SECTION 1

ENGINE
SECTION 1A1(M162 ENGINE)

GENERAL ENGINE INFORMATION

TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1A1-1 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-7
Engine Specifications . . . . . . . . . . . . . . . . . . 1A1-1 Oil Leak Diagnosis . . . . . . . . . . . . . . . . . . . . 1A1-7
Component Locator . . . . . . . . . . . . . . . . . . 1A1-3 Engine Cranking at The
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-3 Front of Crankshaft . . . . . . . . . . . . . . . . . . 1A1-8
Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-4 Compression Pressure Test . . . . . . . . . . . . . 1A1-9
Performance Curve . . . . . . . . . . . . . . . . . . 1A1-5 Cylinder Pressure Leakage Test. . . . . . . . . 1A1-11
E32 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 1A1-5 General Information . . . . . . . . . . . . . . . . . 1A1-13
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1A1-6 Cleanliness and Care . . . . . . . . . . . . . . . . . 1A1-13
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1A1-6 On-Engine Service . . . . . . . . . . . . . . . . . . . 1A1-13

SPECIFICATIONS
ENGINE SPECIFICATIONS
Application E32 Engine
Engine Model M162.990
Displacement (CC) 3199
Cylinder (Bore x Stroke) (mm) 89.9 x 84.0
Fuel Injection / Ignition System MSE 3.62S
Compression Ratio 10 : 1
Number of Cylinders 6
Camshaft Valve Arrangement DOHC
Camshaft Drive Type Chain-Driven
Max. Output (ps/rpm) 222 / 5500
Max. Torque (kg•m/rpm) 31.6 / 3750
Firing Order 1-5-3-6-2-4
Ignition Type Distributorless Double Ignition
Ignition Timing BTDC 8° ± 2°
Valve Timing Intake Open/Close ATDC 11° / ABDC 34°
Exhaust Open/Close BBDC 31° / BTDC 14°
Valve Clearance Adjustment Automatic Control
1A1-2 GENERAL ENGINE INFORMATION

ENGINE SPECIFICATIONS (Cont'd)

Application E32 Engine
Idle Speed (rpm) 700 ± 50
Fuel Injection Pressure (kg/cm²) 3-4
Oil Capacity (liter) 8.2
Lubrication Type Forced by Gear Pump
Oil Filter Type Full Flow with Paper Filter
Fuel Unleaded Gasoline

MSE 3.62S/3.53S (Motorsteuer Elektronik : German)

MSE : Engine Control Electronic
3.62S : 6 Cylinder Version
3.53S : 4 Cylinder Version
 GENERAL ENGINE INFORMATION 1A1-3

COMPONENT LOCATOR
FRONT VIEW

1 HFM Sensor 12 Intake Manifold

2 Intake Air Duct 13 Connecting Rod
3 Resonance Flap 14 Exhaust Manifold
4 Cylinder Head Cover 15 Crankshaft
5 Exhaust Camshaft 16 Engine Mounting Bracket
6 Intake Camshaft 17 Starter
7 Cylinder Head 18 Crankcase
8 Spark Plug Connector 19 Oil Pump Sprocket
9 Valve Tappet 20 Oil Strainer
10 Injector 21 Oil Pan
11 Exhaust Valve 22 Drain Plug
1A1-4 GENERAL ENGINE INFORMATION

SIDE VIEW

23 Camshaft Adjuster 27 Oil Pump Drive Chain

24 Cooling Fan and Viscous Clutch 28 Oil Return Pipe
25 Piston 29 Timing Chain
26 Flywheel of Drive Plate 30 Oil Pump
 GENERAL ENGINE INFORMATION 1A1-5

