Republic of the Philippines

UNIVERSITY OF RIZAL SYSTEM

Antipolo City
A.Y. 2019 – 2020

COLLEGE OF ENGINEERING

Assignment/Individual Research No. 03

Work Method Statement

In partial fulfillment of the requirements in

CE 16: Timber Design

Presented by:

Chris Ohlliver Quimque Cuizon

Student No.: 1011500099

Submitted to:

George Prejula Palada, RCE

Instructor

20 September 2019
A Work Method Statement for the Installation of Exposed Conduits for Electrical
Wirings

I. Introduction
Electrical conduits are tubes or troughs to protect electrical wirings.
They shield the wires from external environmental so as to make the wire last
longer and also to keep us from electric shocks. Electrical conduits should be
made of insulating and sturdy material for optimum functionality. The most
preferred material is the Electrical Metallic Tubes (EMT), which is very easy to
install as you can effortlessly bend it and assemble it.
This work method statement explains about the Installation of
Exposed Conduits for Electrical Wirings. In electrical works, exposed conduiting is
a wiring method which conduits are installed on the walls, ceilings and outdoors,
supported with bend saddle to fix specified position.

II. Purpose
This work method statement is specified the activities and the
procedures used for the Installation of Exposed conduits. All activities will be
carried out in accordance with the contract details and in full compliance to the
Contract Specifications and documents. All work within the rights-of-way of the
standards and specifications will be done in compliance with requirements issued
by authorities.

III. Standard references

 Philippine Electrical Code (PEC) 2007 Article 3.42 :
Intermediate Metal Conduit (Type IMC)
 Philippine Electrical Code (PEC) 2007 Article 3.14 Sec. 14.3:
Construction Specifications for Metal Boxes, Conduit Bodies, and Fittings.
 UL 514
Metallic Outlet Boxes
 ANSI C80.6-2018:
American National Standard for Intermediate Metallic Conduit

IV. Definitions and abbreviations

 EMT – Electrical Metallic Tubes
  HSE Officer – Health and Safety Officer
 GI – Galvanized Iron , composed of zinc and iron
 PEC – Philippine Electrical Code
 Electrical Metallic Conduit/Tubing (EMC/EMT) – A steel threadable
raceway of circular cross section designed for the physical protection and
routing of conductors and cables and for use as an equipment grounding
conductor when installed with its integral or associated coupling and
appropriate fittings
 QA/QC Engineer – Quality assurance/Quality Control Engineer
 FFL – Finish Floor Line/Level
 UL – Underwriter’s Laboratories
 ANSI – American National Standards Institute
 DOLE – Department of Labor and Employment
 OSH – Occupational Safety and Health
 IMC - Intermediate Metallic Conduit
 Conduits (Electrical) – Tubes or troughs to protect electrical wirings.
 Electrical box – an enclosure housing electrical connection to protect the
connections and provide safety barrier.
 Bend saddle – a material used to support the conduits.
 Zinc paint – a paint used for galvanized coatings
 Lock nut – a nut that resist loosening under vibration and torsion.
 Conduit bushing – are used to protect conductors inside the metallic
conduits.

V. Materials definition and specifications

 Tools and Equipment

o Tape Measure
o Grinder with cutting dis
o Electrical Drill
o Screw Driver
o Spirit/Bubble Level
o Flashlight
o Utility Knife/Cutter
o Allen Wrench Set (Hex)
 o Pipe Bender
o Chalks/Markers
o Hammer
o Hacksaw (frame with blades)

 Materials
o Conduits – Conduits shall be galvanized, Intermediate Metallic
Conduit (IMC) with quality grade interior coating. Conduits shall be
heavy wall, high chemical resistance; normal impact typed and
shall be smooth and free from chips, blisters, cracks and other
defects. There shall be no tendency for the conduit or fitting to
peel, scale, flake, chalk or crumble.
o Boxes – All indoor boxes shall be of code GA#16, GI sheet steel
while all outdoor boxes shall be cast cadmium or zinc coated with
gasketed covers.
o Conduit Bend Saddle – to support the conduits at every span.
o Screws and Rawplugs
o Thread joints and fittings – Fittings shall be corrosion resistant or
shall be well-galvanized, enameled, or otherwise properly coated
inside and out to prevent corrosion.
o Zinc paint – to protect exposed fittings and threaded joints

VI. Work method statement

1. Check the route of GI Conduiting

  Make sure that the route of GI Conduiting free from debris and no
obstruction of any other activity. Arrange scaffolding of sufficient
height approved by HSE officer. Check the required reference
markings are available for FFL.

