to take note of this feedback and improve your


performance to our fullest satisfaction.

Further, we would like to be informed of the actions planned/initiated at your


end to improve the performance in the above areas for the subsequent
supplies/future orders.

Thanking you.

For and on behalf of


BHARAT HEAVY ELECTRICALS LTD

EXECUTIVE / OUT SOURCING


ANNEXURE”W “

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