Datasheet 5.

0 7/8/08 09:59 Page 1

‘CUPRION’ ANTI FOULING DATASHEET 5.0

CUPRION ANTI FOULING

REVISION 1

Cathodic Protection Co. Limited have manufactured and supplied the electrolytic 'Cuprion'™ anti-fouling system since the
early 1970's to protect pumped sea water systems against marine growth. Today, the system is used by many of the
major oil and gas offshore operators to protect vertical sea water and fire water pumps on platforms. Other
applications include jetty fire pumps and sea water intake systems.

Benefits of the 'Cuprion'™ Ant-Fouling System Include:-

• Reduction in power requirements over alternative methods for fouling control.

• Low maintenance system

• Low power requirement

• No handling or storage of chemicals required

• Environmentally acceptable

• 35 years of proven experience

System Description
The method is based upon the use of impressed current on
copper and aluminium anodes which are themselves contained
within an insulated steel frame which forms the cathode. The
anode/cathode electrode unit is suspended from the pump
motor base within the confines of the caisson so that all the
water entering the pump must pass the electrode unit.

The ‘Cuprion’ system consists of two parts – the electrode unit

and control panel. The electrode contains a number of copper
and aluminum anode bars held together in a steel frame to
form the cathode. The actual number and size of the anodes is
configured to suit each installation and available space for
mounting the electrode unit. The anodes are connected to the
constant current rectifier located within a safe area.

The control panel is designed to regulate the anode currents in

both ‘pump on’ and ‘pump off’ condition, so that during the
pump standby condition an atmosphere of copper ions in the
local environment will maintain the pump free from fouling.
This feature is particularly useful for installation on fire pumps
that are generally operated for a short period each week.

Dosage levels of copper ions are extremely small and measured

in micrograms per litre of seawater. Therefore, relatively small
quantities of copper are required to provide protection
dependent upon the flow rate and life required.

Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 DATASHEET
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk 5.0
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
Datasheet 5.0 7/8/08 09:59 Page 2

‘CUPRION’ ANTI FOULING DATASHEET 5.0

CUPRION ANTI FOULING

REVISION 1

Application For Submerged Pumps

With extensive experience in the design of

‘Cuprion’TM systems, CPCL provides anti fouling
equipment for a wide variety of applications including :-

• Offshore sea water lift pumps

• Offshore fire water lift pumps

• Jockey Pumps

• Jetty Fire Pumps

• Industrial sea water cooling systems

Deck Mounted Option

For some applications traditional method of pump / electrode configuration may not be suitable. As an alternative we
offer the deck mounted system.

With the deck mounted 'Cuprion'™ anti-fouling system the anodes are located inside an tank through which sea water is
fed from the main sea water system. As the water passes through the tank the carefully controlled anode currents
ensure that the correct dosing level is applied for the particular application. The treated water is then piped down
directly to the pump suction. In this way several pumps can be protected against fouling from a single treatment
source. The Deck Mounted 'Cuprion'™ System is ideally suited for retro-fitting where the pump / electrode configuration
may not be possible.

DATASHEET Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
5.0 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
 CUPRION ELECTROLYTIC
TM

ANTI FOULING

AN OVERVIEW

CLEARLY THE BEST

PROTECTION FOR YOUR
INVESTMENT
CUPRION ELECTROLYTIC ANTI FOULING
TM

THE PROBLEM

Hard fouling is the generic name given to the accumulation of the hydroid classification of
invertebrate. Examples include Barnacles, Limpets, Mussels and Tubeworms. A typical example
can be seen in the photograph which shows mussel colonisation of a marine pump.

Mussels in particular are prolific breeders which attach themselves to almost any submerged
surface (rocks, boats, piers, pipes and to each other) by secreting horny sticky threads. Egg
fertilisation and production occurs within hours of the water temperature rising above 12°C. After
hatching and as long as the water temperature stays between 14°C and 24°C the free swimming
larvae will appear in plankton and be dispersed by water currents. Spores can settle out if the
circulation velocities are low enough – under 1-1.5m/sec. Once the shell grows too heavy it will
attach itself to a suitable substrate by means of its threads. By the end of the first growing season
the female mussel can produce 30,000 to 40,000 eggs. Population growth is therefore rapid and
will spread quickly through a seawater system where the flow of water ensures a good food supply.

Marine Growth is therefore a problem in most oceans of the world, including colder environments
such as the North Sea. The consequences are of particular concern for submerged pumps and
water intakes. Initially resulting in reduced flows and pressure, untreated marine growth can lead to
complete blockage of pumps and pipe work. Fire pumps are particularly at risk due to their
infrequent operation

Picture shows typical example of hard fouling

1
CUPRION ELECTROLYTIC ANTI FOULING
TM

THE SOLUTION

The effectiveness of copper as a deterrent for marine growth has been well known for centuries.
Hulls of wooden sailing ships were clad in copper sheeting to maintain them free from growth.
Copper is a naturally occurring element in sea water and one which is necessary for marine life.
However by locally increasing the concentration of copper, an environment is created which
discourages marine growth. This environment is not toxic to marine life, but does prevent
settlement of the larvae and colonisation.

