7 9 3 C U P D AT E ( 4 G Z , AT Y )

O F F - H I G H WAY T R U C K

© 2000 Caterpillar Inc.

 793C MAINTENANCE

ice
793C Serv
Procedure

WALK AROUND INSPECTION

 HOIST AND
MAINTENANCE GREASE
RESERVOIR
DRAIN
AIR RESERVOIR BRAKE OIL LEVEL
10 HOURS/DAILY LEVEL MOISTURE

BATTERIES

AIR FILTERS
SUSPENSION
STEERING OIL LEVEL CYLINDER HEIGHT
COOLANT LEVEL
ETHER CYLINDERS REAR AXLE
OIL LEVEL
BELTS AND BREATHER
ENGINE OIL LEVEL
INSPECT FRAME
WINDSHIELD FOR CRACKS AND
WASHER LEVEL BODY SUPPORT PADS
AND A/C FILTERS
CHECK FOR LEAKS
DRAIN AIR RESERVOIR MOISTURE AND TRASH BUILD-UP
TRANSMISSION AND BRAKE CYLINDER
WASH WINDOWS, TORQUE CONVERTER BREATHERS
CAB FRESH AIR FILTERS, OIL LEVEL
SEAT BELT,
INDICATORS AND GAUGES, 793C
BRAKE TESTS,
SECONDARY STEERING
BACKUP ALARM, AND
TRACTION CONTROL SYSTEM

SUSPENSION CYLINDER HEIGHT

AND GREASE BREATHERS

FRONT WHEEL BREATHERS TIRE INFLATION

PRESSURE

WHEEL NUTS
FINAL DRIVE
CHECK FUEL LEVEL PRIMARY MAGNETIC PLUG
AND DRAIN MOISTURE FUEL FILTER
 VITAL INFORMATION
MANAGEMENT SYSTEM (VIMS)
MESSAGE CENTER AND OPERATOR KEYPAD

DATA LOGGER
INDICATOR DOTS

ALERT
INDICATOR
UNIVERSAL
ENG COOL TEMP [135] GAUGE
60 Deg F
RED
INDICATOR DISPLAY

F1 ABC DEF
GAUGE OK
KEY
F2 F3 GH1 JKL MNO

PRS TUV WXY

ID
 GAUGE SPEEDOMETER/ MESSAGE
TACHOMETER CENTER KEYPAD
CLUSTER MODULE
SERVICE MODULE MODULE MODULE
LAMP
VIMS
SERVICE RS-232 12
MPH
km/h 3F
KEY SWITCH PORT
VIMS ELECTRONIC
SERVICE TOOL TECHNICIAN/ECAP
AND
SOFTWARE DISPLAY
DATA LINK KEYPAD
DATA LINK
VIMS VIMS CAT DATA LINK
VIMS MAIN MODULE INTERFACE INTERFACE
MODULE MODULE

ENGINE
ECM
ACTION
ALARM

ACTION
LAMP
CAT DATA LINK
SENSORS SENSORS

TRANSMISSION/
VITAL INFORMATION CHASSIS
MANAGEMENT SYSTEM BRAKE ECM ECM
(VIMS) (ARC/TCS)
 793C ELECTRONIC SYSTEMS
VIMS-PC VIMS
- GAUGES
- MONITORING
- PROGNOSTICS
12 MPH
km/h 3F - WARNINGS
- TELEMETRY
- PAYLOAD MEASUREMENT
VIMS MAIN MODULE - CLOCK SYNCHRONIZATION
ET SERVICE TOOL ABL2M - MACHINE ID
RS232 LINK - AUTO-LUBE

ENGINE ECM
- EMISSION CONTROL - FUEL INJECTION
- ENGINE SHUTDOWNS - ETHER INJECTION
- THROTTLE POSITION - WASTEGATE CONTROL
- THROTTLE BYPASS - ENGINE SPEED
ATA DATA LINK - ENGINE SPEED - DIAGNOSTICS
- MANUAL START AID - FAN CONTROL
CAT DATA LINK - ENGINE PRE-LUBE

BRAKE ECM TRANSMISSION/

(ARC) (TCS) CHASSIS ECM
- TOP GEAR LIMIT - SHIFT CONTROL
- REVERSE NEUTRALIZE - NEUTRAL-START
- LOAD COUNTER - BACK-UP ALARM
- NEUTRAL COAST INHIBIT - OVERSPEED PROTECTION
- BODY UP GEAR LIMIT - CTS
- STARTER PROTECTION - ENGINE PRE-LUBE
- BODY HOIST CONTROL - DIRECTIONAL SHIFT MANAGEMENT
- SPEED LIMITER - AUTOLUBE
- TRACTION CONTROL SYSTEM (TCS)
- AUTO RETARDER CONTROL (ARC)
- REAR AXLE COOLING
 VIMS 68K MAIN MODULE
VIMS MAIN MODULE WITH TWO INTERFACE
ABL2M OR
MODULES
VIMS MAIN MODULE
INPUT COMPONENTS OUTPUT COMPONENTS

