Martillo Duraegon Manual

Operation and Maintenance Manual
Hydraulic Breaker
ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150
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 Foreword
It is important that you need and understand this manual before using
DURAEGON hydraulic hammer for the first time ,so as to avoid errors and
breakdowns through incorrect usage.
 This manual includes

.Important safety instructions
.Operating instruction for hydraulic hammer
.Maintenance instruction for hydraulic hammer
.Aids to troubleshooting
This manual describes how to handle the hydraulic hammer at site，and should
therefore always be kept in the document compartment of the carrier
machine ,Responsibility for observation of these safety introduction lies at all times
with the operator,，l. e . with you.
Some photographs or illustrations in this publication may show details that differ
from your particular hydraulic hammer. For example , a bracket may have been
removed for the purpose of illustration.
DURAEGON’s policy of continuing improvements and upgrading of product

designs may have caused changes to you hydraulic hammer, which are not
included in this publication.
Note that safe operation of the hydraulic hammer is only guaranteed if genuine
DURAEGON spare are used.
When you need spare parts or some information concerning maintenance of your
hammer, you should contact local DURAEGON dealer.
We assure you of our continuous support, and our aim of guaranteed customer
satisfaction.
We wish you every success with your DURAEGON hydraulic hammer.
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Table of contents
Foreword
1.Safety information
1.1. Basic safety information

1.2. Preparation for sale operation
1.3. Safety information on safe operation
1.4. Safety information on maintenance
2.Warranty
3.Configuration
1.5. Main components
4.Markings and labels
5.Technical specifications
6.Mounting
1.6. Attaching the adapter to the hydraulic hammer
1.7. Mounting the hydraulic hammer on the carrier
1.8. Mounting the hydraulic hammer on the carrier in hydraulic aspects
1.9. Dismounting the hydraulic hammer from the carrier
7. Fitting/removing the chisel

7.1. Fitting the chisel
7.2. Removing the chisel
8. Adjusting the pressure adjust valve
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Table of contents
9. Operating the hydraulic hammer

9.1. Hydraulic oil
9.2. Working in high and low outside temperatures
9.3. Grease
9.4. Gas
9.5. Safe operating rules
10. Selecting the right chisel
11.Maintenance
11.1. Checking and replacing the wear parts
11.1.1. Chisel, chisel bush and front bush
11.1.2. Chisel pin
11.1.3. Bracket and adapter
11.2. Screw tightening
11.3. Checking gas pressure in the accumulator/back head and charging
11.3.1. How to charge N2 gas into back head
11.3.2. How to charge N2 gas into accumulator
11.4. Checking and replacing the through bolts
11.5. Checking the bottom of the piston
12.Troubleshooting
13.Dismounting the hydraulic hammer

13.1. Dismounting from the carrier
13.2. Short periods of non-use
13.3. Long periods of non-use
13.4. Cleaning the hydraulic hammer
14.Care and maintenance timetable
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1. Safety information
This manual describes the correct usage of the product and safety instructions.
Important instruction in this manual are marked with this symbol .
When you see this symbol in the manual or on the product, you must be alert to
the possibility of injury or death. Be sure to observe the instruction in the safety
message.
The safety message in this manual do not describe all the possibilities that could
cause personal injury/death, or damage to the product.
It is the operator’s responsibility to observe the safety instructions and
regulations.
Remember! Safety is up to you.
Safety Alert Symbol

The Safety Alert Symbol represents that ATTENTION
is required. If you see this mark in this manual or on the
products, never fail to read and observe the associated
instructions.
Signal words
The words “DANGER”, ”WARNING”, ”CAUTION” or ”IMPORTANT” appearing
with the above Safety Alert Symbol indicate the degree of risk or hazard. All four
degrees of risk indicate that safety is involved. Observe the precautions indicated
whenever you see the Safety Alert Symbol, no matter which signal word appears
next to the symbol.
Indicates imminent hazard if a situation that if not avoided, is very likely to
DANGER! cause death or extremely serious injury. It may also be alert you against
areas of the product that may explode if handle or treated carelessly.
Indicates potential of a hazardous situation, or unsafe practice, that if not
WARNING!
avoided could result in serious injury or death.
Indicates potential of a hazardous situation, or unsafe practice, that if not
CAUTION!
avoided could result in minor or moderate injury.
Indicates potential of a hazardous situation, could cause the product life
IMPORTANT!
to be shortened.
WARNING!
The following instructions are those that should ALWAYS be
observed in operation of construction equipment.
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1.1. Basic safety information
Protect yourself
Operators and service personnel must wear
appropriate safety equipment, including hearing
protection, respirator, hardhat, safety shoes, eye
protection, heavy gloves etc. as required.
Note: The wearing of loose clothing or any
accessories such as neckties, scarves, untied
Shoe laces, rings, wrist watches or long hair
could cause personal injury or death.
Always use the proper tools for inspection or
maintenance word, which must only be carried
out after ensuring that equipment has been
stopped completely, and it is placed suitably in a
safe place.
Know your equipment
Never fail to read and understand the safety
messages, operation manual and maintenance
manual before installing and operation the
hammer.
Only the operator who has been trained and
licensed to operator the carrier and hammer
should do so.
Know the work site
Before beginning operation, check in and
around the work site for any unusual conditions
that could be dangerous, and prepare the
appropriate warning for safe working. Be careful,
particularly when working in the vicinity of electric
power lines, gas pipes or other buried services.
Pay particular attention to the possibility of
people or vehicles that may pass near to the
work site.
Know the rules
Everybody who operates or maintains the
equipment should know the meaning of the rules
and laws in terms of handing the equipment.
Keep the fire extinguisher and the first aid case
in the operator’s cabin for emergency use.
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1.2. Preparation for safe operation
Mounting the hydraulic hammer requires the presence of an assistant, who must
be instructed by the carrier driver, the carrier driver and assistant should agree
beforehand on clear hand signals.
The hydraulic hammer should only be mounted on an excavator with sufficient
load capacity. Carriers below this weight class will not provide the required degree
of stability and could even fall over during hammer use, causing injury and
damage.
Hammer Model Carrier Weight(ton) Hammer Model Carrier Weight(ton)

DH40 4.0~7.0t DH8AT 13.0~18.0t
DH45 7.0~11.0t DH81 19.0~26.0t
DH50 11.0~15.0t DH121 28.0~40.0t
1.3. Safety information on safe operation

Always close the front screen/splinter guard on the driver’s cab to protect the
driver from flying rock splinters during hammer operations.
The hydraulic hammer may only be used for the applications described in section
1.2.
Please refer to section 10 of this manual for instructions on how to handle the
hydraulic hammer, and also list of applications for which the hydraulic hammer is
unsuitable and must not be used.
1.4.Safety information on maintenance

