Loher Dynasys S
Loher Dynasys S
Loher Dynasys S
DYNASYS® S
The operating instruction includes safety instructions in the form of pictographs pointing
to the hazards. The pictographs indicate the kind of hazard.
Legal provisions
General notes………………………………………………….. 10
Intended use ..................................……………………. 10
Warranty .........……………………………………………… 10
Damages in transport …………………………………….. 10
Safety instructions
General notes……………………………………….……….... 11
Persons responsible for the safety ...............…………... 12
Operating conditions for the DYNASYS® S drives ...… 12
Transport………………………………………………………. . 13
Installation
Electrical connections
Technical data
Motor…………………………………………………………….. 22-24
Fatigue strength of traction sheave shaft .…………........ 24-25
Forced ventilation ………...…………………………………. 26
Speed and sposition encoder……………………………. 26
Brake ........ ...........……………………………………….. 26-27
Traction sheave ..…………………………………………. 27
Dimensional drawings
LOHER SYSTEMTECHNIK
Page 4 of 38
Introduction and general notes
Covering page
System DYNASYS® S
Upper picture, left: Frequency inverter DYNAVERT® Series L05
Upper picture, right: Motor type SVM 250-04, brake ROBA-stop®- Silenzio®
without manual brake lifting device
Lower picture, right: Motor type SVM 250-15, brake ROBA-stop®- Silenzio®
with manual brake lifting device
Subject of this operating instruction is a driving system for lifts. The system is
composed of the components motor, brake, speed and position encoder, traction
sheave and frequency inverter.
Repair of the individual components of the system by the user or the installer is
not intended and, therefore, is not descibed in this instruction. Repairs of gear,
motor, brake or speed encoder shall be carried out only by the manufacturer of
the respective components or after consulting with the manufacturer or with
Loher GmbH, Ruhstorf.
The operating instruction in its actual version is part of the supply of the driving
systems DYNASYS®S. The nominal data of the motor and the brake may differ,
depending on the kind of application. To the system actually supplied, always the
respective nominal data on the type plate are applicable.
Scope of supply
The actual project-related scope of supply can be taken from the documents
delivered along with the material.
Scope of supply, unless ordered otherwise:
• frequency inverter DYNAVERT® L05 (separate instruction)
• permanent-field synchronous driving motor
• traction sheave, mounted to the A-side of the motor
• dual-circuit disc-brake mounted to the B-side of the motor
• sin/cos speed and position encoder with socket for connection of the
signal cable-plug, mounted to the B-side of the motor
• screened cable to connect the speed encoder to the frequency
inverter DYNAVERT® L05
LOHER SYSTEMTECHNIK
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Introduction and general notes
Documentation
Included in the package of the drive DYNASYS®G one copy each of the following
documents is supplied:
• this operating instruction
• operating instruction for the brake
• operating and commissioning instruction for the frequency inverter
Loher DYNAVERT® L
The documents listed below are sent to the company address of the
customer:
• this operating instruction with EC type examination certificate for the
brake
• calculation results for rope traction and rope safety factors
as per EN 81, acc. to the lift data specified by the customer
• the required declarations of conformity
LOHER SYSTEMTECHNIK
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Type plates and type codes
General notes
Made in Europe
Art.-Nr.: 0222222-0001 FN 500 000
Made in Europe
EP-Nr. 1090202-0003 Ser.Nr. 7 200 000
LOHER SYSTEMTECHNIK
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Type plates and type codes
Winding alternative
(speed alternative)
Overall length
Shaft hight
Motor power in kW
Electrical design
S=Synchronous motor
8=Lift motor
LOHER SYSTEMTECHNIK
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Type plates and type codes
Made in Europe
Art.-Nr.: 0222222-0001
Treibscheibe / traction sheave
SVM-TS -0400-08*10/17- R095-35-140
Dn 400 mm Seile/ropes: 10 mm
Rillenform/shape of grooves R
Beta 95 ° Gamma 35 °
RA 17 mm KB 140 mm
Härte/hardened H Masse/mass 50 kg
Legende Typenschild 3:
Art.Nr. Serial no.of traction sheave Beta Undercut angle
Type Type code/design Gamma V-angle
Dn Diameter RA Groove spacing
Seile/ropes Rope diameter KB Width of rim
Rillenform/ shape Shape of grooves Härte H=hardened, otherwise void
of grooves
Masse/mass Mass of traction sheave
Typenschlüssel 3:
Rim width
V-angle
Undercut angle
R = round groove
K/V = V-groove
Groove spacing
Rope diameter
No. of grooves
Diameter
LOHER SYSTEMTECHNIK
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Legal provisions
General notes
At the time of printing, the contents of this operating instruction was up to date.