STEERING PRESSURE TPMS

(HIGH) SWITCH FUEL LEVEL SENSOR LAMP (GREEN)
AMBIENT AIR
TEMPERATURE SENSOR ECM LOCATION CODE TPMS
LAMP (RED)
TORQUE CONVERTER ALTERNATOR VIMS SERVICE
INLET FILTER SWITCH R-TERMINAL LAMP (BLUE)
TORQUE CONVERTER VIMS
OUTLET SCREEN SWITCH DASH ACTION LAMP
DIMMER SWITCH
AFTERCOOLER VIMS
COOLANT LEVEL SWITCH RF BRAKE OIL ACTION ALARM
TEMPERATURE SENSOR
JACKET WATER
COOLANT LEVEL SWITCH LF BRAKE OIL FOUR GAUGE
TEMPERATURE SENSOR CLUSTER
FRONT AFTERCOOLER WITH 2 LIGHTS
TEMPERATURE SENSOR RR BRAKE OIL
TEMPERATURE SENSOR
STEERING OIL SPEED/TACH
TEMPERATURE SENSOR LR BRAKE OIL
TEMPERATURE SENSOR CLUSTER
WITH 2 LIGHTS
RIGHT FRONT STRUT 12 MPH
km/h 3F
PRESSURE SENSOR
VIMS
LEFT FRONT STRUT KEYPAD
VIMS MESSAGE
PRESSURE SENSOR CENTER
DIAGNOSTIC CONNECTOR WITH 2 LIGHTS
RIGHT REAR STRUT
(ECAP, ET, FLASH)
PRESSURE SENSOR
LEFT REAR STRUT TELEMETRY
PRESSURE SENSOR DOWNLOAD PORT

CAB SERIAL
DOWNLOAD PORT
 3516B ELECTRONIC CONTROL SYSTEM
ENGINE COMPONENT DIAGRAM
ECM
ELECTRONIC UNIT GROUND DISCONNECT SWITCH
INJECTORS BOLT
24 V
MAIN KEY START
15 AMP POWER RELAY SWITCH
BREAKER
THROTTLE
TIMING CALIBRATION
CONNECTOR
ENGINE COOLANT TEMPERATURE
OIL LEVEL
SWITCH (ADD)
REAR AFTERCOOLER TEMPERATURE
SPEED/TIMING SENSOR

ENGINE OIL PRESSURE (FILTERED) OIL LEVEL ENGINE OIL PRESSURE

SWITCH (LOW) (UNFILTERED)

ETHER AID RELAYS AND SOLENOID

ATMOSPHERIC PRESSURE
MANUAL ETHER
SWITCH THROTTLE BACKUP SWITCH
TURBO OUTLET PRESSURE (BOOST)
USER DEFINED GROUND LEVEL
SHUTDOWN SHUTDOWN SWITCH
RIGHT TURBO INLET PRESSURE
FUEL FILTER CAT DATA LINK/ATA DATA LINK
BYPASS SWITCH SERVICE TOOL
LEFT TURBO INLET PRESSURE TRANSMISSION/CHASSIS ECM
BRAKE ECM
CRANKCASE
RIGHT TURBO EXHAUST PRESSURE VIMS
ENGINE OIL
RENEWAL SOLENOID
LEFT TURBO EXHAUST SHUTTER SOLENOID
COOLANT FLOW
SWITCH
EXHAUST WASTEGATE SOLENOID PRE-LUBRICATION RELAY
 3516B LOGGED EVENTS
• Air Filter Restriction • Engine Oil Level Low

• Low Oil Pressure • High Crankcase Pressure

• High Coolant Temperature • Low Coolant Flow

• Engine Overspeed • User Defined Shutdown

• Oil Filter Restriction • Prelube Override

• Fuel Filter Restriction • Low Boost Pressure

• High Exhaust Temperature • High Boost Pressure

• High Aftercooler Temperature

SYSTEMS CONTROLLED BY ENGINE ECM

• Ether Injection
• Radiator Shutter Control
• Cool Engine Elevated Idle
• Cold Cylinder Cutout
• Engine Start Function
• Engine Oil Pre-Lubrication
• Exhaust Bypass At High Boost
• Engine Oil Renewal System
 JACKET WATER COOLANT FLOW THERMOSTAT
HOUSING
SHUNT
TANK

