Discover 135 PDF
Discover 135 PDF
Discover 135 PDF
Foreward
SER/VC
April 2007
Dear Sirs :
We are sending one copy of Provisional Spare Catalogue for Discover DTS-i 135 cc
for your ready recreance and use.
Thanking You,
Yours faithfully,
V CHANDRASEKARAN
GM (Service 2W)
CC : Field Service / Training / PA Team Members
Brand ID: 001MC626 Brand ID : 001MC626
Index
Description Page Description Page
No. No.
No. No.
1 Cover Cylinder Head 1 35 Rear Brake Pedal 40
2 Cylinder Head 2
3 Valve 3 36 Handle Bar 41&42
4 Camshaft / Tensioner 4 37 Front Fork 43&44
5 Cylinder & Piston 5 38 Painted Parts & Decals 45
6 Crankshaft 6 39 Petrol Cock, Cap Tank &
7 Transmission 7 & 8 Gauge Fuel 46
8 Change Drum/ Shift Fork 9 40 Fittings - Petrol Tank,
9 Gear Change Mechanism 10 Side Cover & Cover seat 47
10 Engine Assly & Crankcase RH 11
41 Meter Assly. 48
11 Crankcase LH 12 42 Control Cables 49
12 Cover RH 13&14 43 Chain Case 50
13 Cover Magneto 15 44 Head Lamp & fairing 51&52
14 Clutch 16 45 Indicator Light Assly. 53
15 Kick Starter Mechanism 17
46 Tail Lamp Assly./Front No. Plate 54
16 Carburettor 18 47 Electrical Equipments 55&56
17 Air Cleaner Comp. 19 48 Tool Kit 57
18 Silencer Assly 20 49 Accessories / Grab Handle 58
19 Seat Assly / Seat Lock 21 Kits List For Discover 59
Qty/
20 Oil Pump 22 No. Part No. Description Veh. Remarks
Amendmend Sheet
21 Magneto/C.D.I./H.T.Coil 23&24 (Parts Added) 60 1 JN 5110 06 Head Cylinder with Cover 1
22 Starter Assly (For Electric Start) 25&26 2 DJ 1012 17 Cover Tappet 2
3 36 DS10 01 ‘O’ Ring Kit for Cover Cyl. Head 1 Ref. Page No. 59
23 Engine Mountings 27 Amendmend Sheet 4 DS 1011 93 Bush Cylinder Head Cover 1
24 Frame & Frame fitting 28 (Parts Deleted) 61 5 DS 1010 96 Camshaft Cap 1
25 Swing Arm / Rear Shock
Absorber 29 Part index 62 6 39 2647 15 Dommed Cap Nut 4
7 DS 1010 84 Copper Washer 4
8 39 2532 04 Bolt Flange Small 2
26 Rider Foot rest 30 9 39 1075 04 Bolt Flange Small 4
27 Pillion Foot rest / Holder 31 10 DH 1016 61 Drain Bolt 1
28 Mudguard Front & Rear 32 11 DG 1014 98 Gasket 2
29 Stand Assembly 33
30 Tyre/ Tube /Rim / Spokes 34
31 Front Hub 35
32 Front Master Cylinder 36
33 Front disc brake 37
34 Rear Hub 38&39
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1 JN 5110 06 Head Cylinder with Cover 1 1 DS 1013 35 Rocker Arm Shaft - Intake 1
2 39 1660 05 Stud (Exhaust) 2 2 DS 1013 36 Rocker Arm Shaft - Exhaust 1
3 DH 1016 80 Gasket Cylinder Head 1 3 DS 1013 33 Rocker Arm with Roller 2
4 DH 1015 08 Damper Cylinder Head 5 4 DS 1013 66 Wave washer 2
5 JN 5814 00 Intake Pipe 1 5 59 1110 02 Plain washer 4
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
6 39 2189 19 Oil Seal (For Output shaft) 1 6 DS 1012 63 Dip Stick with O Ring 1
7 39 2190 19 Oil Seal (For Shift lever) 1 7 DH 1011 52 ‘O’ ring Oil level Gauge 1
8 DS 1210 05 Cap Strainer 1 8 39 1075 04 Bolt 8
9 39 1754 21 ‘O’ ring 1 9 39 0999 06 Pin Dowel 2
10 39 1283 21 ‘O’ ring 1 10 DS 1010 73 Bracket Clutch Cable 1
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
16 DS 1012 52 ‘bajaj’ Decal 1 Fixed on Cover comp.RH 1 JN 5412 04 Cover Mag.with gauge & decal 1
17 DG 1014 18 Gauge 1 2 39 1674 04 Bolt Hex. 3
18 DS 1012 15 Wire Circlip 1 3 DG 1014 18 Gauge 1
19 DS 1012 12 Plate Cover Damper RH 1 4 DS 1013 07 Gasket Magneto cover 1
20 DS 1012 01 Bushing 1 5 39 1075 04 Bolt 4
