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    ECODF-Sb Protech-190117-Method Statement PDF

    Uploaded by

    Deepak Garera
    This method statement from ECO Drilling Fluids proposes the use of their polymer products - Poly-Fluid, Poly-Clear, and Poly-Matrix for drilling fluid on the Lucknow Metro project. The document describes the subsoil geology, equipment used, product specifications and characteristics, working procedures for the products, advantages, and technical support offered. ECO Drilling Fluids specializes in environmentally friendly drilling fluids and offers innovative solutions to optimize fluid design for complex ground conditions.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    ECODF-Sb Protech-190117-Method Statement PDF

    Uploaded by

    Deepak Garera
    98 views5 pages
    This method statement from ECO Drilling Fluids proposes the use of their polymer products - Poly-Fluid, Poly-Clear, and Poly-Matrix for drilling fluid on the Lucknow Metro project. The document describes the subsoil geology, equipment used, product specifications and characteristics, working procedures for the products, advantages, and technical support offered. ECO Drilling Fluids specializes in environmentally friendly drilling fluids and offers innovative solutions to optimize fluid design for complex ground conditions.

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    ECODF-Sb Protech-190117-Method Statement.pdf

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    This method statement from ECO Drilling Fluids proposes the use of their polymer products - Poly-Fluid, Poly-Clear, and Poly-Matrix for drilling fluid on the Lucknow Metro project. The document describes the subsoil geology, equipment used, product specifications and characteristics, working procedures for the products, advantages, and technical support offered. ECO Drilling Fluids specializes in environmentally friendly drilling fluids and offers innovative solutions to optimize fluid design for complex ground conditions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    98 views5 pages

    ECODF-Sb Protech-190117-Method Statement PDF

    Uploaded by

    Deepak Garera
    This method statement from ECO Drilling Fluids proposes the use of their polymer products - Poly-Fluid, Poly-Clear, and Poly-Matrix for drilling fluid on the Lucknow Metro project. The document describes the subsoil geology, equipment used, product specifications and characteristics, working procedures for the products, advantages, and technical support offered. ECO Drilling Fluids specializes in environmentally friendly drilling fluids and offers innovative solutions to optimize fluid design for complex ground conditions.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5

    SBPROTECH LUCKNOW

    Method Statement METRO

    METHOD STATEMENT

    SBPROTECH-TATA Project
    - Lucknow Metro

    ECO DRILLING FLUIDS PVT LTD


    India: Office No. 04 Ground Floor C-2 Type, Sector 2 Vashi-New Mumbai- 400706. Phone: +91 9819910191
    Processing Plant India: Plot No. P-77 & P-78 Mirjole Industrial Area MIDC Ratnagiri Maharashtra.
    Email: sales@ecodf.in, Website: www.ecodf.in
    1
    SBPROTECH LUCKNOW
    Method Statement METRO

    1 Introduction

    ECO Drilling Fluids is one of the fastest growing company in the drilling fluids sector through
    unique and personalized customer service and operational excellence in all drilling environments.

    Challenging projects require persistent monitoring and critical engineering support, Eco DF
    provides innovative products and services to drill complex subsurface conditions. Eco DF prides
    itself in offering unique processes to optimize fluid design for specific applications.

    2 Subsoil Information

    Geology: As per received geotechnical report, Ground conditions consist mainly of Medium to
    Dense Sandy Silt with or without Gravel upto and beyond relevant excavation depth of 60m.

    3 Equipment

    Rotary Drilling Rigs to be used for Bored Piles work.

    4 Product Specifications

    ECO Drilling Fluids hereby propose the use of our High Grade, Eco Friendly Polymer Products
    POLY-FLUID, POLY-CLEAR and POLY-MATRIX.

    Sr.No. Product Name Characteristics Application Packaging


    Premium Grade Dry Soil Stabilization for 25 Kg
    1. POLY-FLUID Polymer Piling and Special Bag
    Foundation.
    2. POLY-CLEAR Cleaning Agent Excavation Cleaning 25 Kg
    Thinner and Sedimentation Drum
    Cross Linking Liquid Increase solid 50 Kg
    3. POLY-MATRIX Polymer suspension, Mud Loss Drum
    Prevention

    2
    SBPROTECH LUCKNOW
    Method Statement METRO

    Poly-Fluid:
    Poly-Fluid is a synthetic drilling granular polymer characterized by high molecular weight. It is
    mainly used for the preparation of stabilizing and lubricating mud in drilling for Deep Foundations
    like Piling, Diaphragm Wall etc. Poly-fluid is easy to prepare and is fully degradable non- toxic and
    safe for environment.

