Khaleef Khan, ABB Singapore, March 2010

Offshore / FPSO project

ABB offshore solution

ABB Oil, Gas & Petrochemical: Portfolio

Technology Expertise Experience

Electrical, Control,
Instrumentation and
Telecommunication (ECIT)
Electrification systems
Control & Automation
systems
Instrument, Products and
Analytical systems
Telecommunications
systems
Upstream and Midstream
Plants on EPC basis
Lifecycle services

© ABB Group
April 1, 2010 | Slide 4
ABB Oil & Gas Organisation Profile

Oil, Gas & Petrochemical

Four centers of excellence:
Oil & Gas related vessel (Norway)
Offshore Oil & Gas (Norway)
Cruise & ferries (Finland)
Crane and harbour systems (Sweden)
Two centers of competences
Drilling application (Singapore)
Offshore/FPSO Engineering Center
(Singapore)
Global Service
19 Marine Service Centers (MSC)

© ABB Group
April 1, 2010 | Slide 5

ABB Open Offshore engineering centre in Singapore

for the Oil & Gas Market.
Business Times, Upstream,
2nd Feb 2009 6nd Feb 2009

© ABB Group
April 1, 2010 | Slide 7
 What ABB can offer for your Offshore
& Onshore requirements

© ABB Group
April 1, 2010 | Slide 8

Contents

FPSOs & Platforms Deliveries

Value of E-House Solutions
References
Global Services

© ABB Group
April 1, 2010 | Slide 9
Offshore Platforms / FPSO / FSO
ABB Offering (1)

Electrical System & Power Management

Automation & Safety System
Instrumentation
Telecom system
E-House / CER
Engineering / System studies & analysis
Project Management
Life Cycle Support & Service
Environment

© ABB Group
April 1, 2010 | Slide 11

Offshore Platforms / FPSO / FSO

ABB Offering (2)

Containerized Equipment Room, Automation (C)

Class 1 Zone 2
Integrated Safety & Control
Optional for Blast rated
Instrumentation & Process Analyzers
Fire Rated E-House with Zone
rated Battery Room & Flow Metering, Metering Skids & Tank
Transformer Room. Gauging

HVAC & ducting with Enhanced Operations & Production

Pressurize & optional Information Management
Purging System
Telecom (T)
Fire & Gas Detection System Satellite Systems
Radio Systems
Fire Suppression System
Entertainment Systems
Electrical (E) CCTV, PABX, PA&A
Meteorology
Power Generation &
Distribution, Electric Motors &
Drives Life Cycle Simulator
Operator Training
Power & Energy Management
Modification Support
AC/DC Drives

© ABB Group
April 1, 2010 | Slide 12
Scope of Supply
Scope varies based on customization
Package Type Discipline
Medium Voltage 33kV Switchgear & 11kV RMU
E
Switchgear & MCC 66kV
Low Voltage Switchgear &
400V E
MCC
Bus Ducts 11kV, 6.6kV, 400V E
Transformers &
Distribution/Power/Oil/Dry E
NERs
UPS & Batteries AC & DC E
Motors & Drives MV, LV E, (C)
Electrical Control System Power Management System(PMS)
E, C
(ECS) Power Distribution Control System(PDCS)
Process Control & Shutdown
Process Control System
Advance Applications C
(PCS)
Simulator
Emergency Shutdown (ESD)
Safety Instrumented System
High Integrity Safety System C,1
(SIS)
Fire & Gas System (FGS)
Instrumentation Process, Analyttics, Metering I
Telecommunication T
Power System Studies
Services Installation, Commissioning, E,C,I,T
Operation, Maintenance

© ABB Group
April 1, 2010 | Slide 13

FPSO/FSO/Platforms
Integrated Power & ICSS System

VARIABLE SPEED
TRUSTER DRIVES

FIELDBUS
NETWORK VARIABLE SPEED
GAS COMPRESSORS CONTROL ROOM
LOCAL CONTROL I / O
INJECTION / EXPORT OPERATION STATIONS
VARIABLE SPEED - PROCESS
COMPRESSOR DRIVES - SAFETY
- VESSEL MANAGEMENT
VARIABLE SPEED - POWER MANAGEMENT
PUMP DRIVES - THRUSTER CONTROL
- MOORING MONITORING
CONTROL
NETWORK