The Cuprion™ system uses an automatic control system to produce the copper ions from a solid
anode. Passing a low voltage DC current between the copper ‘anode’ and steel ‘cathode’ results in
the release of copper ions from the anode. By regulating the current, the level of copper dosing is
tailored accurately to each application.

A typical Cuprion™ installation for a submerged sea water pump is shown below

2
CUPRION ELECTROLYTIC ANTI FOULING
TM

The Cuprion™ electrode is mounted on the pump intake using a custom designed attachment unit.
Water being drawn into the pump passes over the Cuprion™ unit and ‘collects’ copper ions which
are being produced by the anode assembly. The treated water is then carried through the pump
and pipe work, preventing marine growth throughout the system.

The system automatically adjusts the output of copper ions to suit pump running conditions so that
the pump is constantly protected, even in standby mode.
Electrode life is usually matched to pump overhaul intervals, typically 5 years.

Typical examples of pump mounted CuprionTM Anti Fouling Electrodes

Electrodes

To assist with the distribution of the copper ions, the Cuprion™ system also features aluminium
anodes. A second electrical circuit is used to produce aluminium ions and these react with the sea
water to form hydrated aluminium oxide. This in turn combines with the copper ions to produce a
‘floc’ of aluminium hydroxide. The floc maintains the copper ions in suspension so that they are
carried with the water as it is pumped through the system. Data from Cuprion™ installations show
that this technology allows copper ions to be carried over many kilometres of pipe work, so
protecting it from fouling.

3
CUPRION ELECTROLYTIC ANTI FOULING
TM

PUMP MOUNTED OR TANK SYSTEM?

Pump mounted Cuprion™ electrodes can be provided to suit the majority of marine pump
configurations. An alternative system has been developed for customers to suit multiple pump
applications, or where there is insufficient space to fit a conventional electrode to the pump intake.
The Cuprion™ tank system has electrodes which are contained in a remote tank through which a
constant flow of water is passed, and then fed to the pump intake. The water becomes treated with
copper/aluminium ions in the tank, and the discharge of this treated water gives anti fouling
protection to the pump(s).

A typical tank system is shown below:

The CuprionTM tank system was developed with the maintenance engineer in mind and contains
design features to ensure reliability and a low maintenance burden:
• Constant water flow through tank
• No motorised control valves
• System output is electronically regulated by varying anode currents
• No moving parts for single pump system
• Simple solenoid valves for flow control in multiple pump applications
• Simple anode replacement (~30 mins)
• Self contained package – all equipment on skid

4
CUPRION ELECTROLYTIC ANTI FOULING
TM

ALTERNATIVE METHODS OF MARINE GROWTH CONTROL

Chlorine based systems are the traditional method used for marine growth control. Chlorine is a
highly effective anti fouling agent, but has high toxicity and is corrosive to marine equipment when
dosing is not accurately controlled. Manual dosing with chlorine based products is notoriously
unreliable due to the human factors involved, and storage and shipping of chemicals are
problematic and costly. These issues mean that overdosing and corrosion problems are
commonplace. Periodic ‘shock dosing’ with chlorine may also result in the release of marine growth
that has accumulated between treatments, causing downstream filters and equipment to become
blocked or contaminated.

More sophisticated chlorine based systems generate chlorine (hyperchlorite) from sea water. This
equipment is contained in a ‘package’ or ‘skid’ which is mounted on the deck of the platform. These
systems feature high power consumption and a high level of mechanical complexity, with pumps,
motorised valves, mixers etc. It eliminates the hazards of transporting and storing chemicals. These
systems generate the anti fouling agent and then mix it with water which is then piped to the pump
intake.

CuprionTM has a number of advantages over chlorine based systems:

• CuprionTM cannot cause corrosion.

• High reliability
• No chemicals to handle or store
• Automatic operation to suit pump duty
• 24/7 continuous protection
• No routine maintenance
• Low power consumption (~1kW)

5
Cathodic 6pp - Single Pages 3/3/08 10:18 Page 6

HEAD OFFICE
Cathodic Protection Co. Limited
Venture Way
Grantham
Lincolnshire
NG31 7XS
United Kingdom
Tel: + 44 (0)1476 590666
Fax: + 44 (0)1476 570605
Email: cpc@cathodic.co.uk
UK BRANCH OFFICE

Cathodic Protection Co. Limited

Electra House
Crewe Business Park
Crewe
Cheshire
CW1 6GL
United Kingdom
Tel: + 44 (0)1270 500440
ABU DHABI OFFICE

Cathodic Protection Co. Limited

Abu Dhabi Branch Office
P.O. Box 52937
Abu Dhabi
United Arab Emirates
Tel: + 971 2 671 6895
Fax: + 971 2 674 2342
Email: cathodic@emirates.net.ae

accreditations

www.cathodic.co.uk
 Marine Growth Anti-Fouling Systems

Cuprion™
SHIPS & MARINE VESSELS

Bio-Fouling of seawater intakes on Ships & Marine Vessels can be a major problem, causing expensive
equipment damage and pipework blockages, leading to shut down of vital seawater supplies.

