Kurzweil sp2x PDF
Kurzweil sp2x PDF
Service Manual
2007 All rights reserved. Kurzweil is a product line of Young Chang Co.; Kurzweil is a trademark of Young Chang
Co. All other products and brand names are trademarks or registered trademarks of their respective
companies. Product features and specifications are subject to change without notice.
The lightning flash with the arrowhead symbol,
within an equilateral triangle is intended to alert
CAUTION the user to the presence of uninsulated
"dangerous voltage" within the product's
RISK OF ELECTRIC SHOCK
enclosure that may be of sufficient magnitude
DO NOT OPEN to constitute a risk of electric shock to persons.
CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK, The exclamation point within an equilateral
triangle is intended to alert the user to the
DO NOT REMOVE THE COVER
presence of important operating and
NO USER SERVICEABLE PARTS INSIDE maintenance (servicing) instructions in the
REFER SERVICING TO QUALIFIED SERVICE PERSONNEL literature accompanying the product.
iii
Contents
CHAPTER 1 INTRODUCTION.............................................................................................................. 1
Introcution to SP2X..................................................................................................................................................................2
SP2X Rear Panel ..................................................................................................................................................................2
Rear Panel Features.............................................................................................................................................................2
SP2X Front Panel .................................................................................................................................................................3
Front Panel Features ...........................................................................................................................................................3
CHAPTER 2 DIAGNOSTICS.................................................................................................................... 6
Diagnostic Tests ........................................................................................................................................................................6
Entering Diagnostics ...........................................................................................................................................................7
Diagnostic Test Modes.............................................................................................................................................................8
Run One Test .......................................................................................................................................................................8
Run Burn‐in..........................................................................................................................................................................8
Test Results ...............................................................................................................................................................................8
Description of Tests..................................................................................................................................................................9
ROM ......................................................................................................................................................................................9
RAM ......................................................................................................................................................................................9
Delay RAM...........................................................................................................................................................................9
Sine Wave ...........................................................................................................................................................................10
MIDI ....................................................................................................................................................................................10
NVRAM ..............................................................................................................................................................................10
CHAPTER 3 DISASSEMBLY/ASSEMBLY .......................................................................................... 11
Introduction ............................................................................................................................................................................11
Cables, Connectors..............................................................................................................................................................11
Opening the SP2X..................................................................................................................................................................12
SP2X Bottom.......................................................................................................................................................................12
Removing the Top Enclosure..........................................................................................................................................14
Replacing the Top Enclosure ...............................................................................................................................................16
Closing the SP2X ...............................................................................................................................................................16
Top Enclosure..........................................................................................................................................................................17
Removing the Connector Board .....................................................................................................................................18
Removing the Front Panel Board ...................................................................................................................................19
Removing the Mod Wheel Assembly............................................................................................................................20
Replacing the Mod Wheel Assembly ............................................................................................................................21
SP2X Keyboard Assembly ....................................................................................................................................................22
Removing the SP2X Keyboard Assembly.....................................................................................................................22
Replacing the SP2X Keyboard Assembly .....................................................................................................................23
CHAPTER 4 TROUBLESHOOTING ................................................................................................... 24
Introduction ............................................................................................................................................................................24
Cables, Connectors............................................................................................................................................................24
Boot Block................................................................................................................................................................................25
Entering the Boot Block ...................................................................................................................................................25
Resets........................................................................................................................................................................................26
Hard Reset ..........................................................................................................................................................................26
Software Updates...................................................................................................................................................................26
File Formats ........................................................................................................................................................................26
Replacing the Battery ............................................................................................................................................................27
SP2X Scanner Test ..............................................................................................................................................................29
Power Problems......................................................................................................................................................................31
Dead.....................................................................................................................................................................................31
Audio Problems ......................................................................................................................................................................31
No Audio ............................................................................................................................................................................31
Front Panel Problems.............................................................................................................................................................31
Buttons, Knobs or Controllers not working.................................................................................................................31
Keyboard Problems................................................................................................................................................................31
Dead Keyboard..................................................................................................................................................................31
SP2X Interconnect Diagram .................................................................................................................................................33
CHAPTER 5 PARTS LISTS ................................................................................................................... 34
Introduction ............................................................................................................................................................................34
SP2X PCB and Assemblies ..............................................................................................................................................34
Final Assembly ..................................................................................................................................................................35
Engine Board, N012131702...............................................................................................................................................36
Pitch and Mod Assembly, N012300063..........................................................................................................................39
Connector Board, N012131802.........................................................................................................................................40
CHAPTER 6 SCHEMATICS................................................................................................................ 45
iii
Chapter 1
Introduction
This chapter provides the service technician with a layout of the front and rear panel features,
as well as a brief explanation of their functions. For in‐depth descriptions of the many features
the SP2X instruments include, consult the Musician’s Guide.
This chapter also includes a description the symbols used throughout this manual.
Note: If possible, all user programs and setups should be saved prior to opening the unit,
entering the Boot Block to run diagnostics or to perform a hard reset. For instructions to save all
user programs and setups, see Saving User Data in Chapter 5, page 25.
1
Introduction
Introduction to SP2X
Introduction to SP2X
SP2X Rear Panel
2
Introduction
SP2X Front Panel
3
Introduction
SP2X Front Panel
Group Select—Use the buttons to select a category of Programs or Setups.
Effects and Reverb – Use the buttons to select from two blocks of effects to apply effects and
reverb to programs and setups.
Program/Setup Select—Use the button labeled 1–0, to select a specific program or setup. These
buttons also used as keypad when you enter numbers. +/‐ button can change sign of the number
typed in keypad mode. Enter/Cancel buttons used as enter or cancel the values you typed in
keypad mode.
