Acer CNC

ACER
FLAT BED CNC

TEACH-IN LATHE
Model: ATL 1840 ATL 2140 ATL 2540
ATL 1860 ATL 2160 ATL 2560
ATL 1880 ATL 2180 ATL 2580
OPERATION MANUAL
& PART LISTS
Taiwan: Ya-Gin Machine Tool Manufacturing Inc.
Ya-Wei Machine Tool Manufacturing Inc.
No. 101, 506 Lane, Seng-Tso Road
Seng Karng Sharng, Taichung County, Taiwan
Tel: 886-4-2520-4120 Fax: 886-4-2520-4123
CA: Springwood Industrial, Inc.

1062 N Kraemer Place, Anaheim, CA 92806 USA
Tel: 714-632-9701 Fax: 714-632-9730
NJ: Klim Industrial, Inc.

244 N. Randolphville Rd, Piscataway, NJ 08854 USA
Tel: 732-752-9100 Fax: 732-752-9101
Revised: 11/13/10
CONTENT
1. SAFETY INSTRUCTIONS.......................................................................................................5
1.1 GENERAL SAFETY INSTRUCTIONS FOR OPERATING THE MACHINE ..................5
1.1.1 SAFETY INSTRUCTIONS FOR WORKPIECE HOLDING.............................................7
1.2 SAFETY INSTRUCTION FOR MAINTENANCE.............................................................8
1.3 INSTALLATION PRECAUTIONS .....................................................................................9
1.3.1 GROUNDING ..................................................................................................................9
1.3.2 ENVIRONMENTAL CONDITIONS ...............................................................................10
1.4 SAFETY PRECAUTION................................................................................................... 11
1.4.1 BEFORE SWITCHING ON............................................................................................12
1.4.2 ROUTINE INSPECTIONS .............................................................................................13
1.4.3 WARM UP ......................................................................................................................13
1.4.4 PREPARATIONS ............................................................................................................14
1.4.5 OPERATION ..................................................................................................................14
1.4.6 TO INTERRUPT MACHINE..........................................................................................15
1.4.7 COMPLETING A JOB ...................................................................................................15
1.4.8 SAFETY DEVICES.........................................................................................................16
1.4.9 MAINTENANCE OPERATION PREPARATIONS .........................................................16
1.4.10 MAINTENANCE OPERATION..................................................................................16
1.4.11 UNIT OPERATION IS BEGUN AFTER MAINTENANCE ........................................17
1.5 WARNING SIGNS AND PLATES ON THE MACHINE..................................................17
1.6 HAZARD LIST AND SOLUTION....................................................................................20
2. MACHINE SPECIFICATIONS .............................................................................................21

2.1 DIMENSIONAL DRAWING ............................................................................................21
2.2 GENERAL LAYOUT ........................................................................................................22
2.3 SPECIFICATIONS ............................................................................................................23
2.4 INTERRUPTED DIAGRAM OF TOOL TURRET ...........................................................26
2.5 CHECK LIST.....................................................................................................................27
2.5.1 CHECK LIST FOR OPERATION ..................................................................................27
2.5.2 CHECK LIST FOR MAINTENANCE ............................................................................27
3. INSTALLATION......................................................................................................................28
3.1 FOUNDATION..................................................................................................................28
3.1.1 FOUNDATION LAYOUT...............................................................................................29
3.1.2 LAYOUT & FLOOR PLAN ............................................................................................30
3.2 CONNECTION OF POWER LINE ...................................................................................30
3.3 UNPACKING ....................................................................................................................31
3.3.1 CHECKING FOR SHORTAGE......................................................................................31
3.3.2 MACHINE LIFTING......................................................................................................31
3.3.3 MACHINE PLACING ....................................................................................................33
3.3.4 MACHINE CLEAN & LUBRICATION..........................................................................33
3.4 MACHINE LEVELING ....................................................................................................33
3.5 LUBRICATION .................................................................................................................34
3.5.1 LUBRICATION PUMP SPECIFICATION ....................................................................34
3.5.2 LUBRICATION SYSTEM ...............................................................................................35
3.5.3 LUBRICATION SYSTEM ON HEADSTOCK ................................................................36
3.5.4 LUBRICATION ON TAILSTOCK ..................................................................................37
3.6 CHUCKS AND CHUCK MOUNTING.............................................................................37
3.6.1 CHUCK FITTING ON SPINDLE NOSE .......................................................................37
3.7 TAILSTOCK CENTER LOADING & UNLOADING......................................................38
3.8 COOLANT.........................................................................................................................38
4. MAINTENANCE.....................................................................................................................38
4.1 LUBRICATION SYSTEM ................................................................................................38
4.1.1 REPLACING OIL IN THE HEADSTOCK .....................................................................38
4.1.2 FITTINGS ......................................................................................................................39
4.2 MACHINE BODY.............................................................................................................39
4.2.1 ALIGNING HEADSTOCK .............................................................................................39
4.2.2 CROSS SLIDE................................................................................................................40
4.2.3 SADDLE.........................................................................................................................41
4.2.4 ALIGNING TAILSTOCK AND SPINDLE ......................................................................41
4.2.5 ADJUSTING BELT TENSION OF SPINDLE................................................................41
4.2.6 ADJUSTING BELT TENSION OF X-AXIS....................................................................42
4.3 ELECTRIC EQUIPMENT.................................................................................................42
4.3.1 MOTOR..........................................................................................................................42
4.3.2 CONTROL UNIT............................................................................................................42
4.3.3 WIRE CONNECTOR......................................................................................................42
4.4 SIMPLE TROUBLE SHOOTING .....................................................................................42
4.5 REMOVE CHIP AND RENEW COOLANT.....................................................................43
4.6 NOTICE FOR MAINTENANCE AND INSPECTION.....................................................44
4.7 MAINTENANCE AND INSPECTION LIST....................................................................48
5. OPERATION PROCEDURE .................................................................................................50

6. WIRING DIAGRAM...............................................................................................................56
7. PARAMETER LIST ................................................................................................................57

8. PARTS LIST.............................................................................................................................59
8.1 HEADSTOCK ...................................................................................................................59
8.1.1 18” HB, SPINDLE BORE 56MM (2”) ..........................................................................59
8.1.2 21”/25” HB, SPINDLE BORE 85MM (3”) ...................................................................65
8.1.3 21”/25” HB, SPINDLE BORE 105MM (4”) OPTION ..............................................71
8.1.4 25” HB, SPINDLE BORE 155MM (6”) OPTION......................................................77
8.2 MAIN SPINDLE TRANSMISSION .................................................................................83
8.3 CARRIAGE & CROSS SLIDE..........................................................................................84
8.4 BED & Z-AXIS TRANSMISSION....................................................................................87
8.5 TAILSTOCK......................................................................................................................90
8.5.1 MANUAL TAILSTOCK – 18”/21”/25” TAILSTOCK ....................................................90
8.5.2 HYDRAULIC TAILSTOCK – 18”/21”/25” TAISTOCK OPTION ..............................94
8.6 HYDRAULIC CYLINDER FOR HYD. CHUCK - OPTION............................................98
8.7 LUBRICATION SYSTEM ................................................................................................99
8.8 HYDRAULIC UNIT OPTION ......................................................................................100
8.9 AUXILIARY SIDE OIL TANK ......................................................................................102
WARNING
Users who are unable to read English must have this manual read and explained
to, before operating or maintaining the machine.
Everyone working on the machine must know how to operate it safely and
correctly to avoid possible injury.
1. SAFETY INSTRUCTIONS
WARNING
Do not install, operate, or service this machine until:
1) You have read and understand the safety instructions on the pages that follow.
2) You have read and understand the operator’s manual, especially knowing the
function and location of all machine’s controls and read the manuals for any
relative accessories.
3) You have read and understand all safety and instructional plates attached to the
machine when they are related to accessories.
4) Prior to install or service the machine, please read and understand the maintenance
manual completely.
5) Servicing the machine must be done by competent and trained personnel only.
NOTICE
The following safety instructions are general recommendations for most of the
common operations on a turning center.
Additional safety measures may be required for your particular application.

Therefore, please understand under this manual, it does not have all the absolute
safety instructions for your application. Please be aware some applications may
void warranty as they stretch beyond our edge of guarantee.
1.1 GENERAL SAFETY INSTRUCTIONS FOR OPERATING THE