2. Chalk Out the Wiring Plan.

 Mark the location of switch/socket and conduit route on proper height
based on approved shop drawing.
 Fix the GI Metal box of appropriate size and level with the help of
spirit level. The bottom portion of box should match the marked level
as per consultant approved height for switch/ socket and/or as per
local applicable wiring regulation requirements.
 Identify the circuit start point and end & mark GI Conduiting route as
per approved drawings. Draw the path from the main power source to
the metal box.

3. GI Conduiting & bends

 Use approved GI Conduiting & bends as per site condition and
drawing. See Appendix A.
  Remove sharp edge of cut length of conduit by filing.

4. Installation
 Make hole in concrete for anchor bolts/raw plug & fix raw plug inside
hole then fix base of saddle support by screw at every span (See
Appendix B).
 Conduits shall be installed and supported so that the nearest outside
surface of the cable or raceway is not less than 30 mm from the
nearest edge of the framing member or furring strips where nails or
screws are likely to penetrate.
 Join the lengths using the threaded joints and fittings.
 Install conduit and tight with saddle and screw.

5. Make earthing of GI Conduiting & Check for continuity. See

Appendix E.
 6. Apply the zinc paint on the exposed threaded area which is not
covered.

VII. Quality Assurance and Control

1. Check if all conduits are free clogged conduits of all obstructions.
2. Do not install crushed or deformed conduits.
3. Avoid trapped conduits. Prevent plaster, dirt, or trash from lodging in
conduits, boxes, fittings, and equipment during construction.
4. No conduits shall be used in any system smaller than 15mm (1/2 inch)
diameter electric trade size.
5. No conduit shall have more than four 90 degrees bends in any run and where
necessary, pull boxes shall be provided as required.
6. The ends of all conduits shall be tightly plugged to exclude dust and moisture
while the construction of building is in progress.
7. Installation of GI Conduiting shall be checked by internal QA/QC Engineer as
per drawings and quality of installation before offering consultant/client for
inspection.
VIII. Inspection Test Plan
1. Compliance/Conformity – This work shall conform to the requirements of the
Philippine Electrical Code (latest version is much better), the rules and
regulations of the local authorities and the requirements of local Power
Company (e.g. MERALCO).
2. Approved Materials – Check all the delivery materials, proper storage &
inspection of materials are as per approved material submittal.
3. Drawings
  Approved As-Built Drawings –The final submittal of record drawings
shall be in original and three sets of prints of “As Built Drawings”. The
print copies shall be duly signed and sealed by a Professional
Engineer.
 Approved Shop drawings – The Contractor shall prepare and submit
for approval, shop drawings and cuts equipment, or devices
furnishing.
4. Checklist
 For Conduits:
 Verify that there are no damages on conduits.
 Verify that conduits are not clogged.
 Verify that the conduit is properly supported
 Verify that locknuts and bushings are installed and installed
correctly.
 Verify the installation of weatherproof hubs on installations.
 Verify that no conduit shall have more than four 90 degrees
bends in any run and where necessary.
 For Boxes:
 Boxes shall not use suspended ceiling wires as sole supporting
means unless associated with electrical equipment designed
for suspended ceilings.
 Boxes must be rigidly fastened to the surface upon which they
are mounted.
 Each box must have a cover, faceplate, or fixture canopy to
complete installation.
 Conduits must not be connected to the sides of round boxes,
only to square smooth sides.

 Scaffolding and Ladders – All scaffolding and ladders required for

providing access to the workplace will be erected and inspected in
accordance with the requirements of the National Building Code of the
Philippines.
 Equipment
 Inspect ant test the equipment before use and verify that
there are no defects.
  If there are some defects found, report these to the senior
representative on the site in order to withdraw from service
immediately pending replacement or repair
 Determine if the repair/adjustments/replacements meet the
manufacturer’s equipment criteria.