Mod/Pitch Wheel Assembly(not shown)—Use the two wheels to vary modulation and pitch.
4
Introduction
SP2X Front Panel
Figure 1-6 Edit sections
Edit/Store – Use this button to edit/store modified program or MIDI setup to user bank.
Q.Access – Use this button add your favorite Program/Setup in one place for easy and fast
access.
Key/Vel. Range – Use this button change Key or Velocity rages
Transpose – Use this button to change tonality, using +/‐ button can be up/down up to 2
octaves.
5
Chapter 2
Diagnostics
Diagnostic Tests
The following lists the diagnostic tests available for the SP2X.
• ROM
• RAM
• MARA
• Sound ROM
• DRAM
• Sine
• MIDI
• NVRAM
Warning: Some diagnostic tests erase user programs and setups. If possible, be sure to save all
user programs and setups, before entering diagnostics. For instructions, refer to Saving User Data
in Chapter 5, page 25.
6
Diagnostics
Entering Diagnostics
Entering Diagnostics
Apply power to the unit. Press Transpose button one time while three dots blinking in the 7‐
segment. After a while, segment display the following message:
Figure 2-1 7-segment example, entering diagnostics
Press either the Yes or No button until appears in the segment.
Press the Rhythm button for enter into menu item. The segment displays the following:
Figure 2-2 7-segment example, diagnostic main menu
Press Rhythm to select the run one test mode. To select the run burn‐in test mode, press either
the Yes or No button then press the Rhythm button to begin the tests.
7
Diagnostics
Description of Tests
Run Burn-in
Burn‐in mode, segment displays and continuously runs the
following sequence of tests,.
• ROM
• RAM
• MARA
• Sound ROM
• DRAM
• MIDI
The segment displays the test results at the completion of each test. To stop the burn‐in process
and view the test results for each test run, press the Program button. Use the Yes or No button
to scroll through the results of each test.
To exit Run Burn‐in and return to the main menu, press the Program button. To exit diagnostics,
turn the power off and on to return to normal operation.
Test Results
At the completion of an individual test, the segment displays the test results. An expected
result is mans passed, means failed.
8
Diagnostics
Description of Tests
Description of Tests
ROM
This test checks the software data (engine, boot, and setups) stored in FlashROM on the Engine
Board.
A failure of this test may indicate a problem with the Flash ROM chip (U5 on the Engine Board),
associated circuitry, or the Engine Board.
RAM
The RAM test writes to the microprocessor RAM space and verifies that the write was
successful. A failure of this test may indicate a problem with the RAM or related circuitry on the
Engine Board.
MARA
This test performs a read‐write of the MARA registers and verifies that the data written can be
read back successfully. A failure of this test may indicate a problem with a MARA, related
circuitry or the Engine Board.
Sound ROM
This test confirms that the Sound ROMs can be read by the MARAs by performing a checksum
of the Sound ROMs. The computed checksum is then compared to the stored checksum. A
failure of this test may indicate a problem with a Sound ROM (U47), or the Engine Board.
Delay RAM
This test performs a quick read‐write of the internal RAM and verifies that the data was
successfully written and retained. A failure of this test may indicate a problem with the RAM or
the Engine Board.
9
Diagnostics
Description of Tests
Sine Wave
This test generate sine wave from MARA, wave sample located in SoundROM, and plays
through DAC and analog audio output. A failure of this test may indicate a problem with a
MARA or Sound ROM (U47), or the analog audio section including DAC and OP‐AMPs.
Caution: The output level of sinewave test is very loud!.
MIDI
The MIDI test performs a loop‐back of the serial port by sending a 23‐byte pattern over the
external MIDI link. This test requires a MIDI loop (a MIDI cable that connects two MIDI jacks).
The test will fail if a MIDI cable is not connected between two MIDI jacks. Be sure to run this
test with MIDI cables connected as follows:
Note: Be sure to use a known working MIDI cable!
1. Connect a MIDI cable to the MIDI In and MIDI out jacks and run the test.
A failure of this test could be caused by failure of the serial port, other MIDI circuitry, or a
problem on the Connector Board or the Engine Board.
NVRAM
The NVRAM(rM2) test performs part of the SRAM back up by built in lithium coincell battery.
Test starts with write test pattern to NVRAM area and after power cycle, read pattern again.
A failure of this test could be caused by low battery voltage or problem of battery‐back related
circuit.
10
Chapter 3
SP2X Disassembly/Assembly
Introduction
This chapter contains all the procedures for the disassembly and reassembly of SP2X—as well
as instruments with factory‐installed. There are three main sections: Opening the SP2X, Top
Enclosure, SP2X Keyboard Assembly.
Warning: If possible, save all user programs and setups before disassembly. For instructions,
refer to Saving User Data in Chapter 5, page 25.
11
SP2X Disassembly/Assembly
Removing the Top Enclosure
Endcap screws
Endcap screws
Bottom Rear Panel Screws
Rear Panel
Figure 4-1 SP2X bottom enclosure
Caution: Do not remove the endcap or bottom rear panel screws at this point of the procedure.
