Gpi Project
Gpi Project
Gpi Project
Programme
CHAPTER NO. 1
1.1 INTRODUCTION
Prior to the Industrial Revolution, small scale enterprises dominated the economic
scene, and selling was no problem. The chief problem was to produce enough goods for
nearby customers. Orders were obtained with minimum effort, and they were on hand before
goods were produced. In most firms a single individual supervised all phases of the business,
including both manufacturing and selling. Manufacturing problems received the most
attention. Selling and other marketing problems were handled on part time basis.
With the Industrial Revolution, which began 1760 in England and shortly after the
American Revolution in the United States, It became increasingly necessary to find and sell
new markets. Newly built factories were turning out huge quantities of goods of every
description. Their continued operation demanded great expansions in the area of sales
coverage, as adjacent markets could not absorb the increased quantities being manufactured.
But even under these circumstances other business problems took precedence overselling.
These were problems associated with hiring large numbers of workers, and acquiring land,
building, and machinery. To solve them, large amounts of capital had to be raised. The result
was that more and more businesses adopted the corporate form of organization- the day of
large scale manufacturing enterprises had arrived. First hand administration of all phases of
the operation being beyond the capabilities of most individuals, authority was increasingly
delegated to others. Separate functional departments were established, but sales departments
were set up only after the activation of manufacturing and financial departments.
The advent of specialized sales departments helped to solve the organizational
problems of market expansion, but another problem remained- communicating with
customers. Little by little, manufacturers shifted portions of the marketing function to
middlemen. At the start, goods were sold to retailers, who resold them directly to consumers.
Eventually, some larger retailers began to purchase for resell to other retailers, and; as time
passed, many of these evolved into wholesale institutions. Other wholesalers developed out
of the import- export business. The manufacturer’s sales department was becoming more
remote from consumers, and it was increasingly difficult to maintain contract with final
buyers and users of the product and to control the conditions under which wholesalers and
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retailers made their sales. Thus, in some respects the addition of middlemen to the channel of
distribution complicated the problem of market expansion.
Meanwhile marketing activities conducted by the manufacturer’s sales department
grew in importance. Many tasks, such as advertising and sales promotion, became
increasingly complex. One solution was to split the marketing function, a trend that is still
continuing. New departments were and are being organized for the performance of
specialized marketing tasks. Marketing activities today are carried on not only by the sales
department, but by such departments as advertising, marketing research, export, sales
promotion, and merchandising, traffic and shipping, and credits and collections. In spite of
this growing fragmentation of marketing operations, the sales department still occupies a
strategically important position. The underlying responsibility for the making of sales has not
shifted elsewhere. Businesses continue to rely upon their sales departments for the inward
flow of income. It has been aptly said that the sales departments is the income producing
division of business.
It has often been found that the sales and marketing functions in organizations are not
in tandem. This leads to a lack of coordination between the sales and marketing activities and
the business of the firm gets badly affected. If the organization attempts to swap the jobs of
the sales and marketing people, both sections resent the move, as they normally do not like
the other job. A marketing person may perceive sales activity to be more important than
marketing because it is the one that ultimately makes a marketing program successful.
Moreover, the sales department views the marketing department as being alienated from the
actual market, while the marketing personnel feel that the sales personnel do not properly
understand the behavior of the customer and, therefore fail to handle them effectively. This
belief makes the marketing people visualize their function as being superior to the sales
function.
This research is keen to study planning sales with special reference to Ghatge Patil
Industries Limited, Uchagaon (Kolhapur). The Ghatge Patil Industry is one of the top five
foundry industries in India. It is an organization with a symphony of men and machines, unity
and strength, strength to work as a successful organization. The united strength of 1250
dedicated minds. They strive consistently at achieving excellence in precision engineering
since 1960. The company is looking for expansion of its sales operations and market. In this
study the researcher has tried to find sales approach and has suggested some action for the
sales improvement of the company.
1.2 OBJECTIVES OF THE STUDY
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b) Secondary data:
Secondary data was collected in various magazines, company’s annual reports,
journals and Web sites.
Sampling Technique:
The sampling technique selected is Convenience sampling.
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Here, the difficulties experienced while conducting the study are given below.
As this organization is very large in size, it is hard to study each and every aspect
related with sales planning and control.
The company also has limitations to provide required information as they cannot
provide confidential information.
The staff of the company has their limitations in providing information due to their
busy work schedule.