THRUSTER /
PROPULSION

ELECTRIC
FIELDBUS I / O DISTRIBUTION

WATER INJECTION PUMPS

CARGO PUMPS
BALLAST PUMPS SAFETY

CONTROL SYSTEMS
- PROCESS CONTROL
- VESSEL AUTOMATION
- POWER MANAGEMENT

TRANSFORMERS
HIGH VOLTAGE
ELECTRIC DISTRIBUTION
LOW VOLTAGE POWER GENERATION
ELECTRIC DISTRIBUTION

© ABB Group
April 1, 2010 | Slide 14
Offshore Platforms / FPSO
Integrated Electrical System

Generator Generator

Is-limiter

HV

Indoor AIS
Distribution Indoor GIS
Transformers
LV
LV
Switchboards HV Drives
LV Distribution
Transformers •Compressors
LV Drives
•ESP
400/230V •Water injection
•Etc
LV Motors
Industrial Ex
LV Distribution
Battery UPS

© ABB Group
April 1, 2010 | Slide 15

Offshore Platforms / FPSO

Typical Integrated Control & Safety System

© ABB Group
April 1, 2010 | Slide 16
Offshore Platforms / FPSO
Typical Telecom System

© ABB Group
April 1, 2010 | Slide 17

E-House for Petrobras Tupi Field

EPC services:
E-house module
Local Equipment Room
Central Control Room

© ABB Group
April 1, 2010 | Slide 18
FPSO
E-House / LER
EPC services:
E-house module
Local Equipment Room
Central Control Room

© ABB Group
April 1, 2010 | Slide 19

ABB as One Stop Solution!

OIL

GAS PETROCHEMICAL
© ABB Group
April 1, 2010 | Slide 20
Contents

FPSOs & Platforms Deliveries

Value of E-House Solutions
References
Global Services

© ABB Group
April 1, 2010 | Slide 21

Value for E-
E-House solutions?

Single Point Contact

ABB will take full accountability & responsibility from design
management, project management & construction management.
Assembly
Integration of all equipments, eg. E&I, HVAC, F&G and other Building
Services.
Package
Reduce the risk of schedule delay, easy coordination for integration
process .
Tested
Arrive tested, complete & ready for installation thus minimizing
commissioning workforce and duration.
Delivery
Any size, Any service & Any environment

© ABB Group
April 1, 2010 | Slide 22
What is CER or E-
E-House?

Prefabricated steel structure building to house all Electrical & Control

equipments in a safe area.
Design to meet Offshore (or) onshore requirements.
Integration of all components Switchgears, Transformers, VFDs, and
Control Instruments like PCS , DCS etc.
Fully tested and interconnected of HVAC, F&G system & Small
power and lighting utilities (Building Services)
Custom engineered modules complies to 3rd party certification-DNV,
ABS, Lloyds etc
Close the gap between Systems and commodity products offering

© ABB Group
April 1, 2010 | Slide 23

Equipment Interconnecting & Pre-

Pre-Commission

© ABB Group
April 1, 2010 | Slide 24
An MAV/MEV Project Organisation

ProjectManager
Project Manager ProjectSponsor
Project Sponsor

Quality Assurance
Quality Assurance
Expeditor
Expeditor HSE
HSE
Doc. Control
Doc. Control

LeadEngineer
Lead Engineer

ElectricalLead
Electrical Lead E-HouseLead
E-House Lead SystemsLead
Systems Lead SiteSupervisor
Site Supervisor

PowerGenerators
Power Generators Structure&&Architecture
Structure Architecture DCS
DCS

MVControl
MV ControlGear
Gear F&GSuppression
F&G Suppression F&GSystem
F&G System

LVControl
LV ControlGear
Gear HVAC
HVAC Telecoms
Telecoms

UPS
UPS E&I
E&I Instrumentation
Instrumentation

© ABB Group
April 1, 2010 | Slide 25

Why CER / E-
E-House?

