Offer 2 CP Lab

118.710

Date

17.06.2019

Page

1 / 17

Your contact person

E-Mail:
info@coledidacticum.com

Festo Didactic SE
Rechbergstraße 3
73770 Denkendorf
Germany

Phone 0711/3467-0
Fax 0711/347-54-88500
did@de.festo.com

Legal form:
European Company
Registered office: Esslingen a. N.
Register court Stuttgart
HRB 748 211

Value added tax id. number:

DE 294 858 531
 Customer No. Project Document No. Date Page

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Position Quantity Description

Content

Festo Didactic – Technical Education Solutions ....................................................................................................................................... 3

Scope of delivery..................................................................................................................................................................................... 4
CP Lab Pallet Transfer System stations ................................................................................................................................................... 6
CP Lab pallet transfer system DC-1512SP ...........................................................................................................................................7
CP Lab HMI..........................................................................................................................................................................................9
CP Lab TP700 HMI ...............................................................................................................................................................................9
Power pack .......................................................................................................................................................................................10
Applicationmodules for CP System........................................................................................................................................................ 11
Application Module Turning ..............................................................................................................................................................11
Application Module Stacking Magazine ............................................................................................................................................11
Application Module Tunnel Heating ..................................................................................................................................................12
Application Module Drilling CPS ........................................................................................................................................................13
Application Module Fluidic Muscle Press ......................................................................................................................................... 14
Application module workpiece output ..............................................................................................................................................15
Appliacation modul measure analogue .............................................................................................................................................15
Accessories ........................................................................................................................................................................................... 16
Passive deflection .............................................................................................................................................................................16
Trolley CP Lab ...................................................................................................................................................................................16
Carrier ...............................................................................................................................................................................................16
Pallet ................................................................................................................................................................................................16
Workpiece front cover black ..............................................................................................................................................................17
Workpiece back cover black ..............................................................................................................................................................17
MES production control and visualization ............................................................................................................................................. 18
MES Software Light ...........................................................................................................................................................................18
General terms and conditions ............................................................................................................................................................... 18
Customer No. Project Document No. Date Page

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Position Quantity Description

Festo Didactic – Technical Education Solutions

Festo Didactic is the world-leading provider of equipment and solutions for industrial education. We design and implement learning
centers and laboratories, educational equipment and programs that train people to perform in highly dynamic and complex industrial
environments. Our goal is to maximize learning success in educational institutions and industrial companies around the globe.
Festo Didactic educational solutions directly evolve from technologies and innovations in automation and engineering. They place
students in real-life situations and enable them to gain practical experience with high-tech industrial components and current
systems. The product design focuses on excellence in usability and practice orientation: All functional components stand out from
their complex industrial surroundings. They are easy to use and easy to remember. Their specific functions, positions and
connections within the learning system intuitively show how technologies really work.
All learning environments, such as learning factories, laboratory equipment and e-learning products, are offered in conjunction with
technical, organizational and people-oriented training programs – in 40 languages worldwide – and are associated with services like
planning and operating complex learning centers, and with consultancy services for industrial companies.

www.festo-didactic.com
Customer No. Project Document No. Date Page

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Position Quantity Description

Scope of delivery

CP Lab Special Offer 2017 (8 Carrè) consisting of:

 8x CP Lab Palettentransfersystem, incl. Control Panel, Siemens PLC S7-1512 and Touch Panel, incl Power Supply
 8x Mobile Trolley
 2x Application module stacking magazine
 1x Application module drilling CPS
 1x Application module turning
 1x Application module muscle press
 1x Application module workpiece output
 1x Application module heating tunnel
 1x Application module measuring analogue
 1x Set of accessories
 1x MES Software for CP Lab

Layout
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CP Lab Pallet Transfer System stations

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Pos. 1 8,00 CP Lab pallet transfer system DC-1512SP