In the case of FW and FI FI systems Crewe Safety and Activity

Reliability must be considered. In addition, repairs to damaged pumps,
valves and pipe work are both costly and time consuming.

Chief Engineers would consider any remedial actions involving pipe

section removal, repair, cleaning and re-installation as major
refurbishment work on any operating marine craft or vessel.

Cuprion™ - THE SOLUTION

Cathodic Protection Co. Limited has developed a range Cuprion™ anti-fouling systems to protect submerged
pumps, seawater intakes and associated pipework against marine growth. Originally the Cuprion™ system was
developed and utilised for application on Platforms in North Sea during the Early 1970’s.

Developing the system for use on Ships and Marine Vessels involved changes to hardware and installation
methods, Design requirements remained unchanged as Cuprion™ operates on proven electrolytic principles,
 Marine Growth Anti-Fouling Systems

Cuprion™
FIREWATER PUMP FOULING PREVENTION

Marine Growth Prevention is achieved by employing a small dc current flow (generally less than 0.5 Kw). This
current flow energises copper and aluminium anodes to produce a fully effective, anti-foulant dosing solution.
Selected dosing levels vary slightly to suit location and application, however maximum dosing limits utilised for
design purposes are 25 µg/litre and 4 µg/litre for copper and aluminium respectively.

Copper is a natural biocide /algaecide and provides

complete protection from marine growth with no
adverse environmental impact.

Aluminium anodes produce aluminium hydroxide, which

combines with the copper ions holding them in solution,
keeping pipe work blockage free. Aluminium hydroxide
also helps to arrest corrosion on internal pipe surfaces.

Where space or weight restrictions are design considerations, CPCL have developed systems that can be
mounted above or below deck. These systems utilise an electrolysis tank or Dosing Spool.

The Cuprion™ anodes are simply mounted in the electrolysis tank or Candu™ dosing spool and energised to
produce anti-foulant solution, which is delivered via suitably rated pipes or hoses. Several seawater intake
systems can be Marine Growth Protected from a single source,

Electrolysis tanks are generally mounted on a steel plinth along with the dc
power unit, making the complete system integral, ideal for maintenance
operations.

The Candu™ dosing unit can be mounted vertically or horizontally in any

accessible, convenient location.

Electrodes take around 30 minutes to replace whilst at sea or in a dry

dock, on these easy to maintain and flexible Anti-Fouling systems.

Cuprion™ - IN THE MARINE INDUSTRY

Cuprion™ systems have been installed on all types of Ships & Marine Vessels indicative list below.

Vessel Details Country Client Details

FPSO Support Vessels UAE Lamnalco Engine Cooling and Fire Fighting Systems.
.
Curlew AHTS UAE Lamnalco Engine Cooling and Fire Fighting Systems.
60 Metre AHTS Thailand Mermaid Maritime Central Cooling System
40 Metre Ferry Boat Croatia Divcom d.o.o Electrodes mounted in Fwd & Aft Sea Chests.
 Marine Growth Anti-Fouling Systems

Cuprion™
FIREWATER PUMP FOULING PREVENTION

NFPA 20 - Cuprion™ STANDARD RANGE

CPCL have developed a standard range to suit National Fire Protection Association directives in NFPA 20 –
Standard for the Installation of Stationary Pumps for Fire Protection. The selector chart overleaf indicates the
range of Cuprion™ systems available to suit NFPA 20.

NFPA 20 - Cuprion™ SCOPE OF SUPPLY

NOTES.

Items 2, 3,6,7,8 &10 provided by CPCL, remainder by others. CPCL can provide Items 4,9,11 & 12 upon request
and receipt of relevant information.

Standard TR Control Unit utilises M/Steel coated IP45 enclosure suitable for indoor installation, other specifica-
tions available upon request.

Electrode Unit cable tail employs multi-stranded, tinned copper conductor, CSA to suit current output.

System available in 12-14 weeks (Ex-Works) from Approved Documents/Purchase Order depending on client
requirements,
 Marine Growth Anti-Fouling Systems