CHAPTER NO. 2
COMPANY PROFILE
2.1 INTRODUCTION
Ghatge Patil is located 400 km south of Mumbai on the Mumbai Bangalore national
highway. It is well connected by all means of transport, an international airport located at
Pune which is 235 km away and also a domestic airport located at Kolhapur. The closest sea
port is located at Mumbai. Kolhapur is also well connected to major cities like Mumbai and
Pune via road with state transport buses running between these cities at a regular interval.
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Facilities
Customers
Products
QA
Facilities
Engineering
Core Shop
Molding
Melting
Finishing
Foundry
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7. APOP
8. Casting 3D model preparation
9. Mould scheme and runner system preparation
10. Conversion of mould scheme to 3D model
11. Pattern manufacturing bar chart
12. Equipment manufacturing through CAD CAM
Engineering
A. CAD
B. CAM
C. PATTERN SHOP
7. Plano Milling
8. General purpose machines
9. Drilling
10. Turning
11. Milling
Core Shop
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Molding
Sand Plant: Extensive mixer WM 100 Kunkel Wagner and Return Sand Cooler Kunkel
Wagner
Melting
Sand Plant: Extensive mixer WM 100 Kunkel Wagner and Return Sand Cooler Kunkel
Finishing
A. Fettling
B. Painting
CUSTOMERS
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Domestic
1. Eicher Motors
2. Eicher Tractors
3. HMT
4. Indo Farm Tractors and Motors Ltd
5. JCB Ltd
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PRODUCTS
Grey Iron
1. Cylinder Block
2. Carter
3. Differential Housing
4. Case Transmission
5. Engine bed frame
6. Clutch housing
7. Gear box housing
8. Crank case
9. Rear Axel Housing
10. Cylinder Block
11. Brake Drum
12. Differential Housing
1. Export Hub
2. Hub
3. Front Axel Support
4. Hub
5. Bogie Encourage
6. Export Lever
7. Crank Shaft
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QUALITY ASSURANCE
CERTIFICATIONS
BVQI:
Bureau Veritas Quality International certifies that the Quality Management System of
the Ghatge Patil Industries Limited has been assessed and found to be in accordance
with the requirements of the quality standards.
Deutsche Bahn:
Manufacturer – Related Product Qualification for the Manufacture of Products for
Rail Vehicles.
American Petroleum Institute:
Certificate of Authority to Use Official Monogram.
Facilities
Engineering
Production
Customers
Domestic
International
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METALLURGICAL TESTING
Microscope
Leipzing (Germany)
Engineering
Facilities used during engineering phase include CAD software for 2D development
of the product and general purpose machines such as tooling assembly, grinding,
drilling.
Production
A. CNC Machines
B. CNC Lathes
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C. Broaching Machines
High precision co-ordinate boring machine ‘SIP’ Swiss make for manufacturing of
all tooling and precision components.
Battery of gear hobbling, gear shaping and gear machines up to 8mm module and
400mm PCD
Balancing Machine
Horizontal and vertical spindle machines with dynamic balancing with weight
capacity of 100kgs.
3. Nitriding furnace
4. Marquench furnace
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5. Tempering furnace
7. Annealing furnace
The machine components are deftly assembled together by highly skilled workers. Each and
every finished product is carefully checked by experienced personnel, virtually making it
failure proof. Special care is taken to see that the products remain corrosion free while
shipping them overseas.
CUSTOMERS
Domestic
9. ONGC
International
PRODUCTS
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1. Torque Converters
2. Brake Foundation
Industrial Valve
1. Gate valve
2. Pneumatic Actuator
3. Swing check valve
4. Ball valve
5. Well head assembly
6. Piston hydraulic actuator
7. Needle valve
Transmissions
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COLLABORATIONS
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CHAPTER NO. 3
THEORETICAL BACKGROUND
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Sales manager are responsible for organizing the sales effort, both within and outside
their companies. Within the company, the sales manager builds formal and informal
organizational structures that ensure effective communication not only inside the sales
department but in its
relations with other organizational units. Outside the company, the sales manager serves as a
key contact with customers and other external publics and is responsible for building and
maintaining an effective distribution network.
Sales managers have still other responsibilities. They are responsible for participating
in the preparation of information critical to the making of key marketing decisions, such as
those on budgeting, quotas, and territories. They participate- to an extent that varies with the
company- in decisions on products, marketing channels and distribution policies, advertising
and other promotion, and pricing. Thus, the sales manager is both an administrator in charge
of personnel- selling activity and a member of the executive group that makes marketing
decisions of all types.
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From the company viewpoint, there are three general objectives of sales management:
sales volume, contribution to profits, and continuing growth. Sales executives, of course, do
not carry the full burden in the effort to reach these objectives, but they make major
contributions. Top management has the final responsibility, because it is accountable for the
success or failure of the entire enterprise. Ultimately, too, top management is accountable for
supplying an ever- increasing volume of “socially responsible” products that final buyers
want at satisfactory prices.