1. Place the unit flat on your work surface.
2. Tilt the SP2X up and move the unit so that the rear panel portion of the unit hangs over the
edge of your work surface. This gives you access to the fourteen screws that secure the bottom
rear panel portion of the top enclosure to the bottom enclosure. Remove the fourteen screws
12
SP2X Disassembly/Assembly
Removing the Top Enclosure
3. Refer to Figure 4‐3 remove bottom‐rear cover
4. Refer Figure 4‐4 remove 6 keyslip locking screws.
Figure 4-4 SP2X remove keyslip screws
5. Refer to Figure 4‐5 remove keyslip from the top assembly
Figure 4-5 SP2X remove keyslip from the unit
13
SP2X Disassembly/Assembly
Removing the Top Enclosure
Endcap screws
Caution: The following steps describe removing the left and right endcaps. To avoid damage
to the endcaps, be sure to hold onto each endcap when removing the screws. When the endcap
screws are removed, the endcap is free of the unit.
4. Refer to Figure 4‐1 for the SP2X. Move the unit so that one end hangs over the edge of
your work surface. Remove the four endcap screws from the bottom enclosure.
5. Refer to Figure 4‐4. The bottom edge of the rear panel and back edge of the bottom
enclosure connect to form a lip. The bottom enclosure screws secure the lip.
14
SP2X Disassembly/Assembly
Removing the Top Enclosure
7. Lift the top enclosure straight up.
8. Turn the top enclosure over and place it face down onto your work surface.
Caution: Table 4‐1 lists the cables, by board location, from the top enclosure to the assembly
they connect to on the bottom enclosure. You should disconnect these cables before removing
top cover.
15
SP2X Disassembly/Assembly
Replacing the Top Enclosure
16
SP2X Disassembly/Assembly
Top Enclosure
Top Enclosure
The top enclosure includes three boards: Connector, Front Panel, and Engine. Figure 4‐9 shows
the placement of the boards.
Figure 4-8 Top enclosure Assembly
Engine Board
Connector
Board
17
SP2X Disassembly/Assembly
Removing the Engine Board
Removing the Connector Board
1. Follow the procedure described on page 16 to remove the top panel assy.
2. Following Steps 3–5, disconnect the cables listed in Table 4‐2
Ref. Name Cable Type Destination
J11 SP2X Power standard wire Engine Board
J15 Audio standard wire Engine Board
J4 MIDI/CPU standard wire Engine Board
J6 Front Panel flat ribbon Front Panel Board
J2 Treble flat ribbon Keyboard Assembly
J3 Bass flat ribbon Keyboard Assembly
J1 Wheels standard wire Mod Wheel Assembly
J20 USB standard wire Engine Board
3. Disconnect the hook‐up wire cable on the Connector Board.
4. Remove the cable locking clips and disconnect the flat ribbon cables from J2, J3, and J4.
Be sure to set the cable locking clips safely aside so that you can install them when you
reconnect the cables.
Note: The cables used throughout the SP2X are bundled and routed so that their locations and
destinations seem obvious. However, to avoid reversing the Bass and Treble cables when
reconnecting, mark one or both cables designating B for Bass and T for Treble.
5. Remove the five screws that secure the Connector Board to the rear panel. Two of these
screws are longer than the others and have spacers located between the screw and the rear panel.
See Figure 4‐7 for the locations of the screws and spacers.
Note: Do not remove any other hardware from this portion of the rear panel.
6. Remove the two screws that secure the MIDI jacks to the rear panel. See Figure 4‐7.
7 . Remove the Connector Board.
18
SP2X Disassembly/Assembly
Removing the Front Panel Board
5. Connect the flat ribbon cables from the Keyboard Assembly to J2 and J3. Be sure to
install a cable locking clip on each connector.
6. Connect the flat ribbon cable from the Front Panel Board to J4 on the Connector Board.
Be sure to install a cable locking clip on the connector.
7. Connect all the stranded wire cable from the Engine Board to the Connector Board and
from Front board to connector board..
19
SP2X Disassembly/Assembly
Removing the Engine Board
Removing the Engine Board
1. Following Step 2, disconnect the cables listed in Table 4‐4.
Ref. Name Cable Type Destination
J6 SP2X PWR stranded wire Connector Board
J4 MIDI & CPU Standard wire Connector Board
J9 SP2X Audio Out stranded wire Connector Board
J10 SP2X USB standard wire Connector Board
ibb
Table 4-4 Engine Board cables
2. Disconnect the stranded wire cables from J6 to J10.
3. Remove the Engine Board
Replacing the Engine Board
1. Place the Engine Board in position on the top enclosure.
2. Align the center screw hole on the front panel edge with the thread marks in the extrusion
and install the screw that secures the front panel edge. See Figure 4‐9.
3. Connect the stranded wire cable from the Connector Board to on the Engine Board.
Caution: Be sure to look for the marking on the edge of the cable denoting Pin 1 and that you
match it correctly with Pin 1 on the board. Make certain that the wires are straight prior to
inserting them into the connector and that each cable is correctly inserted into its respective
position.
Removing the Mod Wheel Assembly
1. Refer to Figure 4‐10. Slide the left side of the unit forward off of your work surface so
that you can access the four screws and washers securing the assembly to the bottom enclosure.
Remove the four screws and washers.
20
SP2X Disassembly/Assembly
Removing the Mod Wheel Assembly
2. Slide the unit back onto your work surface.
Figure 4-10 Mod Wheel Assembly
3. Remove the Mod Wheel Assembly.
21
SP2X Disassembly/Assembly
Removing the Keyboard Assembly
5. Slide the SP2X back onto your work surface.
6. Place the Mod Wheel Assembly in its position on the bottom enclosure.
7. Remove the cable locking clips and disconnect the flat ribbon cables from locations J2
and J3 on the Connector Board.
22
SP2X Disassembly/Assembly
Removing the SP2X Keyboard Assembly
8. Remove the Keyboard Assembly.
Replacing the SP2X Keyboard Assembly
1. Place the keyboard on the bottom enclosure. Be sure that the flat ribbon cables from the
keyboard are correctly positioned to connect them to the Connector Board.