Claims on already supplied drives basing on information contained in this
operating instruction can not be asserted.
Intended use
The system described in this operating instruction is intended only for the
operation of passenger and goods lifts. DYNASYS® S systems may be used only
for the ordered and confirmed purpose, and only under the operational conditions
prescribed in the operating instruction. Operation beyond the capacity limits is not
permitted.
Warranty
Damages in transport
The drives are leaving the factory in perfect condition. Upon arrival, this perfect
condition is to be verified. If it is found that any damages were caused by
transport, a claim is to be issued in the presence of the forwarder. Depending on
the extent of the damage, commissioning shall be excluded resp. shall not be
carried out without consultation with Loher GmbH, Ruhstorf.
LOHER SYSTEMTECHNIK
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Safety instructions
General notes
• At the time of delivery the drive complies with the state-of-the-art and is
considered safe-to-operate.
• If the calculation of rope traction and rope safety was carried out by Loher
the following is to be noted:
a) The calculation is made always on the basis of the lift data submitted
by the customer.
b) The results, including the lift data on which the calculation was
based, are handed to the customer after technical clarification,
however along with the order acknowledgement at the latest.
c) If in execution of the respective project any deviation from these data
is made, the results of the calculations become void. In this case
Loher will reject any liability for the safe operation of the lift
installation.
Usage of the driving unit as the mass point for welding is not
permitted.
LOHER SYSTEMTECHNIK
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Safety instructions
a) User
"User" means any natural or legal entity using the drive, or on whose behalf
the drive is used. The user resp. his safety engineer has to guarantee,
• that all applicable regulations, notes and laws are complied with
• that only qualified personnel is working at drive
• that this operating instruction is available to the personnel
• that unqualified persons are forbidden to carry out any work at the
drive
b) Qualified personnel
Qualified persons are persons who - owing to their education, experience,
training and knowledge about the relevant standards and regulations, accident
preventing instructions and operational conditions - have been authorized by
the person responsible for the lift safety to carry out necessary actions and to
identify and avoid possible hazards (definition for qualified persons acc.to IEC
364)
LOHER SYSTEMTECHNIK
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Description of the product
Transport
For the transport of the drives appropriate hoists and load suspension
means with sufficient capacity are to be used. Here, the total mass of
the complete driving unit, possibly mounted on a base frame, is to be
considered. To determine the total mass from the tables below, the
mass of the respective motor type and the mass of the traction sheave
must be added. The calculated weight may differ slightly from the real
weight of the supplied driving unit. The actual installation-related
weight is indicated on the type plate of the supplied driving system.
The actual installation-related weight, including the built-on brake, is
indicated on the type plate of the driving unit.
Table 1: Weights
Weight of Brake Weight of brake Weight of brake
motor ROBA-stop® Version without Version with
Motor type
without base Silenzio manual brake manual brake
frame lifting device lifting device
SVM 250-04 285kg Size 500 60kg ca. 65kg
SVM 250-06 325 kg Size 500 60kg ca. 65kg
SVM 250-08 390 kg Size 800 92kg ca.102kg
SVM 250-10 430 kg Size 800 92kg ca.102kg
SVM 250-13 555 kg Size 1300 126kg ca.140kg
SVM 250-15 593 kg Size 1300 126kg ca.140kg
For the transport shall be considered that the weight of the traction
sheave mentioned in table 2 depends on the actually required number
of rope grooves and the width of the traction sheave rim resulting
therefrom. Therefore, the actual weight may deviate slightly upwards
or downwards.