MACHINE
1) The best defense against injuries on a turning center is to be alert at all time.
Never initiate a machine function unless you completely understand how the
function will cause the machine to do.
2) Never operate the turning lathe with cover or shield opened or removed.
3) Never reach into the cutting area when the spindle is still rotating or if the
machine is still in automatic mode.
4) Put the machine in manual mode and be sure last programmed function has been
completed before reaching inside the cutting area.
5) The functions of the machine make it impossible to eliminate all pinch points.
Be particularly aware of the following pinch points:
* Spindle and chuck’s rotation.
* Indexing of turret and cutting tools.
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* Carriage and cross-slide movement.
* Tailstock’s movement, both quill and body.
6) Keep machine and area around it clean and well lighted. Never allow chips,
coolant or oil to remain on the floor. Do not leave loose objects on and around
the machine.
7) Clothing :
* Wear safety glasses with eye shields at all times. Please protect your eyes.
Never use a compressed air gun to remove chips from a machine.
* Never wear loose fitting clothing and remove all jewelries (rings, watches,
necklaces…etc.) as they can be caught in moving parts of the machine.
* Gloves are easily caught in moving parts. Please take them off before turning
the machine on.
* Always wear safety shoes with steel toes and oil-resistant soles.
* Wear a safety helmet when working near an overhead hazard.
* If the operator has long hair, hair should always be tucked under a cap or be
tied up and back.
8) Turning machine is designed to be run by one person. Person other than the
designated operator should always stay out of the machine area during operation.
9) Take care, not to bump or accidentally touch the machine control. Doing so can
initiate an unintended machine movement which could cause an injury or a crash.
10) Do not paint, alter, deface or remove any warning plates from the machine.
11) Report any loose, worn or broken parts to your supervisor. The same action
should be taken if any unusual noise or machine action occurs.
12) Never operate the machine after taking strong medication, using non-prescription
drugs, or consuming alcoholic beverages. Persons with illness, which might
cause dizziness or fainting, should never be allowed to operate this machine.
13) The electric components are protected from normal moisture resulting from
humidity created by using water base soluble coolant, etc. Do not, however, use
water hose to clean the machine or the area around it.
14) Never touch a machine control device or electrical component when your hand is
wet. Keep flammable liquids and materials away from the working area and the
cut-off chips.
15) Never clean up chips while the machine is still running or is in automatic mode.
16) Do not sand work piece when it is still rotating under power.
17) At the end of the work day, the machine should be placed in either “control-off”
or “power-off” modes.
18) When restarting a machine after it has been shut down, please always assume it
has been tampered with. Please recheck all phases of the job as though you
were running the first piece.
19) Never touch spindle start or spindle jog button until hands, feet, and body are
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well clear of the cutting area.
20) Coolant and oils can make surfaces around and on the machine slippery. They
can also present an electrical hazard if the machine is powered on. For these
reasons, please do not stand on any part of the machine at any time.
21) Never extend an unsupported bar out of the rear the spindle or hydraulic cylinder
a distance more than 10 times of the bar’s diameter. Doing so can cause the bar
to bend or break. When any bar is extended, a large sign should be placed to
warn people to stay away from the area.
22) If your turning machine has a bar-feeder interfaced to it, please keep yourself and
others away from the exit end of the bar-feeder when the machine is running.
1.1.1 SAFETY INSTRUCTIONS FOR WORK-PIECE HOLDING
1) Never run a job on this machine until you are 100% sure the work piece is being
held in such a manner that it can withstand the centrifugal force from spindle
rotation and cutting force of the tool. If there is any doubt, whatsoever, please
consult with your supervisor.
2) A chuck is the most common work holding device used on this machine. Some
of the below factors affect the holding device used on this machine. These
factors which affect the holding ability of a chuck are:
* Clamping force of jaws.
* Rotational speed of the spindle.
* Type of jaw surface (serrated, smooth, etc.)
* Area of chuck’s configuration for the work piece--shape, weight, and balance.
* Jaw weight and location.
3) With an air or hydraulic actuated power chuck (optional accessory), please make
sure the jaws are gripping the work piece securely before the jaws reach the end
of their travel. When using a power chuck, please check the hydraulic or air
pressure before each operation. Low chucking pressure will diminish
jaw-gripping force, which may allow the work piece to fly out of the jaws.
Excessive pressure can damage a power chuck, which in turn could cause a loss
of jaw-force. The gripping force of a power chuck will diminish as much as
50%, because of lack of lubrication or lack of periodic cleaning. Components of
the chuck are subject to wear and damage which also will decrease the gripping
power. Please grease the chuck at the beginning of every shift and use only the
chuck manufacturer’s recommended lubricant.
A. A weekly examination of the condition of chuck should be made. This
examination should include the measurement of jaw clamping force with a
jaw force gauge to insure that the chuck does function as it should.
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B. Please refer to manufacturer’s manual for chuck and cylinder for any other
maintenance requirements. As the spindle R.P.M. increases, the gripping
force of the jaw will decrease. The larger the chuck diameter the more loss
it will become! Various types of top jaws have serrated contact surfaces
when gripping work piece. Improper usage of this type of jaws could cause
serious injury or death. Please remember, chucking a work piece safely
involves many variables. If you have the slightest doubt regarding the
set-up’s safety for a job, please consult with your supervisor.
4) Never operate spindle-mounted accessories over their rated speed. If the chuck
or accessory is not supplied by the machine’s maker, please verify the safety
operating speed with its manufacturer.
5) Always be sure the chuck or accessory is located correctly on the spindle nose and
it is securely bolted to the face of the spindle.
6) Be sure any item bolted or clamped to the chuck or fixture is securely fastened
before starting the spindle.
7) Proper lifting equipment should be used for heavy chucks, fixtures, and work
pieces.
8) Always be aware of that closing chuck jaws could trap fingers or hands!
9) The same safety instructions that apply to power chucks will also apply to manual
operating chucks. The following additional precautions should be taken when
using a manual chuck :
A. Always use spring-loaded, self-ejecting type safety wrenches.
B. Never put an extension tube on a chuck wrench or hit with hammer.
C. Never run a geared scroll chuck without having something chucked in the
jaws. Centrifugal force can cause the scroll to unwind if the chuck is
empty. If this occurs, the jaws may fly out of the chuck while the spindle
is turning.
10) If a work piece is extended from the chuck by a distance of 3 to 4 times of its
diameter, without supported by the tailstock, poor cutting condition will occur.
Under any circumstance, please do not extend an unsupported work piece more
than three times of its diameter without tailstock’s support. Doing so can cause
the part to bend or break.
1.2 SAFETY INSTRUCTION FOR MAINTENANCE
WARNING
High voltage is used to power the machine; only authorized electricians should
trouble-shoot any electrical component failure. Disconnect main power and lock it
in “off” position before attempting any repair. Tag disconnect switch with “DO
NOT START” label!
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1) Read and understand safety instructions for operating the machine before
servicing this machine.
2) Know all points where high voltages are present on this machine and in electrical
cabinet.
3) Residual voltages can exist in electrical cabinet for some time after power has
been turn-off. So please check any component inside electric cabinet with a
voltage meter before touching them by hand.
1.3 INSTALLATION PRECAUTIONS
To ensure the safe operation of the NC or CNC machines, please note the following
during installation.
WIRING
1) Be sure to use electrical wires or conductors with performance ratings equivalent

or superior to those described in the Maintenance Manual.
2) Do not connect to the power distribution panel which has already connected to
welders and high frequency quenching machines. The reasoning being these
machines can cause line-noise which will affect the performance of the machine.
3) Arrange for a qualified or licensed electrician to connect the power lines on the
machine.
1.3.1 GROUNDING
Use a grounding wire with a cross section of more than 14 mm2 and a resistance
value to ground of less than 100 ohms.
This wire size should be greater than AWB (American Wire Gauge) No. 5 and SWG
(British Legal Standard Wire Gauge) No.6.
Generally, the NC machine should ground to a separated grounding rod. If an

independent ground cannot be provided for the machine, please prepare the
grounding connection as follow:
1) Connect a single conductor to its own grounding terminal. This will avoid
possible serious accidents resulting from ground currents, which might otherwise
flow in the NC machine if a peripheral device should malfunction.
2) Be careful when using concrete reinforcing rods as grounding points. These
reinforcing rods often are used to ground equipment because they usually offer a
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resistance to ground of less than 100 ohms. In doing so, please make the
connections as follow:
A. Do not use the same grounding-reinforcing rod or grounding terminal for
other machineries since this could lead to line-noise such as those produced
by electric welders and high frequency quenching machines.
B. Use a grounding terminal with an adequate electrical performance rating and
which is durable.
3) A separate grounding wire should be used, one whose length is as short as
possible.
4) Check the resistance to ground by actual measurement. This should measure less
than 100 ohms if the single device is connected to its own grounding rod.
Desirable Independent Grounding
Earth resistance: Less than 100 ohms
Common Grounds:
Resistance to ground = 100 the number of devices
connected to the grounding (Ω)
Never Ground Equipment as Shown in the Left Side Figure (FORBITTEN):
( WRONG )
1.3.2 ENVIRONMENTAL CONDITIONS
Generally, the machine will be installed on the following conditions. However,

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these may change over a period of time or in response to seasonal changes.
1) Supply voltage : 90% to 110% of nominal supply voltage

2) Source frequency : ±2hz of nominal frequency
3) Ambient temperature : 0 to 45 (32 to 113 )
4) Relative humidity : Less than 80%
Temperature changes should not cause condensation.
5) Atmosphere : Free from excessive dust, acid fumes corrosive gases, gases
and salt.
6) It should be avoided to expose the machine to direct sunlight or heat rays which
can change on the surrounding temperature.
7) Avoid exposing the NC machine to abnormal vibration.
If it is difficult to meet these conditions, please contact us immediately.
1.4 SAFETY PRECAUTION
This machine is provided with a number of safety devices to protect operator and
equipment from being damaged and injured. Operators should not, however, rely
solely upon these safety devices but should only operate the machine after fully
understanding what special precautions to take by reading the following remarks
thoroughly.
Basic operating practices
DANGER
1) Some control panels, transformers, motors junction boxes and other parts have
high-voltage terminals, these should not be touched or a severe electric shock will
be sustained.
2) Do not touch any switch with wet hands. This, too, can cause an electric shock.
WARNING
1) The emergency stop push-button should be intelligently located so that it can be
operated at any time without having to look for it.
2) Before replacing a fuse, please turn off power on the machine.
3) Provide sufficient working space to avoid hazardous situation. To prevent
accidents, all floors should be kept dry and clean.
4) Water or oil can make floors slippery and hazardous. To prevent accidents, all
floors should be kept dry and clean.
5) Before operating any switch, please always check that they are the right ones.
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6) Never touch a switch accidentally.
7) Workbenches near the machine must be strong enough to prevent accidents.
Articles should be prevented from slipping off the bench surface.
8) If a job is to be done by two or more persons, coordinating signals should be given
at each step of the operation. Unless a signal is given and acknowledged, the
next step should not be taken.
CAUTION
1) In the event of power failure, please turn off the main circuit breaker
immediately.
2) Please use the recommended hydraulic oils, lubricants and grease or acceptable
equivalents.
3) Replacement fuses should have the correct current ratings.
4) Protect the NC unit, operating panel, electric control panel, etc. from shocks,
since this could cause a failure or malfunction.
5) Do not change parameters, values and other electrical settings unnecessarily. If
such changes are unavoidable, record the values prior to the change so that they
can be returned to their original settings if necessary.
6) Do not soil, scratch or remove the caution plates. Should it become illegible or
be missing, please order another caution plate from the supplier. (Specifying the
part number shown at the lower right of the plate.)
1.4.1 BEFORE SWITCHING ON
DANGER
Cables, cords or electric wires whose insulation is damaged can cause current leaks
and electric shocks. Before using these, please check their conditions.
WARNING
1) Be sure the instruction manual and the programming manual are fully understood
by the operators. Every function and operation should be completely clear.
2) Please wear safety shoes, which will not be damaged by oil, safety goggles with
side covers, safe clothes and other safety protection devices.
3) Close all electric cabinet doors, operation cover, enclosing guard doors before
switching the machine on.
CAUTION
1) The power cable from the factory’s main fuses connecting to the machine’s main
circuit breaker should have a sufficient sectional area to handle the electric power
required.
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2) Cables which must be laid on the floor must be protected against chips so that
short-circuits will not occur.
3) Each sliding part must be freshly lubricated before starting to operate the machine
after it is unpacked or kept the machine idle for a long period (several or more
weeks). For the lubricating and so forth, please keep lubricating oil pump
pumping until oil oozes out from the wipers. Contact our Service Station in
connection with what procedure should be taken since it depends on the type of
machine.
4) Oil reservoirs should always be filled to indicate levels. Please check and add oil,
if necessary.
5) For lubricating points, oil brands and appropriate levels, please see the various
instruction plates on the machine.
6) Switches and levers should be operated smoothly.
7) Check the coolant level, and add coolant, if necessary.
8) When switching the machine on, connect the factory power fuses to the machine’s
circuit breaker, and then turn power switch to the ON position in order to operate
the machine.
1.4.2 ROUTINE INSPECTIONS
WARNING
When you are checking belt tension, please do not place your fingers in between the
belt and pulley.
CAUTION
1) Check pressure gages for proper readings.
2) Check motor, gearboxes and other assemblies for abnormal noises.
3) Check the lubrication pump, and sliding parts for the evidence of proper
lubrication
4) Check safety covers and safety devices for proper operation
5) Check belts’ tension. Replace any set of belt that has become stretched with a
fresh matching set.
1.4.3 WARM UP
1) To warm up the machine, especially the spindle and feed shaft please run them for
10 to 20 minutes at about half or one-third the maximum speed in the automatic
operation mode.
2) This automatic operation program should enable each machine’s component to
operate. At the same time, please check for their proper operations.
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3) Be particularly careful to warm up the spindle, which can rotate up to 3500RPM.
If the machine will be used for actual machining immediately after starting which
has followed with a long idle time, sliding parts can be wore due to lack of
lubrication. Also, thermal expansion of the machine’s components can jeopardize
the machine’s machining accuracy. To prevent this condition, please always take
some time to warm the machine up.
1.4.4 PREPARATIONS
WARNING
1) Tooling should conform to the machine’s specifications, dimensions types.
2) Seriously wore-out tools can cause injuries. Please replace all such tools with
new ones beforehand
3) The work area should be adequately lighted to facilitate safety inspections.
4) Tools and other items around the machine or equipment should be stored properly
to ensure good footing and clear aisles,
5) Tools or any items should not be place on the headstock, turret, cover or similar
places.
6) If the center holes of a heavy cylindrical work piece are too small, the work pieces
can jump out after loaded. Be careful about center holes and its drilling angles.
CAUTION
1) Tool lengths should be within specified tolerances to prevent interference.
2) After installing a new tool, please make a trial run.
1.4.5 OPERATION
WARNING
1) Do not work with long hair that can be caught by the machine. Please tie it up
to the back, and out of the harm way.
2) Do not operate switches with gloves on. This could cause malfunctions, etc.
3) Whenever a heavy work piece must be moved, two or more persons should
always work together if there is any risk involved.
4) Only trained, qualified workers should operate forklifts and cranes or similar
care should be taken to prevent collisions and damage to the surroundings.
5) Whenever operating a forklift, crane or similar equipment, special care should be
taken to prevent collisions and damage to the surroundings.
6) Wire ropes or slings should be strong enough to handle the loads that is to be
lifted and they should conform to the mandatory provision.
7) Always grip work pieces securely.
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8) Always stop the machine before adjusting the position of the coolant nozzle.
9) Never touch a turning work piece or spindle with bare hands or in any other way.
10) While a work piece is turning, please do not wipe it or remove chips with a cloth
or hand. Always stop the machine and then use a brush or a sweeper to do the
work (for machine).
11) Do not operate the machine with safety front guard and chuck covers opened.
12) Please use a brush to remove chips from the tool tip not using bare hands.
13) Stop the machine whenever installing or removing a tool.
14) Whenever machining magnesium alloy parts, please wear a protective mask.
CAUTION
1) The machine’s front guards should not be opened under automatic cycle. Also,
the machine front guard can’t be opened under automatic operation mode.
2) When performing heavy-duty machining, please carefully prevent chips from
being accumulated since hot chips can ignite fire.
1.4.6 TO INTERRUPT MACHINE
WARNING
When leaving the machine temporarily after completing a job, please turn off the
power switch on the control panel, and the main circuit breaker on the electric
cabinet.
1.4.7 COMPLETING A JOB
CAUTION
1) Always clean the machine or equipment!!! Remove and dispose of chips and
clean covers, guards and windows, etc.
2) Do not clean the machine or equipment before it has completely stopped.
3) Return each machine’s component to its initial condition.
4) Check rubber wipers for breakage. Replace broken rubber wipers when needed.
5) Please check coolant, hydraulic oil and lubricant for contamination. Change
them if they are seriously contaminated.
6) Check coolant, hydraulic oil and lubricant levels. Add, if necessary.
7) Before leaving the machine at the end of the shift, please turn off the power
switch on the operating panel, machine’s main circuit breaker and factory’s main
fuse breaker in that order.
8) Clean the filter of oil pan periodically.
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1.4.8 SAFETY DEVICES
1) Front guards, rear guard and chuck guard.