PERFORMANCE CURVE
E32 ENGINE
1A1-6 GENERAL ENGINE INFORMATION

SPECIAL TOOLS
SPECIAL TOOLS TABLE

000 589 10 99 01 001 589 65 09 00

Torque Wrench Socket

001 589 76 21 00 119 589 01 09 00

Compression Pressure Spark Plug Wrench
Tester
 GENERAL ENGINE INFORMATION 1A1-7

DIAGNOSIS
OIL LEAK DIAGNOSIS 2. Operate the vehicle normal operating conditions as
directed in the kit.
Most fluid oil leaks are easily located and repaired by
3. Direct the light toward the suspected area. The dyed
visually finding the leak and replacing or repairing the
fluid will appear as a yellow path leading to the
necessary parts. On some occasions a fluid leak may
source.
be difficult to locate or repair. The following procedures
may help you in locating and repairing most leaks. Repairing the Leak
Finding the Leak Once the origin of the leak has been pinpointed and
traced back to its source, the cause of the leak must be
1. Identify the fluid. Determine whether it is engine oil,
determined n order for it to be repaired properly. If a
automatic transmission fluid, power steering fluid, etc.
gasket is replaced, but the sealing flange is bent, the
2. Identify where the fluid is leaking from. new gasket will not repair the leak. The bent flange must
2.1 After running the vehicle at normal operating be repaired also. Before attempting to repair a leak,
temperature, park the vehicle over a large sheet check for the following conditions and correct them as
of paper. they may cause a leak.
2.2 Wait a few minutes. Gaskets
2.3 You should be able to find the approximate
z The fluid level/pressure is too high.
location of the leak by the drippings on the
paper. z The crankcase ventilation system is malfunctioning.

3. Visually check around the suspected component. z The fasteners are tightened improperly or the threads
Check around all the gasket mating surfaces for are dirty or damaged.
leaks. A mirror is useful for finding leaks in areas that z The flanges or the sealing surface is warped.
are hard to reach. z There are scratches, burrs or other damage to the
4. If the leak still cannot be found, it may be necessary sealing surface.
to clean the suspected area with a degreaser, steam z The gasket is damaged or worn.
or spray solvent. z There is cracking or porosity of the component.
4.1 Clean the area well. z An improper seal was used (where applicable).
4.2 Dry the area.
Seals
4.3 Operate the vehicle for several miles at normal
z The fluid level/pressure is too high.
operating temperature and varying speeds.
z The crankcase ventilation system is malfunctioning.
4.4 After operating the vehicle, visually check the
suspected component. z The seal bore is damaged (scratched, burred or
4.5 If you still cannot locate the leak, try using the nicked).
powder or black light and dye method. z The seal is damaged or worn.
z Improper installation is evident.
Powder Method
z There are cracks in the components.
1. Clean the suspected area.
z The shaft surface is scratched, nicked or damaged.
2. Apply an aerosol-type powder (such as foot powder)
to the suspected area. z A loose or worn bearing is causing excess seal wear.
3. Operate the vehicle under normal operating
conditoins.
4. Visually inspect the suspected component. You
should be able to trace the leak path over the white
powder surface to the source.
Black Light and Dye Method
A dye and light kit is available for finding leaks, Refer to
the manufacturer's directions when using the kit.
1. Pour the specified amount of dye into the engine oil
fill tube.
1A1-8 GENERAL ENGINE INFORMATION

ENGINE CRANKING AT THE FRONT OF CRANKSHAFT

Preceding Work : Removal of cooling fan

1 Vibration Damper Assembly 3 Bolt ................................................. 8.6 ± 0.9 Nm

2 Crankshaft Pulley

Notice
z Remove the negative ground cable before proceeding the work.
z Rotate the pulley in normal engine rotating direction when cranking.