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(6) Planning and control of sales operation and control of sales costs.
A sale planning is the first step in the sales management process. It guides the
organization in achieving its objectives in a systematic manner leading to profitability and
success. Planning is a prerequisite not only for achieving business success but also for
surviving in the present complex and ever- changing global environment. The importance of
planning can be understood in terms of its influence on different managerial functions. It is
discussed in the following section.
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Proper sales planning helps anticipating future events, but it should not be
confused with forecasting and budgeting. Forecasts and budgets give a future projection
based on the organization’s existing strengths and weaknesses, but does not consider
possible changes in these factors, because of changes in the organization in the future.
This narrow view can create problems because both the environment and the company
undergo dynamic changes over time.
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Sales Planning
We begin planning by laying down our objectives or the destination where we want to
reach. We outline the probable alternatives for taking a course of action to reach our
destination. We then proceed to evaluate these alternatives and finally select the most
appropriate course of action which will fulfill our set goals. We formulate our plan of
action. We then implement our plan of action. Sales controls assure realization of
sales targets. If necessary, we may have to modify our plan. Sales planning adopt the
technique of planning as usual and finds out ways and means to achieve the sales
goals economically, efficiently and at the right time.
Sales Policy
Policies are the guiding principles set by the company to govern actions, usually
repetitive actions. Sales policy provides the basic guide to thinking and action taken
by the executives within the sales organization under a given set of circumstances. A
sound sales policy covers the following important items: (1) Products or services to be
sold- type, number, variety and quality. (2) Customers of the products- types of
customers, size and location of customers. Market can be divided into smaller uniform
segments according to type of customers. (3) Branding and packing, (4) Selection of
channel of distribution. (5) Prices of products – sale price, discount resale price
maintenance. (6) Advertising and sales promotion.
A comprehensive sales policy and strict adherence to its provisions assure the success
of any business. The backbone of successful sales policies is consumer satisfaction
and customer
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goodwill, based on reputation for reliability and fair trade practices. Once a high
reputation is established through fair trading, the enterprise will face minimum sales
resistance, and it will gain considerable competitive strength. Sound sales policies,
reliable quality of goods and fair practices are the three pillars of firm’s credibility and
goodwill.
At present, sales policies are given a wider meaning and are synonymous with
marketing policies. Marketing mix represents a blend or combination of four ‘P’s: (a)
Product, (b) Price, (c) Place (distribution) and (d) Promotion and policies relating to
them give us a mix of activities to achieve marketing or selling objectives.
Sales Organization
Sales organization is the counterpart of the factory. Just as the factory produces goods
on a mass scale, in the same manner, the sales department, with the help of
salesperson, advertising and sales promotion, produces mass market and brings about
mass distribution through multiple channels of distribution. In a good sales
organization, all departments are carefully planned. There is adequate coordination
among all the departments. Each department or section should be self contained and
there should not be overlapping of functions. Divisions of labour and proper
delegation of authority create a sound sales organization. At the top, we have an
assistant vice president, below them a senior manager and deputy manager product
division, below them a junior superintendent, a senior officer and at last a supervisor.
The sales manager is responsible for coordinating and controlling all the activities of
the department with help of competent staff.
A sales organization is like a power station sending out energy which is devoted to the
advertising and selling of particular lines and there is tremendous loss of energy between the
power station and points where it reaches the customers. Therefore, there arises the great
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necessity of planning, organizing and controlling all sales efforts through a sound sales
organization – to prevent wastage in distribution.
The sales- related product policies of a company determine what products the company
should be involved with what products to add, what products to drop, whether to add or
remove a product line. These policies also lay down the company’s stand with regard to
product design and quality, after- sales service, product recall, warranties and repair.
A product line is a set of related products sold by a company. The product line of one
firm may vary from another. Some firms may have a narrow product line while others
may have a broad product line. A firm may decide to have a broad product line and
leverage the corresponding increase in revenue the firm is likely to experience against
the production and engineering costs. The product line policies of a company are also
influenced by the amount of risk the company is willing to undertake. If a company
wants to add a new product to an existing product line, it needs to make significant
changes in its sales management policy.
Product design policies indicate the frequency at which the company may make
changes to its product design and also refer to the extent to which product design
should be protected from imitation.
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with various other factors such as product quality, its positioning, the marketer’s reputation,
marketing efforts and product promotion to ensure successful sales of the product. Ineffective
distribution can result in a massive drop in the sales of even established products.
