Jointing technology Medium Up to % concentration

Sulphuric acid ≥70 % H2SO4 concentration

Solvent cement jointing Chromic– sulphuric ≥70 % H2SO4 concentration
acid mixture plus 5 % K2Cr2O7 / Na2Cr2O1 
Instructions for Dytex solvent cement joint-
ing of PVC-U and PVC-C dimension d12 to Chromic acid ≥10 % CrO3 concentration
d140 Hydrochloric acid ≥25 % HCl concentration
General Nitric acid ≥20 % HNO3 concentration
Dytex solvent cement combined with Dytex solvent / Sodium hypochlo- ≥6 % NaOCl concentration
cleaner is a special cementing system for PVC-U / PVC- rite (calcium of active chlorine
C piping systems which are exposed to the effects of hypochlorite)
highly aggressive chemicals, such as concentrated, in-
organic acids. For all media not mentioned below or Hydrogen peroxide ≥5 % H2O2 concentration
media in lower concentrations, Tangit solvent cement Hydrofluoric acid In every HF concentration
should be used. Because Dytex is not gap-filling, a spe-
cial cement jointing procedure is required and is de- Tools and equipment
scribed in the following.
Pipe cutter   d10 - 63 790 109 001
Dytex solvent cement jointing calls for adequate  Type KRA  d50 - 110 790 109 002
technical know-how, which can be acquired in the d110 - 160 790 109 003
appropriate training courses. Your GF representa- Pipe cutter type 230 V / 50 - 60 Hz 790 202 001
tive will gladly provide you with information about KS 355 
training possibilities.   
The dimensions of GF pipes, fittings and valves conform Chamfering tool  d16-75 799 495 145
generally to the various national standards as well as   d32-200 799 495 146
to ISO 727-1 concerning dimensions of sockets. Our fit-
tings and valves can be used with any PVC-U or PVC- Dytex solvent and 799 271 383
0.5 litre tin
C pipes whose outside diameter tolerance conforms to cleaner  
ISO 11922-1. Dytex solvent ce- 0.5 litre tin 799 271 423
ment  
According to ISO 727-1 the following minimal cement
lengths apply: Brush sizes   

Pipe outside diameter - Minimal cement length L Pipe outside diam- Brush  
Socket inside diameter d (mm)  eter in mm
(mm)  6-10 Round brush ø4 mm 799 299 001
12 11.0 12-32 Round brush ø8 mm 799 299 002
16 13.0
40-63 Flat brush 1" 799 299 003
20 15.0
25 x 3 mm
25 17.5
32 21.0 75-140 Flat brush 2" 799 299 004
40 25.0 50 x 5 mm
50 30.0
63 36.5 Tin lid    799 298 028
75 42.5 White absorbent commercially available
90 50.0 paper 
110 60.0
125 67.5 Solvent resistant commercially available
140 75.0 protecting gloves,
 
The use of Dytex solvent cement is recommended for  Safety glasses 
cement jointing PVC-U or PVC-C in connection with the
acids shown in the table.
Due to the effects of these acids on the pipe materi-
al, we recommend using pipes with a pressure rat-
ing PN16. For the expected lifetime and compressive
strength, please contact your GF representative.
Attention! Usually the allowable pressure must be de-
creased by one pressure rating (thus PN16 to PN10).
When using Dytex in PVC-C piping construction with the
above mentioned acids, the pressure and temperature
requirements for PVC-U must be adhered to.
Please refer to the information on the above mentioned
acids in our list of chemical resistance.
Solvent cementing equipment

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October 12, 2011
Dytex solvent and cleaner: Amounts required Dytex solvent cement is supplied ready to use. Stir well
before using. Diluting the solvent cement is prohibited.
Pipe di- Dytex cement amount Dytex cleaner amount Cement and solvent should be stored in a dry and cool
ameter  per 100 joints  per 100 joints 
place (5 - 35 °C)! Under these conditions the cement
 d (mm)  (kg)   (litre) 
  and cleaner are durable for 24 months starting from the
date of filling (imprinted on the tin).
16 0.25 0.55
For more information please consult the safety
20 0.3 0.65 datasheets under the following link:
25 0.4 0.8 www.sdb.henkel.de/index.cfm
32 0.5 1.0 Cementing
Fine cleaning is done with the Dytex solvent (do not use
40 0.7 1.2
Tangit cleaner!). Soak a white, absorbent, lint-free pa-
50 0.9 1.4 per with Dytex solvent and thoroughly clean the dry sur-
63 1.1 1.8 faces which are to be cemented. Use a new sheet of
absorbent paper for each cleaning. Then brush Dytex
75 1.5 2.3 solvent onto the surfaces to be cemented (pipe ends on
90 2.1 3.1 the outside, fitting on the inside) until the surface clearly
begins to dissolve (becomes sticky).
110 2.9 4.7
Apply Dytex cement to the dissolved surfaces with a
140 4.5 7.9
brush in the axial direction and let dry for at least 30
Note: The quantities specified above are to be under- seconds. Repeat this process as indicated in the follow-
stood as practice-orientated maximum values. In princi- ing table.
ple the quantities depend on gap dimensions, tempera- Cement gap (diameter difference) of more than 0.4 mm
tures, working technique. are not permitted! Pipes / fittings from the dimension
Preparations 110 must be measured to determine the permissible
The pipe must be cut off at right angles. Remove the in- gap.
side edges and chamfer the outside ones as illustrated d up to 16 mm  gap max. 2 x both
in the sketch. This is the only way to achieve an optimal = ± 0.0 mm sides
solvent cemented joint.
d 16 - 25 mm   gap max. 3 x both
Important: Well-chamfered pipe ends prevent the lay- = + 0.0 mm sides
er of cement from being removed as the pipe is inserted
d 32 - 40 mm   gap max. 4 x both
into the fitting. = + 0.1 mm sides
Pipe outside b  d 50 - 63 mm   gap max. 6 x 
diameter mm  = + 0.2 mm both sides
6 - 16 mm 1 - 2 mm d 75 - 90 mm   gap max. 8 x both
20 - 50 mm 2 - 3 mm = + 0.3 mm sides
63 - 140 mm 3 - 6 mm d 110 - 140 mm   gap max. 10 x both
= + 0.4 mm sides