Note: If you have disconnected the Bass and Treble ends of the flat ribbon cables from the
keyboard contact boards during service, be sure that you have reconnected them and secured
them with tape. Be sure that the small ribbon cable connecting the Bass and Treble Contact
Boards is connected.
2. Connect the flat ribbon cables to J2 and J3 on the Connector Board and reapply the cable
locking clips.
3. Secure the flat ribbon cables to the bottom enclosure. Be sure to reapply the nylon
reinforced tape that secures the cables to the bottom enclosure.
4. Slide the SP2X forward so that you can install the five keyboard front screws.
5. Install the four Mod Wheel Assembly screws and washers.
6. Slide the SP2X back on to your work surface.
7. Tilt the SP2Xup and install the five keyboard rear screws.
23
Chapter 5
Troubleshooting
Introduction
Cables, Connectors
Cable Routing
In some cases, tape secures cable connections or fastens cables to the bottom enclosure. Always
peel back the tape from one side when disconnecting cables so that the tape remains properly
positioned.
Surface-Mount Devices
The removal and replacement of surface‐mount devices requires training and the proper
equipment. If you do not have the training or equipment to remove or replace surface‐mount
devices, contact the service department to order a board replacement. International service
technicians should contact their appropriate Young Chang Distributor.
24
Trouble Shooting
Entering the Boot Block
Boot Block
Use the SP2X’s Boot Loader to enter Diagnostics or perform a Hard Reset to the unit. You can
also install operating system updates and ROM objects into Flash ROM.
Entering the Boot Block
Apply power to the unit. When the message appears in the display,
quickly press and release the Transpose button. The segment displays the main menu of the
Boot Loader and the first available option. Use the + or – button to advance to the next option.
The menu options are as follows:
Install Engine
— Installs new operating system software upgrades.
Update Boot block
— Installs boot block updates.
Run Diagnostics
— Enters the diagnostic test menu. For a complete list of tests and the
procedure to execute the diagnostic tests, refer to Chapter 2, Diagnostics.
Run Engine
— Exits the boot block and returns the unit to normal operation.
Hard RESET
— Clears the memory to factory default settings.
25
Trouble Shooting
Resets
Resets
Hard Reset
There are two ways to perform a Hard Reset to the SP2X.
1. Press the Global button and press the Reset button segment displays following screen
and press + button segment displays
an message. Press the + button again segment finally displays to
continue or the Yes or No button.
Software Updates
A computer with a MIDI interface and sequencer is necessary to transfer software to your
SP2X units MIDI Sysex.
File Formats
Software upgrades are stored as standard MIDI files. Filenames are in the format SP2XVV.MID,
where X is the software block and VVV is the version number (V.VV). The following lists the
possible values for X. Never install files with names that don’t conform to this format; it won’t
work.
bk—boot block for keyboard models
k—operating system software for keyboard models.
Installing the Operating System or Setups
Warning: This procedure requires performing a hard reset. All user programs and setups will
be erased. Before continuing, be sure to save all user programs and setups.
1. Connect a MIDI cable from the MIDI Out port of the computer interface or sequencer to
the MIDI In port on the PC2.
2. Open the first .MID file using the sequencer program.
3. Turn on the SP2X and follow the procedure to enter the Boot Block.
4. Press the Enter button to select “uOS”
5. The segment shows “uOS”. Start playing the MIDI file from the sequencer. While a file is
loading, the bottom line of the display shows the progress. If the display continues to show
after starting the sequencer, stop and restart the sequence.
6. After the file is loaded, the display will show “oK”.
7. If you have additional files to load, open the file from the sequencer and begin playing it.
8. Press the Cancel button twice to return to the main menu. Scroll to Hard Reset and select.
26
Trouble Shooting
Installing a New Boot Block
continues to show after starting the sequencer, stop and restart the
sequence.
7. After the file is loaded, the unit will reset.
27
Trouble Shooting
Installing the Battery
Insert the tool here
to lift the battery.
CR2032
28
Trouble Shooting
Power Problems
29
Trouble Shooting
Keyboard Problems
odd and back which is normal. Big jumps of more than 3 counts which turning slowly may
indicate a problem
however, When the control is released, its last reading should remain without changing by more
than 2 counts.
Keyboard
When a keyboard key is pressed, the key’s musical pitch should be shown in the display. The
first character should be the note name .The second character should be blank for white keys or a
“high o(sharp sign) for black keys. The third character should be the octave number from 0 to 8.
Thus Middle C will be shown as “C 4”
Besides the key name, the 3 decimal points in the display reveal important information about
the rubber switches under the key being pressed. When the key is pressed partially, the left
decimal point will indicate that the first rubber switch and made contact. When the key is
pressed further, the middle decimal point indicates that the key is pressed further, the middle
decimal points indicates that the second rubber switch has also made contact. Thus when a key is
pressed slowly, the following sequence should be observed exactly 0.
Blank Display ‐> Correct Key name and left decimal point ‐> Correctly Key name and left and
center decimal points
If the correct key name and only the center decimal point lights, then there is a defect associated
with the first switch. If all 3 decimal points light, then either more than one key is processing at
once or there is a short circuit in the connecting or on the connector.
Switch Pedals
If a single switch pedal is plugged into the SW jack, operating it should case a response in the
display. For Kurzweil pedals , pressing the pedal should cause “S1C” to be displayed while
releasing it should cause “S1o” to be displayed. Other vender’s pedals may cause the opposite
response. If a dual pedal is plugged in, then the Sustain (right) pedal should display as described
above. The Soft pedal(left) should cause “S2C” and “S2o” to display. As with the buttons , the
display should respond immediately and without flickering if pedal working properly.