LOHER SYSTEMTECHNIK
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Description of the product
Frequency inverter
Motor
The motors of system DYNASYS® S, designated as type SVM 250-.., are 18-pole
permanent-field synchronous motors. The sub-assemblies of the motor are
composed as follows:
Stator Traction sheave
Rotor Electro-mechanical brake
Front bearing (A-side) Position and speed encoder
Rear bearing (B-side) Forced ventilation
Terminal box
Stator
Into the welded stator casing the coiled stator package is pressed in.
The magnetic circuit consists of electric sheet steel of M400-50A quality.
Into the stator slots the star-connected a.c. windings are embedded. The
ends of the windings are taken out to the terminal box and connected to
terminals U; V; W.
Into the end windings a thermal switch and a thermistor are wrapped in.
The thermal switch is to engage the forced ventilation if a winding
temperature of 60°C is reached. The connecting wires of the thermistors
(PTC) are taken out into the terminal box and connected to the
terminals. The thermistor operates at a winding temperature of 155°C.
These connections are to be connected to an appropriate thermistor-
triggered device in the inverter or in the lift control.
LOHER SYSTEMTECHNIK
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Description of the product
Rotor
The rotor shaft is of steel acc. to DIN 49CrMo4, HRC min. 28. The rotor
package of sheet steel, which is of the same quality as that of the stator,
is mounted to the shaft. The sheet package is held together by two end
plates and six threaded bolts M10.
The two free shaft ends are provided with keyways, at the A-side to fit
the traction sheave and at the B-side to fit the electro-mechanic brake.
On the surface of the rotor the permanent-magnets Nd-Fe-B are glued
on. Additionally, the magnets are secured by a bandage of Res-i-Glas.
Bearing B-side
The bearing zone is composed of the welded end shield and a deep-
groove ball bearing. The end shield is fixed to the stator with 8 hexagon
socket screws M8x20. Between bearing and end shield the bearing key
is laid in, allowing an axial play of the rotor.
Bearing A-side
The bearing zone is composed of the welded end shield and a ring-
cylinder bearing.
The end shield is fixed to the motor casing by 8 hexagon socket screws
M8x20 and the inner bearing cover to the end shield with 6 hexagon
socket screws M8x30.
Forced ventilation
The forced ventilation unit G2E140-AE77-01 (EBM Mulfingen) for
cooling of motor windings is fixed to the upper side of the stator by 4
hexagon socket screws M6x30.
The starting capacitor is in the motor terminal box. The forced ventilation
is operated by the thermostatic switches wrapped-in into the stator end
winding. Triggering at 60°C winding temperature.
The sucked-in cooling air is blown out through two output openings with
air slots at the underside of the stator.
Terminal box
The terminal box is located on the stator case. Depending on the overall
length of the motor it is mounted either completely on the motor casing
(from SVM 250-08 upward) or about equally on the motor casing and the
protective cover of the brake. Sufficient holes and auxiliary holes for the
required cable connections are available. Upon delivery all holes are
fitted with plastic covers. These are to be replaced by cable fittings
where a cable is led in. Unused openings to remain covered.
LOHER SYSTEMTECHNIK
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Description of the product
As speed and position encoder type ERN 1387, make Heidenhain, is used. It is
mounted at the B-side of the motor within the boring of an intermediate flange
that is fixed to the brake by means of resilient torque brackets with bolts M5. The
pulse shape of the encoder is sine-cosine with 2048 periods per motor revolution
for the speed detection. A 2nd signal track with 1 period per revolution is
evaluated for the detection of the rotor position. Connection by circular plug with
pin contacts. Counterpart is a socket connected to the encoder by a short piece
of cable, to be considered a fixed component of the encoder.