2) Maximum travel limit switches.
3) Chuck barrier, tail barrier and tool barrier (on CNC software)
4) Stored traveling limits (on CNC software)
5) Emergency stops push buttons.
1.4.9 MAINTENANCE OPERATION PREPARATIONS
1) Do not proceed to do any maintenance operation unless being instructed to do it

by the foreman.
2) Replacement of parts, consumables (packing, oil seals, O-rings, bearing, oil and
grease etc.) should be arranged in advance.
3) Always record preventive and corrective maintenance operations.
DANGER
1) Thoroughly read and understand the safety precautions in the instruction manual.
2) Thoroughly read the whole maintenance manual and fully understand the
principles, constructions and precautions involved.
1.4.10 MAINTENANCE OPERATION
DANGER
1) Those people not engaged in the maintenance work should not operate the main
circuit breaker or the power ON switch on the control panel. For this purpose,
“Do not touch the switch”, “maintenance operation in progress” or similar
working labels should be indicated on such switches and at other appropriate
locations, such indication should be semi-permanently secured for reading
purposes.
2) With the machine powered on, any maintenance operation can be dangerous. In
principle, the main circuit breaker should be turned off through-out the
maintenance procedure.
WARNING
1) Maintenance operation should be done by qualified personnel. Please keep close
contact with the responsible person. Do not make decision by yourself.
2) Over-travel limit and proximity switches and interlock mechanisms including
functional parts should not be removed or modified.
3) When working at higher areas, please use steps or ladders that are maintained and
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controlled daily for safety.
4) Please use fuses, cables, etc. that are made by qualified manufacturers.
1.4.11 UNIT OPERATION IS BEGUN AFTER MAINTENANCE
WARNING
1) Arrange working environments in order, in around the working area to receive
maintenance easily. Please wipe water and oil off and provide safe working
environments.
2) All waste parts and oil should be removed by the operator and placed far enough
away from the machine to be safe.
CAUTION
1) The maintenance person should make sure that the machine is operating safely.
2) Maintenance and inspection data should be recorded and kept for future
reference.
1.5 WARNING SIGNS AND PLATES ON THE MACHINE
Safety-related information, which must be strictly observed by all machine operators,

is given on warning signs or plates. These warning signs or plates are attached to
the machine at relative areas.
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Note: Some labels’ location may change due to different countries.
18
19
1.6 HAZARD LIST AND SOLUTION
HAZARD LOCATION RISK DESCRIPTION SOLUTION

Z axis leadscrew When z-axis is moving, the Fit a protection cover over
rotating Ball screw could the Ball screw to prevent
cause injury to operator if he operator from touching it
touches it unconsciously. with fingers or body.
Belt on X-axis When X-axis is moving, the Fit a protection cover on
Transmission rotating Belt between Motor the X-axis Motor and
Pulley and Ball screw Pulley fasten with screws. An
could cause injury to the operator can’t touch it
operator if he touches it unless using tools.
accidentally.
Belts on Spindle When the machine is running, Fit a protection Headstock
Transmission the rotating Belts from Side Guard to cover the
Spindle Motor to Gear Box, whole transmission system
and from Gear Box to Screw and prevent an operator
could cause injury to the from touching it directly.
operator if he touches it
accidentally.
Chain Transmission on The power of Chip conveyor Fit a protection cover and
Chip Conveyor is transmitted by Chain. fasten with screws.
When Chip Conveyor is An operator can’t touch it
working, the rotating Chain unless using tools.
could cause injury to the Paint the cover in Black
operator if he touches it and Yellow to warn the
accidentally. operator.
Chip Outlet of Chip The turning Outlet and Chips Fit a protection cover to
Conveyor from the Outlet could cause prevent an operator from
injury to the operator touching it directly.
Paint the cover in Black
and Yellow to warn an
operator.
Track of Conveyor The turning Track of Fit a protection cover and
Conveyor could hurt operator fasten with screws. An
operator could not touch it
unless using tools.
Paint the cover in Black
and Yellow to warn the
operator.
20
2. MACHINE SPECIFICATIONS
2.1 DIMENSIONAL DRAWING
21
2.2 GENERAL LAYOUT
ITEM DESCRIPTION ITEM DESCRIPTION

01 SERVO MOTOR OF Z AXIS 11 TAILSTOCK
02 SPINDLE 12 APRON
03 ELECTRIC CABINET 13 BALL SCREW OF X AXIS
04 HEADSTOCK 14 SERVO MOTOR OF X AXIS
05 CHUCK 15 MACHINE BASE
06 SPLASH GUARD 16 CHIP PAN OR TRAY
07 BED 17 X AXIS HANDWHEEL
08 BALL SCREW OF Z AXIS 18 Z AXIS HANDWHEEL
09 CONTROL PANEL 19 COOLANT TANK
10 MONITOR 20 LEVELING SCREW
22
2.3 SPECIFICATIONS
Model \ Description ATL-1840 ATL- 1860 ATL- 1880