Continuous Pedals
If control pedal is plugged into the CC jack, operating it should cause the display to show “CP1”
briefly then its changing values. As with the volume slide r and knobs, the value display should
smoothly increase from 0 to 1 up to 254 or 255 as the pedal is pressed. This is the ideal range of a
perfectly calibrated Kurzweil pedal. Many pedals may only reach 248‐250 which acceptable. All
should go down to 0 or 1 however
30
Trouble Shooting
Power Problems
Power Problems
Dead
1. Before opening the unit, verify the following:
• The AC outlet is supplying power.
• The AC adapter is properly connected to the unit.
2. Check the power switch, power jack and AC adapter.
3. Refer to the Interconnect Diagram. See page 5‐XX. Check all related connections.
4. Refer to the Connector Board schematics and check all supply voltages.
Audio Problems
No Audio
1. Run the Scanner Diagnostics to check the volume slider operation.
2. Refer to the Interconnect Diagram. See 5‐XX .
3. Check the standard wire from J9 on the Engine Board to J15 on the Connector Board.
4. Check the solder connections at the connectors.
5. Refer to the Engine Board schematics and check the signal activity on the DAC, U28.
6. Trace the signal path.
Front Panel Problems
Buttons, Knobs or Controllers not working
1. Run the Scanner Tests.
2. Refer to the Interconnect Diagram. See page 5‐XX.
3. Check all related cables.
4. Disconnect and reseat the cables.
5. Check the solder connections at the connectors.
6. Check front panel ribbon cable(s).
7. Refer to the Connector Board schematics and check U12, IC Scanner 38869, for signal
activity.
Keyboard Problems
Dead Keyboard
1. Check the flat ribbon cables connecting the keyboard Bass and Treble Contact Boards tothe
Connector Board, locations J2 and J3. Be certain that the cables are not loose or damaged.
2. Disconnect and reseat the cables.
31
Trouble Shooting
Keyboard Problems
3. Refer to the Connector Board schematics.
4. Check U12, IC Scanner 38869 on the Connector Board for keyboard signals.
5. Trace signal path.
. Find and replace bad component(s) or order a board replacement. Dead Note(s)
One or More in a Section
1. Remove related contact board.
2. Check contact strip for dirt, damage or wearing. Clean dirty contacts with denatured
alcohol. Replace damaged or worn contact strip.
3. Install contact strip.
4. If section is still dead, remove strip and check contact board for shorts, cold solder joints,
etc.
5. Find and replace bad component(s) or order replacement board.
Mechanical Noise
1. Check keyboard for broken key weights, support brackets, or ripped contacts.
32
Trouble Shooting
SP2 Interconnection Diagram
33
Chapter 6
Parts Lists
Introduction
The parts lists included in this chapter cover all models of the SP2X. Some printed circuit boards
and assemblies are used in more than one model. Therefore, the parts lists on the following pages
are listed under these headings:
The following two tables list the printed circuit boards and assemblies by model.
SP2X Printed Circuit Boards and Assemblies
Part No. Description Pag
e
Nxxxxxxx Final Assembly, SP2X page 36
N012131702 Engine Board page 37
N012300063 Pitch & Mod Wheel Assembly page 40
N012131802 Connector Board page 41
N012131901 Front Panel Board page 44
34
Part List
Final Assembly
Final Assembly
Part No Item Description Unit Q'ty Location
N013030951 bending strip(Iron) EA 10
N015048226 FELT 1TX16X1350 BLK KEYBOARD PC88/MX/PC1/2X EA 1