A company should carry out research before formulating a sale plan. To start with, it
should collect past sales data from sales records and organize it in to various categories like
product, territory and customer groups. The sales manager should then study economic
conditions that may influence the company and the industry. Once the manager has adequate
data relating to past sales and the economic situations, he or she should take operational
decisions on the development of the sales plan. Decisions relate to the timing of the year
when the plan should be developed, place of the meeting and members who would
participate.
Setting objectives
Determining operations to meet objectives
Organizing action
Implementation
Measuring results against standards
Re-evaluating and control
Setting objectives
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The factors analyzed during external audit are largely external and
uncontrollable and can have a significant impact on the organization’s functioning.
They include competition, market, political, economic and social conditions.
Generally, a PEST (Political, Economic. Social and Technological) analysis is
conducted to identify the direction, extent and time of impact of relevant external
variables that can significantly affect an organization. Sales objectives are clearly
defined only after conducting internal and external audits. Objectives may be long-
term or short-term. The former contributes to the organization’s mission and should
not be in conflict with it. The latter contribute to the attainment of objectives set in
the marketing plan. The selection of these should be based on priorities related to
long-term objectives. Generally, the objectives will be more specific in the first year
of a sales plan than its fifth year, i.e. the accuracy reduces over longer periods. Next,
objectives must be output oriented and measurable and not just activity oriented. For
example, an objective of increasing sales is of no consequence as it is vague. The
goal must be quantified.
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Once sales objectives are defined with the help of sales strategies, the sales manager
must devise ways to organize the objectives in to tactics. Development of tactics
involves identifying steps and taking decisions on operational aspects. It includes
answering questions like,
What are the different ways to introduce a new product into the market?
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Tactics are used as short-term action plans depending on the current need of
the organization. Increasing profits through a skimming strategy or focusing on sales
promotion while introducing a new product are examples of short-term tactics.
The basic process of control involves three steps (1) Establishing standards (2)
Measuring performance against these standards and (3) Re-evaluating and correcting
variations from standards.
The process of re-evaluation can begin midway during implementation of the sales
plan or at the end of the process. All programs have to be monitored constantly and
consistently over varying periods of time for effective control and to ensure that
overall organizational objectives are met at the end of the year. For example, if the
company objective is to increase sales by Rs. 10 crores, then one must monitor and
ensure that at least Rs. 2.5 crores in sales volumes is achieved every quarter.
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Sales plans become unsuccessful when manager have a penchant to benchmark sales
plans using top plan models adopted by successful companies. A sales plan must add
value and must be able to achieve set goals that are unique to a company. One must
never make the mistake of trying to create new processes in the organization by
copying successful plan models. The aim should be better existing standards with
sales plans that are specific to a company. Another reason why sales plans fail is
because managers try to duplicate the general steps in the planning process without
thinking of specific requirements of the organization.
Sometimes, sales managers prepare sales plans without being aware of corporate or
strategic plans formulated by top management. Sales managers sometimes formulate
plans with no reference to the abilities and views of colleagues and subordinates. This
leads to confusion and lack of interest on the part of sales personnel while
implementing plans. Lack of awareness of changes in social values and systems and
their likely impact on business is another reason for failure of plans. Having contacts
outside traditional business circles with sociologists and economists will enable one to
get first hand information about these trends, which should be kept in mind during
planning. Insufficient understanding of the organization’s present business interests
and factors affecting success like external environment influences, competitor moves
and customer dynamics, cause plans to falter. The organization’s strengths and
weaknesses have to be kept in mind while preparing the plan.
Sales managers sometimes develop sales plans that are nothing more than a list of
numbers which do not focus on key organizational issues, clarify the company’s
position in the market or explain opportunities in quantitative terms. Another reason
for plan failure is contradiction in objectives. The sales plan objective may be mainly
profit oriented and to achieve this, sales targets are sometimes inflated beyond what
can be logically achieved.
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CHAPTER NO. 4
The Ghatge Patil Industry is one of the top 5 foundry industries in India.
If we consider the sales market of the company, the 85% to 88% market share is
within India and 12% to 15% market share is contributed by overseas market.
If we consider the domestic market of the company, the Eicher Tractors contribute
20% market share of the company.
Company’s 35% market share is contributed by John Deere Ltd. It is the major market
share of the company.
60%- Tractors
The remaining 20% domestic market is distributed among the other clients of the
company.
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4.1Showing the total Domestic Market customer wise of the Ghatge Patil
Industries Limited.
International 5%
Others 20%
Total 100%
Market Percentage
20.00% 20.00%
Eicher Tractors
5.00% Tata Motors
John Deere Ltd.