WORKING CAPACITY
Swing over bed 460 mm 460 mm 460 mm
Center height 230 mm 230 mm 230 mm
Swing over cross slide 230 mm 230 mm 230 mm
Dist. Between centers 1000 mm 1500 mm 2000 mm
Width of bed 350mm 350mm 350mm
HEADSTOCK
Spindle nose D1-6 D1-6 D1-6
Spindle bore 56mm (2”) 56mm (2”) 56mm (2”)
H : 3100~681 H : 3100~681 H : 3100~681
Spindle speeds (RPM) M : 680~153 M : 680~153 M : 680~153
L : 152~33 L : 152~33 L : 152~33
SADDLE
Cross slide travel (X-axis) 280 mm 280 mm 280 mm
Longitudinal travel (Z-axis) 810 mm 1310 mm 1810 mm
X: Φ25 x 5 mm, X: Φ25 x 5 mm, X: Φ25 x 5 mm,
Ball screw ( Dia. X pitch)
Z: Φ40 x 10 mm Z: Φ40 x 10 mm Z: Φ40 x 10 mm
TAILSTOCK
Spindle dia. 75 mm 75 mm 75 mm
Spindle travel 170 mm 170 mm 170 mm
Taper in spindle MT# 5 MT# 5 MT# 5
MOTOR
Spindle motor AC 7.5HP / AC 10HP (opt.)
X-axis drive motor 6.3 NM / Pitch 5mm 1:1
Z-axis drive motor 6.3 NM / Pitch 10mm 1:2
Coolant pump motor 1/6 HP
X / Z FEEDS
X-axis rapid travel 5 m/min 5 m/min 5 m/min
Z-axis rapid travel 7 m/min 7 m/min 7 m/min
MACHINE WEIGHT
N.W. (Approx.) 2900 kgs 3200 kgs 3500 kgs
Floor Space (L*W*H) (mm) 2720*1760*1910 3220*1760*1910 3720*1760*1910
NOTE : We have the right to modify the specifications, designs, mechanism etc.,
to improve the performance of the machine without prior notice.
23
Model \ Description ATL-2140 ATL-2160 ATL-2180
WORKING CAPACITY
Dist. between centers 1000 mm 1500 mm 2000 mm
HEADSTOCK
Spindle nose D1-8 A2-11
Spindle bore 85mm (3”) 105mm (4”) (opt.)
H : 2250~491 H : 1500~331
Spindle speeds
M : 490~126 M : 330~93
(RPM)
L : 125~27 L : 92~20
SADDLE
Longitudinal travel (Z-axis) 810mm 1310 mm 1810 mm
Ball screw ( Dia. x pitch)
TAILSTOCK
MOTOR
Spindle motor AC 10HP AC 15HP (opt.)
X-axis drive motor 6.3 NM / Pitch 5mm 1:1 6.3 NM / Pitch 5mm 1:1
6.3 NM / Pitch 10mm 6.3 NM / Pitch 10mm
Z-axis drive motor
1:2 1:2
Coolant pump motor 1/6 HP 1/6 HP
X / Z FEEDS
X-axis rapid travel 5 m/min 5 m/min 5 m/min
Z-axis rapid travel 7 m/min 7 m/min 7 m/min
MACHINE WEIGHT
24
MODEL \ DESCRIPTION ATL-2540 ATL-2560 ATL-2580
WORKING CAPACITY
Dist. between centers 1000 mm 1500 mm 2000 mm
HEADSTOCK
Spindle nose D1-8 A2-11 A2-11
105mm (4”) 155mm (6”)
Spindle bore 85mm (3”)
(opt.) (opt.)
H : 2250~491 H : 1500~331 H : 800~176
Spindle speeds
M : 490~126 M : 330~93 M : 175~53
(RPM)
L : 125~27 L : 92~20 L : 52~10
SADDLE
Longitudinal travel (Z-axis) 810mm 1310 mm 1810 mm
Ball screw ( Dia. x pitch)
TAILSTOCK
MOTOR
Spindle motor AC 10HP / AC 15HP (opt.)
X-axis drive motor 6.3 NM / Pitch 5mm 1:1
Z-axis drive motor 6.3 NM / Pitch 10mm 1:2
Coolant pump motor 1/6 HP
X / Z FEEDS
X-axis rapid travel 5 M/min 5 M/min 5 M/min
Z-axis rapid travel 7 M/min 7 M/min 7 M/min
MACHINE WEIGHT
25
2.4 INTERRUPTED DIAGRAM OF TOOL TURRET
TURRET MODEL L max.

ATL-18/21/25-40 800 mm
4 Way Tool post ATL-18/21/25-60 1300 mm
ATL-18/21/25-80 1800 mm
ATL-18/21/25-40 710 mm
8 Station Turret ATL-18/21/25-60 1210 mm
ATL-18/21/25-80 1710 mm
TURRET MODEL D max. Dt max. LT

ATL-1800 Dia.230 mm Dia.460 mm 230 mm
4 Way Tool post ATL-2100 Dia.310 mm Dia.540 mm 270 mm
8 Station Turret ATL-2100 Dia.310 mm Dia.522 mm 260 mm
26
2.5 CHECK LIST
2.5.1 CHECK LIST FOR OPERATION
ITEM JOB DESCRIPTION DESCRIPTION NO.

01 Read operating manual thoroughly
02 Read all instruction manuals thoroughly
03 Lifting & moving machine
04 Installing machine
05 Leveling machine
06 Lubricating instruction
07 Checking electrical circuit connections
08 Main switch and button turn ‘’ON’’
09 Press emergency stop button to stop machine
10 Learn safety rules
11 Simple trouble shooting
12 Maintenance
2.5.2 CHECK LIST FOR MAINTENANCE
ITEM JOB Interval

01 Clean machine (do not use air compressor) Weekly
02 Check electrical circuit connection Every time before operation
03 Replace coolant and clean coolant tank Every 3 months
04 Clean motor Annually
05 Check Slide (x axis) Annually
06 Check Slide (z axis) Semi-annually
07 Check Spindle tip Annually
08 Check Automatic lubrication unit Weekly
09 Add grease Weekly
27
3. INSTALLATION
3.1 FOUNDATION
To ensure the operation efficiency and accuracy of precision machining, a proper

foundation is required.
It is recommended to locate the machine in a place away and without the influence of
damping, chemical gas or vibration. The machine body is not allowed to be
exposed to sunshine or rain. Please be sure not to install the lathe adjacent to planar
mills, molding machines or heavy presses. Otherwise, it will result the lathe in poor
performance.
A distance of at least 20” (500mm) is required from the machine to the wall or
objects or between machines to ensure easy cleaning and maintenance of machine as
well as easily opening the doors of electric cabinet.
With special torque-resistant capability at the machine base, this machine requires no
particular foundation. Just provide 6” (150mm) thick of concrete on the floor and
leave space for leveling procedure.
Do not use wood floor for foundation which with its nature of instability may cause
the machine to move gradually.
Install the machine on the first or second floor? Please take the stress of ceiling and
foundation into careful consideration to see if machine weight can be sustained.
28
3.1.1 FOUNDATION LAYOUT
Please dig holes in places as big as shown in Figure for setting foundation bolts.
Place the bolts in the holes then fill the holes with cement. Lift the machine onto
the bolts after the cement has turned solid, and then cap the bolts with screw nuts.
29
3.1.2 LAYOUT & FLOOR PLAN
Following is a top view drawing.
3.2 CONNECTION OF POWER LINE
1) Make sure the voltage of incoming power supply is the right type that the machine
requires or as marked on the unit.
2) Connect the power wires per electrical code in your area.
3) Power wires, grounding and over-voltage protector should comply with the local
electricity regulations.
For wiring to other voltages, be sure to rewire the spindle motor, coolant pump, dust
suction device and transformer to correct voltage. The relevant current values, fuses
30
and overload relays are shown in the electrical manual.
NOTICE
Do not turn on the machine when its voltage is different from power source and
please contact electrician for voltage change!
3.3 UNPACKING
Remove the top cover of wooden case first and then the plates on four sides.
Carefully take out joining lumbers at first, if necessary. Remove the locking screws
used for holding the machine on the pallet.
Disassembling packing crate and remove pallet as carefully as possible to avoid

damaging the machine! If the machine is damaged during transportation, please
contact your local dealer, insurance company and the transportation company who
delivered your machine immediately.
3.3.1 CHECKING FOR SHORTAGE
Be sure to check your machine against the packing list which is shipped with every
machine. In case of shortages, please mark items that are not received and contact
your local dealer.
3.3.2 MACHINE LIFTING
Please use the following equipment to lift the machine.

1) An over-head crane with the safety loading weight required more than the
machine weight.
2) Two safety straps with width of 80 mm, thickness of 6 mm and length of 4000 mm.
The safety loading weight is required is the same as the overhead crane.
3) Some Tools for lifting machine.
Wrap the straps under the ribs as shown in the Figure and then lift the machine in
the slowest traveling speed on the crane.
NOTICE
1) Machine must always be kept balanced during lifting.
2) Place protection material on any part of the machine that might be strapped over
by straps.
31
MACHINE LIFTING
32
3.3.3 MACHINE PLACING
Before placing the machine, screw in the leveling screws on the base, move the
machine as close as possible to the floor, and position the leveling pads in the
selected location that can increase the stability of machine.
3.3.4 MACHINE CLEAN & LUBRICATION
All protective coating must be removed before using the machine. Do not attempt
to move X or Z axis if the coating still exists. Be Caution: Selecting a suitable
cleaning agent such as Paraffin will only soften the protective coating. The
protective coating can then be removed with clean rags.
NOTICE
1) Do not use gasoline or any other flammable solution to clean the machine.
2) Clean and lubricate all the exposed ways of topslide, saddle and machine base.
Drive the topslide & saddle to one end of travel, clean and lubricate slideways
thoroughly then drive topslide & saddle to the other end and clean and lubricate
slideways thoroughly as well. Be sure to use a suitable lubricant!
3.4 MACHINE LEVELING
It is necessary to level the machine before starting to operate the machine.

Please prepare the following tools to adjust machine leveling:
1) Precision engineering levels (spec. 0.02mm/1000mm or 0.001in/4ft).
2) Two adjustable wrenches.
Clean the topslide surface thoroughly, set one of the precision engineer level on the
longitudinal direction and the other one on the cross direction of the slide.
If there is only one precision level available, then use it on both directions alternately.
Adjust the leveling screws, # 1 on the figure, located at the bottom of the machine
base (as shown in the figure) until the machine is leveled with 0.02mm/1000mm or
0.001”/4ft in both directions.
Lock the nuts # 2 on the leveling screws, and

recheck the level to see whether the levelness of
machine is still within tolerance.
Suggestion: For the newly installed machine,

33
please check its level once every week. If the foundation is rigid enough, then you
may check the level once every month.
3.5 LUBRICATION
3.5.1 LUBRICATION PUMP SPECIFICATION
Auto, manual pump tank capacity :2.1 L

Effective capacity :1.7 L
Motor : (110V) / 220V
DIRECTIONS
* Note the oil quantity will reduce gradually under normal operation.
* Note whether motor is running or not.
1) Fill clean lubricant into the oil tank up to the “MAX” marking of the oil level
indicator.
2) The oil tank requires clean lubricant.
3) In case of impurity remains in the oil tank and causes the oil pump to fail, please
clean the oil-absorbing filter immediately.
4) First, press oil feeding button to fill up the empty tubes before normal operation.
5) The adjustment of discharging amount (Fig, shown) is to release the fixing bolt
and adjust it to desired amount displayed on the scale rod, so the figure displayed
is to show the desired amount in cc/cycle.
6) When oil surface is below the ‘’MIN’’ limit, it is time to refill oil.
CESH-TYPE
FEATURES
1) This product will supply lubrication to every part of the machine which needs to be
lubricated. It is centralized and joined with proper tubings to apply lubricants
automatically. The lubrication pump provides oil lubing time with precision,
thus improve lubrication efficiency and lower maintenance cost.
2) When starting, this pump is at “OFF” position; it will avoid re-actuating this
34
machine with too much lubricating oil.
3) For the adjustment of the lubrication volume, set the “ON” and “OFF” at the
respective position for the selected discharge amount, and the adjustment is
complete.
4) If more lubrication is required, please actuate the coercive pumping switch.
5) According to the division of timer, please set “ON” and “OFF times (in 3% error).
6) The pressure switch and buzzer are optional accessories customer may purchase.
SPECIFICATION
TIMER ON (ON TIME) 0-60 min.
*ALARM *FLOATING SWITCH A (MAX. 1A )