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
16 39 0738 17 Circlip 2
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
11 JN 5812 07 Idling Screw Kit 1 Ref. Page No. 59 11 DS 1211 17 Drain Tube 1
12 DS 1210 76 Float Valve Comp. 1 12 DS 1211 26 Plug 1
13 DS 1211 15 Set Plunger 1 13 DG 1210 02 Spring Clip 2
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
21 DH 1110 16 Grommet Sleeve Spark Plug 1 6 39 1672 04 Bolt 1 For stopper plate
22 DS 1110 47 Magneto assly 1 7 DS 1011 01 Shaft starter counter 1
8 DS 1011 79 Special Washer starter counter 2
9 DH 1014 72 Gear starter counter 1
10 39 2152 20 Needle roller bearing 1
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1 DS 1612 57 Frame Assly. comp. 1 Incl. Bush, Races & Cup rear 1 DG 1710 38 Hex. Bolt/ Flange 2
2 DS 1810 18 Nut Fork 1 2 39 0714 11 Plain washer 8
3 DH 1810 14 Cup - Steering 1 3 JN 1220 00 Rear Shock Absorber 2
4 36 DS18 02 Bearing cone Kit 1 4 39 0258 11 Plain Washer 2
5 30 1810 06 Ball steel 46 5 JN 1220 02 Swing arm assly. 1
6 DS 1710 15 Cap Swing Arm 2
6 DH 1611 00 Spacer Main Step 4 7 39 0712 15 Domed Cap Nut 2
7 DG 1611 21 Screw 4 8 39 0737 12 Spring Washer 2
8 DS 2010 27 Side Reflector 2 9 DS 1710 07 Chain slider 1
9 DP 1710 06 Silent Bush 2 10 39 0553 02 Screw 2
10 DS 1611 42 Bash Plate 1
11 39 0454 11 Plain washer 2
11 DS 1611 02 Grommet Bash Plate 4 12 DS 1710 13 Shaft swing arm 1
13 39 1358 15 Flanged Nut 1
14 DJ 1510 36 Adjuster chain LH 1
15 DJ 1510 37 Adjuster chain RH 1
16 39 0292 15 Hexagon nut 4
17 DS 1710 14 Mud Flap 1
18 39 1773 04 Flange Bolt 2
19 39 1943 04 Bolt 1
20 39 0711 11 Washer 1
28 : Front Wheel Direction : Front Wheel Direction 29
Brand ID: 001MC626 Brand ID : 001MC626
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
16 JN 1510 02 Fork front 1 1 JN 7104 3B Fuel Tank with Decal 1 Black with Blue
17 DS 1810 20 Holder fork under Assly. 1 JN 7104 3C Fuel Tank with Decal 1 Black with Red
18 39 0789 12 Spring washer 2
19 39 1813 04 Bolt 2 2 JN 7303 3B Side cover LH 1 Black with Blue
20 DS 1810 72 Guide Bush Washer 2 JN 7303 3C Side cover LH 1 Black with Red
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
1 DS 1410 09 Cap Assly. Tank 1 1 36 DS14 01 Grommet Kit for Side Cover 1 Ref. Page No. 59
2 39 0761 01 Screw Pan Cross 2 2 DG 1611 21 Screw 1
3 39 2179 24 Washer 2 3 39 1943 04 Flanged Bolt 2
4 DS 1410 18 Fuel Tap Assly 1 DS 1810 36 Lock Set (3 in 1) with Key 1 N.I.
5 DS 1810 36 3 In 1 Lock set With Key 1 4 36 DS14 02 Damper Kit Petrol Tank 1 Ref. Page No. 59
5 39 1789 24 Washer Nylon 3
6 30 1410 39 Packing 1
7 DD 1410 22 Bolt flanged 2 6 39 0983 08 Pin Snap 1
8 39 0740 11 Washer (Non-Metallic) 2 7 39 1054 11 Plain Washer 1
9 DS 2010 55 Gauge Fuel 1 8 DS 1610 82 Grommet Side Cover 2
10 DS 1410 13 Seat Tape 1
11 30 1410 32 Bolt 4
12 DS 1410 14 Tube fuel 1
13 30 1410 15 Pipe clip 2
14 30 1410 31 ‘O’ Ring 2
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks
21 DS 2010 39 Head lamp Harness Branch 1 6 39 1970 15 Hex. nut with flange 4
22 DS 1810 69 ‘B’ Monogram 1 On Wind shield
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No. Part No. Description Veh. Remarks
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No. Part No. Description Veh. Remarks No. Part No. Description Veh. Remarks
60 61
Brand ID: 001MC626 Brand ID : 001MC626