RADIATOR
ENGINE OIL COOLER

TORQUE CONVERTER/
TRANSMISSION OIL COOLER
REAR BRAKE JACKET
OIL COOLERS WATER PUMP
 AFTERCOOLER COOLANT FLOW
SHUNT
TANK

FRONT BRAKE
AFTERCOOLER AFTERCOOLER OIL COOLER

DIVERTER
VALVE

AIR
RADIATOR COMPRESSOR
AFTERCOOLER
WATER PUMP
 ENGINE OIL SYSTEM

ENGINE
OIL RENEWAL
SYSTEM SOLENOID SCAVENGE
PUMP

TO FUEL
TANK

BYPASS
VALVE
ENGINE
OIL FILTERS ENGINE
OIL COOLER

ENGINE
OIL PUMP
 FUEL SYSTEM

ENGINE FUEL
BLOCK PRESSURE
ENGINE OIL REGULATOR
FUEL RENEWAL
TANK SOLENOID

PRIMARY
FUEL CYLINDER
FILTER HEAD

FUEL
FUEL TRANSFER
HEATER PUMP
FUEL
PRIMING
PUMP

SECONDARY CYLINDER
ENGINE FUEL FILTERS HEAD
ECM
 EXHAUST SYSTEM
PROPORTIONAL EXHAUST BYPASS VALVE
SOLENOID
VALVE MUFFLER
FROM BRAKE
AIR SYSTEM

ON/OFF PRESSURE HIGH PRESSURE

SOLENOID REDUCING TURBOCHARGER
VALVE

AFTERCOOLER

FROM AIR
FILTER
LOW PRESSURE
TURBOCHARGER
POWER TRAIN

793C
LOCKUP PISTON TURBINE IMPELLER
TORQUE CONVERTER
STATOR CONVERTER DRIVE
TORQUE CONVERTER
INLET OIL

FREEWHEEL TORQUE CONVERTER

ASSEMBLY LOCKUP OIL PASSAGE
 LOCKUP PISTON TURBINE IMPELLER
TORQUE CONVERTER
DIRECT DRIVE
STATOR
TORQUE CONVERTER
INLET OIL

STATOR

FREEWHEEL TORQUE CONVERTER

ASSEMBLY LOCKUP OIL PASSAGE
 TORQUE CONVERTER AND
TRANSMISSION HYDRAULIC SYSTEM
TC LOCKUP
VALVE TORQUE CONVERTER/
TRANSMISSION COOLER

TC CHARGING
FILTER

TRANSMISSION
CHARGING
FILTER BREATHER TC LOCKUP
TC OUTLET VALVE
RELIEF
VALVE

PRIMING
BLEED
ORIFICE TC INLET
RELIEF
VALVE
TC OUTLET
ORIFICE
AND
SCREEN
TC/TRANS
PUMPS RETURN RETURN
SCREEN SCREEN
TRANSMISSION SUCTION
MAGNETIC SCREEN
SCREENS
SUCTION
MANIFOLD
 TORQUE CONVERTER LOCKUP CLUTCH CONTROL
DIRECT DRIVE
PILOT OIL
PRESSURE
LOCKUP (RV)
SELECTOR MODULATION
PISTON VALVE
LOAD LOAD PISTON
LOCKUP
PISTON PLUG
SOLENOID
SIGNAL
OIL TO LOCKUP
TO LOAD CLUTCH
TRANSMISSION PISTON
LUBE PUMP ORIFICE PILOT
ON REDUCING
VALVE

FROM TO
TRANSMISSION STATION
CHARGE "D" RETURN
SHUTTLE
PUMP SPRING
VALVE

RELAY VALVE FROM

TRANSMISSION
CHARGE PUMP
 TRANSMISSION ICM
HYDRAULIC SYSTEM
UPSHIFT DOWNSHIFT
NEUTRAL PRESSURE PRESSURE

LOCKUP DOWNSHIFT UPSHIFT

SOLENOID SOLENOID SOLENOID ROTARY ACTUATOR A

ON

E
TO LOCKUP CLUTCH
RELAY VALVE B
NEUTRALIZER
PRIORITY VALVE
TO LOCKUP ROTARY
PILOT OIL REDUCTION
CLUTCH VALVE SELECTOR
PRESSURE VALVE
SUPPLY SPOOL
PUMP F
PRESSURE

LUBE
CHARGING PUMP
PUMP SCAVENGE
PUMP
G
TO TC
INLET D
RELIEF
VALVE
H
LUBE
PRESSURE

LOCKUP DUAL
STAGE RELIEF VALVE
SELECTOR VALVE GROUP PRESSURE CONTROL
RELIEF VALVE GROUP

TORQUE CONVERTER
HOUSING LUBRICATION
TRANSMISSION CASE RELIEF VALVE
 TRANSMISSION ICM
HYDRAULIC SYSTEM
DIRECT DRIVE
UPSHIFT DOWNSHIFT
PRESSURE PRESSURE