Always follow the instruction described in the manual when performing
maintenance work on the hammer.
Pay careful attention to all relevant safety regulations.
Do not rush as most accidents occur when the instructions are not observed.
Maintenance work should be performed with the carrier completely stopped, the
stop valves shut-off & the carrier on firm and fiat ground with all the control levers
switched off.
Only the proper tools should be used for maintenance, as use of improper tools
may cause personal injury ,or damage to parts of the hammer. Use only the lifting
points provided and sufficiently strong lifting equipment when lifting the hammer.
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2. Warranty
The warranty period for DURAEGON hydraulic hammers is provided as below.
 Base warranty: DURAEGON’s products and the parts are warranted within
six(6) months from the date of delivery to the actual and original buyer ,but no
more than twelve(12)months from the date of shipment from DURAEGON’s
factory.
 Limited warranty: Limited warranty for a period of three(3)months from the

date of delivery to the actual or original buyer is applied to the wear parts such as
stipulated below. The warranty does not apply to the replacement of parts due to
wear, such as:
Hydraulic hoses, chisel pin, Wearing plate

Rubber plugs, bushings, Screws & Bolts, all sealing components.
 Extended warranty: Failure of main items stipulated below, which is

warranted for a period of twelve(12)months form the date of delivery to the actual
or original buyer, but no more than eighteen(18)months from the date of shipment
from DURAEGON’s factory.
Cylinder, Piston and Control valve assembly.
 Warranty will be in effect only if;

1. The purchaser has the hammer installed and operating in accordance with the
published specifications and guidelines.
2. The purchaser does not exceed the hammer published design operating
range for hydraulic flow, pressure or recommended carrier class.
3. The purchaser complies with the maintenance schedule in the operating
Manual supplied with each hammer.
4. The purchaser uses replacement parts/products received from or approved by
DURAEGON.
This warranty will not cover defects/failures caused by abuse, neglect, misuse,
lack of maintenance, accidents or use of the hammer beyond its published design
capacity, specifications or recommended applications. And, the manufacturer will,
at its option, determine what, if any, defective/faulty components will be accepted
for warranty coverage. The manufacturer will, at its option, determine whether to
repair or replace components deemed faulty because of defective materials or
workmanship.
A warranty claim will only be accepted if accompanied by proof of purchase
and received within fifteen(15)days of the warranted defect or failure.
For further information refer to the “Warranty & service guide line” provided by
DURAEGON’
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3.Configuration and ordering information
3.1.Main components
The hydraulic hammer has the following main components or assemblies.
Note: the graphic shows only a general view of the main components.
The actual details may vary on different models of hydraulic hammer.
The hammer is hydraulic operated equipment ,and can be used on any carrier
that meets the necessary hydraulic and mechanical installation requirements(See
technical specification)
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4. Markings and labels
Pay attention to the marks and labels related to safety
Greasing port
DURAEGON Indicates grease
Logo point. Apply
grease at the
interval
prescribed
Lifting Point Stay clear

Indicates the Indicates the
hooking points distance that must
used when lifting be kept from the
the hammer breaker, to be safe
from the flying
rock splinter
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5. Technical specifications
DH-40/45/50/8AT/81/121
Model DH40 DH45 DH50 DH8AT DH81 DH121
Working weight kg 272 480 790 1250 1870 2460
Overall length mm 1580 1950 2240 2640 2860 3170
100~14 130~17
Required oil rate l/min 35~65 60~90 80~120 170~230
0 0
140~17 140~18 150~18 150~18 160~18
Operating pressure bar 160~180
0 0 0 0 0
500~80 400~70 400~70 400~60 400~60
Impact rate bpm 300~400
0 0 0 0 0
Tool diameter mm 68 85 100 135 140 155
Applicable carrier 7.0~10.
ton 4.0~7.0 10~15 13~18 19~26 28~40
weight 0
Back-head gas
bar 15~17 15~17 15~17 15~17 15~17 15~17
charging pressure
Accumulator
n/a n/a n/a n/a n/a 60
pressure bar
Pressure adjust
n/a n/a n/a
valve setting
Acceptable back
bar 15 15 15 12 10 10
pressure
Hose Diameter inch 1/2’’ 3/4’’ 3/4’’ 1’’ 1’’ 11/4’’
Oil
both both both both both both
supply(IN)&Return(
female female female female female female
OUT)
Pressure relief(min) bar 30 bar higher than measured maximum operating pressure
Hydraulic oil -20~+8 -20~+8
℃ -20~+85 -20~+85 -20~+85 -20~+85
temperature 5 5
Hydraulic oil 1000~1 1000~1 1000~1 1000~1 1000~1
cst 1000~10
viscosity 0 0 0 0 0
Note:
1) including standard tool, standard mounting adapter and spacers , but
excluding hydraulic hoses, fittings and mounting pins.
2) measured from the tool tip of the standard tool to the breaker including
standard mounting adapter.
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6. Mounting
6.1.Attaching the adapter to the hydraulic hammer
DANGER!
When mounting the hydraulic hammer to the carrier, never
put a finger into any hole. align only by sight.
When moving the carrier arm and the bucket link to align with
the bracket pin hole, do not touch any part of the carrier or
hydraulic hammer.
Put the hydraulic hammer on squared beams or a pallet within reach of the
excavator boom with the service window of the hammer box facing upwards.
1. Fix the adapter (1)to the hammer box with two screws.
For silenced hammer. Insert the upper damper(2)in the hammer box before fixing
the adapter.
2. To fix all screws(3)and tighten to the specified torque.
The sizes of screws for different hammer types are as follows:
 DH-40 :27mm
 DH-45,50 :30mm
 DH-8AT :36mm
 DH-81 :41mm
 DH-121 :46mm
1.Adapter
2.Upper damper
3.Screw and Washer
4.Nut and Washer
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6.2.Mounting the hydraulic hammer on the carrier
DANGER!
When aligning linkages, never insert fingers into pin holes as
unexpected movement may cause severe injury.
While aligning the armhole or moving the bucket, make sure
there are no persons in the vicinity of the arm or bucket.
IMPORTANT!
After mounting the hammer, extend and retract the carrier’s
cylinder to it’s full extent in each direction to ensure that
carrier’s cylinder can move without any difficulty or damage.
If problems are encountered, consult your local DURAEGON
dealer.
Mounting adapter is required when mounting the hydraulic hammer on the

excavator, and it varies according to the excavator model. It must be ordered
separately, when you order the hydraulic hammer, and you will need to provide
the following information when ordering:
 Excavator maker
 Excavator model and year built
 Arm(stick) type
During hammer mounting, the carrier should only be operated from the
operator’s cab.
1. Following the direction of an assistant , carefully lower the excavator arm(2)
into the adapter(4).until the bore arm is flushed with those on the adapter.
2. Insert the arm pin(3)
3. Fit the stop ring(5) to arm pin(3) and lock by using the bolt nut(6).
4. Lift up the hydraulic hammer(1)
5. Extend the bucket cylinder(7) until the bore in the link(9) is flush with those in
the adapter(4).
1.Hydraulic hammer
2.Excavator
3.Arm pin
4.Adapter
5.Stop ring
6.Bolt and nuts
第 13 页
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6.Insert the bucket pin(8)
7.Fit the stop ring(5) to the bucket pin(8) and lock by using the bolt and nut(6).
5. Stop ring
6. Bolt and nuts
7. Bucket cylinder
8. Bucket pin
9. Link
6.3.Mounting the hydraulic hammer on the carrier in hydraulic aspects

