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  • K H Exports India Private Limited TANNERY A' DIVISION-Individual Effluent Treatment Unit

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    Dhinesh Raj K S
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    This document provides information on the effluent treatment processes at K H Exports India Private Limited Tannery 'A' Division. It details the raw materials processed, consented effluent quantities, and the primary and secondary effluent treatment plant (ETP) systems in place including collection tanks, aerators, clarifiers and zero liquid discharge (ZLD) technology. The ZLD system utilizes ultrafiltration, reverse osmosis and an accelerated solar evaporation system. Sludge is dried and stored for disposal at an authorized facility. The document also outlines renewable energy and water conservation efforts including solar panels and an automated water addition system.

    Original Description:

    Tan ZLP

    Original Title

    ZLP

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    This document provides information on the effluent treatment processes at K H Exports India Private Limited Tannery 'A' Division. It details the raw materials processed, consented effluent quantities, and the primary and secondary effluent treatment plant (ETP) systems in place including collection tanks, aerators, clarifiers and zero liquid discharge (ZLD) technology. The ZLD system utilizes ultrafiltration, reverse osmosis and an accelerated solar evaporation system. Sludge is dried and stored for disposal at an authorized facility. The document also outlines renewable energy and water conservation efforts including solar panels and an automated water addition system.

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    © All Rights Reserved
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    72 views26 pages

    K H Exports India Private Limited TANNERY A' DIVISION-Individual Effluent Treatment Unit

    Uploaded by

    Dhinesh Raj K S
    This document provides information on the effluent treatment processes at K H Exports India Private Limited Tannery 'A' Division. It details the raw materials processed, consented effluent quantities, and the primary and secondary effluent treatment plant (ETP) systems in place including collection tanks, aerators, clarifiers and zero liquid discharge (ZLD) technology. The ZLD system utilizes ultrafiltration, reverse osmosis and an accelerated solar evaporation system. Sludge is dried and stored for disposal at an authorized facility. The document also outlines renewable energy and water conservation efforts including solar panels and an automated water addition system.

    Copyright:

    © All Rights Reserved
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    of 26

    K H EXPORTS INDIA PRIVATE

    LIMITED
    TANNERY ‘A’ DIVISION- Individual
    Effluent treatment unit

    KHI201
    K H EXPORTS INDIA PRIVATE LIMITED
    TANNERY ‘A’ DIVISION- Individual Effluent treatment unit (Red
    large unit)
    Type of manufacturing process carried Raw to finish leather
    out
    Consent obtained from the Board Processing of Raw to semi finished Hides-
    10T/Day & Processing of Semi-finished to finished
    15t/Day
    Consented Effluent quantity 830 KLD
    Raw material processed Buffalo Hides and Calf Skins.
    ETP provided ( Primary and Secondary Collection sump, Equalization tank, primary
    Aerators, Flash mixer, Pri-Clarifier, Sec. Clarifier,
    Sec. Aerators , Sec. Clarifiers, Final Settling Tank,
    Sludge Drying Beds, Filter Press, Sludge storage
    Yard
    ZLD system Provided Ultra filtration, 3 stage RO system and RMS (
    Accelerated solar evaporation pan and
    crystallization pan
    Sludge Disposal Sludge from the Primary and secondary are
    collected dried in the Sludge Drying bed and
    temporally stored and disposed in to SLF at
    RANITEC CETP. The unit has obtained HWM
    authorization form the Board for handling of HW
    waste
    CLEANER & GREENER
    TECHNOLOGIES IN
    PROCESS SECTION
    KHEIPL -TAD
    Cleaner & New
    Technologies
    Water Conservation

    HUNI
    Aqua Mix
    Automated
    Water
    Addition
    System for
    Dye Section
    Drums
    KHEIPL -TAD
    Cleaner & New
    Technologies
    Water Conservation

    Poly Propylene
    New R & D Section – PP Drums
    Drums with
    Aqua Mix
    Automated Water
    Addition System
    for R & D
    New R & D
    (Sample) Section Section –
    Aqua Mix
    System
    Dyeing Drums – Dye Drums unloading and after the process and
    the effluent is sent to ETP/RO for treatment
    RENEWABLE ENERGY
    To Avoid Usage of Fossil Fuels &
    Reduce Carbon Emission
    KHEIP-TAD
    Reduction in Carbon
    Emission by using Solar
    Energy in Dehumidifier