International
Others
25.00%
30.00%
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The above pie chart shows that John Deere Ltd is the major market holder of the
company. The Eicher Tractors and Tata Motors contribute near by 50 percent market of the
company. The International contributes 5% market of the company. The other customers like
Volvo India Pvt. Ltd., Ashok Leyland Ltd., OIL, ONGC etc. are included in 20 percent
Market.
4.2 Showing the total Domestic and Overseas market of the Ghatge Patil
Industries Limited.
Total 100%
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Percentage (%)
15.00%
Domestic Market
Overseas Market
85.00%
The above pie chart shows that 85 percent market is contributed by home country.
Only 15 percent market is contributed by overseas market.
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Total 100%
Percentage (%)
30.00%
10.00%
Automobile Sector
Tractor Industry
Other Industry
60.00%
The above pie chart shows 60 percent market is contributed by automobile sector. The
tractor industry covers 10 percent market and 30% market is contributed by oil exploration
and distribution, earth moving and marine industries.
COMPANY POLICY
In the first earlier years, the main product of the foundry division was the making of
only brake drum. The company was producing brake drums up to 30,000 units. The profit
behind this was not optimum. To increase the sales volume and profit, company changed the
production policy and decided to make critical products .These critical products are according
to their specific size, measurements and design structure.
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Besides foundry division the company has their own product range. These products
have made according to the demand of the customers. These products have company’s
own design and structure and these products are machined by the company.
Thus, by making increase in critical production and decrease in old production, the
company has achieved the desired sales volume and profit generation.
Quality- the GPI has made quality and consistency in the production. The GPI has
casting accuracy between 0 to 40 microns. The company has made it with consistency.
This is the uniqueness of the company and due to this; company has maintained her
brand name.
The foundry division has the casting capacity of 3000 tones/ month.
The GPI has the annual turnover of 250 crores, in which 160 crores are of the foundry
division and 90 crores are of the product division. This turnover is for 2009- 2010.
The GPI has set the sales turnover for the year 2010- 2011 of Rs. 300 crores. In that,
the 210 crore contribution will be of foundry division and 90 crore turnover will be of
product division.
The pricing policy of the company is different for foundry division and product
division.
a) For product division: product item – No. of units manufactured – price per unit.
b) For foundry division: product item- production in metric tons – price per unit tone.
The old products are fly wheel housing, engine bed frame, brake drum, hubs etc.
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The critical items have less competition in the market. So the maximum market
demand is at the Ghatge Patil Industries.
In GPI the maximum sales is towards the Eicher Motors, Eicher Tractors, Tata Motors
etc. As automobile companies have more demand in market. The parts of these
automobiles are manufactured in GPI. The other customers have less priority in sales
dispatch in GPI. The maximum sales dispatch is towards the automobile industries
because these are always in demand and have scope all over the year. The sectors like
oil and gas, earthmoving etc. have less market and their demand is not continuous, so
automobile industry has maximum sales dispatch.
The company is making more critical items and generating more profit. The company
has reduced the production of old products. The critical items include carter, case
transmission, clutch housing, cylinder block, differential housing, gear box housing,
rear axle housing etc.
The GPI has a variety of advertising and sales promotion activities. The main
advertising is through the print media like magazines. The GPI is the member of
Indian Institute of Foundry Association and other related foundry associations.
These associations have their combine magazines. These magazines are also the
advertising medium of the company.
Besides magazines the company arranges foundry exhibitions. These exhibitions are
also arranged by the Indian Institute of Foundry Association. Company has their own
website- http:/gpind.com.
If we look at the overseas market of the company. The main advertising and sales
promotion media are company’s old customers, company’s website and the agents
(middlemen) in overseas market.
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The marketing research of the company is mainly based upon comparison with
competitors in relation with price and quality. And recent trends in market as per
industries like automobile, earthmoving, oil and gas etc.
The contracts of order are gained upon the cost and quality of the product. Suppose
company has a product with low cost and high quality. The customers of the company
give more priority to GPI. The customers give more manufacturing order to the GPI.
The customers compare the products of the GPI and other competitors and take the
decision to which the order should be given for manufacturing.
The recent trends are also very important in marketing research. In our domestic
market the festival period have very much boom period in market and sales of the
companies. The trends have 3 subparts in total year.
Boom Period-
In our domestic market the festival time is more profitable to the company. In festival
period, the automobiles have more demand in the general market. So the companies
like Eicher Motors Eicher Tractors, Tata Motors, and International have more demand
because of festivals. As these products have demand automatically the GPI’s sales
increases. This boom period starts from August, September and ends with December.