The excavator must have a hydraulic system suitable for hammer operations.
1. Remove the end caps from stop valves and removes the hose plugs, and put
them in the toolbox for safekeeping.
2. Connect the hoses(I,O) to the stop valves on both sides of the arm.
3. Turn the stop valves to the “ON” position.
1.Highpressure hose(I)
2. Low pressure hose(O)
IMPORTANT!
 Check the nominal bore of the hydraulic line on the carrier’s existing
hydraulic system, as both supply and return lines for the hydraulic oil must
have a sufficiently large inside diameter, to ensure safe operation of the
hammer, if the existing hydraulic system dose not meet these requirements,
it is vital reasons for safety that you control your local DURAEGON dealer.
 Check the pressure-relief valve on the hydraulic system, this
pressure-relief valve setting should be at least 30-40bar higher than the
measured maximum operating pressure of the hydraulic hammer.
 For sufficient cooling, return oil must run through oil cooler to oil tank
and back pressure of return line must be less than pressure specified.
 The pressure-relief valve on overflow line must run directly from the
pressure-relief valve to the return line to ensure the reliable functioning of
the valve.
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6.4. Dismounting the hydraulic hammer from the carrier
WARNING!
Wear safety shoes to protect feet.
Personal injury can result from pin-drop during dismounting.
Put the hydraulic hammer on a clean, flat, level surface, and engage the parking
brake on the carrier machine.
1. Turn the stop valves to the “OFF” position.
2. Disconnect the hydraulic hoses(I.O) from the stop valves.
3. Ensure no leakage occurs from hoses and stop valves.
4. To prevent contaminating. Apply the end caps to the stop valves and hose
plugs to the hoses.
5. Remove the stop rings from the arm and link pins.
6. Lift the arm away from the hydraulic hammer, so that the hydraulic hammer
can be carrier away, or another attachment mounted on the carrier.
7. Fitting/removing the chisel
WARNING!
For safety reasons , the carrier must be switched off before
performing the following work(7.1,7.2).
Do not stand in front of chisel, as injury can result from the chisel
jumping out due to back head gas pressure.
In general the chisel is not fitted when the hammer is delivered.

Before fitting the chisel, move the hydraulic hammer into a horizontal position by
using the excavator and place it on a suitable support(e.g. squared beams).
7.1. Fitting the chisel
WARNING!
Never use your fingers to check whether the recesses on the chisel
shaft are aligned to the slots for the chisel pins.
1.Chisel
2.Stop pin
3.Rubber plug
4.Chisel pin
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1. Remove the stop pin(2) cross chisel pin(4) by using the special tool provided.
2. Remove the chisel pin(4)
3. Insert the chisel(1) to the chisel bore of the Front Head.
4. Then assemble the chisel pin(4),stop pin(2),and rubber plug(3).
7.2.Removing the chisel

Removal of the chisel for whatever reason is effected in the reverse order to that of
fitting.
Note: The tip of the chisel may remain hot some time after use.
8. Adjusting the pressure adjust valve

1. Cap nut
2. Washer
3. O-Ring
4. Pressure-adjusting valve
The graphic shows only a general
view of the pressure-adjusting
valve.
The position of the
Pressure-adjusting valve may vary
on different hammer models.
The DURAEGON DH-50 and heavier hydraulic hammer models have a

pressure-adjusting valve in the cylinder body, to allow adjustment of the operating
pressure which have an effect on the blow power.
The pressure-adjusting valve controls the hammer’s drain pressure during the
piston raising operation. By controlling the working pressure, the blow power can
be increased or decreased.
To increase the blow power, turn the pressure-adjusting valve clockwise.
To decrease the blow power, turn the pressure-adjusting valve anticlockwise.
The pressure adjusting –valve is set in the factory before delivery, if you need to
reset it, follow the instruction below:
1. Loosen the fixing nut(1) to enable the adjust valve to be turned.
2. Turn the pressure adjust valve (4) clockwise or anticlockwise as required.
3. Tighten the fixing nut(1) to the prescribed torque(14~18kgf.m)
4. The standard factory setting are:
DH8AT, 81 : 2.0~2.5 Turns from fully in.
DH121 : 2.5~3.0 Turns from fully in.
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9.Operating the hydraulic hammer
Check the following items(10.1~10.5),before operating the hydraulic hammer, this

way the hydraulic hammer will deep its optimum performance.
9.1.Hydraulic oil
All hydraulic oil brands prescribed by the carrier manufacturer are suitable for the
DURAEGON hydraulic hammer.
The oil should however correspond to viscosity class HLP 32 or higher.
In summer and in hotter climates, oil of viscosity class HLP 68 or higher should be
used.
 Optimum viscosity range: 20~60cst
 Max. initial viscosity : 1,000cst
 Min. viscosity : 10cst for DH 40~121
 Max. oil temperature :85℃ for DH40~121
Check the oil filter in the return line to hydraulic system, the grade of this filter
should not exceed 50 micrometers and a magnetic separator should be fitted.
The temperature of the hydraulic oil must never exceed 85℃.If higher
temperatures are measured in the tank, the hydraulic system and/or the
pressure-relief valve have to be checked.
 Hydraulic oil and filter change intervals
Contamination of hydraulic oil may result in parts damage, not only to be Hammer,
but also to the carrier’s main hydraulic components. We recommend Hydraulic oil
and oil filter replacement, as shown in the following table, and This is based on
100％ hammer operation.
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9.2.Working in high or low outside temperatures
IMPORTANT!
Feeding hot hydraulic oil to extremely cold hydraulic hammer will
cause internal stresses in the unit resulting in its failure.
If the hammer is used without pre-heating the oil:
 The hammer seals may fracture.
 The diaphragm in the accumulator may tear.
High: The temperature of the hydraulic oil must be ensure it does not exceed the
specified temperature limits.
Low: At temperatures below 0℃, the carrier must be warned up prior to use , in
the way described by the excavator manufacturer.
Ensure that the hydraulic oil in the carrier is at least at 0℃, before starting up the
hydraulic hammer.
Note: The hydraulic hammer and excavator will not operate to full capacity until
the oil temperature has reached at least 60℃.
9.3.Grease
IMPORTANT!
If grease is not supplied sufficiently, then high heat is generated
due to friction at the moving parts of the hammer. The heat can
cause premature wear and cracking of related parts.
Always observe the relevant safety regulations when handing oils and greases.
To properly lubricate the hammer, it must be in a vertical position with enough
down pressure applied to force the chisel into the hammer. This will prevent
excessive grease getting into the impact chamber which could cause the breaker
to lose power, due to cushioning , or to stop operating all together, due to a
hydraulic lock in the impact chamber.
Inject grease between the body and the moving part of the chisel, through the
grease nipple provided,
Every two hours of continuous operation lubricate the chisel with Moly-based
Grease.
Failure to lubricate the breaker regularly will reduce the life of the chisel, and the
chisel bushing and front bushing.
To guarantee longer life of chisel and bushings, hydraulic hammer should take
high performance grease and genuine parts. The standard pastes to grease is
Depicted below.
 Net weight : 500g
 Service temperature : -20~+1100℃
 Part no. : A090-0044
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9.4.Gas
DANGER!
Use of other gases could result in explosion.
Normal nitrogen, 99.8% pure. Use only nitrogen to fill the accumulator/back head
and ensure that no other gas, e.g. air or oxygen is used.
9.5.Safe operation rules

