Mat Recon

6/26/2018 Material Reconciliation | SAP Blogs
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Material Reconciliation
June 1, 2018 | 151 Views |
Nasir Ramzan
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MAN Production Planning (PP)
Manufacturing | Manufacturing | Material Reconciliation | pp-pi | process management | production planning
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Material Reconciliation
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Overview:
https://blogs.sap.com/2018/06/01/material-reconciliation/ 1/7
Material Reconciliation function is used to analyse and verify the ingredients

input yield at the end of the manufacturing process. It also helps to compare
the plan verses actual ingredients as per actual production and also indicate
if actual input ingredient yield not found same as ranges defined for
individual ingredient.
This functionality can be enabled for industries (Chemical, Pharmaceutical,

etc) as it is available in PP-PI Process Order based manufacturing.
Most of users give such as requirements and many people refer ABAP
instead standard but I suggest them to use Material Reconciliation function
n standard system as it helps to streamline the business process.
Below steps are involved for Material Reconciliation.
1. De ne Order-Type Dependent Parameters
Make sure following checks must be activated in Implementation
tab and Documentation of goods movements section in COR4.
2. Create Formula Parameters
Production Planning for Process Industries >>> Process Data

Documentation >>> Material Reconciliation >>> Create Formula
Parameters
Initially we have to define formula parameters which for calculating material

reconciliation. Below standard perimeters are already available in standard
system and also there is provision to create new perimeters as per business
needs.
3. Assign Movement Types to Parameters

Documentation >>> Material Reconciliation >>> Assign Movement Types to
Parameters
Each formula parameter can be defined for material reconciliation and it can
be assigned to movement types as below.
4. Create Formulas
Here we have to define the formulas for calculating deviations.

Documentation >>> Material Reconciliation >>> Create Formulas
– ( ( ( ( Withdraw + Return ) / Good Receipt ) / ( Requirement Quantity /

Good Receipt ) ) * 100 )
5. Characteristics
You can update standard characteristic as below through path following

path.
Production Planning for Process Industries >>> Process Management >>>

Standard Settings >>> Adopt Predefined Characteristics
6. Class
Create Class with 050 class type and assigned above characteristic to class
through CL02.
7. Classi cation assignment with Ingredients
Please make sure that components/ ingredients are classified with class
type 050 for material reconciliation. There are two different methods to
classify the ingredients as below. You may precede anyone. If you
maintained at Master Recipe/ BoM level, then there is no needs to classify
the ingredient as process order level.
1. Go to C202 >>> Material Screen >>> BOM >>> Select Row >>>
Extra >>> Batch Classification >>> Classify the ingredients as below
with 050 class type.
2. Go to COR2 >>> Material Screen >>> Select Row >>> Ctrl+F3 >>>
Classify the ingredients as above with 050 class type. The above
same screen will be display to classify the ingredients.
8. Create Process Order
Create Process order through COR1 and review the ingredients on material
screen if these are classify. If not, then class the ingredients. Order must be
Released status.
9. Post Goods Issue against Process Order
Post actual goods Issue (ingredients) against process order through MIGO
with 261 mvt. type if materials are not backlashed otherwise through
COR6n.
10. Post Goods Issue Reversal against Process Order
Post return goods Issue (ingredients) against process order through MIGO
with 262 mvt. type if materials are issue access on process order.
11. Post Goods Receipt Reversal against Process Order
Post actual goods receipt (Product) against process order through MIGO
with 101 mvt. type if product is not auto GR otherwise through COR6n.
12. Material Reconciliation
Production – Process >>> Process Order >>> Tools >>> Process Data
Document >>> Material Reconciliation >>> MIRCMR – For Process Order
Here you can reconcile the quantities
– ( ( ( ( -2.3 + 0.078 ) / 50.82 ) / ( 2.07 / 50.82) ) * 100 ) = 107.343
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1 Comment
You must be Logged on to comment or reply to a post.
Mohsin Abbasi
June 4, 2018 at 8:18 am
Dear Nasir,
Here you have taken your first step to blog in SAP community. I believe the people
like you should definitely contribute on SAP community to help out the new comer
with your sheer experience and knowledge. Keep it up bro.
Best Regards
Mohsin Abbasi
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6/26/2018 Material Reconciliation | SAP Blogs

MAN Production Planning (PP)

Manufacturing | Manufacturing | Material Reconciliation | pp-pi | process management | production planning

Material Reconciliation function is used to analyse and verify the ingredients

This functionality can be enabled for industries (Chemical, Pharmaceutical,

Below steps are involved for Material Reconciliation.

1. De ne Order-Type Dependent Parameters

Make sure following checks must be activated in Implementation

tab and Documentation of goods movements section in COR4.

2. Create Formula Parameters

Production Planning for Process Industries >>> Process Data

Initially we have to define formula parameters which for calculating material

3. Assign Movement Types to Parameters

Production Planning for Process Industries >>> Process Data

Here we have to define the formulas for calculating deviations.

Production Planning for Process Industries >>> Process Data

– ( ( ( ( Withdraw + Return ) / Good Receipt ) / ( Requirement Quantity /

You can update standard characteristic as below through path following

Production Planning for Process Industries >>> Process Management >>>

7. Classi cation assignment with Ingredients

8. Create Process Order

9. Post Goods Issue against Process Order

10. Post Goods Issue Reversal against Process Order

11. Post Goods Receipt Reversal against Process Order

12. Material Reconciliation

Here you can reconcile the quantities

– ( ( ( ( -2.3 + 0.078 ) / 50.82 ) / ( 2.07 / 50.82) ) * 100 ) = 107.343

June 4, 2018 at 8:18 am

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