IX. Safety
 All works shall comply with safety procedure or instruction set out in
project safety plan and Construction Safety and Health (COSH) Standards
accredited by Department of Labor and Employment (DOLE).
 Basic PPE to be worn by all staff or laborers
o Safety boots (with steel toecaps and insoles)
o Safety helmet
o Eye protection
o Dust Masks
o Coverall as protective clothing (compulsory)
o Gloves (compulsory)High visibility vest, if working near to
construction traffic
o Ear defenders, if working near to the noisy equipment &
construction area.
 All operatives involve in this work shall be inducted before entering the
site and shall conform to the Construction Safety and Health Standards
accredited by Department of Labor and Employment (DOLE).
 Prior to the commencement of work, arrangements will be made for
medical facilities and medical personnel to be available from prompt
attention to the injured person. The contractor’s vehicle assigned to the
job site will be used for transporting the injured person to the first aid
station and to the nearest hospital when required.
 Scaffolding – All scaffolding and ladders required for providing access to
the workplace will be erected and inspected in accordance with the
requirements of the National Building Code of the Philippines.
 Material Safety Data Sheets – All materials pertaining to the activity have
to be identified and all material safety data sheets should be read and
understood
X. Risk assessment/Job Hazard Analysis
Job hazard analysis is a technique to identify the danger of a specific
task in order to reduce the risk of injury to workers. To ensure safety and health
of all workers, this work shall conform to the Philippine Electrical Code (PEC) and
COSH Standards accredited by Department of Labor and Employment (DOLE).
The tasks of this work are specified below:

1. Scaffolding/Working at Heights
Risk/Hazards: Injury from falls or being struck by falling objects
Existing Controls: Ensure correct means of access equipment or working
platform is identified for every task. Put Signage on areas with high frequency
of falling debris/objects. PPE should be worn by all operative inside the site.

2. Use of power tools

Risk/Hazards: Cuts and abrasions, flying objects, entanglement,
electrocution
Existing Controls: All tools are always maintained in good condition. Use
specified tools for the task intended in line with any manufactures
instructions. All tools should be guarded as per manufacturer’s instruction,
inspect the tool guards regularly. Ensure that all cables are secured to avoid
trip hazards. Allow sufficient space to your workplace while using tools.
Ensure dust extraction is fitted to all tools if required. Prevent use of tools by
unauthorized persons, to include tenants and members of the public. All tools
to be appropriately stored to avoid damage. Remove all the damage tools in
any operation. PPE is to be worn by all operative in the site.

3. Working in confined spaces

Risk/Hazards: Musculoskeletal injuries, cuts and abrasions
Existing Controls: Take regular breaks by ensuring task rotation. Limit to
short duration works where possible. Ensure appropriate levels of task
lighting

4. Hand arm vibration (HAV)

Risk/Hazards: Exposure to occupational injuries to blood vessels, nerves
and joints
 Existing Controls: Appropriate PPE should be worn as identified. Gloves
should be worn when using tools that generate vibration or impact. Use tools
with built in HAV dampener protection if available.

5. Working at Noisy Places

Risk/Hazards: Sprains and strains, impact injury, laceration
Existing Controls: Appropriate PPE should be worn as identified. Use self-
dampening tools if available.

6. Use of hand tools

Risk/Hazards: Cuts and abrasions, flying objects
Existing Controls: All tools should be maintained in good condition. Use
specified tools for the task intended. Electrical tools should be insulated to 1
kilovolt (kV). Remove all the damage tools in any operation. PPE is to be
worn by all operative in the site.

7. Applying Zinc Paints on Fittings

Risk/Hazards: Poisoning, Respiratory Failure.
Existing Controls: Consult COSH inventory list and control approach prior
to the use of or creation of hazardous substances or materials.
PPE is to be worn by all operative in the site.

8. Workplaces with Slippery Surfaces and Trailing Cables

Risk/Hazards: Trips on trailing cables or materials, Falls from height
Existing Controls: All cables to be taped down, covered or attached at a
high level to prevent trip hazards. All materials and waste should be tidy or
removed from site. Maintain good housekeeping standards. PPE is to be worn
by all operative in the site.