The festivals like Ganesh Festival, Dashahara, Divali have maximum market demand
for the company as well as their customers. During the November and December the
sales of the company decreases in a very small quantity.
This period starts from January to March ending. As companies in their starting year
sets the target for a particular year. To achieve this target, companies try to sell more
and more products within this period. Sometimes there may be change in government
policies from the New Year, so there will be increase in the cost of products. So the
already made sales quota is sale out up to March ending. In last year, the government
removed excise duty for the
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Tractors. So the cost of the tractors decreased and many farmers purchased tractors
due to decrease in their costs. Automatically the GPI’s sell increased.
From 1st April, 2006 the Maharashtra Government implemented 6 th pay commission,
due to this commission the Government and semi government employees pay scale
raised up to 40%. So the purchasing power of the people has increased. So many
people buy vehicles. The profit of Tata Motors, Eicher Motors and Tractors increased
in large amount. Automatically the GPI’s sale increased and acquired more profit.
Nowadays the sugar rate is more than 3500/ quintal. The farmers are getting more
than Rs. 2300/ ton of sugarcane. Due to increased profit of farmers, they are
purchasing more tractors for their field work. So automatically the GPI’s turnover has
increased.
As, at the end of year the automobile companies try to achieve beyond the target sales,
to achieve sales more than desired goal, they increase marginal turnover. Suppose a
company has set desired goal to sell 3000 units. To achieve marginal turnover they try
to sell 3200 units. The GPI get this advantage.
Off Season-
The period between Junes to August is the slack period for industry. Because there is
no heavy selling during this period for the automobile sector or other sectors in India.
Overseas Sales-
Boom period-
In foreign market, the period from January to July is the boom period. As, in this
period there is the demand for GPI’s products from overseas market. The period from
September up to Christmas, the market is in demand.
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Off Season-
As, in foreign market the month of August is of the total summer vacation. There are
holydays within this period. The Christmas period of 3 weeks is also of no demand for
products in GPI.
Environmental Issues-
The environment for all of us is very important. For reduction of pollution, the
Government has made some policies like Bharat Stage 1,2,3,4 in India. The running
stage is Bharat stage 4 which is equal to the Euro Stage 4. The companies have to
follow certain norms, rules, regulations and conditions for obeying this government
policy. For implementation of these policies the automobiles companies has to make
changes in engine or other parts of the vehicle. For making such changes some
machine and equipments has to be newly implemented in manufacturing. The GPI
automatically get advantage of this change.
Planning and Control of Sales Operations and Control of Sales Costs of the
Ghatge Patil Industries
As GPI has its unique planning about the sales operations. In planning of sales
figures, the customer requirement is considered first. According to the requirement the
production capacity of the foundry division and product division is considered.
Suppose, machining unit has the production capacity of 2000 tons per unit, the
customer requirement is taken as per constraint of the foundry division.
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M.B.A. Programme
planning and control e.g. there are 20 customers within India for foundry products of
GPI. Then 3 to 4 customers, who are regular, have given
More priority in sales dispatch. The customers who have in long time relation with
GPI are treated softly for sales planning. Some customer orders are postponed for
some period by requesting them e.g. a customer’s requirement for one month is1000
cylinder blocks. If the requirement will not complete in a given period of time, the
order is postponed for a week or more days. In sales planning, there are customers for
company which contributes 80% sales dispatch from GPI. These customers are given
more priority than others. The adjustments are made for other customers also. The
more profitable products are given more priority in sales planning e. g. critical items
of product division.
The contingency plans are made in sales planning e.g. suppose a customer wants 500
tons of castings. Then all the alternative ideas are generated for the completion of the
sales order. There may be reduction of other customer’s order or may be addition in
order.
Every organization possesses the control of sales operations. In GPI also, the sales
operations are controlled by the marketing department.
The Just in Time (J.I.T) concept has more emphasis on control of sales operations.
This concept is used in day to day operations. The delivery is made on the exact date
of the month e. g. a customer’s requirement is of 2500 tons casting for a month. The
delivery is divided into the four parts. The delivery for a week will be of 600 tons.
Some customer orders for the company are not in regular intervals e.g. suppose the
first week delivery of product of a month has specific rate or cost. The prices for these
products are in consideration during control of sales planning.
The production constraint is taken into consideration during the control of sales
operations. The sacrifice point is made with the customers of the company e. g.
suppose a customer
Requirement for a month is of 1500 tons of casting. If this target sale is not possible,
the sacrifice point will be made with customer. The company will provide 1000 tons
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M.B.A. Programme
in current month and other 500 tons will be delivered on the first week of the next
month.