    Poly-Clear:
    Poly-Clear as the name suggests is a dispersant that acts as a catalyst for the sedimentation and
    cleaning processes of excavation and sedimentation tanks. It also acts as thinner in water based
    drilling fluids.

    Poly-Matrix:
    Poly-Matrix is a liquid cross-linking Polymer. It helps to bind the soil particles and reinforce the
    overall stability of the excavation. Poly-Matrix helps in increasing the suspension properties of the
    slurry for challenging ground conditions.

    5 Working procedures for ECO DF Products

    1. Slurry Plant:
    Set up for Poly-Fluid slurry plant to be done considering pile volume and desired production. For
    mixing of Poly-Fluid we recommend the usage of Positive Displacement Pumps. The supply and
    retrieving lines of 4 to 6 inch pipes should be used. Proper slurry agitation can be provided by
    using a compressed air system.

    2. Mixing:
    Before mixing Poly-Fluid, fresh water is to be treated with Sodium Hydroxide/Soda Ash at a
    dosage of 0.5Kg/m3 to regulate the pH to 10-12. Poly-Fluid polymer is then slowly mixed directly
    in the flow of water at a dosage of 0.8 to 1Kg/m3 of water. Viscosity of the slurry after adding
    recommended dosage of Poly-Fluid will range from 55-70 sec (API Marsh Funnel). The Poly-Fluid
    slurry can now be used for excavation.

    3
    SBPROTECH LUCKNOW
    Method Statement METRO

    3. Recommended POLY-FLUID slurry Parameters:

    Parameters Fresh mix Reused Slurry Prior to Concrete


    Viscosity
    API Marsh Funnel* 60-100 60-100 50-100
    (sec)
    Density (g/cm3) 1.00-1.05 ≤1.07 ≤1.07

    Sand Content (%) - <3% ≤3%

    pH 10 – 12 10-12 8 – 12

    *All readings done with Marsh Cone API have an accepted deviation of ± 5 seconds

    4. Excavation/Drilling:

    Prepared POLY-FLUID slurry is to be pumped to the excavation to stabilize the bore. A minimum
    of 3m of overhead pressure to be maintained during the excavation all the time. Compensation
    Basin/Slurry Pool is recommended to maintain the slurry level drop while retraction of the
    excavation tool.

    During challenging ground conditions POLY-MATRIX can be mixed directly into the excavation as
    recommended by our Technical Team.

    After reaching the final depth, a cleaning bucket is used for removing all the settled particles.
    Collect a sample from the bottom of the excavation to check for the above recommended
    parameters. POLY-CLEAR can be used for faster sedimentation and for reducing the Density and
    Sand Content.

    5. Recycling:

    POLY-FLUID slurry recovered after concreting is stored back to the tanks. The slurry can be used
    again after readjusting the parameters to the recommended values. The adjustment can be done
    by adding POLY-FLUID polymer directly into the excavation or in mixing tank.

    After continuous recycling, POLY-FLUID consumption comes to a range of 0.3-0.6 Kg/m3 of


    excavation.

    4
    SBPROTECH LUCKNOW
    Method Statement METRO

    6 Advantages of ECO DF Product Line

    1. Mixing and Hydration in less than 30 minutes.


    2. No Desanding equipment required.
    3. Increase site productivity-No Flushing Required
    4. Efficient re-usage of the slurry.
    5. Improved skin friction.
    6. Lower sand content percentage.
    7. Lower concrete over breaks.
    8. Cleaner job site and less disposal costs.
    9. Concrete surfaces with lower contamination.
    10. Poly-Fluid is environmentally safe and not contaminant.
    11. Simple slurry site management (Slurry set up consisting of only tanks + mixer + low shear
    transfer pumps)

    7 Technical Support (Free of Charge)

    1. Site assistance to be provided to ensure proper Product Application.


    2. To optimise Product consumption and increase production.
    3. For onsite problem solving.

    With our expertise in Drilling Fluids, We shall be most glad to provide Technical Support and work
    together as your partner in all your projects
    Thanks & Best Regards,

    Deepak Garera

    ECO DRILLING FLUIDS PVT LTD


    _____________________________________________
    INDIA OFFICE: Tel: +91 9819910191

    sales@ecodf.in/ deepak.garera@ecodf.in

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