*BUZZER AC 110V/220V
VOLTAGE/HZ 110V/50/60HZ 220V/50/60HZ
MOTOR CURRENT 0.3A 0.1A
OUTPUT 5 EXTREMILY 12W x 4P
PUMP OUTLET VOLUME(MAX.) 0.5 cc/sec.
DISCHARGE PRESSURE 10kg /cm
TANK CAPACITY : LITER 2 2 2
MATERIAL R R R
Operating instruction
1) Instruction for manual oil feeding: If more lubrication is needed, please actuate
the coercive pumping switch.
2) Setting the time of auto lubrication: Please take off the cover of wiring box and
set the “NO” and “OFF” at the desired positions that indicate the selected
discharging and off time.
Remark : Prior to the first operation, please press coercive pumping switch by hand
in order to fill up the lubrication tubes with oil.
3.5.2 LUBRICATION SYSTEM
This system has automatic intermission lubrication capabilities which include

direction control, metering, valves for proportional distribution and has an alarm for
low fluid level warning
Still, please check the oil level before each operation. Please add the following
35
recommended lubricants.
LUBRICANT TO LUBRICATION PUMP:

A. SASTROL, MAGNA BD68 B. Mobil vactra way Oil#2
C. Shell spirax HD90 D. Esso gear Oil GX90
E. Chinese petroleum Corp. R32
3.5.3 LUBRICATION SYSTEM ON HEADSTOCK
The gears in headstock are lubricated by mechanical type of pump. The pump
pumps oil when spindle rotates.
On either spindle direction, it will activate the pump to supply lubricant.
36
3.5.4 LUBRICATION ON TAILSTOCK
Bed width 350mm there are two oil points on the tailstock. Please add 10 drops of
recommended lubricant to them every day before starting. This is to ensure the
operating smoothness of the quill and ways.
3.6 CHUCKS AND CHUCK MOUNTING
NOTICE
Use only high-speed chucks which have minimum RPM at 3100RPM with these
lathes.
Note: 21” & 25” series will have lower RPM values!
3.6.1 CHUCK FITTING ON SPINDLE NOSE
When fitting a D type chuck, it is necessary to have a back plate for the chuck.
Fitting the back plate onto spindle first, then please fit the chuck on. It would be
easier to fit the chuck on when the back plate is already mounted on the spindle.
37
3.7 TAILSTOCK CENTER LOADING & UNLOADING
To release the dead center from the quill, please hold the center and back the quill in
until the center is released.
Please wipe the taper of the dead center clean before place it onto the quill center.
3.8 COOLANT
While choosing coolant additive for this machine, please ensure the composition of
the coolant additive excludes Sulfur and Chlorine. The reason being Sulfur and
Chlorine may damage machine paint.
4. MAINTENANCE
4.1 LUBRICATION SYSTEM
Please check all the fittings of the lubrication system under normal operating
temperature. If any oil leaking is found, tighten the fittings. Please inspect the oil
level daily.
4.1.1 REPLACING OIL IN THE HEADSTOCK
It is necessary to replace the oil in the headstock for a new machine after one month
of usage. After the first replacement, it is recommended to replace the oil every
1300 hours of operation.
While replacing the oil, please clean the inside of the headstock and side oil tank
thoroughly. To just adding the oil without replacing it is a waste of time and money.
Adding new oil will not refresh the old oil but instead it
will deteriorate it. The metallic particle and dust in the
old oil will form a layer on the oil surface which will
accelerate the oxidization of oil.
For replacing headstock’s lubricant, please refer to Figure

4-1 and follow the steps below：
1) The recommended lubricant is Shell Tellus 32 or

38
Mobil DTE medium #24.
2) Prepare a large container at the front side of the headstock.
3) Turn off the lathe and the spindle. Disconnect the returning hose from the side oil
tank, and then connect it to the container.
4) Turn on the lathe and the spindle. The old lubricant will flow into the container
instead.
5) Watch out for the lubricant level on the side oil tank carefully. Turn off the lathe
and the spindle when the side oil tank is almost empty.
6) Remove the oil plug on the drain hole of the side oil tank. Drain out all the old 4-1
FIGURE
lubricant and get the side oil tank really scoured. And then put the oil plug back.
7) Fill the side oil tank with new lubricant.
8) Turn on the lathe and the spindle! The headstock will be flushed by new
lubricant, and the dirty lubricant will be flown into the container through the
returning hose.
9) Keep adding new lubricant into the side oil tank to sustain the lubrication level.
10) After a while, turn off the lathe and the spindle. Disconnect the returning hose
from the container, and then connect it back to the side oil tank.
4.1.2 FITTINGS
Please check all fittings after 500 hours of initial operation especially their tightness
in between the tubes. After that, please do the regularly checking once every 200
hours.
4.2 MACHINE BODY
In order to maximize the machine’s performance, the accuracy on headstock and all
slideways have to be readjusted after three months of operation. After that,
readjustment occurs every six months to one year to keep the machine in its best
accuracy form.
4.2.1 ALIGNING HEADSTOCK

If a taper appears on the turning work piece and convex on rounding, please adjust
the parallel of headstock by the following steps
1) Insert gauge bar in the spindle bore. Attach the base of dial indicator to the tool
post. Apply the stylus of the indicator to the outer diameter of the bar. Move
the saddle along Z axis and measure the maximal difference.
2) If the stylus of the indicator moves drastically, please release the headstock
locking screws and adjust the adjustment screws until the parallelism of spindle
and Z axis is achieved again.
39
3) After adjustment, tighten the locking screws and move the saddle to observe the
stylus of the indicator. If parallelism is not achieved, please repeat the procedure
again.
4.2.2 CROSS SLIDE
If the gib between topslide and saddle become loose, it will affect the machining
accuracy and finish. Customer should regularly check and adjust the gib every six
months according to the following steps.
1) Release the screw #1

2) Remove slide cover #2 as shown as figure 4.2.2 shown, and then the gib can be
seen.
3) Use flat head screw diver to release the gib screw #3 about 1/2 circle CCW.
4) Tighten gib screw #4 about 1/2 circle CW.
5) Move the slide back and forth to achieve a satisfying smoothness.
6) Reassemble the cover 2
4.2.2 4.2.3
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4.2.3 SADDLE
If the gibs between saddle and bedways become loose, it will affect the accuracy of
saddle travel. Please check and adjust them every six months according to the
following steps.
1) Use flat head screw driver to loosen the gib screw #1 & #2 as shown on Figure
4.2.3 about 1/2 circle CCW.
2) Appropriately tighten gib screw #3 & #4 as shown in figure about 1/2 circle CW.
3) Move saddle left and right to achieve a satisfying smoothness.
4.2.4 ALIGNING TAILSTOCK AND SPINDLE
If there is a taper appearing on work piece while machining with the tailstock.
Please follow the following steps to re-align tailstock to the spindle.
1) Insert a gauge bar between the spindle and tailstock, attach the base of a dial
indicator to the saddle, apply the stylus of the indicator to the surface of the bar,
move the saddle left and right, and record the maximal difference.
2) Release the fixing screw #1 and adjust the gib screw #2 to fine tune the alignment.
4.2.4 4.2.5
4.2.5 ADJUSTING BELT TENSION OF SPINDLE
The main spindle torque which depends on the motor power transmitted through the
belts, the operator must check the V belts’ tension frequently by adjusting adjustment
screw if it becomes necessary.
41
4.2.6 ADJUSTING BELT TENSION OF X-AXIS
The new belt tension of X-axis should be 2.9mm elastic length when pressed by 1kg
force. After a period of time, if the belt becomes looser, please adjust the belt to
have the proper tension.
4.3 ELECTRIC EQUIPMENT
4.3.1 MOTOR
Spindle motor is equipped with IP. Therefore, no special care is required! Please
have qualified technician to check and clean it every six months. Other motors
should be checked annually.
4.3.2 CONTROL UNIT
No special care is required. Cleaning CRT or TFT display and key board are by
using a clean cloth. No detergent soap should be applied.
4.3.3 WIRE CONNECTOR
Please check them annually, and tighten them if necessary.
4.4 SIMPLE TROUBLE-SHOOTING
DESCRIPTION POSSIBLE CAUSE REPAIR METHOD

Lubricant level down to Insufficient oil Add oil into headstock
bottom while spindle is Pump outlet is clogged Remove the object that clogs
running the pump outlet
Automatic lubrication Add lubrication oil
system is out of lubricant
Inappropriate oil properties Immediately replace the lube
Rails on bed turn black oil with the correct
specification.
Oiling tube clogged Replace tube or clear the
clogged object
42
Cylindrical item Spindle head alignment Please refer Chapter
machined into conical 3.10.1 to adjust the alignment
shape
Inaccurate machining Poor alignment on two Please refer to Chapter
between two dead centers centers 3.10.6 to adjust the alignment
Steps appear on the Inaccurate backlash Please refer to Chapter
Spherical work-piece compensation backlash offset and
surface adjustment
Too much temperature Invalid lubrication system Check if there is oil leaking
rise during constant from the headstock and side
spindle rotation oil tank.
4.5 REMOVE CHIP AND RENEW COOLANT
1) There are too much chips deposited in the machine after end of the work each day.
It is necessary to take a little time for removing the chip from the machine. First
please turn off the power on the operate panel, and then open the safety front
doors. Use a soft brush to clean chips on all the working area and make sure
chips fall into the chip disposal area (Swing over bed 460/540/630 mm). Pull
out the chip disposal tray (Swing over bed 670/770/840 mm) from the front of
machine. Clean-up the chips that are inside the chip disposal tray. Place chip
disposal tray back to the original position.
2) When the coolant quality is seriously contaminated or it is scheduled to be

replaced on the maintenance list. We always recommend to fully clean coolant
tank and renew coolant, and this procedure should be done for once every 3-6
months.
3) Before cleaning the coolant tank, please pull out the chip disposal tray in advance
and then remove the entire chips from the tank. Remember to have three
buckets with 30 liters capacity located on the back side of machine for coolant
collection.
4) Disconnect the hose at the output side of coolant pump from the position where the
hose is joining with coolant nozzle. Please put this free end into one bucket and
turn on the power of pump. And pump the coolant from coolant tank until it is
empty.
43
5) Disconnect the hose at the entrance side of pump from coolant tank and the 2”
hose between two coolant tanks. Pull out the coolant tanks from the back side of
the machine, and move the coolant tank safely with proper personnel to desired
height to get ready for final draining.
6) Remove the plug on the drain hole of the coolant tank, and drain off the residual
coolant.
7) Dismantle the filter on the top of tank. Clean the coolant tank and the filter.
Afterwards, install the filter back to the tank and re-plug the drain plug onto the
drain hole. Finally return the coolant tank into the original location which is at
the back of machine. Repeat tank cleaning procedure for the other coolant tank.
8) Reconnect the hoses to the pump and between the coolant tanks. Fill in the equal
volume of coolant into the coolant tanks.
9) Finally install chip disposal tray on top of the coolant tank from front of machine.
4.6 NOTICE FOR MAINTENANCE AND INSPECTION
Execute a power off decision on the main power supply before carrying out
maintenance and inspection work (meaning: turn off main power supply!!!). If the
machine is still in an operable condition during the work and for example, if a sensor
is inadvertently touched, the machine moved and injured the worker. This is what
we call a careless mistake, but a dire consequence resulted! Therefore care is
required when doing maintenance and inspection work. Before operating the
machine, please make sure that there is no obstacle to operator’s movement in the
vicinity of the machine.
1) Maintenance and inspection work must be performed diligently in order to keep

the machine operating at its highest performance and making the machine safe to
operate at all times.
2) Device maintenance and inspection plan should be carried out on a regular basis.
3) Proceed with maintenance and inspection as planned even if this will interfere with
the production plan.
4) Before starting on the maintenance and inspection work, please turn all the power
supply off.
5) When working inside the electric cabinet or repairing the machine, please set the
power switch to the “OFF” position and remember to lock it.
44
6) Do not use air gun to clean the machine. This may cause dust or sand particles to
cover the bearing or slide ways.
7) Use only the lubricating oils which are recommended by this manual.
In order to operate machine correctly and utilize most of machine’s function and
performance, all operators must thoroughly read the manual and understand the
machine completely.
To keep the machine operating at its highest level, it must be inspected every day. If
an abnormality is discovered during daily inspection, it must be reported to the
supervisor and the technician who is responsible for machine’s maintenance.
Quick action should be taken. For problems that cannot be repaired by the user or
those for which the causes cannot be isolated, please contact your local service
representative.
Daily Replenishing Oil and Inspections by the machine Operator