70-80% of the detail to design a switchroom comes from the

equipment manufacturer
Off site installation of switchgear & interconnection
Flawless Execution & Integration
Expertise in design & Engineering
Design in parallel with switchgear
Very short site erection time (Less impact on critical path)
OH&S compliance easier & lower cost
Avoid project related disputes & stoppages

© ABB Group
April 1, 2010 | Slide 26
 Salient of E-
E-House
Why doesn’t Every Equipment vendor do it?
Most focused on selling product not solutions. (Take an
order; Not responsibility)
Most don’t have the product range to package.
Most lack the multiple technical disciplines needed e.g.
Structural, Mechanical, Electrical.
Most lack true project management expertise.

Why does ABB offer E-Packaging?

ABB has proven internal expertise in the execution of this
solutions.
Take advantage of ABB’s broad product base.
ABB well developed and compact equipment solutions
mean that they are vastly more competitive in footprint
savings & optimization

© ABB Group
April 1, 2010 | Slide 27

Up Front Costs Saving

Buildings sized and configured to suit ABB’s more
compact equipment
Reduced shipping costs
Packaged pricing incentives from ABB
Reduced ABB Project Management costs
Reduced client costs in: Project Management, Engineering
& Procurement
Reduced integration costs for the design & engineering
associated with client Free Issue Materials

© ABB Group
April 1, 2010 | Slide 28
 Project Cost Control
Significantly Diminished potential for
scope overlap or conflict
Knowledge of Local standards &
conformances
Significantly reduced potential for
rework
Provision of skilled project managers
Providing a single point contact
Fewer packages to integrate &
coordinate
Identification, Collection &
dissemination of critical equipment
design data is ABB’s responsibility.
Reduces Scope conflict
Variation potential
Extensions of time

© ABB Group
April 1, 2010 | Slide 29

Reduced Project Duration

Expert in Project Execution
Single Contact Point
Provision of skilled project manager / coordinators
Initially located in your project office
Transferring to site during the delivery phase
Providing a single point contact for all ABB issues
Faster turn around on all approval processes
One complete ABB coordinated project plan
Coordination with installation & commissioning teams
Quick resolution of all issues that arise until our equipment is operational
Maximize prospect of completing early

© ABB Group
April 1, 2010 | Slide 30
 Reliability & Maintenance Access to trained ABB service
technicians 24 hours per day 365
days per year
Trained, skilled professional team will
deliver service for all ABB products
Spares availability.
Warranty will deliver
Quick resolution to any warrantee
issues
Gap-free, single responsibility
coverage between different
equipment (can not blame other
equipment)
Easy coordinated administration

© ABB Group
April 1, 2010 | Slide 31

Value for E-House Solutions

Motivation - Hidden Cost

© ABB Group
April 1, 2010 | Slide 32
ABB Scope
Modular Concept versus Conventional Concept
Case Study Modular Design Approach Integrated Design
Coordination Single Vendor Multiple Vendor

Product Knowledge Good Product Knowledge and integration Good product knowledge for its own
experience discipline, problems arises from interfacing

System Knowledge Good System Knowledge and integration Good system knowledge for its own
experience discipline, problem arises from interfacing
to other systems
Engineering Capability Multiplie Discipline within one vendor Multiple Discipline from different vendor

Project Management Single Point Contact for complete offering Many Product Managers for individual
product
Project Cost Significant reduction, less variation order May incurred cost over run if not properly
managed by experienced engineer for
various disciplines

Warranty Warranty from single vendor Warranty from multiple vendors and
dispute on problem may arise

Delivery Easier to expedite delivery and manageable May cause other vendor to delay due to
predecessor delayed

HSE / OHS Less risk with single vendor manage the Possibilities of risk due to different working
project within the same location attitude and culture from multiple vendor
Quality Control Easy for traceability and manageable from May cause quality disputes among vendor,
single vendor traceability need longer process from
multiple vendor

© ABB Group
April 1, 2010 | Slide 33

Contents

FPSOs & Platforms Deliveries

Value of E-House Solutions
References
Global Services

© ABB Group
April 1, 2010 | Slide 34
Petrobras Cidade de Angra dos Reis MV 22 (Tupi 1)
(Loaded out on 20 Nov 09)
Project background:

MODEC awarded the Main Electrical Vendor (MEV)

contract to ABB in Feb 2009. It was a very challenging
order for ABB because all the equipment and buildings,
had to be delivered within 9 months, approx 700mTon

FPSO Topsides : Module 8P

Responsible for design, fabrication,
integration and supply of main electrical
equipment
Main Equipment :
A-60 fire rated E-house
LV & MV Switchgear
Fire Alarm & CO2 Fire Suppression
HVAC
Interconnect Cabling within E-House
3m Truss support
ABS certification

BP Angola FPSO

BP Angola – MODEC

The FPSO will have production capacity of

157,000 barrels per day and first oil from the
development is scheduled in 2011.

Deliveries – FPSO Topsides

MV Switchgear
LV Switchgear
Power Managemt System
Transformers
FPSO Marine Hull
LV Switchgear

© ABB
© ABB Group
Month
April 1, DD,
2010YYYY
| Slide| Slide
36 36
Petrobras Cidade de SaoPaulo MV 23 (Tupi Field)
(Project Ongoing)
Project background:

MODEC awarded the Main Electrical Vendor (MEV)

contract to ABB in Feb 2010. It was a very challenging
order for ABB because all the equipment and buildings,
had to be delivered within 12 months, approx 1000mTon
with maximum Brazil content

FPSO Topsides : E-House Module

Responsible for design, fabrication,
integration and supply of main electrical
equipment
Main Equipment :
A-60 fire rated E-house
LV & MV Switchgear
Fire Alarm & CO2 Fire Suppression
HVAC
Interconnect Cabling within E-House
3m Truss support
ABS certification

Hoan Vu JOC-Ca Ngu Vang Field Development

Fully Integrated Wellhead Production Platform
Automation
DCS, ESD, F&G Detection Systems
Wellhead Control Panel
Video, Audio and Data Telecommunications
CCTV
Power generation and distribution
Twin Diesel Generators
Frequency Converter
Electrical Control Gear
Uninterruptible Power Supply
Equipment Room
E&I Building
Emergency Shelter

© ABB Group
April 1, 2010 | Slide 38
E&I Module for VietSovPetro - Vietnam
Fixed Platform : MSP-1
Responsible for design, integration and supply of main
electrical equipment
Implement power synchronisation solution between existing
upstream & downstream systems
Main Equipment :
A-60 fire rated container
LV & MV Switchgear
Transformer
Fire Alarm & CO2 Fire Suppressant
Battery Charger
HVAC
On-time project completion
DNV certification

© ABB Group
April 1, 2010 | Slide 39

KODECO Poleng Process Platform C Development

Fixed Platform :1 nos. Elect Module & 1 nos. of Inst Module
Responsible for design, integration and supply of main
electrical equipment
Implement power synchronisation solution between existing
upstream & downstream systems
Main Equipment :
A-60 fire rated container
MNS 380 LV Switchgear & MCC
800xA ICSS System
Fire Alarm & CO2 Fire Suppressant
UPS System
HVAC
Potable Water System

© ABB Group
April 1, 2010 | Slide 40
Peregrino FPSO & Wellhead
(Delivered in June 2009)
Owner : Maersk
Yard : Keppel Shipyard
Deliveries:
FEED Studies for Electro and Automation
Engineering services marine conversion
Hullside Process and Safety Systems
Topside Process and Safety Systems
Power Management System
Ex Remote I/O cabinets for PCS, PSD, ESD and F&G
3x24MVA Generators
13.8kV Switchgear & 6,6kV Switchgear
440V / 220V Process Switchboard
UPS w/batteries
The FPSO and the two wellhead
platforms will be installed on the Transformers (dry immersed)
Peregrino Field located offshore 85 km
south-east of Rio de Janeiro, Brazil. VSD for LV
The recoverable resources are IS Limiters
estimated at between 300 million and
600 million barrels of heavy oil (API Deliveries - Wellhead Platforms
14). There will be 30 horizontal Integrated Process and Safety Systems
production wells and 7 water injection Power Management System
wells. Production will commence in the
first quarter of 2010. 13.8kV Switchgear
4.16kV Switchgear
380V LV
VSD MV
Transformers (oil immersed)
© ABB Group
April 1, 2010 | Slide 41