LOCKUP DOWNSHIFT UPSHIFT

SOLENOID SOLENOID SOLENOID ROTARY ACTUATOR A

ON
3
E
TO LOCKUP CLUTCH N1
RELAY VALVE B
NEUTRALIZER
PRIORITY VALVE
TO LOCKUP PILOT OIL ROTARY
REDUCTION SELECTOR
CLUTCH VALVE PRESSURE VALVE
SUPPLY SPOOL
PUMP F
PRESSURE

CHARGING LUBE
PUMP PUMP
SCAVENGE
PUMP
G
TO TC
INLET D
RELIEF
VALVE
H
LUBE
PRESSURE

LOCKUP DUAL
STAGE RELIEF VALVE
SELECTOR VALVE GROUP PRESSURE CONTROL
RELIEF VALVE GROUP

TORQUE CONVERTER LUBRICATION

HOUSING TRANSMISSION CASE RELIEF VALVE
 VALVE STATION
CLUTCH RELEASED
SLUG BALL CHECK VALVE
LOAD PISTON SELECTOR PISTON

PILOT OIL
PASSAGE

PLUG

RETURN
SPRING DECAY ORIFICE
(OPTIONAL)

DRAIN LOAD LOAD

DRAIN
PISTON PISTON
ORIFICE PLUG

MODULATION CLUTCH TO CLUTCH

REDUCTION SUPPLY CLUTCH PRESSURE
VALVE RAIL TAP
 VALVE STATION
CLUTCH FILLING
SLUG BALL CHECK VALVE
LOAD PISTON SELECTOR PISTON

PILOT OIL
PASSAGE

PLUG

RETURN DECAY ORIFICE

SPRING (OPTIONAL)

DRAIN LOAD LOAD

DRAIN PISTON PISTON
ORIFICE PLUG

MODULATION CLUTCH CLUTCH

TO
REDUCTION SUPPLY PRESSURE
CLUTCH
VALVE RAIL TAP
 VALVE STATION
CLUTCH ENGAGED
SLUG BALL CHECK VALVE
LOAD SELECTOR
PISTON PISTON

PILOT OIL
PASSAGE

PLUG

RETURN
SPRING DECAY ORIFICE
(OPTIONAL)

DRAIN DRAIN LOAD LOAD

PISTON PISTON
ORIFICE PLUG

MODULATION CLUTCH TO CLUTCH

REDUCTION SUPPLY CLUTCH PRESSURE
VALVE RAIL TAP
 VALVE STATION
CLUTCH DECAY

SLUG BALL CHECK VALVE

LOAD SELECTOR
PISTON PISTON

PILOT OIL
PASSAGE

PLUG

RETURN
SPRING DECAY ORIFICE
(OPTIONAL)

DRAIN DRAIN LOAD LOAD

PISTON PISTON
ORIFICE PLUG

MODULATION CLUTCH TO CLUTCH CLUTCH

REDUCTION SUPPLY PRESSURE TAP
VALVE RAIL
 "D" STATION
CONVERTER DRIVE
SLUG BALL CHECK VALVE
LOAD PISTON SELECTOR PISTON

PASSAGE
FROM LOCKUP
SOLENOID

PLUG

RETURN
SPRING

DRAIN BLOCKING
DRAIN PLATE

MODULATION CLUTCH TO PRESSURE

REDUCTION SUPPLY TWO-STAGE TAP
VALVE RAIL RELIEF
VALVE
 "D" STATION
DIRECT DRIVE
SLUG BALL CHECK VALVE
LOAD PISTON SELECTOR PISTON

PASSAGE
FROM LOCKUP
SOLENOID

PLUG

RETURN
SPRING

DRAIN BLOCKING
DRAIN PLATE

CLUTCH
MODULATION SUPPLY TO PRESSURE
REDUCTION RAIL TWO-STAGE TAP
VALVE RELIEF
VALVE
 CLUTCH SHIFT CYCLE
PRESSURE
(PSI)

TRANSMISSION CONVERTER
CLUTCH SLIP CLUTCH SLIP

400
LOCKUP CLUTCH FINAL PRESSURE
300
TRANSMISSION CLUTCH FINAL PRESSURE
200
CLUTCH 2 LOCKUP CLUTCH
PRIMARY PRESSURE PRIMARY PRESSURE
100
LOCKUP CLUTCH
FILL PRESSURE AND TIME
0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 TIME
CLUTCH 2
FILL PRESSURE
AND TIME

CLUTCH 1 CLUTCH 2 CLUTCH 5 LOCKUP CLUTCH

 CLUTCH FILL AND MODULATION PROBLEMS
CLUTCH
PRESSURE

MAXIMUM PRESSURE
HIGH PRIMARY PRESSURE (CLUTCH RAIL PRESSURE)
HARSH SHIFT

FINAL CLUTCH
INITIAL CLUTCH ENGAGEMENT
ENGAGEMENT SLOW
(PRIMARY PRESSURE) MODULATION
EXCESSIVE SLIP
SHORT
FILL LOW PRIMARY
PRESSURE
EXCESSIVE SLIP

