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    Fabrication Shop Observations

    Uploaded by

    Perminder Singh
    The document outlines various quality control and inspection issues observed at a fabrication shop. It notes problems such as improper matching of parts, variation in plate lengths and gaps, uneven welding quality, missing dimensions in drawings, and the need for standardized sizes and supplier certification. Improved inspection processes, documentation, and addressing dimensional inconsistencies are recommended.

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    © All Rights Reserved
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    Fabrication Shop Observations

    Uploaded by

    Perminder Singh
    148 views1 page
    The document outlines various quality control and inspection issues observed at a fabrication shop. It notes problems such as improper matching of parts, variation in plate lengths and gaps, uneven welding quality, missing dimensions in drawings, and the need for standardized sizes and supplier certification. Improved inspection processes, documentation, and addressing dimensional inconsistencies are recommended.

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    observations

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    The document outlines various quality control and inspection issues observed at a fabrication shop. It notes problems such as improper matching of parts, variation in plate lengths and gaps, uneven welding quality, missing dimensions in drawings, and the need for standardized sizes and supplier certification. Improved inspection processes, documentation, and addressing dimensional inconsistencies are recommended.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    148 views1 page

    Fabrication Shop Observations

    Uploaded by

    Perminder Singh
    The document outlines various quality control and inspection issues observed at a fabrication shop. It notes problems such as improper matching of parts, variation in plate lengths and gaps, uneven welding quality, missing dimensions in drawings, and the need for standardized sizes and supplier certification. Improved inspection processes, documentation, and addressing dimensional inconsistencies are recommended.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    Fabrication shop Observations

    1. Inward Inspection/Identification of MOC like flanges, reducer, pipe,


    elbow, end Cap etc.
    2. Inflation Record of Laser welded Plates.
    3. Leak Test Record of Laser welded Plates.
    4. Pickling Quality Check.
    5. Assembly Leak Test Record.
    6. Joint, Nipple, End Cap & Pipes matching not proper.
    7. Reducer, End cap, Elbow, Flange Quality need to be improved.
    8. Standardize Pipe, Elbow, Flange Sizes & take from Approved Supplier
    with Test Certificate.
    9. Door Fitting Not OK need to be make doors after completion of Housing.
    10. Variation in Chiller plate Lengths.
    11. Plate to plate distance not uniform.
    12. Welding Quality need to be improved.
    13. Variation in wall thickness of End cap, Elbow, Pipe.
    14. Gap generates in Tank Outer after welding.
    15. Welders sample to be made six monthly/yearly basis & Lab Test shall be
    done.
    16. Connection pipe shall be welded after putting tank/water channel on a
    flat platform.
    17. Diagonal Variation in water channel & Bank Assembly.
    18. Record of welders shall be properly maintained for the fabricated
    product.
    19. In Drawing this should be given that how much pipe inserted in plate for
    connection & also require welding bead need to be given. Some
    dimensions were also missing in drawing that need to be given.
    20. Gap in water channel Tank.
    21. Gap between Housing & Comb.
    22. Polishing shall be done stage wise as after assembly some areas remains
    to polish as Polisher hand not reaches to location.
    23. Stage wise Inspection of product like tank, housing, water channel etc.
    24. Visual & Dimensional Report.

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