N022003720 CABLE CLAMP 20PIN EA 4
N022003726 CABLE CLAMP 26PIN EA 2
BH 3.5X8 WHITE With
N025224508 TAPPING SCREW-2 EA 32
washer
N025223307 TAPPING SCREW-2 BH 3.5X6 BLK EA 2
N025223410 TAPPING SCREW-2 BH 3X10 BLK EA 2
N025323408 MACHINE SCREW BH M4X8 BLK EA 13
N025323414 MACHINE SCREW BH M4X14 BLK EA 13
N025323422 MACHINE SCREW BH M4X25 BLK EA 6
N025328822 MACHINE SCREW BH 5X22 BLK With washer EA 9
N039000701 SLIDE VOLUME FELT 0.3TX12X70 EP/YDP2000N/PC1SE EA 1
N035027211 POWER CORD STRAIN RELIEF PC-88 EA 1
N039004322 Cable Mount Base DAMD-10/PC161 EA 2
N092100205 Magic Tape(65M) 25X25 ROL 0.0009
N091020617 Production History Card SP76/88/88X EA 1
N013042304 CABLE KEYBOARD TREBLE 20P 500mm PC1/SP2 EA 1 Refere to Dwg. C3-0285
N013042305 CABLE KEYBOARD BASS 20P 600mm SP2 EA 1 Refere to Dwg. C3-0285
N013042902 CABLE FRONT PANEL LINK 26PIN 50mm SP2 EA 1 Refere to Dwg. C3-0303
N013048403 CABLE FRONT TO CONNECTOR B/D 20P 600mm SP2 EA 1 Refere to Dwg. C3-0354
CABLE FRONT TO CONNECTOR B/D 7P
N013025065 SP2 EA 1 Refere to Dwg. C3-0322
520mm(SLIDER)
CABLE ENGINE TO CONNECTOR B/D 8P
N013048005 SP2 EA 1 Refere to Dwg. C3-0350
1100mm(POWER)
CABLE ENGINE TO CONNECTOR B/D 10P
N013048006 SP2 EA 1 Refere to Dwg. C3-0353
1200mm(DATA)
CABLE ENGINE TO CONNECTOR B/D 5P
N013001524 SP2 EA 1 Refere to Dwg. C3-0207
1250mm(AUDIO)
N013048207 CABLE WHEEL TO CONNECTOR B/D 550mm SP2 EA 1 Refere to Dwg. C3-0352
CABLE ENGINE TO CONNECTOR B/D 4P
N013037701 SP2 EA 1
1100mm(USB)
N035026330 SLIDER KNOB (RED) PC3/SP2 EA 1
N035026331 VOLUME KNOB(YELLOW) SP2 EA 4
N035020640 LED WINDOWS SP2 EA 1
N032036570 ENCLOSURE BOTTOM REAR SP2 EA 1
N032036571 KEYSLIP SP2 EA 1
35
Part List
Engine Board
Engine Board, N012131702
Part No Item Description Unit Q'ty Location
N034010184 LABEL SERIAL NUMBER SOUND SP2 EA 1
N035040105 BATTERY COINCELL 3V, 195mah CR2032 TOSHIBA EA 1
N012131701 ASSY PCB ENGINE(DIP) SP2 EA 1
N035040201 BATTERY HOLLDER TOSHIBA (BV-32) PC-88 EA 1 J13
N041010302 JUMPER 0.1"SP 2POS JUMPER CAP EA 2 @J2,J16
N041030002 HEADER .1"SP SGL ROW 2P (22-03-2021) EA 1 J16
CON HDR SIP 0.1" SQR PIN
N041030003 3 Pos EA 2 J2,14
JMPR .23HD .12"TL
N041030150 HEADER DUAL 0.1"SQR 50POS DIGIKEY S2012-50-ND EA 1 J1
N041034004 HEADER 0.098"SP 4P (22-03-5045) EA 1 J10
N041034005 HEADER .098"SP 5P (22-03-5055) EA 1 J9
N041034008 HEADER .098"SP 8P (22-03-5085) EA 1 J6
N041034010 HEADER .098"SP 10P (22-03-5105) EA 1 J4
N055004301 EMI FILTER,DUAL EXC-EMT470BT EA 1 T2
N051102103 RELAY, 5V DPDT (G6H-2-DC5) EA 2 RY1,RY2
N064003502 IC LINEAR +5V LM78M05 500mA TO-220 EA 1 U29
N012131700 ASSY PCB ENGINE(SMD) SP2 EA 1
FAB PCB ENGINE, 4LAYER, 190mm x
N033131700 SP2 EA 1
90mm
N051064004 RES TF 47Ω 5% 1/16W 0603 EA 1 R68
N052064010 RES TF 100Ω 5% 1/16W 0603 EA 2 R19,R32
N051064012 RES TF 121Ω 1% 1/16W 0603 EA 2 R111,R112
N051064022 RES CF 220Ω 5% 1/16W 0603 EA 1 R22
N051064025 RES TF 330Ω 5% 1/16W 0603 EA 2 R24,R91
N051066620 RES TF 620Ω 5% 1/16W 0603 EA 1 R110
N051064820 RES TF 820Ω 5% 1/16W 0603 EA 1 R29
N051064100 RES CF 1KΩ 5% 1/16W 0603 EA 3 R3,R30,R54
N051064130 RES CF 1.3KΩ 5% 1/16W 0603 EA 1 R1
N052064015 RES TF 1.5KΩ 5% 1/16W 0603 EA 1 R4
N051064220 RES TF 2.2KΩ 5% 1/16W 0603 EA 2 R2,R7
N051064470 RES TF 4.7KΩ 5% 1/16W 0603 EA 3 R5,R80,R85
R9,R12,R13,R14,R18,R55,R69,R70,R72,R73,R74,R75,R78,R104,
N051064110 RES CF 10KΩ 5% 1/16W 0603 EA 19
R105,R106,R107,R108,R109
36
Part List
Engine Board
N051064109 RES TF 1MΩ 5% 1/16W 0603 EA 4 R27,R83,R84,R86
N051066018 RES TF 18Ω 1% 1/16W 0603 EA 2 R81,R82