D12501

Picture similar
Features:
The CP Lab pallet transfer system is the main component of the CP Lab and is
used to transport workpiece carriers to the next stop unit (working position).
The identification of workpieces is done via capacitive sensors at the beginning
and at the end of the conveyor. Every carrier is equipped with a RFID-tag on
which workpiece parameters are stored. A RFID read- and write-
system exchanges data with the workpiece that communicates through a IO-
link-interface with the control. The CP Lab pallet transfer system is equipped
with a SPC and all necessary interfaces in order to be complemented by an
application module and to communicate with the MES. Conveyors that are
placed in-line communicate through an optical 2-bit communication system.
Highlights:
 A compact Industry 4.0 Learning System - The CP Lab pallet transfer
system is "ready for Industry 4.0" because of its clearly defined
mechanical and electrical interfaces aswell as the use of open
standards.
 A modular and flexible layout - the modular and flexible build-up
makes working in various learning scenarios possible: from a single
pallet transfer system with an integrated control up to a cross-linked
production system with cloud services.
 Modern industry supervision - the embedded modular control S7 1512
SP makes the system a self-intelligent industry 4.0 component with
the ability to communicate.
 The learning content is part of the application module - the application
modules are mounted on the conveyor and are controlled via I/O,
Profinet, TCP/IP, OPC UA or Plug & Produce - depending on the type of
the module.
Learning Content for Project Work:
 Installation and structure of manufacturing plants
 Capture of information using intelligent sensors
 Control via SPS
 Control via embedded controllers*
 Communication based on open standards
 industrial communication and IT-security*
 Fieldbus technology
 Identification systems
 Plug & Produce: Quick modification*
 Cyber-physical systems*
 Production management with MES*: Placement, management,
controlling and visualization of customer orders
 Use of the cloud technology*

For these topics more products are necessary.

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Position Quantity Description

Main components:

 Drive technologies DC and AC*

 Frequency inverter*
 PLC and control technology
 Safety engineering*
 I/O-Link
 Pallet coding and RFID
 Industrial communication and IT-Security*
 Field bus technology
 Production control with MES*

(* these topics require additional products)

With defined mechanical and electrical interfaces and the usage of open
standards the pallet transfer system becomes „ready for Industry 4.0“.
The installed, modular PLC S7 1512SP is a self-intelligent and communicative
Industry 4.0 component.
The basic setup consists of:

 Pallet conveyor system length 700 mm, width 80 mm

 Pallet stopper with sensor and valve
 Pallet identification BCD with 4 inductive sensors
 Pallet identification RFID on I/O Link
 Sensor on beginning and end of the conveyor
 Communication sensors to previous and following stations
 PLC Siemens S7-1500 CPU 1512SP
 16 inputs/16 outputs digital 24 V
 Siemens I/O-Link Master
 Festo I/O-Link Device 8 inputs/8 outputs digital, 4 inputs/2
outputs analog
 Incremental electronic position measuring
 Drive system 24 VDC
 DC motor controller bi-directional and slow speed
 I/O interface for application module Syslink 8 inputs/8 outputs
 Interface for control console with 4 inputs/4 outputs and Emergency
Stop
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Position Quantity Description

Pos. 2 8,00 CP Lab HMI

D12601

The CP Lab HMI consists of a Siemens touch panel and classical buttons and
lamps.
It is connected via I/O cable for the operation elements to the CP Lab pallet
transfer system.
The mechanical connection is on the profile of the pallet transfer system.
Picture similar
 Metal case
 Stand
 3 buttons, of which 1 is normally closed
 2 buttons are illuminated
 2 signal lamps
 1 key switch
 1 Emergency stop button
 24V signals (4 inputs / 4 outputs)

Pos. 3 8,00 CP Lab TP700 HMI

D12602

The CP Lab HMI consists of a Siemens touch panel and classical buttons and
lamps. Picture similar
It is connected via Profinet and an I/O cable for the operation elements to the
CP Lab pallet transfer system.
The mechanical connection is on the profile of the pallet transfer system.

 Metal case
 Stand
 Siemens TP700 Touch Panel
 3 buttons, of which 1 is normally closed
 2 buttons are illuminated
 2 signal lamps
 1 key switch
 1 Emergency stop button
 24V signals (4 inputs / 4 outputs)
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Pos. 4 8,00 Power pack

162417

Tabletop power supply unit

 Input voltage: 85 – 265 V AC (47 – 63 Hz)

 Output voltage: 24 V DC, short-circuit-proof Picture similar
 Output current: max. 4.5 A
 Dimensions: 75 x 155 x 235 mm

Type: Connector as per CEE 7/VII for DE, FR, NO, SE, FI, PT, ES, AT, NL, BE, GR,
TR, IT, DK, IR, ID
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Position Quantity Description

Applicationmodules for CP System

Pos. 5 1,00 Application Module Turning
D13002

The application module turning can be mounted on CP Factory basic modules as

well as on CP Lab pallet transfer systems. Workpieces are turned, when
required, by means of pneumatic handling system. The application module is
completely assembled and tested.
Consisting of:

 1x Module frame made from aluminum profiles Picture similar

 1x Pneumatic handling axis with rotary drive and gripper
 1x Valve block
 1x Signal interface