Traction sheave
LOHER SYSTEMTECHNIK
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Description of the product
Brake
At the B-side shaft end of the motors a brake ROBA-stop®- Silenzio® (make
Mayr) is mounted. The brake is available in 2 different versions. Which version is
used depends on the demands of the customer resp. on the range of application,
depending on the lift system.
The operating instruction for the brakes is not part of this manual.
The manufacturer's (Mayr) original version is supplied as a separate
document.
Brake versions
a) Brake without manual brake lifting device, preferably for the use in
installations without machine room.
b) Brake with manual brake lifting device, preferably for the use in
machine rooms (drive unit not mounted in the shaft).
LOHER SYSTEMTECHNIK
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Installation
The driving unit shall be mounted only in fully enclosed and dry lift
machine rooms which comply with the current lift directives.
The driving unit shall be operated only within the limits of ambient
temperature of -5º C to 40º C.
The cooling flow for the motor fan may not be obstructed. The inlet
opening at the fan and the outlet opening at the motor casing are to
be checked regularly and to be kept unobstructed.
LOHER SYSTEMTECHNIK
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Electrical connections
General notes
Except speed and position encoder all connections at driving unit DYNASYS® S
to be made in the motor terminal box.
The test voltage for the thermistors shall not exceed 2,5V. In case of
a possibly required continuity test, an appropriate voltmeter shall be
used.
Upon request, Loher will also supply the appropriate motor cables.
LOHER SYSTEMTECHNIK
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Electrical connections
Shown:
Shown:
Monitoring of brakle lifting
black
3~
blue
PTC Motor
MS
Brake 1 closed
Brake 2 closed
Coil of brake 2
Coi of brake 1
U V W
Thermostat contact
Capacitor 2µF
Motor casing
2 4 2 4
1 1 Var Var
PE U V W 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Motor Forced ventil. Thermistor Microswitch Coil
230V AC
Terminals UK 16
Connection 1,5 -16 mm2 Terminals UK5
Connections 0,25 - 4mm2
Terminals for customer-wiring
LOHER SYSTEMTECHNIK
Page 20 of 38
Electrical connections
Phase sequence
With correct phase sequence U,V,W the motors shall rotate clockwise (with
view to the outer side of the traction sheave).
The motor must always be connected in-phase. If it is necessary to
change the direction of rotation owing to lift-related circumstances,
this is to be done only by resetting the parameters of the frequency
inverter.
Plug and socket are coded by tongue and groove, so that they can be
plugged together in correct position only. Plug and socket shall never
be forced together.
11 1
10 12 2
16 13
9 17 3
15 14
8 4
7 5
LOHER SYSTEMTECHNIK
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Technical data
Motor
Motor footing, motor shaft and welding seams allow rope forces to
act in downward and upward direction (see sketch below).
LOHER SYSTEMTECHNIK
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Technical data
Remarks on table 2:
• nNutz is the calculated maximum achievable speed with MN
• nC is the calculated minimum achievable speed with Mmax
• the indicated speed ranges have been determined for the maximum motor supply
voltage (fundamental wave) U1max=340V.
LOHER SYSTEMTECHNIK
Page 23 of 38
Technical data
Motor heating
The insulating system is carried out acc. to temperature class EN60034-1,
which means that with nominal speed and nominal load the temperature of the
windings must not exceed 120° C.
Voltage
The motors are fed with 540VDC, the nominal voltage of the intermediate
circuit of the inverter DYNAVERT®L.
Insulation resistance
The insulation resistance of the motor windings, the forced ventilation, the
brake, the thermal switch and the thermistors measured in cold condition are
not less than 50MOhm.
Electrical stability
The motors withstand an applied alternating voltage of 2000V, 50Hz against
the casing without damage of windings, thermistors and thermal switches, with
a slewing rate of 1300V/µs
Reluctance torque (Cogging)
The maximum value of the reluctance torque is ≤ 3%..