TIME
LONG
FILL

HIGH PRIMARY LOW PRIMARY SLOW

NORMAL PRESSURE PRESSURE MODULATION
 TRANSMISSION/CHASSIS ELECTRONIC CONTROL SYSTEM

INPUT COMPONENTS OUTPUT COMPONENTS

ECM LOCATION CAT DATA LINK
CODE
SHIFT LEVER ELECTRONIC SERVICE TOOL
POSITION SWITCH
TRANSMISSION GEAR ENGINE ECM
SWITCH
TRANSMISSION OUTPUT BRAKE ECM
SPEED SENSOR
CONVERTER OUTPUT
SPEED SENSOR VIMS
ENGINE OUTPUT
SPEED SENSOR
SERVICE/RETARDER
BRAKE UPSHIFT SOLENOID
PRESSURE SWITCH
PARKING/SECONDARY BRAKE
PRESSURE SWITCH DOWNSHIFT SOLENOID

BODY
POSITION SENSOR LOCKUP SOLENOID
KEY START SWITCH
LOW STEERING
PRESSURE SWITCH
BACK-UP ALARM
HOIST LEVER STARTER RELAY
POSITION SENSOR SOLENOID
HOIST SCREEN SWITCH
AUTO LUBE SOLENOID
TRANSMISSION OIL
TEMP SENSOR
TRANSMISSION CHARGE BODY UP LAMP
FILTER SWITCH HOIST LOWER SOLENOID
TRANSMISSION LUBE
FILTER SWITCH
(NOT USED ON 793C) TORQUE CONVERTER HOIST RAISE SOLENOID
OIL TEMP SENSOR
TRANSMISSION/CHASSIS ECM
SYSTEMS CONTROLLED BY ECM
• Transmission Shifting • Torque Converter Lockup
• Top Gear Limit • Body Up Gear Limit
• Reverse Inhibitor • Body Hoist Control
• Starter Protection • Engine Oil Pre-Lubrication
• Neutral Start • Fail In Gear Protection
• Shift Counter • Control Throttle Shifting (CTS)
• Load Counter • Directional Shift Management
• Back-up Alarm • Neutral Coast Inhibiting
• Anti-Hunt • Engine Overspeed Protection
• Auto Lube (Grease)
TRANSMISSION/CHASSIS ECM
LOGGED EVENTS

• Coasting In Neutral
• Transmission Abuse
 REAR AXLE
OIL COOLING AND FILTER SYSTEM
OIL COOLER OIL
FILTER

TEMPERATURE AND
FLOW CONTROL VALVE

TEMPERATURE/
PRESSURE
CONTROL VALVE

DIFFERENTIAL
OIL PUMP

REAR AXLE SUCTION

SCREEN
 FIRST REDUCTION SECOND REDUCTION SECOND REDUCTION
RING GEAR RING GEAR CARRIER

SECOND REDUCTION
PLANETARY GEAR

SECOND REDUCTION
FINAL DRIVE SUN GEAR

FIRST REDUCTION
SUN GEAR

FIRST REDUCTION
CARRIER

FIRST REDUCTION
PLANETARY GEAR
STEERING
793C
 STEERING PUMP
DURING CHARGING (CUT-IN)

CUT-OUT FROM ACCUMULATORS

VALVE

CUT-IN
VALVE

ACCUMULATOR
CHARGING VALVE
TO ACCUMULATORS

HIGH PRESSURE PUMP OUTPUT

CUTOFF

LOW PRESSURE ACTUATOR PISTON

STANDBY

LOAD SENSING
PRESSURE

FLOW
COMPENSATOR
LOAD SENSING
CONTROLLER

SWASHPLATE
PISTON
 STEERING PUMP
LOW PRESSURE STANDBY (CUT-OUT)

CUT-OUT FROM ACCUMULATORS

VALVE

CUT-IN
VALVE

ACCUMULATOR
CHARGING
VALVE TO ACCUMULATORS

HIGH PRESSURE PUMP OUTPUT

CUTOFF
ACTUATOR
LOW PRESSURE PISTON
STANDBY

LOAD SENSING
PRESSURE

FLOW
COMPENSATOR

LOAD SENSING
CONTROLLER

SWASHPLATE
PISTON
 ACCUMULATOR CHARGE VALVE
DURING CHARGING (CUT-IN)

FROM PUMP TO PUMP CONTROL

SIGNAL PORT
TO TANK

FEEDBACK ORIFICE

CUT-OUT VALVE

FROM
ACCUMULATOR

CUT-IN VALVE
 ACCUMULATOR CHARGE VALVE
LOW PRESSURE STANDBY (CUT-OUT)