↓
Maintenance and Repairs by maintenance Mechanics
↓
Service Request Call to local Representative
1. Lubricating Oil and Supplying Coolant

Always use the types of lubricating oil specified. Do not mix the lube oil from
different brands even if they are indicated as the “equivalent”. Original oil
manufacture will not take any responsibility for any problem arising from mixing the
oil brands.
2. Storing Oil
If lubrication oil is stored in user’s shop, please observe the following points to
prevent the oil from being degraded. It is advisable to purchase only the amount
of oil to be used.
a) Store the oil in a place where it will not be subject to direct sunlight or rain.
b) Keep the oil clean. No dirt or water should be allowed to enter the oil
storage tank.
c) Never use degraded oil or oil contaminated with foreign matter or water.
d) If a middle tank is used, please clean the tank at least once a year.
45
3. Cautions when Replenishing Lubrication Oil
a) Always use the same oil drum for the same oil. Never use a drum to contain
different brands of oil.
b) Never remove the filter from the filter port when supplying oil.
c) If an unspecified lube oil brand is used mistakenly or different brands of oil
are mixed, please clean the tank and tubings immediately.
4. Disposing Waste Oil

Disposing factory waste without legal permission is not allowed. Please always
have waste management company to properly dispose the used oil.
5. Supplying Oil
Supplying Oil to the Slideway & Side Oil Tank
a) Check the oil level on the side oil tank by inspecting the oil level gauge on the
tank.
b) Remove the cap on the oil input port.
c) Supply the specified lubrication oil from the oil drum while checking the oil
level with the oil level gauge.
6. Supplying Coolant to the Coolant tank

a) Press the “coolant off” button to stop coolant system.
b) Check the level gauge on the coolant tank.
c) Add more coolant if level is too low. To add more coolant, please input
them from the top of coolant tank.
7. Greasing the Chuck Master Jaws

a) Stop the spindle.
b) Inject grease into the three grease cups around the chuck.
c) Coolant splashed on the chuck will always wash the grease away. Therefore,
inject the grease as often as possible.
8. Checks before Daily Operation

Before turning on the power
a) Make sure that there are no abnormalities on external tubings, cables and
coating, or all doors are closed ……..etc.
b) Check the shop floor around the machine for the hazardous material such as
coolant, hydraulic oil, lubricating oil, and slippery fluid.
c) Make sure that the turret is not at maximum on the x axis direction.
46
9. After Turning On the Power
a) Please listen to the sound of the hydraulic unit when it is operating.
b) Make sure that the cooling fans in the electrical cabinet are operating.
c) Make sure that the switches and indicators on the control panel are operating
correctly.
d) Check the screen display: No alarm should be indicated.
47
4.7 MAINTENANCE AND INSPECTION LIST
Cycle Inspection
1. Remove chip, dust and other foreign matter around the
topslide, saddle , tool length measuring device ,etc.
2. Wipe off lubrication, coolant and chips from the machine
surface.
3.Wipe off all foreign mattesr from the slide ways that are not
protected by the cover(base slide ways)
4. Clean the slideway covers.
5. Clean the exposed limit switches and areas around them.
6. Clean the electrical items carefully.
7. Check the centralized lubrication tank and side oil tank for the
oil level. Always keep the recommended lubricants at proper
levels.
Daily inspection
8. Check to be sure that the water reservoir in the air filter unit
completely drained.
9. Check to be sure that pressure is correctly built-up:
Lubrication unit @ 3 kgf/cm2; supply air unit @ 5 kgf/cm2
10. Check the machine and tubings, runs for oil leakage. If oil
leakage is found, take necessary measures.
11. Check the coolant , hoses and coolant tanks and remove all
foreign matter if any.
12. Check the amount of coolant and replenish if necessary.
13. Check to be sure that the indicator lights on the control panel
correctly turn on or flickers.
1. Carry out daily maintenance routine.

2. Check the spindle front end, tool holders and other attachment
Weekly (50 H) for the burrs, cracks and other damages. Clean around the
Maintenance spindle.
3. Check the hydraulic power unit oil level. Replenish the
specified hydraulic oil, if necessary.
1. Carry out weekly maintenance.
2. Clean inside the electrical cabinet and NC equipment and
Monthly (250 H) replace filters if they are considered dirty.
Maintenance 3. Check the machine level. Also check the lock nuts on the
leveling screws and anchor bolts (if exist!)for tightness.
4. Clean the air filter. Replace it, if necessary. Never use
paint thinner or similar agents to clean the air filter!
5. Clean the slideway wipers. Replace them, if necessary.
6. Check to be sure that the solenoids and limits switch will
correctly function.
48
7. Clean the in-line filter in the side oil tank.
8. Check to be sure that wiring is properly done without
Monthly (250 H) looseness or disconnection.
Maintenance 9. Check to be sure that the interlock devices and timers can
function normally.
10. Drain the coolant, clean inside the tank and hose and then fill
the coolant tank with new coolant.
1. Carry out weekly maintenance.
2. Clean the NC equipment, electrical control unit and machine.
3. Change the hydraulic oil in the hydraulic tank and the
lubrication oil for the headstock, topslide and saddle. Before
fill in new hydraulic oil or lubrication oil, please clean inside
the tanks.
4. Clean and wipe all the motors.
5. Check the bearings in the motor for noise. Replace the
Every six Months
bearings, if necessary.
(1500 H)
6. Visually check the electrical components and control panel.
Maintenance
7. Check each indicator and the voltmeter if it is correct. Adjust
or replace it, if necessary.
8. Drain the lubrication pump, clean the lubrication filters
according the instructions provided by maker.
9. Check the machine movement and functions using a run
testing program.
10. Measure the backlash in each drive screw and adjust for
compensation rate, if necessary.
49
5. OPERATION PROCEDURE
5.1 Power On
5.1.1 Main power switch on
Step Operation Location

1 Check the machine condition Machine panel & all switches
and interface plugs connection
2 Main power switch on/off Electrical cabinet
3 CNC power on Main control panel
5.1.2 Machine ready

1 Release EMG stop switch Main operation panel
5.1.3 Axes reference

1 Push function key zero Main key board
2 Push cycle start button Main key board
50
5.2 Warming up
It is necessary to warm up the machine after it has been stopped for hours, especially
over night.
Please make sure to let the machine run free for at least 30-45 minutes before you do
actual cutting.
1) Load free running for more than 30 minutes (longer in the winter)
2) Check spindle rotation and orientation function
3) Check tool change function
4) Check lubrication and coolant system function
5) Make sure all these are working properly.
A. Warming up procedure

1 Check machine condition and Machine
interface
2 Select automatic mode and Refer to Fagor CNC 8055iTC
search a program operation manual chapter
6-page 1
3 Push cycle start button
51
5.3 Main operation panel
52
5.3.1 Coolant system

1 Push this button to start The pump will stop if the main
door is opened
2 Push again then stop
3 Use M8 TO start Use M9 to stop
5.3.2 Working light

1 Push this button to switch on Under any mode
2 Push again to switch off
5.3.3 Next tool number

1 Push this button to CW turret Working only when front door
one Position is closed
5.3.4 OD / ID Key switch (option)－only when hydraulic chuck is

supplied

1 Hydraulic chuck OD Spindle stop
2 Hydraulic chuck ID Spindle need stop
53
5.3.5 Moving axes by arrow and manual pulse generator
Step Operation Remark

A Push to move X + direction Feed according to F command.
1
B Push to move X - direction Movement
A Push to move Z + direction Will be stopped when hand moved
2
B Push to move Z + direction away
X axis hand wheel 1. Hand wheel mode
2. Refer to Fagor CNC
3
8055iTC operation
manual chapter 2－page10
4 Z axis hand wheel
Portable Manual Pulse Generator (option):

A Portable Manual Pulse Generator (portable electric handwheel) can be fit on
machine as an optional accessory. Machine can have both fixed and portable
handwheel simultaneously:
On the Contol Panel “MPG”--push ”MPG MODE”:portable handwheel works;

push ”MPG MODE” AGAIN: Fixed handwheel works.
5.3.6 Over travel release

When axis is over travel, first This button must be pressed
push this button then push until axis move to correct
1 Fagor ESC key to clear position, and then can
message. To use MPG or JOG released
key move axis
54
5.3.7 Power on / power off

1 Push this button to switch on Main power switch needs to be
CNC power on
2 Push this button to switch off

CNC power
5.3.8 Emergency stop

1 Push this button
5.3.9 Note of other setting
1. SPINDLE PARAMETER P45 SETTING

NOW THE SETTING IS:
P45 = 4000 (4 SEC.)
For Bigger Chuck or Bigger Part Cutting

Please adjust Spindle Parameter P45 …… CHANGE long TIME
For Smaller Chuck or Smaller Part Cutting
Please adjust Spindle Parameter P45 …… CHANGE short TIM
NOTE: For complete parameter list and M codes, please refer to User Manual of
Fagor 8055i/TC.
55
6. WIRING DIAGRAM
PLEASE REFER TO ELECTRICAL DIAGRAM HAND BOOK.
56
7. PARAMETER LIST
PLEASE REFER TO PARAMETER HAND BOOK.
57
Mechanical Drawings
&
Parts Breakdown List
Note: When ordering parts, please be prepared with,
1. Machine model & serial number.
2. Item number.
3. Part number and description.
4. Year of Production.
5. Voltage & horsepower.
6. Quantity
58
8. PARTS LIST
8.1 HEADSTOCK
8.1.1 18” HB, SPINDLE BORE 56MM (2”)
59
Parts list of 18” Headstock, Spindle bore 56mm (2”)
No. PARTS NO. DESCRIPTION Q’TY NOTE