Pioneer FPSO Cascade & Chinook

FPSO at field

Owner : BW Offshore (BWO)

Yard : Keppel Shipyard
Deliveries:
Electrical System
MV Switchgears
Cargo pump VSD system
Compressor Soft Starters

The FPSO will be installed on the Integrated Process Automation System

Chinook Cascade fields, located in the EPC services for Automation
Walker Ridge block, situated over 300
km south of the Louisiana coast in the Topside Process Control
beginning of 2010. Production will
commence in the first quarter of 2010. Topside Process Shutdown
The FPSO will have a storage capacity Topside Emergency Shutdown
of about 600,000 barrels of oil, a
process capacity of 80,000 bopd and Vessel Emergency Shutdown
gas export facilities of 16 mmscfd. The Power Management System
FPSO will be installed on the field with
a water depth of 2,600 meters,
probably the deepest water depth an
FPSO ever has been installed on.

© ABB Group
April 1, 2010 | Slide 42
Knock Allan FPSO Project
Delivered 2008
Owner : Fred Olsen & Co
Yard : Dubai Dry-dock
Deliveries:
E-House
topside Local Equipment Room

Electrical System
6,6kV main Switchgear
440V Process Switchboard
20kVA UPS w/batteries
Soft starters for 5MW compressors
Transformers (dry and oil immersed)
The 145,000 dwt tanker Knock Allen
to be converted at Dubai Dry Dock to
Integrated Process Automation System
a FPSO for operation for CNR
EPC services for Electro and Automation
International (Olowi) Limited offshore
Gabon, Vest Africa. Topside Process Control
Topside Process Shutdown
When completed in October 2008,
Topside Emergency Shutdown
the FPSO will have a production
Vessel Emergency Shutdown
capacity of 35,000 barrels of oil, 85
Power Management System
mmdcf gas per day and a power gen
capacity of 2x27MW. The storage
facilities of the vessel will hold 1.04
million barrels of oil equivalent.

© ABB Group
April 1, 2010 | Slide 43

FPSO Vincent
Delivered 2008

Owner : Woodside
Buyer : Maersk

Deliveries:
Electrical Switchboard
Topside LV distribution boards and motor control
centre
HV Switchgear
New Generators (Interface)
MV Soft starter.
The 380,000 dwt tanker Ellen Maersk to
be converted to a FPSO at Keppel
Shipyard in Singapore in 2007 and Integrated Process Automation system
renamed Vincent. Topside Process Control

When completed in 2008, the FPSO will Topside Process Shutdown

have a production capacity of 120,000 Topside Local Equipment room
barrels of oil and 100 million standard Emergency Shut Down Systems
cubic feet of gas per day. The storage
F&G systems
facilities of the vessel will hold 1.9 million
barrels of oil equivalent. Power Management.

© ABB Group
April 1, 2010 | Slide 44
E-House Sub Station
Substations: SUT (Jurong Island)

6.6kV Switchgear

ABB Type tested equipment

Customized made design

Factory engineering & assembly

Pre-wired, Pre-tested, plug & play

Application: Utility Substation.

© ABB Group
April 1, 2010 | Slide 48

E-House Product Capabilities

Install equipment up to 72kV GIS

Total building size virtually unlimited
Split into sections (33m x 7m x 7.5m) for shipping
Side by side building
Two story building
Self-frame or rigid construction
R20 insulation or to spec
Fire-rated buildings, fire systems installed
Other systems integrated (safety)
Structural and civil designed/stamped
HVAC custom designed and built

© ABB Group
April 1, 2010 | Slide 49
Major customers

Pulp and
paper

Oil and gas

Marine

Utilities



 
 
   
  
  


Chemical and
pharma

EPC

Offshore & FPSO Project References (1)

© ABB Group
April 1, 2010 | Slide 53
Offshore & FPSO Project References (2)

© ABB Group
April 1, 2010 | Slide 54

Offshore & FPSO Project References (3)

© ABB Group
April 1, 2010 | Slide 55
© ABB Group
April 1, 2010 | Slide 62