Cuprion™
FIREWATER PUMP FOULING PREVENTION

NFPA 20 - Cuprion™ SYSTEM SELECTOR

Flow Rate Electrode Electrode Cuprion™ System

Life (Years) Weight (kgs) I.D. Code

Usgpm L/min
25 95 10 45 NFPA - 0025 - 10
50 189 10 45 NFPA - 0050 - 10
100 379 10 45 NFPA - 0100 - 10
150 568 5 45 NFPA - 0150 - 05
200 757 5 45 NFPA - 0200 - 05
250 946 5 45 NFPA - 0250 - 05
300 1,136 5 45 NFPA - 0300 - 05
400 1,514 5 60 NFPA - 0400 - 05
450 1,703 5 60 NFPA - 0450 - 05
500 1,892 5 60 NFPA - 0500 - 05
750 2,839 5 80 NFPA - 0750 - 05
1,000 3,785 5 90 NFPA - 1000 - 05
1,250 4,731 5 110 NFPA - 1250 - 05
1,500 5,677 5 145 NFPA - 1500 - 05
2,000 7,570 5 145 NFPA - 2000 - 05
2,500 9,462 5 170 NFPA - 2500 - 05
3,000 11,355 5 200 NFPA - 3000 - 05
3,500 13,247 5 245 NFPA - 3500 - 05
4,000 15,140 5 260 NFPA - 4000 - 05
4,500 17,032 5 310 NFPA - 4500 - 05
5,000 18,925 5 390 NFPA - 5000 - 05

Electrode unit weight may vary, sizing based on maximum practical weight, shorter electrode life can be
accommodated to suit project specific requirements.

CPCL shall provide a formal quotation for a standard NFPA 20 Cuprion™ within 2 working days from receipt
of a formal enquiry, email sales@cathodic.co.uk. For further visit our website at www.cathodic.co.uk.

.
 Marine
MarineGrowth
GrowthAnti-Fouling
Anti-FoulingSystems
Systems

Cuprion™
Cuprion™
OFFSHORE
OFFSHOREPLATFORMS
PLATFORMS

Bio-Fouling of water intake pumps and pipework on Offshore Platforms can be a major problem, causing
expensive equipment damage and pipework blockages, leading to shut down of vital seawater supplies.

In the case of fire water systems Crewe Safety and Structure Integrity
must be considered. In addition, repairs to damaged pumps and pipe
work are both costly and time consuming.

Maintenance Managers would consider any remedial actions involving

pipe section removal, repair, cleaning and re-installation as major
refurbishment work on any operating offshore facility.

Cuprion™ - THE SOLUTION

Cathodic Protection Co. Limited has developed a range Cuprion™ anti-fouling systems to protect submerged
pumps, seawater intakes and associated pipework against marine growth. Originally the Cuprion™ system was
developed and utilised for North Sea application during the Early 1970’s. Today the system is specified for use
on Offshore Platforms worldwide by many of the major Oil & Gas offshore operators.

Cuprion™ operates on electrolytic principles, employing a small dc current flow (generally less than 1 Kw). This
current flow energises copper and aluminium anodes to produce a fully effective, anti-foulant dosing solution.
Selected dosing levels vary slightly to suit location and application, however maximum dosing limits utilised for
design purposes are 25 µg/litre and 4 µg/litre for copper and aluminium respectively.

Copper is a natural biocide /algaecide and provides

complete protection from marine growth with no
adverse environmental impact.

Aluminium anodes produce aluminium hydroxide, which

combines with the copper ions holding them in solution,
keeping pipe work blockage free. Aluminium hydroxide
also helps to arrests corrosion on internal pipe surfaces.

The Cuprion™ system has been successfully applied on all types of seawater intakes from submerged pumps
to open intake sea chests. The design of the electrode units can be adapted to suit all application
requirements, but are usually flange mounted on submerged pumps or bolted to the wall of a sea chest.

Where space or weight restrictions are design considerations, CPCL have

developed a deck mounted system that utilises an electrolysis tank with required
seawater flow and return connections.

The Cuprion™ anodes are simply mounted in the tank and energised to produce
anti-foulant solution, which is delivered to the intake area via suitably rated pipes
or hoses.
 Marine Growth Anti-Fouling Systems

Cuprion™
OFFSHORE PLATFORMS

The electrolysis tank is generally mounted on a steel plinth adjacent to the dc power unit, making the complete
system integral, ideal for maintenance operations. Anti-Fouling electrodes take around 30 minutes to replace.

Cuprion™ - IN THE OFFSHORE INDUSTRY

Cuprion™ systems have been installed on all types of offshore structures worldwide, indicative list below.

Field/Platform Country Client System Details

Angostura Gas Project Trinidad BHP Billiton Firewater & Jockey Pumps. Deck Mounted System.
Cleeton UK BP Exploration Fire & Sea Water Pumps. Pump Mounted Electrodes.
Lyell Field Power Buoy. UK Monitor Oil Cooling Water Intakes. Sea Chest Mounted Electrodes.
Orlan, Sakhalin Island Russia Exxon Mobil Fire/Seawater Lift Pumps, Pump Mounted Electrodes.
Panna Capacity Enhancement India WPIL Seawater Lift Pump, Pump Mounted Electrode.
Rough Platform Upgrade UK Amec/Centrica Change from ECU to Cuprion™. Cooling, Fire & Service
Water. Pump Mounted Electrodes.