A=critical spot
FR Bearing
Ø95 (120)
Ø105 (140)
Ø80
Ø90
X
110
150,5 (158)
172 (187)
LOHER SYSTEMTECHNIK
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Technical data
2,5
1,5
0,5
0
0 10.000 20.000 30.000 40.000 50.000
Static shaft load [kN]
X = 70 [ mm]
X = 90 [ mm]
3,0
X = 110 [ mm]
2,5
Sicherheit Dauerfestigkeit
2,0
1,5
1,0
0,5
0,0
20.000 30.000 40.000 50.000 60.000 70.000 80.000
static shaft load (kN)
LOHER SYSTEMTECHNIK
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Technical data
Forced ventilation
Speed encoder
Brakes
LOHER SYSTEMTECHNIK
Page 26 of 38
Technical data
Traction sheave
Manufacturer : Kasper
Material : GG30
Hardness : 220 to 240HB; Optional surface hardening up to 50HRC
Tensile : min. 310 N/mm
strength
LOHER SYSTEMTECHNIK
Page 27 of 38
Maintenance and repair
General notes
Repair work at the site of the lift installation which requires the disassembly of
individial components is not intended. In case of wear or defects at the
components, these shall either be replaced completely or repaired in a qualified
workshop authorized by Loher.
Before disassembly switch off the main switch. That means, the lift is
to be disconnected from the power supply.
The encoder shall be mounted with little force only (don't use a
hammer). Shocks may damage the encoder.
LOHER SYSTEMTECHNIK
Page 28 of 38
Maintenance and repair
The traction sheave is fitted to the conical shaft end of the motor the cold way
and is pulled-off also without being heated.
Maintenance
For maintenance and operation of the lift the current regulations of EN 81 and
further relevant regulations are to be observed.
Check Intervals
Check of bearing noise 3 months
Check of radial shaft sealing rings for grease leakage 3 months
Check of traction sheave fixation 12 months
Check of rope-jump protection 12 months
Check of traction sheave for the grade of wear of the grooves 3 months
Check of elektrical connections 12 months
Check of insulation resistance of the motor 12 months
Cleaning of machine as required
Check of mechanical fixation of motor to base frame 12 months
Check of brake acc. to the operating instruction acc.to manufacturer
Check of functioning of the forced ventilation 6 months
LOHER SYSTEMTECHNIK
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Maintenance and repair
Lubrication
For changing the lubricant remove first the traction sheave and the
bearing cover.
To exchange the bearings the lift is to be put out of operation. Take off
the ropes.
LOHER SYSTEMTECHNIK
Page 30 of 38
Maintenance and repair
Store the DynasysS® S driving units only in a fully enclosed, dry, dust-free and
adequately tempered room. The relative humidity shall not exceed 70%. Special
packing is not required. Under different conditions, pack the driving units in a
plastic foil with moisture-absorbing agents (e.g. Branogel) or in an air-tight
welded foil. A protective cover against sunshine and rain is needed.
Furthermore, store only on plane areas and in shock-free rooms.
.
LOHER SYSTEMTECHNIK
Page 31 of 38
Important actions prior to commissioning
• that for safety reasons, the first trip is initiated from the lift control via
the recall device.
• that the data of the DYNASYS® S drive, especially the motor power
and the traction sheave, correspond with the installation
• that the balancing of the counterweight has been carried out correctly
LOHER SYSTEMTECHNIK
Page 32 of 38
Check list for adustment DYNAVERT® L05
Following conditions must be fulfilled before the adjustment of the frequency inverter
(parameterising) is started:
Motor U U Inverter
V V
W W
2. Encoder plug at inverter side correctly plugged in socket –x25 and at the motor?
Parameter setting
The following table shows only the parameters required to commission the installation.
The settings should be carried out in the sequence shown in the table.
The values of the table can be used for travelling speed up to 1,6m/s.
LOHER SYSTEMTECHNIK
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Check list for adustment DYNAVERT® L05
LOHER SYSTEMTECHNIK
Page 34 of 38
Treibscheibendurchmesser, Kranzbreite und Rillenform ergeben sich aus der anlagenabhängigen
DYNASYS Antriebsberechnung.
Traction sheave diameter, sheave width and form of grooves will be calculated in accordance to the
applied lift values.