N051066052 RES TF 60.4Ω 1% 1/16W 0603 EA 1 R114
N051066196 RES TF 196Ω 1% 1/16w 0603 EA 1 R113
R36,R37,R38,R39,R42,R43,R44,R45,R48,R49,R50,R51,R52
N051064469 RES TF 4.75KΩ 1% 1/16W 0603 EA 17
,R57,R58,R59,R60
N051066107 RES TF 10.7KΩ 1% 1/16W 0603 EA 8 R35,R40,R41,R46,R47,R53,R56,R61
N051100010 RES NET QUAD ISO 10KΩ 5% 1/16W 3.2mmX1.6mm EA 4 RN1,RN2,RN3,RN4
N052007814 CAP CER NPO 15pF 50V 5% NPO 0603 EA 1 C32
N052007022 CAP CER NPO 22pF 100V 5% 0603 EA 2 C169,C171
N052007833 CAP CER NPO 33pF 50V 5% NPO 0603 EA 2 C33,C34
N052007809 CAP CER NPO 100pF 50V 5% NPO 0603 EA 1 C6
N052007827 CAP CER NPO 270PF 50V 5% NPO 0603 EA 8 C58,C61,C63,C66,C69,C72,C74,C76
N051007810 CAP CER 1000PF 50V 10% X7R 0603 EA 5 C59,C64,C70,C75,C128
N052007801 CAP CER X7R 0.01UF 50V 10% 0603 EA 1 C207
C2~,C4,C8~C14,C19~C21,C51,C54,C56,C60,C62,C65,C67,
N052007825 CAP CER X7R 0.1UF 50V 10% X7R 0603 EA 105 C68,C71,C73,C129~C164,C165~C168,C170,C172~C186,
C188~C199,C206,C210~C212,C215~C225
NEW CAP CER X5R 10UF 10V 10% X5R 0805 EA 6 C213,C214,C226,C227,C228,C229
N052901610 CAP ELECT GP 10uF 16V 20% SZB SMT EA 4 C1,C200,C202,C208
N052901011 CAP ELECT GP 22uF 10V 20% SZC SMT EA 1 C164
N052901601 CAP ELECT GP 100uF 16V 20% SZC ZMT EA 2 C201,C204
N052901622 CAP ELECT GP 220UF 10V 20% SZE SMT EA 2 C17,C209
N053000703 DIODE RECT GP SMT 1A S1A S 1N4001 1206 EA 1 D7
N053000802 DIODE SWITCH 1N4148 SMT DL-35 EA 2 D6,D8
N054000102 TRANSISTOR MMBT3904 SOT-23 EA 1 Q1
N054000802 TRANSISTOR MMBT2222L SOT-23 EA 1 Q3
N054010101 TRANSISTOR MMBT2907 SOT-23 EA 1 Q2
N055001505 IND FE BD 2.5-TURN SMT EA 1 L3
N055001509 IND FE BD 500mA 600 OHM @ 100MHz 0805 EA 4 L14,L16,L17,L18
N059010062 XTL 24.576MHZ +/-50PPM FND 18PF SMT 아부라콘(A245K9Y) EA 1 X2
N059010081 XTAL 6.0MHz FND PAR 50ppm SMT HC49 EA 1 X4
N061000910 IC LOGIC NC7SU04 UNBUF INV SoP23-5 EA 2 U22,U24
N061007139 IC LOGIC 74LCX139 TSSOP16 EA 1 U9
IC DIG 74LCX2245 8-Bit BUS
N061007142 IC LOGIC XCEIVER w/ OUTPUT RES SOIC20- EA 1 U15
300
37
Part List
Engine Board
IC DIG 74LCX162245 16-Bit BUS
N061007143 IC LOGIC EA 2 U12,U13
XCEIVER w/ OUT RES SSOP48-300
N061007144 IC LOGIC 74VHC14 SOP14-150 EA 1 U38
N061011008 IC LOGIC 74AC08 SOP14-150 EA 1 U39
N062004905 IC IF UART ST16C550 W/FIFO PLCC44P EA 1 U23
IC IF DAC AK4382VF DL 24B DS
N062004923 IC DAC EA 1 U28
+5VS VSOP16
N062005704 IC GAL 16V8A-15QJ SMT,PLCC20 EA 1 U26
N062100410 IC MEM SRAM 256kX16 55nS TSOP44-400 LOW PWR EA 1 U3
N062100419 IC MEM DDR SDRAM 2Mx16x4 MT46V8M16TG(MICRON) EA 1 U11
N064003403 IC REG ADJ LM1117SX-ADJ TO-263 EA 2 U55,U56
N061008025 IC REG 2.5V FIXED LP2992IM5-2.5 EA 1 U57
IC ANA OPAMP NJM4580 DL BIP
N064003511 IC ANA OPAMP EA 2 U27,U30
LO-NOIS SOP8-160
IC ANA OPAMP IC ANA OPAMP NJM4580M EA 2 U27,U30
N083017801 IC MASKROM OKI MR27V128000J SP2, 830178-001 EA 1 U47
N053000712 DIODE SHTKY SIG 5NS LO-C S BAS40 SOT-23 EA 2 D2,D11
N062001301 IC MCU 68331CPV25 MOTOROLA EA 1 U1
N062005532 IC FLASH MEMORY AM29F160D(AMD) EA 1 U4
PBGA388L - 35x35mm, 1.27mm
N266000420 IC ASIC VLSI MARA EA 1 U46
pitch
N062001400 IC USB FUNCTION GENERAL PURPOSE PHIUSBD12 TSSOP28 EA 1 U48
38
Part List
Connector Board
39
Part List
Connector Board
40
Part List
Connector Board
N012131800 ASSY PCB CONNECTOR(SMD) SP2 EA 1
FAB PCB CONNECTOR, 2LAYER,
N033131800 SP2 EA
300mm x 80mm
N051101706 RES TF 47Ω 5% 1/8W 1206 EA 2 R65,R78
N051101708 RES CF 56Ω 5% 1/8W 1206 EA 4 R16,R17,R18,R19
N051101714 RES MF 110Ω 5% 1/8W 1206 EA 8 R14,R15,R21,R22,R24,R25,R41,R48