Technical data
Interface SysLink IEEE488, 24 pin
Number of I/O 4DI/4DO
Voltage 24 VDC
Pressure 6 – 8 bar
Dimensions (H x W x D) 525 mm x 280 mm x 180 mm

Pos. 6 2,00 Application Module Stacking Magazine

D13007

The application module stacking magazine can be mounted on CP Factory basic

modules as well as on CP Lab pallet transfer systems. Workpieces (housings)
can be stored in the magazine and placed piece by piece on the pallet. The
application module is completely assembled and tested.
Consisting of:

 1x Module frame made from aluminium profiles Picture similar

 1x Stacking magazine
 1x Pneumatic feed separator
 1x Valve block
 1x Signal interface

Technical data
Interface SysLink IEEE488, 24 pin
Number of I/O 8DI/8DO
Voltage 24 VDC
Pressure 6 – 8 bar
Dimensions (H x W x D) 525 mm x 340 mm x 185 mm
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Pos. 7 1,00 Application Module Tunnel Heating

D13012

The application module tunnel heating can be mounted on CP Factory basic

modules as well as on CP Lab pallet transfer systems. It’s used for tempering
workpieces up to a temperature of 80 degree Celsius. The tunnel oven shows,
as a temperature controlled system, the typical behaviours of PTn-controlled Picture similar
systems with a short delay time constant. The application module is completely
assembled and tested.
Highlights:

 Manual manipulation of controlled system – Due to the integrated

ventilation flaps, the temperature controlled system can be manually
influenced and manipulated.
 Usage of industrial components – The application module tunnel
heating is built of components similar to the industrial tunnel oven
systems (e. g. heating spiral, PT100 sensor, electronic solid-state
relay).
 Control technology and protections – All typical features of a
temperature controlled system with continuous control behaviour can
be shown and realized at the application module tunnel heating.
Protective measure against overheating (safety shut-off at a
temperature of 90°C) and protective grid in front of the heating spirals
are available in the application module tunnel heating.

Consisting of:

 1x Stainless steel housing with heat isolation

 1x Heating element with integrated lighting
 1x Signal interface, digital
 1x Signal interface, analog
 1x Ventilation flap

Technical data
Interface 1x SysLink IEEE488, 24 pin; 1x D-Sub, 15 pin
Number of I/O 8DI/8DO; 2AI/2AO
Temperature signal Analog 0 – 10 V
Voltage 24 VDC
Heating power Switchable between 500 W and 1000 W
Pressure 6 – 8 bar
Dimensions (H x W x D) 525 mm x 240 mm x 180 mm
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Position Quantity Description

Pos. 8 1,00 Application Module Drilling CPS

D13013

The application module drilling CPS can be mounted on CP Factory basic

modules as well as on CP Lab pallet transfer systems. Two drilling spindles,
moving in Z-direction as well as in X-direction, simulate the drilling process of
two pairs of drilling holes in the workpiece. The application module is
completely assembled and tested.
Picture similar
Highlights:

 Controller with web interface for Cyber-Physical-System (CPS) – The

integrated intelligent controller supervises the operating status of
single actuators and is able to automatically generate order
proposals, e. g. for spare materials, via web interface.
 Compact and powerful Festo controller – With its industrial design,
Festo CECC-S offers 12 digital inputs, 8 digital outputs and 2 high-
speed digital inputs. Further more, a wide range of interfaces are
available: 4x IO Link Master; 1x IO Link Device; 1x Ethernet; 1x USB;
1x CANopen.
 Autonomous system – A comprehensive CoDeSys function library
enables the autonomous control (stand-alone) and economical
automation of the system.
 Hybrid control – Direct control of electric and pneumatic drives using
CANopen and IO Link Master.
 Various communication: ProfiNet; Ethernet IP; Modbus TCP.

Consisting of:

 1x Module frame made from aluminium profiles

 1x Pneumatically operated linear Z-axis
 1x Pneumatically operated linear X-axis
 1x Valve block
 2x Drilling spindle
 1x Integrated web controller

Technical data
Interface Web Controller CECC
Number of I/O 14DI/8DO
Voltage 24 VDC
Pressure 6 – 8 bar
Dimensions (H x W x/D) 520 mm x 365 mm x 215 mm
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Pos. 9 1,00 Application Module Fluidic Muscle Press

D13015

The application module fluidic muscle press can be mounted on CP Factory

basic modules as well as on CP Lab pallet transfer systems. Workpieces (back
covers) can be pressed on the front covers by means of pneumatic muscle press
with force control unit. The application module is completely assembled and
tested.
Highlights:
Picture similar
 Control technology with pressure and force control – The use of
pneumatic muscle press, in combination with an industrial
proportional pressure regulator, demonstrates the operating principle
of pressure control in a simple way. Disturbance variables, e.g.
pressure variations by pressing the pneumatic muscle, can be
compensated immediately.
 Powerful and precise pressing operation – The actual force is
measured by means of an analog force gauge. The press-in speed and
depth can be varied manually, via throttle and pressure regulator, as
well as electronically via the proportional pressure regulator.

