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Corsa C
J Engine and Engine Aggregates > DOHC Petrol Engine > Cylinder Head > Repair Instructions > J307000 Cylinder Head Cover, Remove and Install (Z 18 XE, with Air Conditioning, LHD)

J307000 Cylinder Head Cover, Remove and Install (Z 18 XE, with Air Conditioning, LHD)

Remove

1. Open bonnet
2. Remove engine cover.
• Unscrew oil filler pipe cap
• Remove 2 bolts
• Screw on oil filler pipe cap
3. Remove ignition module
• Disconnect wiring harness plug (2)
• Unscrew 2 bolts
• Extract using KM-6009 (1)
Note: Do not tilt

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4. Release preheater line - throttle valve module (1)

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• Unscrew 2 bolts
• Disconnect coolant temperature sensor wiring harness plug (4)
Donate and help keep workshop manuals 5. Remove cylinder head cover
freely available.
• Detach 2x engine vent hoses (2)
• Unclip oxygen sensor wiring harness (3)
• Unscrew 10 bolts
• Remove seal
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Corsa C Workshop Manual

General Vehicle Information
A Maintenance, Body and Chassis Sheet Metal Parts, Frame
B Paint
C Body Equipment
D Heating, Ventilation, Air Conditioning (HVAC)
E Front Wheel Suspension, Wheels and Tyres
F Rear Axle and Rear Wheel Suspension
H Brakes
J Engine and Engine Aggregates
Repair Instructions
Description and Operation
Special Tools and Equipment
Diagnostic Information and Procedures
Other Information
Technical Service Bulletins Install
Inspections
Technical Information
OHC Petrol Engine
DOHC Petrol Engine
Repair Instructions
Description and Operation
Diagnostic Information and Procedures
Technical Service Bulletins
General
Seals and Seal Rings
Ribbed V-Belt
Engine Damping Block
Oil Circulating
Timing Gear Case
Cylinder Block
Cylinder Head
Repair Instructions
Cylinder head and attaching parts, check and measure - Survey
Cylinder head height, check
Cylinder head, check for plane surface
Valve, measure
Inner diameter of valve guide, check
Valve stem play, determine
Installation height of valves, check
Installation height of valve guide, check
Cylinder head, overhaul
Cylinder head, attach to assembly tool set KM-6215
Cylinder head, disassemble
Valves, remove
Valve seat, cut (in cylinder head)
Valve guide, ream
Valve, grind
Valve, grind in
Valve stem seals, replace
Cylinder head, assemble
Cylinder head machining table of contents
Remove and install exhaust gas recirculation valve
Exhaust Gas Recirculation Pipe, Remove and Install
Remove and install exhaust gas recirculation valve
Remove and install cylinder head cover (Z 10 XE, Z 10 XEP, withou
Remove and install cylinder head (Z 10 XE, Z 10 XEP, without air c
Remove and install cylinder head cover (Z 12 XE, Z 12 XEP, Z 14 X
Remove and install cylinder head (Z 12 XE, Z 12 XEP, Z 14 XEP, w
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J312000 Cylinder Head, Remove and Install (Z 14 XE, Z 16 YNG w
>>J307000 Cylinder Head Cover, Remove and Install (Z 18 XE, with A
J312000 Cylinder Head, Remove and Install (Z 18 XE, with Air Co

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6. Clean sealing surfaces

• Cylinder head, cylinder head cover
7. Install cylinder head cover
• Replace gasket (2)
• Apply sealant (1)
Note: Complete assembly operations within 10 minutes
• Tighten 10x bolts 8 Nm
• Attach engine vent hoses
• Clip in oxygen sensor cable

8. Fasten preheater line - throttle valve module

• Connect coolant temperature sensor wiring harness plug
• Tighten 2 bolts
9. Install ignition module
• Unscrew KM-6009
• Tighten 2x bolts 8 Nm
• Connect ignition module wiring harness plug
10. Install engine cover.
• Unscrew oil filler pipe cap
• Insert retaining lugs
• Tighten 2x bolts 8 Nm
• Screw on oil filler pipe cap
11. Close bonnet

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J Engine and Engine Aggregates > DOHC Petrol Engine > Cylinder Head > Repair Instructions > J307000 Cylinder Head Cover, Remove and Install (Z 18 XE, with Air Conditioning, LHD)

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