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Operation Breakdown SMV and Layout of Chino Short Pant Manufacturing

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LINE LAYOUT

Style : Trim Chino Pant


O/ QTY: TGT: 70 73 SMV: 37 M/C 69 20-Jan-19
SL. OPERATION SMV TGT Snap S/N O/L D/N FOA B/T K/S C/S H I.M
FRONT
1 O/L at fr.rise 0.30 200 1
2 Bone joint with fr part 0.67 90 1
3 Corner cut 0.40 150 1
4 Tack at pkt mouth posn 0.67 90 1
5 Top stt. At pkt mouth posn 0.75 80 1
6 Coin pkt close 0.38 160 1
7 Safety tack at pkt beg corner & W/b Side 0.40 150 1
8 Pocketing matching 0.50 120 1
9 Facing joint with Fr pkting 0.40 150 2
10 Pocketing attach at pocket mouth 0.50 120 1
11 Front pocket mouth top stitch 0.50 120 1
12 Tack at pkt mouth posn 0.43 140 1
13 Fr pkt bag close by O/L 0.60 100 1 1
14 pocket bag side tack 0.60 100 1
15 Fr pkt bag 1/4 top stt 0.60 100 1
16 Pockting & sheel body fab att.at w/b side 0.75 80 1
17 O/L at fr.rise 0.30 200 1
18 D/ply make & turn over 0.40 150 1
19 S/ply & d/ply piping (use folder) 0.40 150 1
20 S.ply att. + 1/8 top stt. 0.60 100 1
21 Zipper joint at s.ply 0.50 120 1
22 J stt with mark 0.67 90 1
23 D. ply att with zipper 0.50 120 1
24 Fr zip 1/16" top stt 0.60 100 1
25 High top stt 0.60 100 1
26 Care label attach 0.60 100 1
Total 5.17 0 18 4 3 0 0 0 0 3 0
BACK PART

1 Mark flap for making 0.60 100 2


2 Flap making (BK) 0.40 150 1
3 Flap turn 0.67 90 2
4 Scissoring at flap 0.67 90 1
5 1/4 Top stt at Bk pkt flap 0.67 90 1
6 Mark at bk part fr dart & bone joint 0.55 110 1
7 Dart making 0.46 130 1
8 Top stt. At Dart posn 0.40 150 1
9 Bk pockting o/l 0.40 150 1
10 Bk pockting att. At bk part 0.50 120 1
11 Bone making 0.46 130 1
12 Mark at bone fr joint 0.50 120 1
13 Bone & Flap joint 0.67 90 2
14 Bone cutting 1.50 40 2
15 Bone mouth inside tack 0.75 80 1
16 Bone mouth top lower stt 0.75 80 1
17 Facing joint at bk pockting(Bone side) 0.55 110 1
18 Bone mouth top upper stt 0.67 90 1
SL. OPERATION SMV TGT Snap S/N O/L D/N FOA B/T K/S C/S H I.M
19 Facing joint at bk pockting 0.55 110 1
20 Bk pkt close 1.50 40 3
21 Tack at bk pocket upper side 0.40 150 1
22 Back rise joint 0.35 170 1
23 top stt at Back rise joint posn 0.50 120 1

Total 14.45 0 17 2 0 0 0 0 1 9 0
ASSEMBLY
1 Fr to Bk part match 0.48 125 1
2 Side seam 0.50 120 1
3 Belt Contrast part fusing 0.67 90 1
4 Belt piping (use folder) 0.40 150 1
5 Chine stt. At w/b contrast part 0.40 150 2
6 Two (LOGG & Size) lbl joint 0.30 200 1
7 Main lbl joint at w/b contrast part 0.50 120 1
8 potty joint at w/b btn att posn 1.00 60 2
9 Extra loop Iron 0.30 200 1
10 Extra loop Att. At bk rise 0.35 170 1
11 Belt match 0.50 120 1
12 Waist belt iron ( use folder) 0.50 120 1
13 Belt two part joint 0.50 120 1
14 Body mark for loop att. 0.40 150 1
15 Loop making 0.40 150 1
16 Loop mark & cut 0.60 100 1
17 Lbl joint at loop 0.67 90 1
18 Loop attach lower side 0.60 100 1
19 Belt joint ith body 0.60 100 1
20 False tack at w/b 0.60 100 1
21 Top att at w/b lower side 0.75 80 1
22 Name lbl & care lbl joint 0.46 130 1
23 Mouth cut+ trim 0.50 120 1
24 Mouth close in side 0.71 85 1
25 Mark for zipper psn + thread open at mouth 0.75 80 1
26 Mouth close top side 0.60 100 1
27 Inseam 0.60 100 1
28 Inseam top stt. 0.55 110 1
29 Elastic cutting & mark for joint 0.67 90 1
30 Elastic Tack 0.67 90 1
31 Leg hem 0.75 80 1
32 Loop attach upper side 0.60 100 1
Total 17.86 0 17 2 0 0 0 0 5 8 2
G TOTAL 37.47 0 52 8 3 0 0 0 6 20 2

MANPOWER REQUIREMENT Line strength


Snap = 0 A B C D E Total
S/N = 52 L/C = 1 1 1 1 1 5
O/L = 8 Sup. = 2 2 3 3 2 12
D/N = 3 Optr = 59 52 57 54 56 278
F/O/A = 0 Helper = 9 8 6 8 9 40
BARTACK = 0 I/Man = 3 3 1 4 3 14
K/S = 0 Total = 74 66 68 70 71 349
C/S = 6
HELPER = 20 Line present
IM = 2 A B C D E Total
TOTAL MANPOWER 91 L/C = 1 1 1 1 1 5
L/C = 1 Sup. = 2 2 3 3 2 12
S.VISOR = 3 Optr = 55 47 53 53 51 259
TOTAL MANPOWER 95 Helper = 9 8 6 8 9 40
I/Man = 3 2 1 4 2 12
Total = 70 60 64 69 65 328

Work Study Officer Mngr (Work study/IE) Director ( Production & Merch)

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