Tools Required
000 589 10 99 01 Torque wrench
001 589 65 09 00 Socket
 GENERAL ENGINE INFORMATION 1A1-9

COMPRESSION PRESSURE TEST

1 Compression Pressure Tester 3 Adaptor

2 Diagram Sheet 4 Sealing Cone

Tools Required
001 589 76 21 00 Compression Pressure Tester
119 589 01 09 00 Spark Plug Wrench

Standard Service Data

Compression Ratio 10 : 1
Normal Engine Temperature 80°C
Normal Compression Pressure General Min. 10 bar, Max. 14 bar
Fuel Optimization Min. 6 bar, Max. 10 bar
Permissible Pressure Difference Between Individual Max. 1.5 bar
Cylinders
1A1-10 GENERAL ENGINE INFORMATION
Measuring Procedure
1. Warm the engine up to normal operating temperature.
2. Remove the spark plugs.
3. Place the diagram sheet to compression pressure
tester.
4. Connect the adaptor to compression pressure tester
and install it into the spark plug hole.
5. Crank the engine approx. eight revolutions by using
the start motor.
6. Compare the measurements of compression
pressure tester with the specifications.
7. Measure the compression pressure of the other
cylinders in the same way.
8. If measured value is not within the specifications,
perform the cylinder pressure leakage test.
Notice
z Discharge the combustion residues in the cylinders
before testing the compression pressure.
z Apply the parking brake before cranking the
engine.
 GENERAL ENGINE INFORMATION 1A1-11

CYLINDER PRESSURE LEAKAGE TEST

3 Engine Oil Filler Cap 6 Cylinder Pressure Leakage Tester with

4 Vibration Damper Connecting Hose

Permissible Pressure Leakage

At Whole Engine Max. 25 %
At Valve and Cylinder Head Gasket Max. 10 %
At Piston and Piston Ring Max. 20 %

Cylinder Number By Mark On Vibration Damper At TDC

TDC Mark OT (TDC) a (120°) b (240°)
Cylinder Number 1, 6 2, 5 3, 4

Universal Tool
Cylinder Pressure Leakage Tester Bosch, EFAW 210A
Sun, CLT 228
1A1-12 GENERAL ENGINE INFORMATION
Leakage Test
1. Warm the engine up to normal operating temperature.
2. Disconnect the negative battery cable.
3. Remove the spark plugs.
4. Check the coolant level by opening the coolant surge tank
cap and replenish if insufficient.
5. Open the engine oil filler cap.
6. Connect the tester to air pressure line and adjust the scale
of tester.
7. Install the connecting hose to spark plug hole.

8. Position the piston of No.1 cylinder at TDC by rotating the

crankshaft.

9. Connect the connecting hose to tester and measure the

leakage volume after blowing up 5bar of compressed air.
Notice
Measure the leakage volume in the completely opening
condition of throttle valve by pulling the acceleration cable.
10. Perform the pressure test according to the firing order.
Notice
Firing Order : 1 - 5 - 3 - 6 - 2 - 4
11. Compare the leakage pressure with the specifications.
 GENERAL ENGINE INFORMATION 1A1-13

GENERAL INFORMATION
CLEANLINESS AND CARE Battery cables should be disconnected before any major
work is performed on the engine. Failure to disconnect
An automobile engine is a combination of many cables may result in damage to wire harness or other
machined, honed, polished and lapped surfaces with electrical parts.
tolerances that are measured in the ten-thousanths of
an inch. When any internal engine parts are serviced, ON-ENGINE SERVICE
care and cleanliness are important. A liberal coating of
enigne oil should be applied to friction areas during Caution: Disconnect the negative battery cable
assembly, to protect and lubricate the surfaces on initial before removing or installing any electrical unit, or
operation. Proper cleaning and protection of machined when a tool or equipment could easily come in
surfaces and friction areas is part of the repair contact with exposed electrical terminals.
procedure. This is considered standard shop practice Disconnecting this cable will help prevent personal
even if not specifically stated. injury and damage to the vehicle. The ignition must
also be in LOCK unless otherwise noted.
Whenever valve train components are removed for
service, they should be kept in order. They should be Notice: Any time the air cleaner is removed, the intake
installed in the same locations, and with the same mating opening should be covered. This will protect against
surfaces, as when they were removed. accidental entrance of foreign material, which could
follow the intake passage into the cylinder and cause
extensive damage when the engine is started.