Treibscheibendurchmesser, Kranzbreite und Rillenform ergeben sich aus der anlagenabhängigen
DYNASYS Antriebsberechnung.
Traction sheave diameter, sheave width and form of grooves will be calculated in accordance to the
applied lift values.
Servicestationen/ servicecenters
Deutschland/ Germany Ausland/ international
Elektromotor & Technik GmbH NIEDERLANDE
Vertrieb und Service LOHER Benelux
Friedrichstraße 14 NL-3771 ME Barneveld
09380 Thalheim/Erzgebirge Tel.-Nr. 0031-342-404660
Tel.-Nr. 03721-84313 Fax Nr. 0031-342-404661
Fax Nr. 03721-84256 e-mail t.brink@loher.nl
e-mail elektromotorthalheim@t-online.de
ISRAEL
EAB Elektro Anlagenbau GmbH Amin Engineers Ltd.
Flethstraße 29 POB 1676
21683 Stade-Buetzfleth IL-Ramat Hasharon 47-113
Tel.-Nr. 04146-9088-0 Tel.-Nr. 00972-3-5408577
Fax Nr. 04146-9088-50 Fax Nr. 00972-3-5493974
e-mail eab@eab-stade.de e-mai l rosmeir@amin.co.il
GROSSBRITANNIEN
Vogelsang & Benning GmbH ILE Manufacturing Limited
Hansastr. 92 Service Department
44866 Bochum-Wattenscheid Wanlip Road
Tel.-Nr. 02327-547-0 Syston, Leicester UK-LE7 1PD
Fax. Nr. 02327-547-100 Tel.-Nr. 0044/116-2690900
e-mail info@vogelsangbenning.de Fax Nr. 0044/116-2690939
Mobil 0044-7971951222
e-mail r.taylor@ilem.co.uk
Hiller Antriebssysteme GmbH
In der Vorstadt 19/1
72768 Reutlingen SPANIEN
Tel.-Nr. 07121-5807-08 SICAL Automation S.L.
Fax Nr. 07121-5807-38 C/Motilla del Palancar, 13
e-mail service@hiller-Antriebssysteme.de 28043 Madrid
Tel.-Nr. 0034-91-300 55 15
Fax Nr. 0034-91-300 57 81
Scheba e-mail alvarob-sical@ctv.es
Hafenstraße 36
97424 Schweinfurt
Tel.-Nr. 09721-69079 CHINA
Fax Nr. 09721-609506 LM LIFTMATERIAL
e-mail engelbrecht@scheba.de (Hong Kong) LTD.
Rm. 1403, Winning Centre 29
Tai Yau St., San Po Kong
Hansa-Motoren Reparaturbetr. GmbH & Co.KG Kowloon, Hong Kong, lmhkg
Dannenkamp 26-28 Tel. Nr. 00852-2194 1766
22869 Schenefeld / Hamburg Mobil: 00852-9735 6781
Tel-Nr. 040-853-771-0 Fax Nr. 00852 2194 7322
Fax-Nr. 040-853-771-33 e-mail lmhkg@hkstar.com
e-mail info@hansa-motoren.de
Shanxi Explosion-Proof Motor (Group) CO.,Ltd.
Cheng Bei Street
13903451122
Siebert Elektromaschinenbau GmbH 046011 Shanxi China
Bunsenstraße 5-7 Tel.-Nr. 0086-355-2078620
64295 Darmstadt Handy 0086-13903451122
Tel. 06151-824462 Fax Nr. 0086-355-2078666
Fax-Nr. 06151-895590 e-mail gfw3451122@sohu.com
e-mail info@siebertgmbh.de
_______________________________________________________________________
LOHER GmbH
Postfach 1164 Servicezentrale/: Tel.-Nr. 08531-39-554
94095 Ruhstorf servicecenter Fax Nr. 08531-39-569
Hans-Loher-Straße 32 e-mail service.sys@loher.de
94099 Ruhstorf 24 h hotline: Tel.-Nr. 08531-39-222
Internet: http://www.loher.de