9. Striking services (drilling hole, cutting, digging holes)

Risk/Hazards: Damage to property
Existing Controls: Existing plans should be consulted. Detection equipment
should be used to scan prior to drilling, cutting or digging holes.

10. Workplaces with High Voltage or High Frequency of Electric shock

 Risk/Hazards: Electrocution, burns, heart failure
Existing Controls: Electrical works and safety shall conform to the
Philippine Electrical Code and COSH Standards accredited by DOLE. Testing
equipment should be calibrated by competent Person in line with testing
schedule and records kept. Hand tools to be insulated to 1 kilovolt (kV).
Operatives should be in possession of an appropriate fire extinguisher.
Operatives should be trained in the emergency procedures of dealing with
electrical shock

XI. Resources
 https://methodstatementhq.com/method-statement-installation-gi-
conduits-accessories.html
 http://electrical-inspector.blogspot.com/2013/06/How-To-Inspect-
Electrical-Conduits-and-Boxes.html?m=1
 https://www.google.com/url?sa=t&source=web&rct=j&url=http://npdc.g
ov.ph/files/download/584035632c06ac7&ved=2ahUKEwji6YXNgOXkAhVZe
XAKHfsxDSsQFjAAegQIAxAB&usg=AOvVaw1MSG497LNY80xcNpTSYUAj
 https://www.google.com/url?sa=t&source=web&rct=j&url=http://www.1
hg.info/uploads/1/0/8/5/108571887/sra0007_electrical_work.pdf&ved=2a
hUKEwj1g82VgeXkAhWC62EKHWfSBssQFjAAegQIAhAC&usg=AOvVaw0yqi
xOMMFPxzZHl-JRu76f
 Philippine Electrical Code (PEC) 2007 Article 3.14 Sec. 14.3:
Construction Specifications for Metal Boxes, Conduit Bodies, and Fittings.
 Philippine Electrical Code (PEC) 2007 Article 3.42 :
Intermediate Metal Conduit (Type IMC)

XII. Appendices

Appendix A: Minimum Radius Bends of Metallic Conduits with respect to conduit

sizes (Table 3.26.2.15, Philippine Electrical Code 2007)
Appendix B: Span Supports for Rigid Metallic Conduit with respect to conduit
sizes (Table 3.44.2.21(b)(2), Philippine Electrical Code 2007)

Appendix C: Metric Designators Trade Sizes

Appendix D: Personal Protective Equipment (PPE) Icon Glossary

 Appendix E: Steel Conduit Earthing

Conduit Saddle Threaded Joints

Locknut (left) and Bushing (right)

Appendix F: Conduit Connectors and Fittings

Appendix G: Conduiting Parts

Appendix H: Conduit Bending

A Work Method Statement for Wood Varnish Finish

I. Introduction
This work method statement explains about the Wood Varnish Finish.
Finishing wood with varnish not only preserves it, but it also helps protect it against
scratches and stains. Varnish also beautifies wood pieces and can help bring out its
individual grain and color; it can also be purchased tinted to change the color of the
wood.
Varnish is traditionally a combination of a drying oil, a resin, and a
thinner or solvent. However, different types of varnish have different components.
There are many different types of drying oils, including linseed oil,
tung oil, and walnut oil. These contain high levels of polyunsaturated fatty acids.
Drying oils cure through an exothermic reaction between the polyunsaturated portion
of the oil and oxygen from the air.
Many different kinds of resins may be used to create a varnish.
Natural resins used for varnish include amber, kauri gum, dammar, copal, rosin (pine
resin), sandarac, balsam, elemi, mastic, and shellac.
Originally, turpentine or alcohol was used to dissolve the resin and
thin the drying oils. The invention of petroleum distillates has led to turpentine
substitutes such as white spirit, paint thinner, and mineral spirit. Modern synthetic
varnishes may be formulated with water instead of hydrocarbon solvents.

II. Purpose/ Scope of Work

The purpose of this method is to give sets of methodical process for
varnishing useful to woods using all in accord with the prerequisite of the designer.