 Advance:
Move the impact point on the object to be
broken, if the object is not broken within 30
seconds. Large distance steps will not
improve working results.
 Angle of attack:
The chisel should always be positioned at
right angles to the working surface. If this
is not the case, the hydraulic hammer will
be worn out more quickly, and in the long
term will suffer damage.
 Never drive the chisel into the

ground:
If the hammer is not rocked to allow dust to
escape, the chisel will be driven into the
material without breaking it sufficiently.
※The tip of the chisel may start to glow

red-hot and lose its hardness.
Therefore operating in this way is not
permitted.
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 Never use as a leaver
Do not use the chisel as a leaver, as this
will cause the chisel to break.
Operating in this way is not permitted.
 Never use as a sledgehammer:

Before starting up, rest the chisel point on
the ground.
Never attempt to use the hammer and the
excavator boom as a sledgehammer to
break material, as the result of such
action will cause damage to the front-end
equipment or swing mechanism of the
carrier.
 Never use for transport purposes:

The hydraulic hammer is not designed to
lift or transport loads.
Never use the chisel as a lifting points.
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 Never use the hydraulic hammer
under water:
The hydraulic hammer must never be
used under water without prior
conversion. If you use under water,
corrosion or lack of lubrication could
result in further damages to components,
including the front bushing and the
carrier’s hydraulic system.
 Never use the chisel or hydraulic

hammer to move rocks or other objects.
 Stop operation:
Stop operation as soon as the object is
broken. If operation should be continued
to idle blows, it could result in excessive
wear to major components.
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10.Selecting the right chisel
The standard chisels available for the hydraulic hammer are depicted below.
Note:
 Only genuine chisels should be used, if other makes of chisels are used the
warranty may become void.
 Chisels are subjected to wear and tear in the course of normal operations.
(Replacement of these parts due to wear is not warranty)
 Standard chisels for hydraulic hammers
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11.Maintenance
11.1.Checking and replacing the wear parts

The chisel and related parts are worn away by the action of the piston on the
chisel when breaking an object, and the heat generated by friction of the chisel on
the related parts. If these parts are used beyond their wear limits. The piston and
chisel may be damaged critically.
Replacement of the parts below due to wear is not covered by the warranty.
11.1.1.Chisel,Chisel bushing and front bushing

Checking the chisel bushing/front bushing for wear every 50 hours of hydraulic
hammer use or monthly. If the hydraulic hammer has too much gaps between the
chisel and both bushings, this can lead to damage, or breakage of the chisel
through irregular piston contact.
 Chisel
Original diameter(D1) for the chisel is indicated below.
Replace the chisel if the diameter(D2) is exceeded lower limit specified in the table.
 Chisel bushing and front bushing
The diameter of the chisel bushing and front bushing for a model, if they are new,
are the same.
The specified diameter(D3) for chisel bushing and front bushing is indicated below.
Replace the both bushing, if the diameter(D4) is exceeded upper limit specified in
the table.
D1: Original diameter of chisel

D2: Minimum diameter of chisel
worn out
D3: Original diameter of
bushing
D4: Maximum diameter of
bushing worn out
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 Specified diameter of chisel, chisel bushing and front bushing
Nominal
Upper limit of
diameter of Lower limit of
Hammer model chisel
chisel and chisel(D2)
Bushing(D4)
bushings(D1,D3)
DH40 68 65 71
DH45 85 82 88
DH50 100 98 104
DH8AT 125 122 128
DH81 140 137 143
DH121 155 152 158
11.1.2 Chisel pin

Check the chisel pin for wear, every 50 hours of hydraulic hammer use or monthly
as each time the chisel changed.
Any burr and swelling on the chisel pin must be smoothed off carefully.
 The chisel of the DH40 is assembled by only circular type chisel pin. The
specified diameters(D2) of the chisel pins are indicated below.
Replace the chisel pin, if the diameter(D1)is 2 mm, less than the original
diameter(D2).
 The chisel of the DH45~DH121 is composed of two plate type chisel pins.
The specified width(D4) for the chisel pin indicated below.
If wear on one-side “A”exceeds 1.5 mm , the chisel pin must be turned to use the
other side”B”. Replace the chisel pin, if the width(D3=”A”+”B”) is 3mm, less than
specified width(D4)
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Original
Hammer Model Lower limits(D2) Pin shape
Dimensions(D1)
DH40 36/38 34/36 Circular
DH45 54 52
DH50 60 58
DH8AT 81 79
platev
DH81 89 86
DH121 97 94
11.1.3.Bracbet and adapter

Check the welded bracket and the adapter installed at the top, whenever the chisel
is replaced or at least 4 times a year, to see if there is any crack. If any crack is
present, the breaker must not be used until it is repaired.
If the bottom of the bracket is worn away , replace the bottom plate as needed.
If it is necessary to repair by welding, contact your local DURAEGON dealer for
advice.
11.2.Screw tightening
On percussive tools such hydraulic hammer, the screw couplings are subjected to
particularly high loads.
During the first 50 operating hours the screw couplings on the hammer must be
checked daily, and thereafter once a week. Tighten any loose connection with
taking care not to exceed the prescribed tightening torque.
 The following bolts/couplings must be checked regularly.
Application Hex.size(mm) Torque(kgf.m) Hammer

41 80~85 DH40
50 120~140 DH45
55 150~160 DH50
Through bolt
65 170~200 DH8AT
75 250~300 DH81
75 250~300 DH121
- 25 -
Application Hex.size(mm) Torque(kgf.m)
41 60~65
46 70~75
55 140~150
Side bolt
60 160~180
65 220~240
75 270~300
27 45~50
30 55~60
Adapter 36 70~75
41 80~100
46 100~120
 The following bolts/coupling torque fingers are general fingers.
Application Hex.size(mm) Torque(kgf.m)

Grease nipple 14 5~6
Air plug 27 20~25
Back head gas valve 27 20~25
Plug for back head gas
19 3~4
valve
27 20~25
36 30~35
Connecting adapter of 41 50~55
hose 41 50~55
50 30~35
- 26 -
11.3. Checking gas pressure in the accumulator/back head and
charging
Gas charging kits should be hand at all times, to allow the following checking and
maintenance work to be performed.
 Checking : if the performance of the hydraulic hammer starts to drop, the gas
pressure in the back head and accumulator should be checked.
The back head and accumulated do not need to be refilled until the gas pressure
has dropped below the specified level.
 Note : Always lay the hydraulic hammer flat, before checking the pressure.
The pressure should be checked with the hammer at an operating temperature of
60℃ to 70℃.
 Gas charging kit
1.Back head
2.Charging valve
3.Plug to gas valve
4.Gas adapter
5.Gauge
6.Gas charging button
7.Exhaust valve
8.Coupling
9.Gas valve
10. Nitrogen bottle
11.3.1.How to charge N2 gas into the back head