Consisting of:

 1x Module frame made from aluminium profiles

 1x Pneumatic muscle press
 1x Proportional pressure regulator
 1x Force gauge, analog
 1x Signal interface

Technical data
Interface SysLink IEEE488, 24 pin; Analog Sub-D, 15 pin
Number of I/O 8DI/8DO; 1AI/2AO (0 – 10 VDC)
Voltage 24 VDC
Pressure 6 – 8 bar
Dimensions (H x W x D) mm x mm x mm
Customer No. Project Document No. Date Page

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Position Quantity Description

Pos. 10 1,00 Application module workpiece output

D13018

Pneumatic two-axis handling device for the output of the workpieces on a two
conveyor system. About a seesaw the left or right conveyor will selected.
Consisting of:

 X-axis pneumatic
 Z-axis pneumatic
Picture similar
 Parallel gripper pneumatic
 discharge slide

Interface to control Syslink 8I/ 8O.

Pos. 11 1,00 Appliacation modul measure analogue

D13019

Two optical sensors are mounted on the top and placed above the workpiece.
The measuring range of the sensors is 0 - 30mm with analogue output 0 - 10 V
and 2 PNP switching outputs. Outputs of the witch can be set via teach-in dates.

The method of differential measurement can be used with the sensors.

Picture similar
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Accessories
Pos. 12 1,00 Passive deflection
D12702

A deflections makes it possible to connect the CP Lab pallet transfer system at a

90 degree angle to each other within some minutes.
The pallet transfer system can be constructed to a square.
Picture similar
Due to the passive deflections a carrier will be transported passive from one
pallet transfer system to the next one.
Delivery includes 4 deflections.

Pos. 13 8,00 Trolley CP Lab

D12720

Picture similar
Trolley with A4-frame for SPS SPS-Board

The trolley makes the CP Lab pallets transfer system into a compact and mobile
unit. The Transfersystem can be mounted on the trolley easily. Due to the
compact dimension of the trolley is it possible to put the system into a square.
The trolley will be delivered including adjustable feet.

Pos. 14 8,00 Carrier

D12703

Picture similar
The carrier is suitable for CP Lab pallet transfer system or CP Factory. It can
transport a pallet or workpieces. The carrier is equipped with a RFID-tag and 4
screws. This makes it possible to read the carrier via RFID or BCD-Code.

Pos. 15 8,00 Pallet

D12704

Picture similar
Pallet for Carrier (D12703). The pallet transports workpieces and can be placed
on the carrier.
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Pos. 16 12,00 Workpiece front cover black

D12705

The workpiece front cover is suitable for the CP Lab pallet transfer system and Picture similar
the CP Factory. A printed circuit board (D12707) can be placed into the
workpiece front cover.

Pos. 17 12,00 Workpiece back cover black

D12706

The workpiece back cover is suitable for the CP Lab pallet transfer system and Picture similar
the CP Factory. The workpiece back cover can be placed on the workpiece front
cover (D12705).
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MES production control and visualization

Pos. 18 1,00 MES Software Light
D15005

Picture similar
MES4 is a didactic structured Manufacturing Execution System (MES), which is
designed for Industry 4.0 learning platforms. Special importance is placed on
the topics of production control and management. The MES4 can directly
communicate with the PLC via open communication interfaces. As a result, the
communication architecture can easily be understood without any
interconnection to the main computer.
Highlights:

 No main PLC and data redundancy – Each PLC is able to communicate

with the MES in real-time, and thereby, every station can receive
data from the MES at any time.
 Order entry from ERP system – The open database of MES4 can be
externally accessed via SQL commands (e.g. order entry from ERP
system).
 Process monitoring and order traceability – The clear overview of each
station in MES4 enables clearly structured process monitoring and
order traceability by means of Ident based operation.

General terms and conditions

Our general terms and conditions apply.

Please find these on our homepage:

http://www.festo-didactic.com/int-en/company/festo-group/terms-of-sale/?fbid=aW50LmVuLjU1Ny4xNy4xMC4zNDQ1LjQxNDM