    Leather
    Drying
    Process
    using Solar
    Energy
    KHEIPL-TAD
    Renewable Energy for
    Reduction in Carbon Emission

    670 m2 of Solar
    Air Heating
    Panels for De-
    humidifiers which
    reduces about
    1000 Tons of CO2
    Emission per
    annum by saving
    K H EXPORTS INDIA PVT. LTD - TAD
    600 Tons of Fire
    Briquette per
    annum.
    KHEIPL-TAD
    Renewable Energy
    Biomass Fire
    Briquettes
    used as
    Boiler Fuel to
    avoid usage
    of Fossil Fire Briquette

    Fuels
    K H Exports India Pvt. Ltd. – Tannery ‘A’ Division
    Shaving operation & shaving dust which is sent to Leather Board
    Manufacturer / Shaving Dust machine

    Awareness cum Training Programme on Environment Protection

    Environment Protection Pledge & Plantation of Saplings


    K H Exports India Pvt. Ltd. – Tannery ‘A’ Division
    Solar Lighting, LED & CFL Lamps installed

    Solar Light LED Light

    LED Light /
    CFL Light Turbo Vent
    ZERO LIQUID DISCHARGE (ZLD)
    Treating Waste Water to Recover, Reuse
    &
    Reduce Fresh Water Abstraction
    Typical Flow diagram ETP and ZLD System for
    tannery effluent
    Typical Flow diagram ETP and ZLD System for tannery effluent

    Primary treatment

    Sludge Biological Secondary


    Treatment

    Softening

    Ultra Filtration

    Reverse Osmosis -I
    60 – 70%
    Reverse Osmosis –II, III permeate
    Reject 30 – 40%
    RMS-Accelerated Solar
    Evaporator pan and
    Crystallization pan

    Salt with moisture


    KHEIPL –TAD
    ZLD–WWTP–3R (Recover, Reuse, Reduce)

    Membrane based Effluent


    Recycling ZLD Plant.
    Established with an
    investment of ₹ 6 Crores.

    State of the art technologies.

    Cleaner water for


    production process reuse
    with very low TDS.

    Largest plant of its kind for


    Raw to Finish Processing
    Tannery.
    K H Exports India Private Limited – Tannery ‘A’ Division
    WWTP – ZLD System

    Secondary Aeration Tank

    ETP
    K H Exports India Private Limited – Tannery ‘A’ Division
    WWTP – ZLD System
    K H Exports India Pvt. Ltd. – Tannery ‘A’ Division
    WWTP – ZLD System

    3rd Stage RO System


    KHEIPL -TAD
    Cleaner & New
    Technologies
    ZLD SYSTEM

    3rd Stage RO
    System installed at
    an additional cost
    of ₹ 30 Lakhs to
    enhance recovery
    of RO Permeate
    3rd Stage RO System
    from 80 to 85%
    K H Exports India Pvt. Ltd. – Tannery ‘A’ Division
    WWTP – ZLD System
    K H Exports India Private Limited – Tannery ‘A’ Division
    Quality of Treated RO Permeate Water Sample Display

    Raw Effluent Treated Effluent RO Permeate


    Total Dissolved Solids (TDS) - from ETP Water
    A Critical Parameter for
    WWT reduced through
    Membrane Technology
    from around 8,000ppm to
    800ppm by meeting all
    TNPCB Regulatory Limits.

    Recovered RO Permeate
    Water just equal to
    drinking water norms, fully
    reused for manufacturing
    process.
    K H Exports India Pvt. Ltd.,
    Tanner ‘A’ Division
    Zero Liquid Discharge (ZLD)
    by Re-use Treated Trade
    Effluent

    Pumping of RO
    Permeate Water
    from RO Plant to RO PERMEATE FOR BOILER USAGE

    Storage Tank for


    Process Reuse.
    Collection of RO
    Permeate Water
    for Boiler usage.
    K H Exports India Private Limited – Tannery ‘A’ Division
    Segregated Waste Storage Facilities
    Sludge Drying Beds (SDB)
    Sludge from primary and secondary treatment Plants received , dried
    in the SDB and disposed to RNAITEC – CETP, SLF
    Received salt packed in bags and stored in the yard

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