1. Be sure the exhaust valve (7) and gas valve (9) are closed, and then connect
coupling to the nitrogen bottle(10).
2. Connect gas adapter(4) to the back head charging valve(2).
3. Push the gas charging button(6) and open the gas valve (9)to change.
4. Adjust gas valve (9) until the gauge (5) pointer indicates the specified gas
pressure.
5. If the back head is charged over the specified gas pressure, open the exhaust
valve(7) slowly to reduce the gas pressure.
6. Close the gas valve(9) and carefully vent the gas adapter (8) by opening the
exhaust valve(7) before removing it.
 Back head gas charging pressure
Hammer model DH40~DH121
Back head gas
Bar(psi) 15~17(220~250)
charging pressure
- 27 -
11.3.2.How to charge N2 gas into the accumulator
4. Gas adapter
5. Gauge
6. Gas charging button
7. Exhaust valve
8. Coupling
9. Gas valve
10.Nitrogen bottle
11. Adapter
12. Accumulator
13. Cap nut
14. Plug
15. Accumulator charging valve
1. Be sure the exhaust valve(7) and gas valve(9) are closed and then connect
coupling (8) to the nitrogen bottle (10).
2. Remove the plug (14)from the accumulator(12)
3. Connect the adapter (11) and gas adapter (4) to the gas charging port
4. Open the accumulator charging valve (15) by turning it conner-clock-wise 1/2
a turn.
5. Open the gas valve(9) to charge the accumulator, until the gauge pointer on
the gauge(5) indicates the specified gas pressure . If the accumulator is charged
over the specified gas pressure , open the exhaust valve(7) slowly to reduce the
gas pressure.
6. After the gas charging is completed, close the accumulator charging
valve(15).
7. Close the gas valve (9) and carefully vent the gas adapter (4) by opening the
exhaust valve(7).
8. Remove the adapter (11) from the accumulator(12) and close accumulator
charging port with the plug(14) and O-ring.
 Accumulator gas charging pressure
Hammer model DH121

Accumulator gas charging pressure 58~62(840~900)
11.4.Checking and replacing the through bolts

The through bolts are those connecting the body sections of the hydraulic hammer
together.
 Types DH40 is directly assembled with the bolts threading directly in to the
front head.
- 28 -
 Type from DH45 to DH 81 use front head nuts.
The through bolt can be checked visually, once the sealing plugs of the inspection
holes in the top of bracket have been removed.
If the through bolts get loosen or damaged during work. Repairs must in the
following manager:
1. Remove the nitrogen gas from the back head completely.
2. Remove all the through bolts, and inspect for the presence of andy cracks in
the bolts.
3. Always apply Molybdenum disulphide(MoS2) grease, to the thread of the
through bolts.
4. Tighten the bolts 2~3 times in a diagonal direction.
5. Tighten all the bolts equally to the specified torque.
 Specified torque for the through bolts.
Tightening
Hammer model Head size(mm)
Torquekgf.m(N.m)
DH40 41 80~85
DH45 50 120~140
DH50 55 150~160
DH8AT 65 240~250
DH81 75 240~250
DH121 80 350~450
11.5. Checking the bottom of the piston

CAUTION!
Be sure to turn off the power switch of the carrier when
checking the bottom of the piston. Be careful not to have a
finger inserted into a space when checking the bottom of the
piston with the hand.
Checking the bottom of the piston, the part that touches the chisel head directly,
every week or at least every 50 hours or whenever the chisel is changed. Check
the contacting surfaces for wear, sinking, or cracking.
 Permissible dent depth
 DH40~DH50: less than 1mm
 DH8AT~DH121: less than 2mm
If the hammer is constantly used once the bottom of the piston is depressed or cut
off or cracked, the hammer can be seriously damaged.
Use only genuine replacement parts, or it may invalidate the warranty.
- 29 -
12.Troubleshooting
Trouble Probable cause Remedy
Pressure and return lines inverted Connect hammer hoses correctly
Stop valve in pressure and/or return lines closed Open stop valve
Check gas pressure in back head,
Gas pressure in back head too high
reset to correct valve
Hydraulic oil level in tank to low Check and refill hydraulic oil tank
The hammer will not
Relief valve opens at to low a pressure Re-adjustment relief pressure
start
Failure in valve and piston Contact your DUAEGON dealer
Leakage from pressure to return Check the installation, pump and
In excavator hydraulic circuit Other hydraulic components
Checking carrier engine speed and/or
Operating pressure too low
operating pressure
Insufficient hydraulic oil delivery from carrier Contact your DURAEGON
Check oil filter/cooler ,clean or
Flow resistance too high on oil filter or oil cooler
replace
Hydraulic oil overheated Check and replace filter ,cooler
Check and refill back head gas
Gas pressure in back head too low
pressure
Chisel out of range for piston Push down chisel by carrier
Change return line pipe work inside
Inside diameter of return too small
Impact rate of diameter.( refer to section 5)
hydraulic hammer is Return pressure too high Check and lower return pressure
too low Relief valve opens at too low pressure Re-adjust the relief pressure
Hydraulic oil level in tank to low Check and refill hydraulic oil tank
Poor pump performance Contact authorized service man
Diaphragm in accumulator defective Replace diaphragm
Re-adjust pressure adjusting
Loose pressure adjustment valve
valve(refer to section 8)
Check pump characteristics with
Delivery flow rate of hydraulic system in
measuring device and compare with
inadequate
original specification
The impact rate is Gas pressure of accumulator is too low Check and refill with nitrogen gas
irregular Failure in hammer valve or distributor operation Contact your DURAEGON
Oil leaks between
back head and Seal’s defective Check and replace the related seals
cylinder
Oil leakers between
Check and replace o-ring and back
back head and O-ring and or back-up ring defective
–up ring
cylinder
Disassemble hydraulic hammer and
Oil leaks from chisel Cylinder seals defective
replace the seals
Hydraulic oil level in tank too low Refill hydraulic oil tank
Hydraulic oil Carrier pump delivery too high Correct carrier engine speed
temperature too hish High outside temperature and no cooler fitted Reset pump & fit oil cooler
Pressure-relief valve defective Fit new pressure-relief valve
Tighten through bolt(refer to section
Loose through bolts
12.5)
Defect in back head gas valve Replace back head gas valve
Back head gas leaks
Defective O-ring on back head Replace O-ring
Check and replace the cylinder
Defective cylinder bushing seals
bushing seals
- 30 -
13.Dismounting the hydraulic hammer from the
carrier for short or long periods of non-use
13.1. Dismounting from the carrier

Unless otherwise stipulated, the hydraulic hammer is dismounted in the reverse to
mounting
13.2. Short periods of non-use

Switch off the carrier pressure supply to the hydraulic hammer.
Lay the hydraulic hammer flat on the floor
13.3.Long periods of non-use

If the hammer is to remain out of use for more than 2 weeks , the following
maintenance work must be performed:
 The chisel must be removed
 The back head gas must be discharged
 The percussion piston must be positioned at the upper end of its stroke
position
 The hammer must be stored in a dry location
 The lower end of the piston, chisel and bushing must be well protected with
grease or anti-rust oil
 All the connections must be sealed with clean plugs to prevent oil leakage or
dirt from getting in to the coupling.
 The hammer must be stored in vertical position
13.4. Cleaning the hydraulic hammer