FROM PUMP TO PUMP CONTROL

SIGNAL PORT
TO TANK

FEEDBACK ORIFICE

CUT-OUT VALVE

FROM
ACCUMULATOR

CUT-IN VALVE
 ACCUMULATOR CHARGE VALVE
BEGINNING STAGE OF CUT-IN

FROM PUMP TO PUMP CONTROL

SIGNAL PORT
TO TANK

FEEDBACK ORIFICE

CUT-OUT VALVE

FROM
ACCUMULATOR

CUT-IN VALVE
 SUPPLY
FROM PUMP
SOLENOID AND
RELIEF VALVE MANIFOLD

TO AND FROM
ACCUMULATORS

TO STEERING
CONTROL VALVE

TO TANK

BLEED DOWN
SOLENOID

BACK-UP RELIEF
VALVE
 LEFT TURN TO TANK RIGHT TURN
CYLINDER CYLINDER
BACK PRESSURE
VALVE
RELIEF/MAKEUP
VALVE
RELIEF/MAKEUP
VALVE

STEERING DIRECTIONAL
CONTROL VALVE SPOOL
NO TURN RIGHT TURN LEFT TURN
PILOT OIL PILOT OIL
COMBINER/CHECK
SPOOL AMPLIFIER SPOOL

PRIORITY SPOOL

LOAD
SENSING PORT
HAND METERING
FROM UNIT SUPPLY AND
ACCUMULATOR THERMAL BLEED
 LEFT TURN TO TANK RIGHT TURN
RELIEF/MAKEUP CYLINDER CYLINDER BACK
VALVE PRESSURE VALVE

STABILIZING RELIEF/MAKEUP
ORIFICE VALVE

STEERING
CONTROL VALVE DIRECTIONAL
RIGHT TURN SPOOL

RIGHT TURN PILOT LEFT TURN

PILOT OIL ORIFICE PILOT OIL
COMBINER/CHECK
SPOOL AMPLIFIER SPOOL
STABILIZING
ORIFICE

PRIORITY SPOOL
CONNECTING
PIN HOLE

LOAD SENSING PORT

HAND METERING
FROM UNIT SUPPLY AND
MID-CONNECTING THERMAL BLEED
PIN ACCUMULATOR
 STEERING
CONTROL CL CR
VALVE

L R
STEERING SYSTEM
NO STEER/MAXIMUM FLOW
P

T
RETURN TO TANK LS

PUMP SUPPLY

HAND
METERING UNIT
 HOIST
HOIST
SYSTEM HOIST SCREENS
PUMP FROM PARKING
HOLD BRAKE RELEASE
VALVE

SUCTION
SCREENS

FRONT BRAKES

FRONT BRAKE
OIL COOLER

TO HOIST CYLINDER TO HOIST CYLINDER

ROD END HEAD END
DIVERTER
VALVE FRONT BRAKE
OIL COOLING
FILTERS
FROM PARKING
BRAKE RELEASE
VALVE
 LOWER
SOLENOID

PARKING BRAKE
HOIST CONTROL VALVE RELEASE PRESSURE

HOLD

FRONT BRAKE
OIL COOLING
TO TANK RELIEF VALVE
TO
HOIST CYLINDER
LOAD CHECK HEAD END
VALVE

TO
HOIST CYLINDER
ROD END

LOW PRESSURE
RELIEF VALVE
COUNTERBALANCE
HIGH PRESSURE VALVE
RELIEF VALVE ROD END
VENT SLOT
TO FRONT BRAKE
OIL FILTERS

DUAL STAGE PUMP

RELIEF VALVE SUPPLY PORT
SIGNAL STEM

PARKING BRAKE
RELEASE PRESSURE

RAISE
SOLENOID
 LOWER
SOLENOID

HOIST CONTROL VALVE PARKING BRAKE

RELEASE PRESSURE
RAISE

FRONT BRAKE
OIL COOLING
TO TANK RELIEF VALVE

TO HOIST CYLINDER
HEAD END
LOAD CHECK
VALVE

FROM HOIST CYLINDER

ROD END

LOW PRESSURE
RELIEF VALVE
COUNTERBALANCE
HIGH PRESSURE VALVE
RELIEF VALVE ROD END
VENT SLOT
TO FRONT BRAKE
FILTERS

DUAL STAGE PUMP

RELIEF VALVE SUPPLY PORT
SIGNAL STEM

PARKING BRAKE
RELEASE PRESSURE

RAISE ON
SOLENOID
 HOIST
COUNTERBALANCE
VALVE

HEAD END
SIGNAL PRESSURE

TO TANK FROM
PUMP

FROM
HOIST CYLINDER ROD END
ROD END PRESSURE TO
PISTON HOIST CYLINDER
ROD END CHECK VALVE

RAISE LOWER AND FLOAT

 LOWER ON
SOLENOID

PARKING BRAKE
RELEASE PRESSURE
HOIST CONTROL VALVE
LOWER (POWER DOWN)