To obtain additional technical or product data sheets on our Anti-Fouling products please contact us on email
sales@cathodic.co.uk. For further information on CPCL visit our website at www.cathodic.co.uk.
OPENER Cuprion Anti Fouling 7/8/08 10:00 Page 1

SECTION
‘CUPRION’ ANTI FOULING

5.0 CONTENTS
5.0 ‘Cuprion’ Anti Fouling
Datasheet 5.0 7/8/08 09:59 Page 1

‘CUPRION’ ANTI FOULING DATASHEET 5.0

CUPRION ANTI FOULING

REVISION 1

Cathodic Protection Co. Limited have manufactured and supplied the electrolytic 'Cuprion'™ anti-fouling system since the
early 1970's to protect pumped sea water systems against marine growth. Today, the system is used by many of the
major oil and gas offshore operators to protect vertical sea water and fire water pumps on platforms. Other
applications include jetty fire pumps and sea water intake systems.

Benefits of the 'Cuprion'™ Ant-Fouling System Include:-

• Reduction in power requirements over alternative methods for fouling control.

• Low maintenance system

• Low power requirement

• No handling or storage of chemicals required

• Environmentally acceptable

• 35 years of proven experience

System Description
The method is based upon the use of impressed current on
copper and aluminium anodes which are themselves contained
within an insulated steel frame which forms the cathode. The
anode/cathode electrode unit is suspended from the pump
motor base within the confines of the caisson so that all the
water entering the pump must pass the electrode unit.

The ‘Cuprion’ system consists of two parts – the electrode unit

and control panel. The electrode contains a number of copper
and aluminum anode bars held together in a steel frame to
form the cathode. The actual number and size of the anodes is
configured to suit each installation and available space for
mounting the electrode unit. The anodes are connected to the
constant current rectifier located within a safe area.

The control panel is designed to regulate the anode currents in

both ‘pump on’ and ‘pump off’ condition, so that during the
pump standby condition an atmosphere of copper ions in the
local environment will maintain the pump free from fouling.
This feature is particularly useful for installation on fire pumps
that are generally operated for a short period each week.

Dosage levels of copper ions are extremely small and measured

in micrograms per litre of seawater. Therefore, relatively small
quantities of copper are required to provide protection
dependent upon the flow rate and life required.

Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605 DATASHEET
Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk 5.0
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
Datasheet 5.0 7/8/08 09:59 Page 2

‘CUPRION’ ANTI FOULING DATASHEET 5.0

CUPRION ANTI FOULING

REVISION 1

Application For Submerged Pumps

With extensive experience in the design of

‘Cuprion’TM systems, CPCL provides anti fouling
equipment for a wide variety of applications including :-

• Offshore sea water lift pumps

• Offshore fire water lift pumps

• Jockey Pumps

• Jetty Fire Pumps

• Industrial sea water cooling systems

Deck Mounted Option

For some applications traditional method of pump / electrode configuration may not be suitable. As an alternative we
offer the deck mounted system.

With the deck mounted 'Cuprion'™ anti-fouling system the anodes are located inside an tank through which sea water is
fed from the main sea water system. As the water passes through the tank the carefully controlled anode currents
ensure that the correct dosing level is applied for the particular application. The treated water is then piped down
directly to the pump suction. In this way several pumps can be protected against fouling from a single treatment
source. The Deck Mounted 'Cuprion'™ System is ideally suited for retro-fitting where the pump / electrode configuration
may not be possible.

DATASHEET Venture Way, Grantham, Lincs NG31 7XS UK. Tel: +44 (0)1476 590666 Fax: +44 (0)1476 570605
5.0 Email: cpc@cathodic.co.uk Website: www.cathodic.co.uk
Registered Office: Minalloy House, Regent Street, Sheffield S1 3NJ, UK VAT No. 116 8408 71, Reg’d in England No. 478098
 Marine Growth Anti-Fouling Systems

Cuprion™
SHIPS & MARINE VESSELS

Bio-Fouling of seawater intakes on Ships & Marine Vessels can be a major problem, causing expensive
equipment damage and pipework blockages, leading to shut down of vital seawater supplies.

In the case of FW and FI FI systems Crewe Safety and Activity

Reliability must be considered. In addition, repairs to damaged pumps,
valves and pipe work are both costly and time consuming.

Chief Engineers would consider any remedial actions involving pipe

section removal, repair, cleaning and re-installation as major
refurbishment work on any operating marine craft or vessel.

Cuprion™ - THE SOLUTION

Cathodic Protection Co. Limited has developed a range Cuprion™ anti-fouling systems to protect submerged
pumps, seawater intakes and associated pipework against marine growth. Originally the Cuprion™ system was
developed and utilised for application on Platforms in North Sea during the Early 1970’s.

Developing the system for use on Ships and Marine Vessels involved changes to hardware and installation
methods, Design requirements remained unchanged as Cuprion™ operates on proven electrolytic principles,
 Marine Growth Anti-Fouling Systems

Cuprion™
FIREWATER PUMP FOULING PREVENTION

Marine Growth Prevention is achieved by employing a small dc current flow (generally less than 0.5 Kw). This
current flow energises copper and aluminium anodes to produce a fully effective, anti-foulant dosing solution.
Selected dosing levels vary slightly to suit location and application, however maximum dosing limits utilised for
design purposes are 25 µg/litre and 4 µg/litre for copper and aluminium respectively.