1 18HB-001000 Headstock 1
2 25HA-002000 Cover 1
3 25HA-0030D0 Spindle 1
3 25HA-0030A0 Spindle 1
4 18HB-0041A0 Pulley Shaft 1
4-1 18HA-004100 Washer 1
5 18HA-0052A0 V-Pulley 1
6 18HA-006A00 Cover 1
16 18HA-016000 Gear Shaft 1
18 18HA-018000 Gear 1
19 18HA-019000 Splined Shaft 1
21 18HA-021000 Gear 1
22 18HA-022000 Gear 1
23 18HA-023000 Gear 1
24 18HA-024000 Gear 1
25 18HA-025000 Gear 1
28 18HB-014100 Shaft 1
28 18HB-014200 Shaft 1 Opt.
28 18HB-014500 Shaft 1 Opt.
31 18HA-031000 Gear 1
35 18HA-035000 Clocker Nut 1
36 18HA-036000 Collar 1
37 18HA-037001 Cover 1
38 18HA-038000 Cover 1
40 18HA-040000 Cover 2
41 18HA-041000 Cover 2
41-1 18HA-041100 Idle Axle 1
43 18HB-017000 Shaft 1
44 18HB-021000 Bevel Gear 1
60
61

46 18HB-022000 Cam 1
47 18HB-023000 Speed Change Fork 1
50 25HB-024000 Shaft 1
50-1 18HB-024100 Stuff 2
51 18HB-025000 Worm Gear 1
53 18HB-020000 Transferring Post 1
54 18HB-019000 Block 1
55 18HB-015000 Cover 1
56 18HB-028002 Cover 1
57 18HB-027002 Worm Gear 1
58 18HB-048000 Screw 1
59 18HA-074000 Screw 6
60 18HA-075000 Cam 6
61 18HA-076000 Short Shaft 6
70 Bearing 6004 3
71 Bearing 6008 2
72 Bearing 6014Z 1
73 Bearing 6206 2
74 Bearing 6207 6
75 Bearing 6304 1
76 Bearing 6305 1
77 Bearing 6910 1
78 Tapered Roller Bearing 32016 2
80 O-Ring G55 2
81 O-Ring G65 4
82 O-Ring G75 1
83 O-Ring P18 1
84 O-Ring G120 1
85 O-Ring G170 1
86 C-Locker R68 2
87 C-Locker S20 1
88 C-Locker S35 2
89 C-Locker S55 2
62
63

91 Key 6*6*28 1
92 Key 8*7*25 1
93 Key 8*7*28 2
94 Key 10*8*25 2
95 key 10*8*60 2
96 Key 10*8*70 2
100 Cap Screw M6*25 12
107 Set Screw M6*6 1
114 Oil Seal 20*38*7 1
115 Oil Seal 25*38*8 1
116 Oil Seal 30*55*10 1
117 Oil Seal 40*68*7 1
118 Sensor 3
119 Oil Pump 1
64
8.1.2 21”/25” HB, SPINDLE BORE 85MM (3”)
65
Parts list of 21”/25” Headstock, Spindle bore 85mm (3”)

2 25HA-002000 Cover 1
3 25HA-0030A0 Spindle 1 Opt.
4-1 18HA-004100 Washer 1
6 18HA-006A00 Cover 1
18 18HA-018000 Gear 1
21 18HA-021000 Gear 1
22 18HA-022000 Gear 1
23 18HA-023000 Gear 1
24 25HA-024000 Gear 1
25 25HA-025000 Gear 1
28 18HB-014100 Shaft 1 Opt.
28 18HB-014200 Shaft 1 Opt.
28 18HB-014500 Shaft 1 Opt.
31 25HB-031000 Gear 1
36 25HA-036000 Collar 1
37 25HA-037001 Cover 1
38 25HA-038000 Cover 1
40 18HA-040000 Cover 2
41 18HA-041000 Cover 2
43 18HB-017000 Shaft 1
66
67

46 18HB-022000 Cam 1
50 25HB-024000 Shaft 1
50-1 18HB-024100 Stuff 2
51 18HB-025000 Worm Gear 1
54 18HB-019000 Block 1
55 18HB-015000 Cover 1
56 18HB-028001 Cover 1
57 18HB-027000 Worm Gear 1
58 18HB-048000 Screw 1
59 25HA-074000 Screw 6
60 25HA-075000 Cam 6
61 25HA-076000 Short Shaft 6
70 Bearing 6004 3
71 Bearing 6008 2
72 Bearing 6020Z 1
73 Bearing 6206 2
74 Bearing 6207 6
75 Bearing 6304 1
76 Bearing 6305 1
77 Bearing 6910 1
80 O-Ring G55 2
81 O-Ring G65 4
82 O-Ring G75 1
83 O-Ring P18 1
84 O-Ring G165 1
85 O-Ring G210 1
86 C-Locker R68 2
87 C-Locker S20 1
88 C-Locker S35 2
89 C-Locker S55 2
68
69

91 Key 6*6*28 1
92 Key 8*7*25 1
93 Key 8*7*28 2
94 Key 10*8*25 2
95 key 14*9*60 2
96 Key 14*9*80 2
114 Oil Seal 20*38*7 1
115 Oil Seal 25*38*8 1
116 Oil Seal 30*55*10 1
117 Oil Seal 40*68*7 1
118 Sensor 3
119 Oil Pump 1
70
8.1.3 21”/25” HB, SPINDLE BORE 105MM (4”) OPTION
71

1 21HB-401000 Headstock 1 Opt.
2 25HA-002000 Cover 1
3 25HA-4030A0 Spindle 1 Opt.
4-1 18HA-004100 Washer 1
6 18HA-006A00 Cover 1
18 18HA-018000 Gear 1
21 25HA-421000 Gear 1
22 25HA-422000 Gear 1
23 25HA-423000 Gear 1
24 25HA-424000 Gear 1
25 25HA-425000 Gear 1
28 18HB-014100 Shaft 1 Opt.
28 18HB-014200 Shaft 1 Opt.
28 18HB-014500 Shaft 1 Opt.
31 25HB-431000 Gear 1
37 25HA-4370A1 Cover 1
37 25HA-4370D0 Cover 1
38 25HA-438000 Cover 1
40 18HA-040000 Cover 2
41 18HA-041000 Cover 2
43 18HB-017000 Shaft 1
72
73

46 25HB-422000 Cam 1
50 25HB-424000 Shaft 1
50-1 18HB-024100 Stuff 1
51 18HB-025000 Worm Gear 1
54 18HB-019000 Block 1
55 18HB-015000 Cover 1
56 18HB-028001 Cover 1
57 18HB-027000 Worm Gear 1
58 18HB-048000 Screw 1
60 25HA-483000 Fixed Block 1
70 Bearing 6004 3
71 Bearing 6008 2
72 Bearing 6026 1
73 Bearing 6206 2
74 Bearing 6207 6
75 Bearing 6304 1
76 Bearing 6305 1
77 Bearing 6910 1
80 O-Ring G55 2
81 O-Ring G65 4
82 O-Ring G75 1
83 O-Ring P18 1
84 O-Ring 1
85 O-Ring 1
86 C-Locker R68 2
87 C-Locker S20 1
88 C-Locker S35 2
89 C-Locker S55 2
74
75

91 Key 6*6*28 1
92 Key 8*7*25 1
93 Key 8*7*28 2
94 Key 10*8*25 2
95 key 18*11*60 2
96 Key 18*11*80 2
114 Oil Seal 20*38*7 1
115 Oil Seal 25*38*8 1
116 Oil Seal 30*55*10 1
117 Oil Seal 40*68*7 1
118 Sensor 3
119 Oil Pump 1
76
8.1.4 25” HB, SPINDLE BORE 155MM (6”) OPTION
77

2 25HA-602000 Cover 1
2-1 25HA-602100 Cover 1
2-2 25HA-602200 Cover 1
3 25HA-6030A0 Spindle 1
4 25HC-6041A0 Pulley Shaft 1
4-1 18HA-004100 Washer 1
6 18HA-006A00 Cover 1
17 25HC-617000 Gear 1
18 18HA-018000 Gear 1
21 25HA-421000 Gear 1
22 25HA-422000 Gear 1
23 25HA-423000 Gear 1
24 25HA-624000 Gear 1
25 25HA-625000 Gear 1
28 18HB-014100 Shaft 1 Opt.
28 18HB-014200 Shaft 1 Opt.
28 18HB-014500 Shaft 1 Opt.
31 25HB-631000 Gear 1
35-1 25HA-635100 Clocker Nut 1
37 25HA-6370A1 Cover 1
38 25HA-638000 Cover 1
40 18HA-040000 Cover 2
41 18HA-041000 Cover 2
43 18HB-017000 Shaft 1
78
79

46 25HB-422000 Cam 1
50 25HB-624000 Shaft 1
50-1 18HB-024100 Spacer 1
51 18HB-025000 Worm Gear 1
54 18HB-019000 Block 1
55 18HB-015000 Cover 1
56 18HB-028001 Cover 1
57 18HB-027000 Worm Gear 1
58 18HB-048000 Screw 1
60 25HA-483000 Fixed Block 1
70 Bearing 6004 3
71 Bearing 6008 2
73 Bearing 6206 2
74 Bearing 6207 6
75 Bearing 6304 1
76 Bearing 6305 1
77 Bearing 6910 1
80 O-Ring G55 2
81 O-Ring G65 4
82 O-Ring G75 1
83 O-Ring P18 1
84 O-Ring 1
85 O-Ring 1
86 C-Locker R68 2
87 C-Locker S20 1
88 C-Locker S35 2
89 C-Locker S55 1
80
81

91 Key 6*6*28 1
92 Key 8*7*25 1
93 Key 8*7*28 2
94 Key 10*8*25 2
95 key 18*11*60 2
96 Key 18*11*70 2
114 Oil Seal 20*38*7 1
115 Oil Seal 25*38*8 1
116 Oil Seal 30*55*10 1
117 Oil Seal 40*68*7 1
118 Sensor 3
119 Oil Pump 1
82
8.2 MAIN SPINDLE TRANSMISSION
Parts list of main spindle transmission.