When the hydraulic hammer is working , dirt, mud, rock, powder etc. can attach
itself to the hammer . Always wash the outside of the hydraulic hammer with a
pressure washer before sending it to the workshop otherwise dirt can cause
difficulties in the disassembly and reassembly of the hammer,
- 31 -
14. Care and maintenance timetable
To keep the performance of the hydraulic hammer at its best, maintenance must
be done regularly to the schedule below.
Since the hydraulic hammer is a precision hydraulic machine , never disassemble
the power-cell and main moving parts. If it needs disassembly, contact your local
DURAEGON dealer. If the customer disassembles the hammer, we don’t take
responsibility for it . Release the back-head and accumulator gas before carrying
out maintenance or repair work to the hydraulic hammer.
Perform the maintenance work in the following sequence:
1. Put the hammer in a stable position on a level surface, for easy maintenance
and repair.
2. Turn off the carrier.
3. Turn off the stop valves
4. Disconnect the hoses if needed and seal them with plugs to prevent entry of
impurities.
Periods Inspection
 Grease the chisel and chisel bush
 Check hydraulic oil temperature, piping & connecting and
Every 2 hours
impact efficiency.
 Tighten loose connections.
 Remove the retaining pin and the chisel and check their
condition.
Every 10 hours or daily  Check that the chisel has been receiving sufficient grease.
 Grease more frequently, if you are in need.
 Check through bolts, replace and/or re-tighten if necessary.
 Check for wear of the chisel, front bush, chisel bush and piston
Every 50 hours or weekly lower part.(Refer to 11.2)
(Main inspection)  Check the hydraulic hoses , replace it if necessary
 Check through bolts, replace and/or re-tighten if necessary
 It is recommended to have the main inspection done by your
local DURAEGON dealer.
Every 100 hours or monthly
 Check all hydraulic hoses and pipe connections.
 Check interference between hoses with carrier.
 It is recommended that the annual maintenance be carried out
by your local DURAEGON dealer, or after 600 operating hours
 Check all hydraulic hoses and pipe connections.
Every 600 hours or 6 monthly  Checking conditions of oil filters , accumulator diaphragm and
through bolts.
 Change all seals
 Check the condition of the power cell.
- 32 -
DH-40 BREAKER BODY
- 33 -
NO. CODE NO. DESCRIPTION PARTS NAME Q’ty STANDARD REMARK
1 DB315Z03 FRONT HEAD 1 145*156*398
2 DB315Z02 CYLINDER 1 145*192*375
3 DB315Z01 BACK HEAD 1 145*192*166
4 DB320Z01 PISTON 1 D77*L485
CTLINDER
5 DB325Z01 1 D100*L48
BUSHING
6 DB340Z01A1 VALVE BUSHING 1 D47*27.5
CONTROL VALVE
7 DB340Z01A2 MAIN VALVE 1 D36.2L69.5
ASS’Y
8 DB340Z01A3 VALVE CAP 1 D47*27.5
CHISEL
9 DB360Z01 1 D88*L100
BUSHING
10 DB360Z01 FRONT BUSHING 1 D90*L94
11 DB370Z10 THROUGH BOLT 4 M27*P2.0*L580
THROUGH BOLT
12 DB370Z11 BACK HEAD NUT 4 M27*P2.0
ASS’Y
13 DB370Z12 WASHER 4 D45*T5
14 DB365Z21 CHISEL PIN 1 D30*155
15 D90/03D-01 CHISEL 1 D68*L700
16 DB365Z22 STOP PIN 2 D20*L90
17 DB99B016-01 SPRING PIN 1 D16*L100
18 DB99B016-02 SPRING PIN 2 D16*L150
19 D30DSI070-01 DUST SEAL 1 DSI70
20 D30DSI070-02 U-PACKING 1 ISI70
SEAL KIT
21 D30HBY070-01 BUFFER SEAL 1 HBY70
22 D30STE068-01 STEP SEAL 2 STS 68
23 D30GAS068-01 GAS SEAL 1 GAS 68
24 D771/2FO-01 PLUG 4 PF1/2”
25 D771/4FO-01 PLUG 4 PF1/4”
26 D851/2O5 NIPPLE 2 PF1/25
27 D8514G GREASE NIPPLE 1 PT 1/4
CHARGING
28 D40CV-01 1 1/2”PF*O*H27
VALVE ASS’Y
28_a D40CV-01-01 BOLT 1 M10*P1.0
CHARGING
28_b D35P012 O-RING 1 P12
VALVE ASS’Y
CHARGING
28_c D40CV-01-02 1 PF1/2”
VALVE
28_d D35P018 O-RING 1 P18
29 D75N118-01 TAPER PLUG 1 PT1/8”
30 D77D10-01 PLUG 1 D10*L20
31 D35G095 O-RING 3 G95
32 D35P041 O-RING 1 P41
33 D35G030 O-RING 1 G30
SEAL KIT
34 D35P018 O-RING 6 P18
35 D35P011 O-RING 4 P11
36 D35P006 O-RING 2 P 07
- 34 -
DH-45 BREAKER BODY
- 35 -
1 DB415Z03 FRONT HEAD 1 116*192*450
2 DB415Z02 CYLINDER 1 116*228*490
3 DB415Z01 BACK HEAD 1 116*228*200
4 DB420Z01 PISTON 1 D92*L616
5 DB425Z01 CTLINDER BUSHING 1 D120*L55
6 DB440Z01 VALVE BUSHING 1 D55*L95
CONTROL VALVE
7 DB440Z02 MAIN VALVE 1 D43.2*L92
ASS’Y
8 DB440Z03 VALVE CAP 1 D55*30
9 DB460Z01 CHISEL BUSHING 1 D108*L98
11 DB470Z05 THROUGH BOLT 4 M32*783
THROUGH BOLT
12 DB470Z13 FRONT HEAD NUT 4 D58*L40
ASS’Y
13 DB370Z12 BACK HEAD NUT 4 M32*42
BACK HEAD
14 DB370Z11 4 D46*T6
WASHER
FRONT BUSHING
15 DB465Z02 2 49*29*142
PIN
16 D90/04D-04 STOP PIN 1 D90*L800
17 D853/405 CHISEL PIN 2 PF 3/4”
18 DB465Z22 CJISEL 4 D17*L145
19 D30DSI85-01 DUST SEAL 1 DSI 85
20 D30ISI85-01 U-PACKING 1 ISI 85
D30HBY085-0
21 SEAL KIT BUFFER SEAL 1 HBY 85
1
D30STE083-0
22 STEP SEAL 2 STS 83.5
2
D30GAS083-0
23 GAS SEAL 1 GAS 83.5
1
24 D771/20-02 AIR PLUG 1 PF 1/2”
25 D773/40-01 PLUG 1 PF 3/4”
26 D851/4G01 GREASE NIPPLE 1 PT 1/4”
CHARGING VALVE
27 D40CV-01A 1 PF 1/2”
ASS’Y
CHARGING VALVE
27_a D40CV-01-01 1 M10*P1.0
CHARGING CAP
27_b D35P012 VALVE ASS’Y O-RING 1 P 12
27_c D40CV-01 CHARGING VALVE 1 PF1/2”
27_d D35P018 O-RING 1 P 18
28 D77RD18-01 RUBBER PLUG 4 D17*L15
29 D35G115 O-RING 3 G115
30 D35P049 SEAL KIT O-RING 1 P49
31 D35G040 O-RING 1 G40
32 D35P24 O-RING 3 P24
33 D35P018 O-RING 1 P18
- 36 -
DH-50 BREAKER BODY
- 37 -
1 DB615Z03 FRONT HEAD 1 210*232*550
2 DB615Z02 CYLINDER 1 210*267*533
3 DB615Z01 BACK HEAD 1 210*267*253
4 DB620Z01 PISTON 1 D108*L678
5 DB625Z01 CTLINDER BUSHING 1 D140*L61
6 DB640Z01A1 VALVE BUSHING 1 D62*L99
CONTROL VALVE
7 DB640Z01A2 MAIN VALVE 1 D48.7*L94
ASS’Y
8 DB640Z01A3 VALVE CAP 1 D62*36
9 DB660Z01 CHISEL BUSHING 1 D120*L110
11 DB670Z10 THROUGH BOLT 4 RD37*880
12 DB670Z13 THROUGH BOLT FRONT HEAD NUT 4 RD37*L50
13 DB670Z11 ASS’Y BACK HEAD NUT 4 W35*RD37*L40
14 DB670Z12 BACK HEAD WASHER 4 D55*9
15 DB665Z23 FRONT BUSHING PIN 2 D24.5*L163
16 DB665Z22 STOP PIN 3 D17*L170
17 DB665Z21 CHISEL PIN 2 60*31*162