Copper is a natural biocide /algaecide and provides

complete protection from marine growth with no
adverse environmental impact.

Aluminium anodes produce aluminium hydroxide, which

combines with the copper ions holding them in solution,
keeping pipe work blockage free. Aluminium hydroxide
also helps to arrest corrosion on internal pipe surfaces.

Where space or weight restrictions are design considerations, CPCL have developed systems that can be
mounted above or below deck. These systems utilise an electrolysis tank or Dosing Spool.

The Cuprion™ anodes are simply mounted in the electrolysis tank or Candu™ dosing spool and energised to
produce anti-foulant solution, which is delivered via suitably rated pipes or hoses. Several seawater intake
systems can be Marine Growth Protected from a single source,

Electrolysis tanks are generally mounted on a steel plinth along with the dc
power unit, making the complete system integral, ideal for maintenance
operations.

The Candu™ dosing unit can be mounted vertically or horizontally in any

accessible, convenient location.

Electrodes take around 30 minutes to replace whilst at sea or in a dry

dock, on these easy to maintain and flexible Anti-Fouling systems.

Cuprion™ - IN THE MARINE INDUSTRY

Cuprion™ systems have been installed on all types of Ships & Marine Vessels indicative list below.

Vessel Details Country Client Details

FPSO Support Vessels UAE Lamnalco Engine Cooling and Fire Fighting Systems.
.
Curlew AHTS UAE Lamnalco Engine Cooling and Fire Fighting Systems.
60 Metre AHTS Thailand Mermaid Maritime Central Cooling System
40 Metre Ferry Boat Croatia Divcom d.o.o Electrodes mounted in Fwd & Aft Sea Chests.
 Marine Growth Anti-Fouling Systems

Cuprion™
FIREWATER PUMP FOULING PREVENTION

NFPA 20 - Cuprion™ STANDARD RANGE

CPCL have developed a standard range to suit National Fire Protection Association directives in NFPA 20 –
Standard for the Installation of Stationary Pumps for Fire Protection. The selector chart overleaf indicates the
range of Cuprion™ systems available to suit NFPA 20.

NFPA 20 - Cuprion™ SCOPE OF SUPPLY

NOTES.

Items 2, 3,6,7,8 &10 provided by CPCL, remainder by others. CPCL can provide Items 4,9,11 & 12 upon request
and receipt of relevant information.

Standard TR Control Unit utilises M/Steel coated IP45 enclosure suitable for indoor installation, other specifica-
tions available upon request.

Electrode Unit cable tail employs multi-stranded, tinned copper conductor, CSA to suit current output.

System available in 12-14 weeks (Ex-Works) from Approved Documents/Purchase Order depending on client
requirements,
 Marine Growth Anti-Fouling Systems

Cuprion™
FIREWATER PUMP FOULING PREVENTION

NFPA 20 - Cuprion™ SYSTEM SELECTOR

Flow Rate Electrode Electrode Cuprion™ System

Life (Years) Weight (kgs) I.D. Code

Usgpm L/min
25 95 10 45 NFPA - 0025 - 10
50 189 10 45 NFPA - 0050 - 10
100 379 10 45 NFPA - 0100 - 10
150 568 5 45 NFPA - 0150 - 05
200 757 5 45 NFPA - 0200 - 05
250 946 5 45 NFPA - 0250 - 05
300 1,136 5 45 NFPA - 0300 - 05
400 1,514 5 60 NFPA - 0400 - 05
450 1,703 5 60 NFPA - 0450 - 05
500 1,892 5 60 NFPA - 0500 - 05
750 2,839 5 80 NFPA - 0750 - 05
1,000 3,785 5 90 NFPA - 1000 - 05
1,250 4,731 5 110 NFPA - 1250 - 05
1,500 5,677 5 145 NFPA - 1500 - 05
2,000 7,570 5 145 NFPA - 2000 - 05
2,500 9,462 5 170 NFPA - 2500 - 05
3,000 11,355 5 200 NFPA - 3000 - 05
3,500 13,247 5 245 NFPA - 3500 - 05
4,000 15,140 5 260 NFPA - 4000 - 05
4,500 17,032 5 310 NFPA - 4500 - 05
5,000 18,925 5 390 NFPA - 5000 - 05

Electrode unit weight may vary, sizing based on maximum practical weight, shorter electrode life can be
accommodated to suit project specific requirements.

CPCL shall provide a formal quotation for a standard NFPA 20 Cuprion™ within 2 working days from receipt
of a formal enquiry, email sales@cathodic.co.uk. For further visit our website at www.cathodic.co.uk.