N051101718 RES CF 220Ω 5% 1/8W 1206 EA 4 R23,R26,R58,R59
N051101724 RES CF 470Ω 5% 1/8W 1206 EA 2 R62,R70
N051101730 RES CF 1.0KΩ 5% 1/8W 1206 EA 2 R60,R83
N051101734 RES TF 1.5KΩ 5% 1/8W 1206 EA 1 R72
N051101738 RES CF 2.2KΩ 5% 1/8W 1206 EA 1 R27
N051120030 RES CF 3KΩ 5% 1/8W 1206 EA 2 R68,R69
N051101721 RES CF 270Ω 5% 1/8W 1206 EA 1 R20
N051120056 RES CF 5.6KΩ 5% 1/8W 1206 EA 2 R63,R67
41
Part List
Connector Board
N053000703 DIODE RECT GP SMT 1A S1A S 1N4001 6.00x3.00mm EA 1 D17
N053000802 DIODE SWITCH 1N4148 SMT DL-35 EA 5 D1,D2,D3,D5,D18
N053020101 DIODE 1N4002(1A) EA 5 D11,D12,D14,D15,D19
N054000802 TRANSISTOR MMBT2222L SOT-23 EA 2 Q5,Q10
N054002906 TRANSISTOR MMBT2907L SOT-23 EA 5 Q1,Q6,Q7,Q8,Q9
N055001505 IND FE BD 2.5-TURN SMT EA 4 L1,L2,L3,L4
FND PAR 18pF 50ppm SMT
N059010081 CRYSTAL 6.144Mhz EA 1 Y1
HC49
N061010302 IC LOGIC 74HCU04 SOP14 EA 1 U5
N061014002 IC LOGIC 74HC4051 SOP16-200 EA 1 U6
N061014003 IC LOGIC MC74HC541DW SOP-20 EA 1 U2
N063002302 IC OPT COUPLER PC410 SOP6-170(SECOND SOURCE) EA 1 U3
N064003508 IC ANA OPAMP DL BIP LO-NOI NE5532A SOP8-160 EA 1 U11
N064010804 IC LINEAR -12V LM79L12 SOP8 EA 1 U9
N262100701 IC M38869 FFAGP FLASH MEMORY EA 1 U12
42
Part List
Front Panel Board
Front Panel Board, N012131901
N012131901 ASSY PCB LEFT PANEL (DIP) SP2 EA 1
N035026160 LARGE BUTTON NO LED PC3 EA 3
N035026161 LARGE BUTTON W/LED PC3 EA 6
N035023601 LED SPACER LH-3-6 EA 3 @D1,D2,D3
N041030511 HEADER .098"SP 7P (22-03-5075) EA 1 J3
N041031220 HEADER .1"SP DUAL ROW 20P (057-020-153) EA 1 J1
N041030326 HEADER .1"SP DUAL ROW 26P (057-026-153) EA 1 J4
N051101421 RES POT 10K LIN H15xL9.8xW12.5 V09H20F EA 4 R27,R28,R29,R30
N051101502 SLIDER VOLUME 10KB-LIN 45mm EA 1 R31
N052002422 CAP ELECT ECE-BOJU471 470UF 6.3V 3.5mmSP 0.11mm EA 2 C1,C2
N045010111 LED T1 RED HI.EFF.DIFFUSED LTL-4221 EA 3 D1,D2,D3
N045001830 LED DISPLAY 3 X 7 SND630A EA 1 DS1
N012131900 ASSY PCB LEFT PANEL (SMD) SP2 EA 1
FAB PCB LEFT, 2LAYER, 360mm x
N033131900 SP2 EA 1
90mm
N043010211 TACT SWITCH(160gf, BLUE/GRAY) SAMWON TSM155JK EA 9 SW1~SW9
N051005011 RES CF 4.7ohm 5% 1/8W EA 1 R16
N051064033 RES TF 33Ω 5% 1/16W 0603 EA 8 R1,R4,R8,R11,R15,R17,R18,R32
N051066010 RES TF 10K Ohm 1% 1/16W 0603 EA 18 R2,R3,R5~R7,R9,R10,R12~R14,R19~R26
N052007503 CAP CER X7R 0.1UF 50V 10% 1206 EA 3 C3,C4,C5
N054000802 TRANSISTOR MMBT2222 SOT-23 EA 8 Q11~18
N054002906 TRANSISTOR PNP MMBT2907L SOT23 EA 10 Q1~Q10
N061000302 IC LOGIC SOP16 74LS145 EA 1 U1
N061020502 IC LOGIC OCTAL LATCH SOIC 20 74HC373A EA 1 U2
N061014003 IC LOGIC SOP20 MC74HC541DW EA 1 U3
LED SMT RED WATER CLEAR 120
N045010902 KINGBRIGHT AP3216SURCK EA 6 D4~D9
degree view 1206
N012132001 ASSY PCB RIGHT PANEL(DIP) SP2 EA 1
N035026161 LARGE BUTTON W/LED PC3 EA 8
N035026162 LARGE BUTTON W/LED 4-Gang <1,2,3,4> SP2 SET 1
N035026163 LARGE BUTTON W/LED 4-Gang <6,7,8,9>SP2 SET 1
N035026164 LARGE BUTTON W/LED 4-Gang <5>, SET 1
N035026165 LARGE BUTTON W/LED 4-Gang <0,+/-,CANCEL,ENTER> SET 1
N041030326 HEADER .1"SP DUAL ROW 26P (057-026-153) EA 1 J5
N012132000 ASSY PCB RIGHT PANEL(SMD) SP2 EA 1
43
Part List
Front Panel Board
FAB PCB RIGHT, 2LAYER, 265mm x
N033132000 SP2 EA 1
90mm
N043010211 TACT SWITCH(160gf, BLUE/GRAY) SAMWON TSM155JK EA 24 SW10~SW33
LED SMT RED WATER CLEAR 120
N045010902 KINGBRIGHT AP3216SURCK EA 22 D10~D15,D16~D32
degree view 1206
LED SMT RED/GREEN WATER
N045010912 KINGBRIGHT AA2734SRSGC EA 2 D14,D33
CLEAR
44
Chapter 7
Schematics
Description Page No.
45
46
46
47
48
48
49
50
50
51
52
52
53
54
54
55
56
56