The control of sales costs is a major objective of the sales organization of the
company.
Inventory control-
The inventory control is very important in control of sales costs. The inventory
control is the control of finished goods of the company. The finished goods are
manufactured according to the dispatch date of the ordered goods. If the inventory
control is not done there will be material blockage in the store house. The cost of such
goods will be more than normal cost of production for the company.
Packing cost reduction- In domestic market of the company, the goods are packed in
a plastic coating but for overseas market the packing is of wooden pallets. The
wooden pallets are used for the prevention of corrosion of products.
In GPI the distribution channel is direct i.e. from manufacturer to original equipment
manufacturer e.g. Tata Motors, Eicher Motors etc. The manufactured goods are stored in
company’s store house. The domestic distribution channel mediums are trucks and containers.
The containers have the capacity of 10 tons or 16 tons.
The goods which are supplied to overseas market carried out by ships or sea route. If
there is delay in supply, the goods are travelled by air route. The air route is very much costly
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than sea route e.g. To travel 1 kg of material by sea route costs Rs. 10, to travel same amount
of material costs Rs.150 by air route. The demonstration samples are distributed by air route
to the foreign countries.
Branding-
AS Ghatge Patil Industries has its unique brand. This is a partnership business
established in 1960. It is one of the top five foundry industries in India. They are well
known for the quality, accuracy and consistency in domestic as well as overseas
market.
Packing-
Wooden boxes, paper sheet boxes, pallets used for the packing of finished goods. As
the castings are different in size and weight, to pack them different size wooden boxes
and pallets are used.
Fumigation process- It is the process in which the wooden boxes are kept under a
cover in which chemical treatment of silica gel or dust powder. It prevents wooden
boxes from fungal infection. It kills the germs and minimizes the level of water
vapours in the wooden boxes.
Heat treatment-
Heat treatment is given to the wooden boxes. Heat treatment reduces the fungus from
wood. The water vapours are also removed from wood by the heat treatment process.
Oiling-
Oiling is done on the surface of castings because there should not be the corrosion of
it.
The VCI bags are used as a cover of casting. As this bag sucks the water vapours from
the atmosphere.
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M.B.A. Programme
As these boxes are made of paper sheets these paper sheets are used to pack the
casting. The small castings are totally covered by the paper sheets.
Painting-
Painting is done on the surface of casting because it prevents corrosion and prevention
of rust. It is the primary colour which helps to develop secondary colour on the
surface of casting. The castings which are supplied to the domestic market are packed
by the only plastic cover. The finished product which is supplied to overseas market is
covered by wooden boxes. To avoid the movement of casting plywood sheets are
used. The entire wooden box is then tied with metal strips.
Labeling-
To the tightly banded wooden box the packing slip is attached on it. The supplier
name, customer name, place where to supply, no. of boxes, items enclosed in each
box, net weight and gross weight of box etc. are mentioned in packing slip.
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4.4The sale data of Graphite Iron Machined from year 2003 to 2009.
Year GI Machined
Rs. In Kgs.
lacks
14000
12000
10000
8000
2000
0
4 5 6 7 8 9
2 00 2 00 2 00 2 00 2 00 2 00
0 3- 0 4- 0 5- 0 6- 0 7- 0 8-
20 20 20 20 20 20
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M.B.A. Programme
Above table shows maximum production in year 2004-2005, but the sales behind this
sale is not comparable with production and in year 2005-06 both production and sales are
less. In year 2008-09 the sales is higher as compared with production.
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M.B.A. Programme
4.5 Showing the sale data of Spherodoid Graphite Iron Machined from
year 2003 to 2009.
Rs. In Kgs.
lacks
2500
SGI Machined Rs. in
2000 lacs
1000
500
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M.B.A. Programme
The above table shows that the production is highest in year 2003-04 but the sales are
very as compared with production. In year 2004-05 the production has reduced in higher
amount and the sales has also increased in higher amount. Consecutively from year 2005-06
to 2008-09 the production has decreased and sales have increased.
4.6 Showing the sale data of Graphite Iron Rough from year 2003 to 2009.
Year GI Rough
Rs. In Kgs.
lacks
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M.B.A. Programme
12000
10000
8000
6000
4000
2000
0
2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009
This graph pertain the sales data of GI Rough from 2003-2009. In year 2007-08 both
production and sales has reached at the highest peak. From year 2003-04 to 2007-08 both
production and sales have successively increased. In year 2008-09 there is a little decrease in
both production and sales.