III. Standard References

 ASTM D154-85(2009)
Standard Guide for Testing Varnishes
 ASTM D333-01(2013)
Standard Guide for Clear and Pigmented Lacquers
 ASTM D7787M-13
Standard Practice for selecting wood Substrates for Weathering Evaluations
of Architectural Coatings
IV. Definitions And Abbreviations
 CAMI – Coated Abrasive Manufacturers Institute. See Appendix A.
 ASTM – American Society for Testing and Materials
 Turpentine – Volatile pungent oil distilled from gum turpentine, used in
mixing varnishes.
 Varnish – Resin dissolved in a liquid for applying on wood to form a hard,
clear, and shiny surface when dried.
 Grit – small loose particles of sandpaper. See Appendix A.

V. Materials Definition and Specifications

 Materials to be used
a. Paint stripper or paint thinner (optional)
b. Sandpaper (150-grit to 320-grit. 400-grit is optional)
c. Turpentine – used as a solvent
d. “Fula-tite” – for filling holes in the wood
e. Varnish
f. Paintbrushes and/or foam applicators
g. Washing soda (optional)
h. Dust mask, ventilated face mask, and gloves
i. Damp cloth

 Equipment to be used
a. Spray Gun
b. Air Compressor
c. Orbital Sanding Machine (optional)

VI. Work Method Statement

1. Work in a well-ventilated area
Work in a well-ventilated area as varnish can produce some pretty harsh
fumes. Lay down sheets of newspaper or other scrap material to reduce the
risk of spilling varnish onto floor.
2. Prepare the wood for varnishing.

3. Sand the wood with fine-grit sandpaper. Sanding the wood not only gets
rid of any residual gloss or finishes, but it also gives the varnish a rough
surface to grip onto. Use 180 to 220-grit sandpaper and sand with the
direction of the grain.

4. Clean the wood by going over it with a clean cloth.

5. Consider filling the wood grain using “Fula –Tite”. Some open-grained
woods, such as oak, need to have the grain filled in with grain filler for a
smooth finish.

6. Prepare the varnish for the initial coat, if necessary. This helps seal
the wood and prepare it for the proceeding coats. The rest of the coats do
not to be thinned.
i. If using an oil-based varnish, thin it with paint thinner, such as
turpentine. Use one part varnish to one part thinner.
ii. If using a water-based or acrylic-based varnish, thin it with water
instead. Use one part varnish to one part water.
7. Apply the first coat of thinned varnish and let it dry. Use a flat
paintbrush or foam applicator to apply the varnish to the wood. Use long,
even strokes, and work along the wood grain. Let this first coat dry for 24
hours.

8. Sand the first coat and wipe it with a damp cloth. After applying the
initial coat of thinned varnish, smooth it out. Do this by buffing the surface of
the varnished wood with 280-grit sandpaper and then using a dry cloth to
wipe away any dust of debris.
i. Make sure to wipe down the work space with a damp cloth to get rid
of any dust caused by the sanding
ii. Make sure that the brush is clean with paint thinner (if using an oil-
based varnish) or water (if using a water-based varnish).
9. Apply the next coat of varnish and allow it to dry. Using a clean brush
or a new foam applicator, apply the varnish to the wooden piece. Once again,
make sure that brushing along the wood grain. It doesn’t have to thin this
layer. Wait 24 hours for this layer to dry.
i. If using a spray on varnish, you can spray on another coat. Make sure
to keep the can 6 to 8 inches away from the surface, and spray on a
single, light coat. Spray the varnish on too thickly, it may end up with
puddles, drips, and runs.

10. Sand the second coat and wipe it clean with damp cloth. Once the
second coat of varnish has dried, sand it gently with a fine-grit sandpaper,
such as 320-grit. Let the varnish dry 24 hours before applying the next coat,
and remember to clean the work space of any dust or dirt caused by the
sanding.
11. Continue applying more varnish and sanding between coats. Apply 2
to 3 more coats of varnish. Remember to let the varnish dry between coats,
and to sand and wipe the varnish clean before applying more varnish. Always
work along the grain when applying and sanding the varnish. When you get to
the last coat, do not sand it.
i. Continue working with 320-grit sandpaper, or move up to 400-grit.
ii. For optimal results, consider waiting 48 hours before applying the final
coat.

