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Crude Oil Blending

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Crude Oil Blending

Cameron Measurement Systems


Measurement Systems
World Oil Economics Quiz
• Worldwide Daily Oil Consumption
• 2000=68 MBD, 2012=90 MBD, 2020= ???
• US Daily Oil Consumption
• 20 MBD
• World’s Top 3 Oil Producers
• Saudi (10.3), Russia (10.2), US (8.0 M)
• US Daily Oil Imports
• 12 MBD (Duh), US Imports expected to drop…
• Today’s NOV-7, 2012 Oil Price (Brent & NYMEX Light Sweet)
• Brent: $106.82 NYMEX Light Sweet: $84.44
• Is Today’s Oil Price Long Term or Short Term?
• Who Knows!!
Measurement Systems
2010 World Oil Top 10
Total oil Net oil Total oil Net oil
Producers1 production Exporters2 exports Consumers consumption Importers4 imports
1. Saudi 10.72 1. Saudi 8.65 1. United 20.59 1. United 12.22
Arabia Arabia States States
2. Russia 9.67 2. Russia 6.57 2. China 7.27 2. Japan 5.10
3. United 8.37 3. Norway 2.54 3. Japan 5.22 3. China 3.44
States
4. Iran 4.12 4. Iran 2.52 4. Russia 3.10 4. Germany 2.48
5. Mexico 3.71 5. UAE 2.52 5. Germany 2.63 5. South 2.15
Korea
6. China 3.84 6. Venezuela 2.20 6. India 2.53 6. France 1.89
7. Canada 3.23 7. Kuwait 2.15 7. Canada 2.22 7. India 1.69
8. UAE 2.94 8. Nigeria 2.15 8. Brazil 2.12 8. Italy 1.56

9. Venezuela 2.81 9. Algeria 1.85 9. South 2.12 9. Spain 1.56


Korea
10. Norway 2.79 10. Mexico 1.68 10. Saudi 2.07 10. Taiwan 0.94
Arabia

Measurement Systems
Cameron Sampling & Blending - 50 Years of Excellence
Plants in UK & USA

2012
Cameron
Blending/Sampling
Technology Center

1961 True Cut – Cliff Mock – Jiskoot – Linco Systems Measurement Systems
Cameron Quality Systems

Blending
Why do companies Blend
• To upgrade or downgrade
products to meet specifications
• To optimise commercial value
• To facilitate movement of oil

Where do companies Blend


• Terminals
• Pipelines
• Refineries

Measurement Systems
Why Blend Crude/Fuel Oils?
• To upgrade or downgrade a product
• To allow crude to meet benchmarks or transport specifications
• To allow access to market for poor quality un-transportable crude
• To meet sulphur specifications

Blending Methods:

In Tank
Storage costs (inventory and infrastructure), delay, inflexible batch sizing

In Line
No storage, flexible output in quality and volumes

Measurement Systems
The Blend Challenge
• To blend a lower value, lower grade crude oil with a higher value, higher grade
crude oil to a target parameter (for example sulfur content).

• To dynamically blend on-line (no room for error)

• To provide a consistent specific blended product at the lowest cost

• To reduce the traditional give away (over-blend insurance)

Measurement Systems
The economic drivers for blending
Widening heavy/light crude and product price differentials

Jan 2009 April 2012

Measurement Systems
Traditional in-tank blending (100s of years)

•Meter volumes of each


component into a tank
•Mechanically mix the tank
•Draw and analyse physical
samples (TMB)
•Modify blend
•Remix
•Draw and analyse physical
samples (TMB)
•Blend stored ready for
use/dispatch Measurement Systems
In tank blending also has a high operations cost
Heavy Crude
Light sweet Crude
Sour Crude

Tank Blending
Fill 3 crude Mix Sample & Adjust Load Total
oils Analyse Blend/mix
2+4+1 hours 6 hours 1 hour 6 hours 4 hours 24 hours

2+4+1 hours 6 hours 1 hour 4 hours 18 hours

In-line Blending
Fill 3 crude oils Mix Sample & Adjust Load Total
Analyse Blend
6 hours simultaneous During blending 6 hours

BATCH BLENDING TIME REDUCED BY UP TO


Measurement Systems
75%
Crude oil tanks are not homogenous/consistent quality
Even after in-tank mixing!

Measurement Systems
In-line Blending
• In-line Blending is the controlled continuous proportioning of a number of
component streams to produce a final blended product of closely defined
quality
• Components measured, mixed,
and controlled in real time

Measurement Systems
In line Blending Systems

Process Meter
Analysis Technology

Flow Control
Blending
Analysis
Quality

Raw Blended
Product(s) On-Spec
In Product
Out

Slide 13 Measurement Systems


Quicker than in tank blending – but still has giveaway/error

BLEND ‘GIVEAWAY’

Measurement Systems
Cameron’s Blending Value Proposition

BLENDING “GIVE-AWAY”
Fixed Ratio

BLENDING
$ Using Cameron
Analyser(s) Trim
Control

Measurement Systems
PDVSA Jose Blending Systems

8 KM Offshore
Tanks &
Pumps FLOW = 100 KBPH
Blending System
SBM
Slide 16 Measurement Systems
PEMEX FPSO Blending System

Yuum Kak Naab

Slide 17 Measurement Systems


Sunoco Nederland Blending System
• 4 streams
• Blending to sulphur
• Caldon flow meters
• JetMix system

Slide 18 Measurement Systems


Nustar Gasoline Blender

Measurement Systems
CPC Taiwan LNG Blender

Measurement Systems
Cameron Crude Oil Blending Systems
Blending solutions with a performance guarantee
Proven systems with a ROI (typically $2-$8 tonne)
HOW IT WORKS?
• Work with client to determine Business Goals
• Technical teams develop
Product Specification(s)
• Cameron engineer/design
Application Focused system
• Business Goals (typical)
Enhanced profitability
Improved flexibility/quality
Reduced ‘give-away’
Rapid return on investment Measurement Systems
Thank You!
Questions?

Measurement Systems

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