18 D90/06D-01 CJISEL 1 D100*L1000
21 D30HBY100-01 SEAL KIT BUFFER SEAL 1 HBY 100
23 D30GAS098-01 GAS SEAL 1 YGS 98
CHARGING VALVE
24 D40CV-01 1 PF1/2” *O*H27
ASS’Y
CHARGING VALVE
24_a D40CV-01-01 CHARGING 1 M10*P1.0
CAP
24_c D40CV-01-02 CHARGING VALVE 1 PF1/2”
24_d D35P018 O-RING 1 P18
25 D851/4G GREASE NIPPLE 1 PT 1/4”
26 D853/405 NIPPLE 2 PF 3/4”
27 D773/4FO-01 PLUG 4 PF 3/4”
28 D771/20-02 AIR PLUG 1 PF 1/2”
29 D77RD24-01 RUBBER PLUG 2 D 24
31 D99L025-02 R SNAP RING 2 D 25
32 D35G135 O-RING 3 G 135
33 D35P032 SEAL KIT O-RING 1 G 52
34 D03G025 O-RING 6 G 25
35 DB640Z02A1A ADJUSTER ASS’Y 1 M16*P1.5*L63
35_a D75NUT14-1 HEX NUT 1 M14*P1.5
ADJUSTER
35_b DB640Z02A1 ADJUSTER 1 M16*P1.5*L63
ASS’Y
35_c DB640Z02A2 WASHER 1 D26*5T
35_d D35P014 O-RING 1 P 14
- 38 -
DH-8AT BREAKER BODY
- 39 -
1 DB715Z03 FRONT HEAD 1 222*258*642
2 DB715Z02 CYLINDER 1 222*298*510
3 DB715Z01 BACK HEAD 1 222*298*331
4 DB720Z01 PISTON 1 D135*L740
5 DB725Z01A1 CTLINDER BUSHING 1 D160*L52
6 DB740Z01A1 VALVE BUSHING 1 D65*L130
CONTROL VALVE
7 DB740Z01A2 MAIN VALVE 1 D49*L131
ASS’Y
8 DB740Z01A3 VALVE CAP 1 D65*36
9 DB760Z01A1 CHISEL BUSHING 1 D160*L150
10 DB760Z01A2 FRONT BUSHING 1 D200*L150
11 DB770Z10 THROUGH BOLT 4 RD42*L965
12 DB770Z13 THROUGH BOLT FRONT HEAD NUT 4 RD42*56
13 DB770Z11 ASS’Y BACK HEAD NUT 4 W65*L60
14 DB770Z12 BACK HEAD WASHER 4 D67*L15
15 DB765Y24 FRONT BUSHING PIN 2 D25*L170
16 DB765Z23 STOP PIN 3 D17*L185
17 DB765Y21 CHISEL PIN 2 74*39*190
18 D90/07D-05 CJISEL 1 D125*L1100
21 D30HBY125-01 SEAL KIT BUFFER SEAL 1 HBY 125
22 D30STE123-01 STEP SEAL 2 STEP 123.5
23 D30GAS123-01 GAS SEAL 1 GAS 123.5
CHARGING VALVE
24 D40CV-01 1 PF 1/2”
ASS’Y
CHARGING VALVE
24_a D40-CV-01-01 1 M 10
CHARGING CAP
24_c D40CV-01-01 CHARGING VALVE 1 PF 1/2”
24_d D35P018 O-RING 1 P 18
26 D851/PF5 NIPPLE 2 PF 1” ×#5
27 D773/40-01 PLUG 3 PF 3/4”
28 D771/20-02 AIR PLUG 1 PF 1/2”
31 D99L030-02 R SNAP RING 2 D 31
32 D35P150 O-RING 3 P150
33 D35G060 O-RING 1 G60
34 D35P024 SEAL KIT O-RING 3 P24
35 D35P029 O-RING 2 P29
36 D35G45 O-RING 1 G45
37 D35P18 O-RING 2 P18
38 ADJUSTER ASS’Y 1 M20×L70
38_a HEX NUT 1 M20×L15
ADJUSTER
38_b DB740Z02 ADJUSTER 1 M20×L70
ASS’Y
38_c WASHER 1 D30×T5
38_d O-RING 1 P 14
39 D75N1/4-01 TAPER PLUG 1 PT 1/4
- 40 -
DH-81 BREAKER BODY
- 41 -
NO PARTS NO PARTS NAME Q’TY REMARKS
B81A000 Main body Assembly 1
1 B81A001 Back Head 1
2 B10A046 Back Head Charging valve Assembly 1
3 180A566 O-Ring 3
4 B81A002 Cylinder 1
5 B81A005 Seal Retainer 1
6 180A570 O-Ring 3
7 140A303 Socket Plug 3
8 180A310 Gas Seal 1
9 180A258 Step Seal 2
10 B81A099 Lock Pin 1
11 N/A
12 B81A004 Piston 1
13 180A160 Dust Seal 1
14 180A113 U-Packing 1
15 180A208 Buffer Seal 1
16 180A571 O-Ring 2
17 140A209 Adapter 2
18 140A353 Union Cap 2
19 B81A006 Valve 1
20 B81A008 Valve Cap 1
21 180A514 O-Ring 1
22 180A568 O-Ring 1
23 B81A007 Valve Sleeve 1
24 B81A007 Front Head 1
25 120A621 Grease Nipple 1
26 B81A020 Rod Pin 2
27 B20GA021 Stop Pin 3
28 160A001D2 Rubber Plug 3
29 B81A022 Front Head Pin 2
30 B81A013 Ring Rush 1
31 B81A014 Lower Bush(Front Cover) 1
32 B81A030 Rod(Chisel: Moil, H-wedge,Blunt) 1
33 B81A019 Through Bolt Washer 4
34 B81A016 Through Bolt 4
35 B81A017 Through Bolt Hex. Nut 4
36 B10A046 Air Check Valve 1
37 180A504 O-Ring 3
38 B81A018 Through Bolt Tri, Nut 4
39 120A554 Snap Ring 2
40 180A354 Rubber Plug 2
41 180A503 O-Ring 1
42 180A707 Back-up Ring 2
43 B70A023 Valve adjuster 1
44 120A309 Valve adjuster nut 1
- 42 -
DH-121 BREAKER BODY
- 43 -
1 DB1215Z03 FRONT HEAD 1 288*326*758
2 DB1215Z02 CYLINDER 1 288*383*628
3 DB1215Z01 BACK HEAD 1 283*383*375
4 DB1220Z01 PISTON 1 D173.5*L832
CTLINDER
5 DB1225Z01 1 D205*L53
BUSHING
6 DB1240Z01 VALVE BUSHING 1 D90*L179
CONTROL VALVE
7 DB1240Z02 MAIN VALVE 1 D75*L165
ASS’Y
8 DB1240Z03 VALVE CAP 1 D90*31
CHISEL
9 DB1260Z01 1 D190*L204
BUSHING
11 DB1270Z10 THROUGH BOLT 4 RD56*L1148
FRONT HEAD
12 DB1270Z13 4 60*RD56
THROUGH BOLT NUT
13 DB1270Z11 ASS’Y BACK HEAD NUT 4 W75*L55
BACK HEAD
14 DB970X03 4 AD72*L15
WASHER
FRONT BUSHING
15 DB1265Z23 2 D26*L250
PIN
CHISEL BUSHING
16 DB1265Z22 1 D17*L250
PIN
17 DB1265Z21 CHISEL PIN 2 95.5*51*257
18 D90/09S-03 CHISEL 1 D155*L1500
19 DB1265Z23 STOP PIN 2 D17*L250
20 D30DSI160-01 DUST SEAL 1 DSI160
21 D30ISI160-01 U-PACKING 1 ISI160
22 D30HBY160-01 SEAL KIT BUFFER SEAL 1 HBY160
24 D30GAS157-01 GAS SEAL 1 YGS157
CHARGING
25 1
VALVE
CHARGING
25_a 1
CHARGING VALVE CAP
D40CV_01 PF1/2”
25_b VALVE ASS’Y O-RING 1
CHARGING
25_c 1
VALVE
25_d O-RING 2
27 D8511/4-1” NIPPLE 2 PF11/4” ×1×#5
28 D77M30-01 PLUG 3 M30
29 D771/20-02 AIR PLUG 2 PF1/2”
M22×P1.5×L7.
30 ADJUSTER VALVE 1
5
30_a AUJUSTER NUT 1 M22×P1.5
ADJUSTER
DB1240Z01 M22×P1.5×L7
30_b VALVE ASS’Y ADJUSTER VALVE 1
5
30_c BACK-UP RING 1 T2P14
30_d O-RING 1 P14
31 D77RD30-01 RUBBER PLUG 2 D29×25
32 D77RD18-01 RUBBER PLUG 3 D17×14
- 44 -
No. CODE NO. DESCRIPTION PARTS NAME Q’ty STANDARD REMARK
33 D99L030-02 SNAP RING 2 D30
34 D35G195 O-RING 3 G195
35 D35G085 O-RING 1 G85
36 D35G055 O-RING 1 G55
SEAL KIT
37 D35P032 O-RING 3 P32
38 D35P044 O-RING 2 P44
39 D35P018 O-RING 2 P18
40 D75N1/4-01 TAPER PLUG 1 PT 1/4 ×L12
41 D75CM24-01 COIL SPRING 4 M24×P3.0×D1.5
42_a DB850Y04 ACCUMULATOR BOLT 1 M12×P1.2
42_b D35P012 PLUG O-RING 1 P12
ACCUMULATOR
43 DB1250Z01A2 1 D255×73.5
COVER
44 D75NM18-01 WRENCH BOLT 12 M18×P1.5×L40
45_a O-RING 1 P5
45_b NEEDLE VALVE NEEDLE VALVE 1 M24×L48
DB850Y03
45_c ASS’Y O-RING 1 P14
45_d CAP NUT 1 M20×P1.5
46 D32-09-02 DIAPHRAGM 1
ACCUMULATOR
47 DB1250Z01A1 1 257×257×79
BODY
48 D75NM24-05 WRENCH BOLT 4 M24×P3.0×L60
49_a SHAFT 1
49_b PIN 1
POPPET VALVE
49_c 1
“C”
DB850Y02 POPPET VALVE POPPET VALVE
49_d 1
“B”
POPPET VALVE
49_e 1
“A”
49_f NUT 1
50 D35BT4G080 BACK-UP RING 1 T4G80
SEAL KIT
51 D35G080 O-RING 1 G80
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Martillo Duraegon Manual