12. Wait for the varnish to finish curing. Varnish will typically need some time
to finish curing. Some varnishes finish curing with 24 or 48 hours, while others
 need as much as 5 or 7 days. Some varnishes require 30 days to finish curing.
Refer to the instructions on the can for more specific drying and curing times.

VII. Quality Assurance and Control

 To prevent ruining the varnish, leave your wooden piece some place where it
will not be disturbed.
 Prevent the formation of aerosols. It is recommended that it be sealed for
damp areas where condensation might occur due to temperature.
 Check for the holes, cracks, and joints and fill those using wood fillers.
 Sanding is a critical step in wood varnishing, so do not skip any sanding.
 Choose the better brush for varnishing.
 The wood should be sanded completely before applying the varnish.
 Sanding and applying coatings shall be along the grain of the wooden piece.
 Varnishing woods shall be checked by the designer before offering
consultant/client for inspection.

VIII. Inspection Test Plan

1. Compliance/Conformity – This work shall conform to the requirements of the
Safety and Health Standards and the rules and regulations of the local
authorities.
2. Approved Materials – Check all the delivery materials, proper storage &
inspection of materials are as per approved material submittal.
3. Checklist
 Verify that your workplace shall be well-ventilated.
 Verify that there are no holes, cracks, and joints on your wooden
piece.
 Check if the sanding and coatings shall be along the grain of the
wooden piece.
 Verify that there are no damages on varnishes after the curing.

IX. Safety
 Basic PPE to be worn by all staff or laborers
o Eye protection
o Dust Masks
o Coverall as protective clothing (compulsory)
 o Gloves (compulsory)
 Use proper ventilation. Many paint thinners and varnishes have strong fumes,
which may cause light-headedness or nausea.
 Do not mix wood varnishes together. This could a cause negative and
dangerous chemical reaction.
 Keep varnish away from open flame. Wood finish is flammable.

X. Risk Assessment/Job Hazard Analysis

1. Varnishing
Risk/Hazards: Poisoning, Respiratory Failure, Skin irritation.
Existing Controls: Consult COSH inventory list and control approach prior to
the use of or creation of hazardous substances or materials.
PPE is to be worn by all operative in the site.

2. Use of Sandpapers
Risk/Hazards: Bruises, wounds, mote in eyes
Existing Controls: Gloves and Eye Protection should be worn when sanding.

3. Use of Orbital Sanding Machine (if ever)

Risk/Hazards: Cuts and abrasions, flying objects, entanglement,
electrocution, Dusts causing mote in eyes and respiratory failure
Existing Controls: All tools are always maintained in good condition. Use
specified tools for the task intended in line with any manufactures instructions.
All tools should be guarded as per manufacturer’s instruction, inspect the tool
guards regularly. Ensure that all cables are secured to avoid trip hazards.
Allow sufficient space to your workplace while using tools. Ensure dust
extraction is fitted to all tools if required. Prevent use of tools by unauthorized
persons, to include tenants and members of the public. All tools to be
appropriately stored to avoid damage. Remove all the damage tools in any
operation. PPE is to be worn by all operative in the site.

4. Use of Spray Gun

Risk/Hazards: Hazardous fumes causing respiratory failure
 Existing Controls: Consult COSH inventory list and control approach prior to
the use of or creation of hazardous substances or materials. PPE is to be worn
by all operative in the site.

XI. Resources
 http://www.wikihow.com/Varnish-Wood
 https://en.m.wikipedia.org/wiki/Sandpaper#Grit_sizes
 https://www.academia.edu/26849621/Site_Construction_Methodology_Gypsu
m_Board_Installation_to_Ceiling_Steel_Framing_Installation_Actual_Site_Pho
tos-
Installation_Fixing_and_Suspension_Component_Gypsum_Board_Installed_to
_Furring

XII. Appendices
Appendix A: Sandpaper Grit size table According to several standards of Coated Abrasive
Manufacturers Institute (CAMI) and Federation of European Producers of Abrasives (FEPA
associated with ISO).

Appendix B: Personal Protective Equipment (PPE) Icon Glossary