Cement applications in relation to gap (diameter dif-

ference)
Remark: If there are smaller gaps than shown in
the table, the amount of cement applications can
be reduced.

After the final application of cement, coat both surfaces

again with the Dytex solvent until they are once again
sticky, then insert the parts immediately to the full depth
Marking the jointing length of the fitting, without twisting/tilting and hold for a few
seconds. Make sure that the fitting outlet is in the right
Wipe the outside of the pipe and the inside of the sock- position. When inserting, you must feel some resis-
et with a clean cloth to remove obvious dirt. Marking tance. The solvent cement bead that forms must be
the jointing length on the pipe end makes it possible to complete and consistent. Excess cement is wiped off
check afterwards whether the pipe has been inserted to immediately.
the full extent of the socket.
Because the solvent cement bonds quickly, the parts
Because Dytex cement is not gap-filling, the fit of the must be joined within max. 1 minute of applying the final
pipe and fitting must be checked in the dry state. If the coat of Dytex solvent. At temperatures above 25 °C this
pipe end can be inserted easily and without resistance time frame is reduced to under 1 minute.
to the stop, several applications of cement are neces-
Due to the short open assembly time of 1 minute, the
sary.
use of Dytex is limited to a pipe diameter of 140 mm.

2
October 12, 2011
The waiting time between the individual work steps The cement and the solvent are flammable. Make sure
(=next cement joint) depends on the size of the gap. there are no open flames before starting to work. Shut
off any electrical equipment that is not designed to be
Cement gap less than 0.2 Cement gap greater than explosion-proof, electric ovens, etc.Avoid static charge.
mm  0.2 to 0.4 mm  Do not smoke! Stop all fusion work. Also heed the in-
Waiting time 10 - 15 minutes Waiting time 30 minutes structions of the cement manufacturer (e. g. on the tin
At temperatures under 10 °C and in the leaflets supplied).
the waiting time extends to
45 minutes Protect pipes and fittings from spilled cement, solvent
and paper that has been used to wipe the cement from
The cementing should be done at temperatures be- the parts. Do not pour cement or solvent no longer re-
tween 5 °C and 40 °C. If there are deviations, please quired into the sewer pipes.
observe the following safety measures: We recommend using protective gloves to avoid contact
At temperatures near the freezing point, any condensa- with the cement and the solvent. In case of contact with
tion or thaw must be removed, e.g. with warm air. The eyes, rinse thoroughly with water. Seek medical advice!
cement and the solvent should be kept beforehand at Replace clothing contaminated with the cement immedi-
room temperature. The finished joint must be kept at ap- ately.
prox. 25 °C for another 15-30 minutes. Observe the respective accident prevention guidelines.
At higher temperatures, protect the jointing area from
direct sunlight as the components could heat up too
much.
Up to about d63 mm, the cement joints can be manufac-
tured by one person alone. From d75 mm one person
should apply the cement to the fitting socket while an-
other coats the pipe end, otherwise it is not possible to
maintain the open assembly time of max. 1 minute.
Adequate ventilation of the No open flames when cement-
Remove any thick cement residue on the brush with a workplace ing. No smoking.
dry absorbent paper and then rinse the brush with the
solvent. Before using the cleaned brushes again, they
must be dry to touch (shake out).
To prevent the solvent from evaporating (cement dries
up), the cement tin should be kept closed during work
breaks. A lid that allows keeping the brush in the tin can
be used.
Since Dytex cement and solvent are etching, pipes or
fittings may not be placed on spilled cement or cement
residue left on the paper or come into contact with them
in any way.
Do not close off cement pipelines during the drying pro-
cess. This is particularly important at temperatures be-
low + 5 °C, when there is otherwise a danger of damag-
ing the material.
Drying period and pressure testing
After a drying period of approx. 48 hours at room tem-
perature, the final strength of the joint is achieved. At
lower ambient temperatures, the bonding takes longer.
The pipeline may only be filled and the pressure test
may only be done at the earliest 48 hours after the last
cementing.
For temperatures above 20 °C the test pressure must
be reduced according to the requirements given in the
chapter "final testing and commissioning".
Safety precautions
Dytex cement and Dytex solvent contain highly volatile
solvents. Make sure there is adequate ventilation or ex-
haust fans in closed rooms. Solvent vapours are heav-
ier than air. The off-take must therefore be on the floor
or under the workbench for example. The paper used
to clean the parts and to remove the cement must be
deposited in closed containers to reduce the amount of
solvent vapours in the air.

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October 12, 2011