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Martillo Duraegon Manual

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Operation and Maintenance Manual

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

 This manual includes

DURAEGON’s policy of continuing improvements and upgrading of product

We wish you every success with your DURAEGON hydraulic hammer.

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

1.1. Basic safety information

4.Markings and labels

7. Fitting/removing the chisel

8. Adjusting the pressure adjust valve

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

9. Operating the hydraulic hammer

10. Selecting the right chisel

13.Dismounting the hydraulic hammer

14.Care and maintenance timetable

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

Remember! Safety is up to you.

Safety Alert Symbol

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

Hammer Model Carrier Weight(ton) Hammer Model Carrier Weight(ton)

1.3. Safety information on safe operation

1.4.Safety information on maintenance

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

 Limited warranty: Limited warranty for a period of three(3)months from the

Hydraulic hoses, chisel pin, Wearing plate

 Extended warranty: Failure of main items stipulated below, which is

Cylinder, Piston and Control valve assembly.

 Warranty will be in effect only if;

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

Pay attention to the marks and labels related to safety

Lifting Point Stay clear

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

Mounting adapter is required when mounting the hydraulic hammer on the

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

6.3.Mounting the hydraulic hammer on the carrier in hydraulic aspects

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

7. Fitting/removing the chisel

In general the chisel is not fitted when the hammer is delivered.

7.1. Fitting the chisel

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

7.2.Removing the chisel

8. Adjusting the pressure adjust valve

The DURAEGON DH-50 and heavier hydraulic hammer models have a

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

Check the following items(10.1~10.5),before operating the hydraulic hammer, this

 Hydraulic oil and filter change intervals

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

9.5.Safe operation rules

 Never drive the chisel into the

※The tip of the chisel may start to glow

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150

 Never use as a sledgehammer:

 Never use for transport purposes:

ventas@3cmye.com www.3cmye.com Tel (+52)(55) 41234150