STYCAST® 1266 A/B

Two Component, Low Viscosity, Epoxy

Encapsulant

Key Feature: Benefit: To ensure the long term performance of the

• Optical clarity • Facilitates visual potted or encapsulated electrical / electronic assembly,
inspection of protected complete cleaning of components and substrates should
components be performed to remove contamination such as dust,
• Low viscosity • Excellent wicking and flow moisture, salt, and oils which can cause electrical failure,
around parts in tight poor adhesion or corrosion in an embedded part.
clearance applications Accurately weigh resin and hardener into a
clean container in the recommended ratio. Weighing
• High impact • Enhance long term apparatus having an accuracy in proportion to the
strength durability of assembly amounts being weighed should be used.
Blend components by hand, using a kneading
Product Description: motion, for 2-3 minutes. Scrape the bottom and sides of
STYCAST 1266 A/B is a clear, low viscosity, the mixing container frequently to produce a uniform
room temperature curable, epoxy encapsulant and mixture. If possible, power mix for an additional 2-3
impregnant. It has good moisture resistance, good minutes. Avoid high mixing speeds which could entrap
electrical properties, and good impact strength. excessive amounts of air or cause overheating of the
STYCAST 1266 A/B adheres well to metals, glass, and mixture resulting in reduced working life.
plastics. To ensure a void-free embedment, vacuum
deairing should be used to remove any entrapped air
Applications: introduced during the mixing operation. Vacuum deair
STYCAST 1266 A./B is designed to readily mixture at 1-5 mm mercury. The foam will rise several
impregnate windings, to bond lenses and sheets of glass times the liquid height and then subside. Continue
for good visibility, or for display embedments. vacuum deairing until most of the bubbling has ceased.
This usually requires 3-10 minutes.
Instructions For Use: Pour mixture into cavity or mold. Gentle
Thoroughly read the information concerning warming of the mold or assembly reduces the viscosity.
health and safety contained in this bulletin before using. This improves the flow of the material into the unit having
Observe all precautionary statements that appear on the intricate shapes or tightly packed coils or components.
product label and/or contained in individual Material Further vacuum deairing in the mold may be required for
Safety Data Sheets (MSDS). critical applications.

Properties of Material As Supplied:

Property Test Method Unit Value - Part A Value - Part B
Chemical Type Epoxy Amine
Appearance Visual Clear, amber liquid Clear, yellow liquid
Density ASTM-D-792 g/cm3 1.16 1.00
Brookfield Viscosity ASTM-D-2393 Pa.s 8.5 0.035
cP 8,500 35

Properties of Material As Mixed:

Property Test Method Unit Value
Mix Ratio - Amount of Part B per 100 parts of Part A By Weight 28
By Volume 33
Working Life (100 g @ 25°C) ERF 13-70 minutes 30
Density ASTM-D-792 g/cm3 1.12
Brookfield Viscosity ASTM-D-2393 Pa.s 0.65
cP 650

“Our service engineers are available to help purchasers obtain best results from our products, and recommendations are based on tests and
information believed to be reliable. However, we have no control over the conditions under which our products are transported to, stored, handled, or
used by purchasers and, in any event, all recommendations and sales are made on condition that we will not be held liable for any damages resulting
from their use. No representative of ours has any authority to waive or change this provision. We also expect purchasers to use our products in
accordance with the guiding principles of the Chemical Manufacturers Association’s Responsible Care® program.”
 STYCAST® 1266

Cure Schedule: Applications requiring more than 100 grams of material

Cure at any one of the recommended cure should be cured at the lowest recommended temperature
schedules. For optimum performance, follow the initial to prevent the possibility of adverse exotherm effects.
cure with a post cure of 2 hours at 100°C. Alternate cure
schedules may also be possible. Contact your Emerson
& Cuming Technical Representative for further Temperature Cure Time
information. This product generates moderate heat °C Time (hours)
during cure. No adverse exotherm effects are obtained 25 8 – 16
when cured at 65°C in masses up to approximately 100 65 1-2
grams.

Properties of Material After Application:

Property Test Method Unit Value
Hardness ASTM-D-2240 Shore D 75
Flexural Strength ASTM-D-790 mPa 138
psi 20,000
Compressive Strength ASTM-D-695 mPa 69
psi 10,000
Tensile Strength ASTM-D-412 mPa 41
psi 6,000
Temperature Range of Use °C -65 to +105
Dielectric Strength ASTM-D-149 kV/mm 15.7
V/mil 400
Dielectric Constant @ 60 Hz ASTM-D-150 - 3
Dissipation Factor @ 60 Hz ASTM-D-150 - 0.02
Volume Resistivity @ 25°C ASTM-D-257 Ohm-cm 6 X 1014
Storage and Handling: severe burns. Certain individuals may also develop an allergic
The shelf life of STYCAST 1266 Parts A and B are 12 skin or respiratory reaction after exposure. These reactions may
months at 25°C. For best results, store in original, tightly covered manifest themselves in a number of ways including skin rashes,
containers. Storage in cool, clean and dry areas is itching sensation and breathing difficulties. Handling this product
recommended. Usable shelf life may vary depending on method may also generate vapors irritating to the respiratory system.
of application and storage conditions. Certain resins and Good industrial hygiene and safety practices must be
hardeners are prone to crystallization. If crystallization does used when handling this product. Proper eye protection and
occur, warm the contents of the shipping container to 50-60°C appropriate chemical resistant clothing must be worn to prevent
until all crystals have dissolved. Be sure the shipping container is contact. Consult the Material Safety Data Sheet (MSDS) for
loosely covered during the warming stage to prevent any detailed recommendations on the use of engineering controls,
pressure build-up. Allow contents to cool to room temperature personal protective equipment and first aid procedures.
before continuing.

Health and Safety: This information is only a brief summary of the available safety
The STYCAST 1266 Part A, like most epoxy and health data. Thoroughly review the MSDS for more complete
compounds, possesses the ability to cause skin and eye irritation information before using this product.
upon contact. Certain individuals may also develop an allergic
reaction after exposure (skin contact, inhalation of vapors, etc.) Attention Specification Writers:
which may manifest itself in a number of ways including skin The values contained herein are considered typical properties
rashes and an itching sensation. Handling this product at only and are not intended to be used as specification limits. For
elevated temperatures may also generate vapors irritating to the assistance in preparing specifications, please contact Emerson &
respiratory system. Cuming Quality Assurance for further details.
The STYCAST 1266 Part B is classified as a corrosive
material. Direct contact with unprotected eyes or skin can cause

Medical Implantable Disclaimer

"In the event this product is intended by you for use in implantation in the human body, you are hereby advised that National Starch (or
Emerson & Cuming) has not performed clinical testing of these materials for implantation in the human body nor has National Starch
(Emerson & Cuming) sought, nor received, approval from the FDA for the use of these material in implantation in the human body. It is
YOUR responsibility, as a manufacturer of any such device, to ensure that all materials and processes relating to the manufacture of any
medical device fully comply with all applicable federal, state and local laws, rules, regulations and requirements as well as any such
laws, rules, regulations, directives or other orders of any foreign country where such product is sold. If you have not undertaken the
necessary investigations to ensure compliance you are advised NOT TO USE this product in the manufacture of any device which is to
be implanted in the human body. No representative of ours has any authority to change the foregoing provisions."

© 2003 Emerson & Cuming

 STYCAST® 1266

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© 2003 Emerson & Cuming