FRONT BRAKE
OIL COOLING
TO TANK RELIEF VALVE

FROM HOIST CYLINDER

HEAD END
LOAD CHECK
VALVE

TO HOIST CYLINDER
ROD END

LOW PRESSURE
RELIEF VALVE
COUNTERBALANCE
HIGH PRESSURE VALVE
RELIEF VALVE ROD END
VENT SLOT
TO FRONT BRAKE
FILTERS

DUAL STAGE PUMP

RELIEF VALVE SUPPLY PORT
SIGNAL STEM

PARKING BRAKE
RELEASE PRESSURE

RAISE
SOLENOID
 LOWER
ON
SOLENOID

PARKING BRAKE
HOIST CONTROL VALVE RELEASE PRESSURE

FLOAT

FRONT BRAKE
OIL COOLING
TO TANK RELIEF VALVE

FROM HOIST
CYLINDER
LOAD CHECK HEAD END
VALVE

TO HOIST
CYLINDER
ROD END

LOW PRESSURE
RELIEF VALVE
COUNTERBALANCE
HIGH PRESSURE VALVE
RELIEF VALVE ROD END
VENT SLOT

TO FRONT BRAKE
FILTERS
DUAL STAGE PUMP
RELIEF VALVE SUPPLY PORT
SIGNAL STEM

PARKING BRAKE
RELEASE PRESSURE

RAISE
SOLENOID
AIR SYSTEM AND BRAKES

793C
 793C AIR CHARGING SYSTEM
AIR COMPRESSOR
AND GOVERNOR

AIR TO AIR START

DRYERS SOLENOID
AND
WASTEGATE

REMOTE
SUPPLY

SERVICE/RETARDER
BRAKE TANK
LOW AIR
TO AUTO LUBE SOLENOID SENSOR
TO HORN / SEAT / CLEAN-OUT
PRESSURE
PROTECTION
VALVE

PARKING/SECONDARY
BRAKE TANK
SERVICE/RETARDER BRAKE AIR SYSTEM
SERVICE BRAKES ENGAGED

FRONT BRAKE COOLER

DIVERTER VALVE
SERVICE
BRAKE VALVE SERVICE PRESSURE ARC
RELAY PROTECTION RELAY
VALVE VALVE VALVE

BRAKE
LIGHT
AND
RETARDER SERVICE /
VALVE RETARDER
SWITCH

ARC
VALVE

RETARDER
SWITCH BRAKE CYLINDERS
 PARKING/SECONDARY BRAKES
SECONDARY BRAKES RELEASED
PARKING BRAKES ENGAGED

PARKING /
PARKING PARKING
SECONDARY
BRAKE BRAKE BRAKE
PARKING SWITCH RELEASE RELEASE
BRAKE PUMP VALVE
VALVE

INVERTER
SECONDARY VALVE
BRAKE
VALVE
TO HOIST
PILOT SYSTEM

PARKING / SECONDARY
BRAKE TANK
TOWING SYSTEM RELIEF
FROM CAB SECONDARY
OR PARKING BRAKE VALVE
VALVE

TO HOIST PARKING BRAKE

PILOT RELEASE VALVE
PARKING PARKING SYSTEM
BRAKE BRAKE
RELEASE RELEASE
PUMP FILTER

CHECK
VALVE

TOWING PUMP
AND MOTOR
TOWING PUMP
RELIEF VALVE
 BRAKE CYLINDER
BRAKES ENGAGED

AIR INDICATOR ROD FROM

PISTON MAKEUP
TANK
OIL
PISTON

AIR TO
INLET SLACK
ADJUSTER

BREATHER VALVE
PORT
SPRING ROD
 BRAKE SLACK ADJUSTER

OIL FLOW
OIL FLOW
TO BRAKE
CYLINDER SMALL PISTON FROM BRAKE
CYLINDER
LARGE PISTON

FROM FROM
TO
WHEEL WHEEL
WHEEL
BRAKES BRAKES
BRAKES

TO
WHEEL
BRAKES

BRAKES RELEASED BRAKES ENGAGED

 TO FRONT
BRAKES
HOIST
HOIST SCREENS
PUMP PUMP
DRIVE PARKING BRAKE
PARKING RELEASE VALVE
BRAKE
RELEASE
FILTER

HOIST
FRONT BRAKES VALVE
FRONT BRAKE
OIL FILTERS

TRACTION CONTROL
SYSTEM (TCS) VALVE
FRONT BRAKE
OIL COOLER

793C BRAKE
COOLING CIRCUIT
REAR BRAKES
DIVERTER
VALVE