1 Pulley 1
2 V belt 4
3 Motor 1
4 ADJ. screw 1
5 Motor Base 1
6 ADJ. screw 1
Different models will have different part numbers. When ordering, please
specify HP, spindle bore size, and model number. Thanks for helping!
83
8.3 CARRIAGE & CROSS SLIDE
84
Parts list of Carriage & Cross slide
Q’T
No. PARTS NO. DESCRIPTION NOTE
Y
001 25CS-001000 Carriage 1
001-3 25CS-001300 Cover 1
001-4 25CS-001400 Cover 1
002 25CS-002100 Cross Slide 1
003 25CS-003000 Gib 1
004-1 25CS-004100 Gib Plate(Front) 1
004-2 25CS-004200 Gib Plate(Back) 1
005 25CS-005000 Gib 2
006 25CS-006A00 Ball Screw 1 x-axis
007 25CS-007000 Bracket 1
008-1 25CS-008100 Ball Screw bracket 1
008-2 25CS-008200 Motor Bracket 1
010 25CS-010000 Bearing. Cover 1
012 25CS-012100 Pulley 1
013 25CS-013000 Lock Nut 1
015 25CS-015100 Motor plate 1
016 Motor 1
019 25CS-019000 Bearing Block 1
019-1 25CS-019100 Washer 1
020 25CS-020000 Wiper 1
021 25S-029000 Wiper 2
022 25S-027000 Wiper 2
023 25CS-023000 Wiper 1
035 21CS-035100 Turret Base 1
038 Limit switch - double connection 1
039 Limit switch - single connection 1
041 Bearing 6003 2
042 Bearing 2047 2
041 Bearing 6003 2
042 Bearing 2047 2
043 Key 7*7*28 1
045 C-Locker S17 1
046 Half-Screw M5*20 16
047 Screw M5*30 2
048 Screw M5*45 2
049 Screw M6*20 6
85
Parts list of Carriage & Cross slide

050 Screw M6*40 4
051 Screw M6*45 4
052 Screw M8*30 4
053 Screw M8*35 12
054 Screw M8*55 4
055 25S-024100 Adj. screw 2
056 Flat head Screw M4*10 12
057 Pin dia.5*45 2
86
8.4 BED & Z-AXIS TRANSMISSION
87
Parts list of Bed & Z-axis Transmission

001 25B-001B00 Bed 1
002 25B-002B00 Machine Base 1
003 25CB-003 Ball Screw 1 Z Axis
005 25CB-005000 Bracket 1
006 25CB-006000 Motor Bracket 1
007 25CB-007000 Bearing. Cover 1
008 25CB-008000 Collar 3
009 25CB-009000 Lock Nut 1
010 25CB-010000 Snap Cover 1
011 25CB-011200 Pulley 1
013 25CB-013000 Bearing. Housing 1
014 25CB-014000 Bearing. Cover 1
015 25CS-015200 Base 1
016 25CB-016000 Lock Nut 2
018 25CB-018000 Sensor Block 3
020 25CB-020000 Base 1
021 25CB-021300 Pulley 1
023 25B-023000 Washer 1
027 25B-027000 Pump Frame 1
039 25B-039000 Motor Base 1
040 25B-040000 Shaft 1
041 25B-041000 Base Plate 1
042 25B-042300 Motor Pulley 1
046 25B-046000 Adjustment Screw 1
050 25B-050000 Screw 6
070 25B-070000 Gasket 6
081 Bearing 3062 4
082 Half-Screw M5*10 6
083 Screw M6*16 2
084 Screw M6*20 6
085 Screw M6*25 6
086 Screw M8*14 2
087 Screw M8*20 4
088 Screw M8*25 4
089 Screw M8*30 5
090 Screw M10*35 4
88
Parts list of Bed & Z-axis Transmission

091 Screw M10*50 6
092 Screw M12*75 4
093 Oil Seal 40*55*8 1
094 Packing Ring 30*25 3
095 Spacer M5 6
096 Belt 1
097 Coolant Pump 1
098 Screw 2
099 Pin
89
8.5 TAILSTOCK
8.5.1 MANUAL TAILSTOCK -18”/21”/25” Tailstock
90
Parts list of 18”/21”/25” Manual Tailstock

001 25T-001000 TAILSTOCK BODY 1 H4 TURRET
001 25CT-001000 TAILSTOCK BODY 1 V8 TURRET
002 18T-002000 BASE 1
002 21T-002000 BASE 1
002 25T-002000 BASE 1
003 25T-003000 QUILL 1
004 25T-0040M0 SCREW 1 MM
004 25T-0040I0 SCREW 1 INCH
004 25CT-0040M0 SCREW 1 FOR 25CT-001
004 25CT-0040I0 SCREW 1 FOR 25CT-001
005 25T-0050M0 NUT 1 MM
25T-0050I0 NUT 1 INCH
006 25T-006000 BRACKET 1
007 25T-0070M0 DIAL 1 MM
25T-0070I0 DIAL 1 INCH
008 25T-008009B BOSS STUD 1
010 25T-010000 WASHER 1
011 25T-011000 ECCENTRIC LOCK STUD 1
012 25T-012000 LOCKING LEVER 1
013 18T-013000 CLAMPING BOLT 1
25T-013000 CLAMPING BOLT 1
015-1 25T-015100 HOLDING DOWN PLATE 2
016 25T-016000 STOP PIN 1
017 25T-017000 HEAD BOSS 1
018-2 25T-018200 HANDLE 1
020 25T-020000 WIPER 2
022 25T-022000 WIPER 2
023 25A-010000 HAND WHEEL 1
024-1 25S-024100 ADJUSTMENT BOLTS 2
034 25T-034000 GIB 1
039 25T-039000 FIXING SCREW 1
91
Manual Tailstock _ 18/21/25T
92
Parts list of 18”/21”/25” Manual Tailstock
NO. PARTS NO. DESCRIPTION Q’TY NOTE

057 25T-057000 HANDLE 1
060 BEARING 51104 2
061 KEY 6*6*14 1
062 SCREW M5*12 4
063 SCREW M6*50 4
064 SCREW M8*20 5
065 SCREW M8*40 2
066 SCREW M6*16 1
067 SCREW M8*35 2
068 NUT 3/8" 1
069 NUT M20 1
070 SPACER 20*37*4 1
071 SPACER M8 3
072 OIL SEAL 75*90*8 1
073 STEEL BALL & SPRING 2
074 OIL STUFF 2
074 OIL STUFF 3 FOR 25CT-001
93
8.5.2 HYDRAULIC TAILSTOCK -18”/21”/25” Tailstock Option
94
Parts list of 18”/21”/25” Hydraulic Tailstock OPTION

001 25CT-001000 TAILSTOCK BODY 1
002 18T-002000 BASE 1
21T-002000 BASE 1
25T-002000 BASE 1
003 25T-003000 QUILL 1
008 25T-008009B BOSS STUD 1
010 25T-010000 WASHER 1
011 25T-011000 ECCENTRIC LOCK STUD 1
012 25T-012000 LOCKING LEVER 1
015-1 25T-015100 HOLDING DOWN PLATE 2
016 25T-016000 STOP PIN 1
017 25T-017000 HEAD BOSS 1
018-2 25T-018200 HANDLE 1
020 25T-020000 WIPER 2
022 25T-022000 WIPER 2
024-1 25S-024100 ADJUSTMENT BOLTS 2
034 25T-034000 GIB 1
038 25CT-038000 HYD. CYLINDER 1
039 25T-039000 FIXING SCREW 1
95
Hydraulic Tailstock-18”/21”/25” Tailstock OPTION
96
Parts list of 18”/21”/25” Hydraulic Tailstock OPTION

061 SCREW M5*12 8
062 SCREW M6*25 4
063 SCREW M8*20 1
064 SCREW M8*25 3
066 SCREW M6*16 1
067 SCREW M8*35 2
068 NUT 3/8" 1
069 NUT M20 1
070 SPACER 20*37*4 1
071 SPACER M8 2
072 OIL SEAL 75*90*8 1
073 STEEL BALL & SPRING 2
074 OIL STUFF 3
075 CONNECTION 3/8T*3/8H 2
076 CONNECTION 3/8T*3/8H 2 90°
97
8.6 HYDRAULIC CYLINDER FOR HYD. CHUCK - OPTION
Parts list of hydraulic cylinder for hyd. Chuck

1 Chuck 1
2 Draw Bar 1
3 Bracket 1
4 Hydraulic Cylinder 1
5 Back cover 1
Different models have different part number. When ordering parts, please
specify model number, spindle bore, HP and size of hydraulic chuck.
98
8.7 LUBRICATION SYSTEM
99
8.8 HYDRAULIC UNIT OPTION
100
HYDRAULIC CIRCUIT DIAGRAM
101
8.9 AUXILIARY SIDE OIL TANK
102

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Acer CNC

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ACER

FLAT BED CNC

ATL 1880 ATL 2180 ATL 2580

CA: Springwood Industrial, Inc.

NJ: Klim Industrial, Inc.

2. MACHINE SPECIFICATIONS .............................................................................................21

5. OPERATION PROCEDURE .................................................................................................50

7. PARAMETER LIST ................................................................................................................57

Additional safety measures may be required for your particular application.

1.1 GENERAL SAFETY INSTRUCTIONS FOR OPERATING THE

1.1.1 SAFETY INSTRUCTIONS FOR WORK-PIECE HOLDING

1.2 SAFETY INSTRUCTION FOR MAINTENANCE

1.3 INSTALLATION PRECAUTIONS

1) Be sure to use electrical wires or conductors with performance ratings equivalent

Generally, the NC machine should ground to a separated grounding rod. If an

Desirable Independent Grounding

Earth resistance: Less than 100 ohms

Never Ground Equipment as Shown in the Left Side Figure (FORBITTEN):

1.3.2 ENVIRONMENTAL CONDITIONS

Generally, the machine will be installed on the following conditions. However,

1) Supply voltage : 90% to 110% of nominal supply voltage

1.4 SAFETY PRECAUTION

Basic operating practices

1.4.1 BEFORE SWITCHING ON

1.4.2 ROUTINE INSPECTIONS

1.4.6 TO INTERRUPT MACHINE

1.4.7 COMPLETING A JOB

1) Front guards, rear guard and chuck guard.

1.4.9 MAINTENANCE OPERATION PREPARATIONS

1) Do not proceed to do any maintenance operation unless being instructed to do it

1.4.10 MAINTENANCE OPERATION

1.4.11 UNIT OPERATION IS BEGUN AFTER MAINTENANCE

1.5 WARNING SIGNS AND PLATES ON THE MACHINE

Safety-related information, which must be strictly observed by all machine operators,

HAZARD LOCATION RISK DESCRIPTION SOLUTION

2.1 DIMENSIONAL DRAWING

ITEM DESCRIPTION ITEM DESCRIPTION

Model \ Description ATL-1840 ATL- 1860 ATL- 1880

TURRET MODEL L max.

TURRET MODEL D max. Dt max. LT

2.5.1 CHECK LIST FOR OPERATION

ITEM JOB DESCRIPTION DESCRIPTION NO.

2.5.2 CHECK LIST FOR MAINTENANCE

ITEM JOB Interval

To ensure the operation efficiency and accuracy of precision machining, a proper

Following is a top view drawing.

3.2 CONNECTION OF POWER LINE

2) Connect the power wires per electrical code in your area.

Disassembling packing crate and remove pallet as carefully as possible to avoid

3.3.1 CHECKING FOR SHORTAGE

3.3.2 MACHINE LIFTING

Please use the following equipment to lift the machine.

3.3.4 MACHINE CLEAN & LUBRICATION

3.4 MACHINE LEVELING

It is necessary to level the machine before starting to operate the machine.

Lock the nuts # 2 on the leveling screws, and

Suggestion: For the newly installed machine,

ALARM FLOATING SWITCH A (MAX. 1A )