4.7 Showing the sale data of Spherodoid Graphite Iron Rough from year
2003 to 2009.
Rs. In Kgs.
lacks
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Chart Title
1800
1600
1400
1200
1000
SGI Rough Rs. in lacs
800 SGI Rough Kgs.
600
400
200
0
08
09
04
05
06
07
0
0
0
-2
-2
-2
-2
-2
-2
03
04
05
06
07
08
20
20
20
20
20
20
The above graph shows in year 2007-08 both production and sales have increased.
Also in year 2004-05 both production and sales have increased. If we consider the sales
figures of 2005-06 the production is higher but comparable sales are not satisfactory. In year
2008-09 both production and sales are good.
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M.B.A. Programme
4.8 Showing the sale data of Exports from year 2003 to 2009.
Year Exports
Rs. In Kgs.
lacks
2004-2005 90 225
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M.B.A. Programme
4000
3500
3000
1000
500
0
2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009
The above graph shows that from year 2004-05 up to 2007-08 both production and
sales have successively increased. In year 2008-09 the current production is less than
previous years but the sales are greater than production. The reason behind higher sales is the
products are costly.
4.9 Showing the total sale data from year 2003 to 2009 of GPI.
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35000
30000
25000
20000
15000
Metric tons
10000 Rs. in lacks
5000
0
04 05 06 07 08 09
20 20 20 20 20 20
0 3- 0 4- 0 5- 0 6- 0 7- 0 8-
20 20 20 20 20 20
The above graph shows successive production increase in years 2003-04 and 2004-05.
The highest production have made in year 2007-08. There is also successive increase in
production in years 2005-06 and 2006-07. The least production have made in year 2008-09.
The above graph shows combination of all sales (GI, SGI Machined, GI, SGI Rough
and Export sales). The sales from 2003 to 2005 have step wise increased. From 2005 to 2006
the sales have decreased in little amount. The highest sales have made in year 2007-08. A
little decrease has made in sales in year 2008-09 but this is the best sales if we compare with
production.
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CHAPTER NO. 5
FINDINGS
From the study of project, of “Sales Planning and Control”, I came to some findings
which are as follows.
It is studied that, for control of sales costs, inventory control, packing cost reduction
and maximum utilization load and travel are used.
To increase the sales volume and profit, the company has changed the production
policy and is making more critical products which are profitable to company. The
company has used product line policy very effectively.
The company is making more critical items which have their own design and
structure. Here, the company has used product design policy very effectively.
The sales forecasting of the company is very good. The company has forecasted the
production of foundry division for 2011 is of 210 tons. This is more by 50 tons than
previous year. The company has very good sense of direction i.e. can prepare future
events.
In market research of the company, comparison with competitors in relation with
price and quality, recent market trends and boom periods like festivals, year ending,
vacations, environmental issues and government policies are considered. The market
research is customer oriented in Ghatge Patil Industries.
In control of sales planning customer requirement, the running products, regular
customers are given more priority. The contingency plans are made in sales planning.
Just in Time (JIT) concept has more emphasis in sales planning as time frame is more
important in sales planning control. The company has avoided setting unrealistic
objectives that leads to unnecessary expenditure.
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SUGGESTION
The distribution policy of the company is according to the standard norms. They have
used direct distribution channel. Company has used all possible transportation
medium i.e. air, water and land. The distribution is frequent and regular.
The company uses its full production capacity which is profitable to them.
The first pie chart shows total domestic market customer wise of the Ghatge Patil
Industries. The company has more sales towards the Eicher Tractors, Tata Motors,
John Deere Ltd., International etc. The company has maintained good relations with
them. Here the company has used hold marketing strategy. The company has to pay
attention towards the other customers like HMT, JCB Ltd. Volvo India Pvt. Ltd. etc.
The 3rd pie chart shows foundry division supply distribution in various sectors. The
other sectors include oil and gas, earth moving etc. the company has to pay attention
towards these customers.
Some customers of the company are regular. The company has maintained good
customer relation with them.
CONCLUSIONS
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M.B.A. Programme
The company has quality and consistency in production. The Ghatge Patil
Industry has received ISO 9001 and 9002 accreditation from BVQI.
The company has monopoly in critical items. These products are more in demand.
The Ghatge Patil Industries is one of the top five foundry industries in India. It has
unique brand.
The packing and labeling of finished goods in GPI is good. These are according to
the standard norms i.e. safe, germfree and durable.
The Ghatge Patil Industry has used all possible advertising and sales promotion
tools. The advertising and sales promotion policies are comparable with standards.
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BIBLIOGRAPHY
4. Website http://gpind.com
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