PARKING BRAKE
RELEASE PUMP

REAR BRAKE
COOLING
PUMPS

REAR BRAKE PUMP

OIL COOLERS DRIVE

REAR BRAKE
OIL COOLING
COOLER RELIEF VALVES
SCREENS

SUCTION
SCREENS
 BRAKE ELECTRONIC CONTROL SYSTEM

INPUT COMPONENTS
ECM LOCATION CAT DATA LINK
CODE
FRONT BRAKE SERVICE TOOL
FILTER SWITCH ENGINE ECM
PARKING BRAKE FILTER
TRANSMISSION/CHASSIS ECM
BRAKE OVERSTROKE
VIMS
SWITCH
BRAKE AIR PRESSURE SHIFT LEVER THROTTLE TRANSMISSION OUTPUT
SWITCH SENSOR SPEED SENSOR
LEFT BRAKE
RELEASE ACTUAL GEAR ENGINE SERVICE/RETARDER
PRESSURE SWITCH SPEED/TIMING BRAKE SWITCH
RIGHT BRAKE SENSOR
RELEASE PRESSURE PARKING/SECONDARY
BRAKE SWITCH
DIFFERENTIAL
FILTER
DIFFERENTIAL OIL
TEMP SENSOR
DIFFERENTIAL
OUTPUT COMPONENTS
PRESSURE
DIFFERENTIAL DIFFERENTIAL FAN RELAY
OIL LEVEL

ARC ENGINE OUTPUT ARC SUPPLY ARC

SPEED SENSOR SOLENOID
ON INPUT

ARC CONTROL
OFF INPUT SOLENOID
RETARDER
ARC ON/OFF PRESSURE SWITCH
SWITCH RETARDER
AUTO RETARDER ENGAGED LAMP
PRESSURE SWITCH

TCS TCS
TCS TEST TCS
SWITCH ENGAGED LAMP TCS SELECTOR SOLENOID
LEFT AND RIGHT
LEFT WHEEL SPEED SENSOR

PROPORTIONAL
RIGHT WHEEL SPEED SENSOR (SERVO) SOLENOID
 AUTOMATIC RETARDER CONTROL

ENGINE SPEED BRAKE ECM

SENSOR (ARC/TCS)
ON INPUT
ARC ON/OFF
SWITCH
OFF INPUT
SERVICE TOOL
ENGINE ECM CAT DATA LINK
TRANSMISSION/
CHASSIS ECM RETARDER SUPPLY
VIMS ENGAGED SOLENOID
AIR FROM LAMP
SERVICE BRAKE VENT
RESERVOIR VENT

CONTROL
SOLENOID

MANUAL AUTOMATIC
RETARDER RETARDER
SERVICE VALVE VALVE
BRAKE
VALVE AUTO RETARDER
PRESSURE SWITCH

TO SERVICE / RETARDER
PRESSURE TO ARC
RETARDER BRAKE
SWITCH RELAY VALVE
RELAY VALVE
 TRACTION CONTROL SYSTEM
BRAKE ECM
(ARC/TCS)
ELECTRONIC
SERVICE TOOL

SERVICE/RETARDER TCS
BRAKE SWITCH ENGAGED
LAMP
TRANSMISSION
OUTPUT SPEED
SENSOR CAT DATA LINK TCS SELECTOR
SOLENOID
LEFT AND RIGHT
TCS TEST
SWITCH

PROPORTIONAL
LEFT WHEEL SOLENOID
SPEED SENSOR

RIGHT WHEEL + 10V TO

SPEED SENSOR WHEEL SENSORS
 TRACTION CONTROL SYSTEM (TCS)
ENGINE RUNNING/BRAKES RELEASED
TEST
SWITCH
SERVICE/RETARDER
BRAKE SWITCH

LEFT
DRIVE AXLE

INPUT
BALL CHECK SIGNALS
TRANSMISSION
SPEED SENSOR OUTPUT
SIGNALS
ORIFICE

SCREEN TCS ENGAGED

LAMP

SELECTOR
SOLENOID
PARKING
BRAKE
VALVE
RIGHT
DRIVE AXLE
PROPORTIONAL
SOLENOID
 TRACTION CONTROL SYSTEM (TCS)
ENGINE RUNNING/LEFT BRAKE ENGAGED
TEST
SWITCH
SERVICE/RETARDER
BRAKE SWITCH

LEFT
DRIVE AXLE

INPUT
BALL CHECK SIGNALS
TRANSMISSION
SPEED SENSOR OUTPUT
SIGNALS
ORIFICE

SCREEN TCS ENGAGED

LAMP

SELECTOR
SOLENOID
PARKING
BRAKE
VALVE
RIGHT
DRIVE AXLE
PROPORTIONAL
SOLENOID