.
 Marine
MarineGrowth
GrowthAnti-Fouling
Anti-FoulingSystems
Systems

Cuprion™
Cuprion™
OFFSHORE
OFFSHOREPLATFORMS
PLATFORMS

Bio-Fouling of water intake pumps and pipework on Offshore Platforms can be a major problem, causing
expensive equipment damage and pipework blockages, leading to shut down of vital seawater supplies.

In the case of fire water systems Crewe Safety and Structure Integrity
must be considered. In addition, repairs to damaged pumps and pipe
work are both costly and time consuming.

Maintenance Managers would consider any remedial actions involving

pipe section removal, repair, cleaning and re-installation as major
refurbishment work on any operating offshore facility.

Cuprion™ - THE SOLUTION

Cathodic Protection Co. Limited has developed a range Cuprion™ anti-fouling systems to protect submerged
pumps, seawater intakes and associated pipework against marine growth. Originally the Cuprion™ system was
developed and utilised for North Sea application during the Early 1970’s. Today the system is specified for use
on Offshore Platforms worldwide by many of the major Oil & Gas offshore operators.

Cuprion™ operates on electrolytic principles, employing a small dc current flow (generally less than 1 Kw). This
current flow energises copper and aluminium anodes to produce a fully effective, anti-foulant dosing solution.
Selected dosing levels vary slightly to suit location and application, however maximum dosing limits utilised for
design purposes are 25 µg/litre and 4 µg/litre for copper and aluminium respectively.

Copper is a natural biocide /algaecide and provides

complete protection from marine growth with no
adverse environmental impact.

Aluminium anodes produce aluminium hydroxide, which

combines with the copper ions holding them in solution,
keeping pipe work blockage free. Aluminium hydroxide
also helps to arrests corrosion on internal pipe surfaces.

The Cuprion™ system has been successfully applied on all types of seawater intakes from submerged pumps
to open intake sea chests. The design of the electrode units can be adapted to suit all application
requirements, but are usually flange mounted on submerged pumps or bolted to the wall of a sea chest.

Where space or weight restrictions are design considerations, CPCL have

developed a deck mounted system that utilises an electrolysis tank with required
seawater flow and return connections.

The Cuprion™ anodes are simply mounted in the tank and energised to produce
anti-foulant solution, which is delivered to the intake area via suitably rated pipes
or hoses.
 Marine Growth Anti-Fouling Systems

Cuprion™
OFFSHORE PLATFORMS

The electrolysis tank is generally mounted on a steel plinth adjacent to the dc power unit, making the complete
system integral, ideal for maintenance operations. Anti-Fouling electrodes take around 30 minutes to replace.

Cuprion™ - IN THE OFFSHORE INDUSTRY

Cuprion™ systems have been installed on all types of offshore structures worldwide, indicative list below.

Field/Platform Country Client System Details

Angostura Gas Project Trinidad BHP Billiton Firewater & Jockey Pumps. Deck Mounted System.
Cleeton UK BP Exploration Fire & Sea Water Pumps. Pump Mounted Electrodes.
Lyell Field Power Buoy. UK Monitor Oil Cooling Water Intakes. Sea Chest Mounted Electrodes.
Orlan, Sakhalin Island Russia Exxon Mobil Fire/Seawater Lift Pumps, Pump Mounted Electrodes.
Panna Capacity Enhancement India WPIL Seawater Lift Pump, Pump Mounted Electrode.
Rough Platform Upgrade UK Amec/Centrica Change from ECU to Cuprion™. Cooling, Fire & Service
Water. Pump Mounted Electrodes.

To obtain additional technical or product data sheets on our Anti-Fouling products please contact us on email
sales@cathodic.co.uk. For further information on CPCL visit our website at www.cathodic.co.uk.
Marine Growth Anti-Fouling Systems

Cuprion™ CAnDU™

SEAWATER PUMP
FOULING PREVENTION
CUPRIONTM ANTI FOULING OVERVIEW CAnDU™ SYSTEM OVERVIEW
Cathodic Protection Co. Limited have manufactured and supplied Bio-Fouling of water intake pumps and pipework can be a major
the electrolytic ‘Cuprion’™ anti-fouling system since the early problem, causing expensive equipment damage and pipework
1970’s to protect pumped sea water systems against marine blockages, leading to shut down of vital seawater supplies.
growth. Today, the system is used by many of the major oil and
gas offshore operators to protect vertical sea water and fire To address these issues Cathodic Protection Co. Limited
water pumps on platforms. Other applications include jetty fire has developed a deck mounted anti-fouling system, which
pumps and sea water intake systems. can use the existing delivery pipe work from a chlorine anti-
fouling system. This latest version from Cathodic is known
BENEFITS OF THE ‘CUPRION’™ as the CAnDU™ system. It features a modular design which
ANTI FOULING SYSTEMS:-
can be expanded to suit different pump capacities, allowing
• Reduction in power requirements over alternative methods manufacturing costs to be minimised. The result is an affordable
for fouling control. system which will provide complete anti fouling protection to the
• Low maintenance system pump and significant savings to the operator.
• Low power requirement
• No handling or storage of chemicals required FEATURES, BENEFITS AND ADVANTAGES OF
• Environmentally acceptable THE CAnDU™ SYSTEM
• 35 years of proven experience
• Quicker anode replacement
• Anodes changed without lifting pump
CUPRIONTM SYSTEM DESCRIPTION
• Multiple pumps can be serviced from one location
The method is based upon the application of an impressed • Direct replacement for Hypochlorite / Chemical dosing
current through copper and aluminium electrodes which allows system using same dosing pipework
a controlled dosing process of both elements in solution. The • No hazardous chemicals to handle
copper acts as a natural biocide preventing hard bio-fouling • Non-corrosive media, copper & aluminium ion solution
such as Barnacles, Limpets, Mussels and Tubeworms. The • Lower power consumption than Hypochlorite
Aluminium allows the copper to stay in solution for longer and • Minimal maintenance requirement
provides a corrosion control benefit. • Safe for use with Reverse Osmosis equipment
TYPICAL CAnDUTM INSTALLATION
VENT & PRESSURE RELIEF VALVE
Rather than attach the copper and aluminium
electrodes on pump, the anti fouling solution
is produced in a deck mounted vessel and
ISOLATION VALVE
delivered to the pump intake area. This system
can utilise existing pipework from Hypochlorite
systems if required.

PLASTIC PIPE WORK

ANODE JUNCTION BOX

PRESSURISED
WATER SUPPLY

ANTI-FOULING FEED
TO PUMP INTAKE
TYPICAL CAnDUTM UNIT
Each CAnDUTM unit is designed according to the specific In general electrode life is designed for 1 – 2 years in service.
requirements of the project, however the fundamentals of the Replacement electrodes can be made in under one hour
design are outlined in the diagram below. The vessel body is and spare /replacement electrodes can be sent quickly and
available in heavy duty uPVC material or steel for greater impact efficiently via our network or distributors worldwide.
resistance if this is a site consideration.
The CAnDUTM system is environmentally friendly, cost efficient
The Copper and Aluminium electrodes are located inside the and removes the need to handle and store hazardous chemicals
vessel and are easily replaced at the end of their service life. The associated with alternative Anti Fouling solutions.
complete assembly is mounted along with the power control unit
on a self contained skid unit as shown overleaf.

If required the CAnDUTM unit can be used to dose multiple

pumps from one vessel making it even more cost effective and
efficient to run.

VISUAL DESIGN GUIDE - ANTI FOULING SYSTEM

VENT & PRESSURE RELIEF VALVE

ISOLATION VALVE

STEEL FLANGES

PLASTIC PIPE WORK

HEAVY DUTY
PLASTIC BODY

ANODE JUNCTION BOX COPPER /

ALUMINIUM
ELECTRODES

ANTI-FOULING FEED
TO PUMP INTAKE

PRESSURISED
WATER SUPPLY
CAnDUTM DECK MOUNTED ANTI FOULING

The CAnDUTM unit is locally controlled with a simple to use

switch mode power supply / output control unit.

This allows the client to set and monitor dosing levels

and systems performance levels.

Once set up the unit requires practically zero user

interface / maintenance.

The units construction is designed for harsh marine

environment operating conditions.

The Control Unit automatically adjusts the dosing level

when pumps are in standby mode and at most risk of
marine growth. This feature maintains pump protection
whilst at the same time increasing electrode life and
minimising operating costs.

The CAnDUTM system comes as a complete skid

mounted assemble ready for fast and easy installation
at site.

Vessel can be constructed in uPVC or Steel (including

Stainless options) according to the requirements and
location of the site.

CuprionTM units are in service across the world and

spare parts and replacement electrodes are available
quickly and economically through our range of
distributors or direct from CPCL.

Corrosion problems and poor reliability are issues

which are often reported by operators of chlorine based
anti fouling systems. The Cuprion™ system in contrast
is non-corrosive and requires no routine maintenance.
CUPRIONTM ANTI FOULING OVERVIEW
In order to help you specify and request a quotation for a CAnDUTM system we have provided a checklist / questionnaire below requesting
the outline information we need to provide you with a detailed offer.

Location of pumps (i.e. North Sea, Gulf of Mexico)

Number of pumps:

Normal pump running capacity: m³/hr Distance between pump intake and deck level: m

Pump run time: hr/yr Caisson I.D mm

Time between pump overhauls/removal from caisson: Years

Location and IP Rating of Control Panel:

Other relevant information:

The standard design consists of 1 copper and 1 aluminium anode. The following chart gives an estimation of the flow rate that can be
protected by this standard design, against pump hours run per year.

This chart is just one example, we can provide design and data to suit many different applications. Submission of the data requested
above will enable us to tailor a solution specific to your requirements.

Cathodic Protection Co Ltd

Venture Way
Grantham
NG31 7XS
United Kingdom

Tel : + 44 (0)1476 590666 References include

Fax : + 44(0)1476 570605
Email :cathodic.sales@cathodic.co.uk
Web : www.cathodic.co.uk