2017 11 en PG PH Small PDF
2017 11 en PG PH Small PDF
2017 11 en PG PH Small PDF
Festo Didactic SE
Rechbergstraße 3
73770 Denkendorf
Germany
Tel. +49 (711) 3467-0
Fax +49 (711) 347-54-88500
did@festo.com
services.didactic@festo.com
www.festo-didactic.com
www.labvolt.com
Contents
Media................................................................................................. 8
Workstation systems........................................................................ 24
Training packages............................................................................ 40
Components................................................................................... 120
Services.......................................................................................... 160
1
Fluid Power > Holistic and turnkey training solutions
Virtual Tour
➔ www.festo-turnkey-solutions.com
www.festo-didactic.com 3
Fluid Power > Flexible room concepts
www.festo-didactic.com 5
The didactic concept
1
1 Inform
–– Read the problem in the workbook
–– Understand the exercise
–– Fill any gaps in knowledge
2 Plan
–– Design a circuit with FluidSIM®
–– Draw a circuit diagram with parts
list
3 Implement
Reflect,
Inform
–– Installation and commissioning of
the circuit on a workstation system 5 document 2
with the training packages
–– Simple, accessible, and convenient
4 Check
–– Comparison of actual and target
Complete and
status and targeted troubleshoot- professional
ing, e.g., using measuring technol- course of action
ogy components Check Plan
5 Reflect, document
–– Evaluation of the result, optimiza-
tion, and professional documen-
tation using the worksheets in
the workbook and FluidSIM® CAD
Implement
drawings.
4 3
Educational and training institutions are facing the challenge of providing the graduates
who will be sought after in their local economy. Companies are looking for well-trained and
educated employees who are highly competent and responsible.
The Festo Didactic training packages are tailor-made for this objective.
Pneumatics/Hydraulics
Elements of a learning system
Profile plate
Training packages
Media
Components/
Accessories
www.festo-didactic.com 7
Media
8
Tec2Screen®.....................................................................................................10
Software..........................................................................................................12
FluidSIM® 5......................................................................................................12
Multimedia training programs/WBTs................................................................14
Courseware......................................................................................................18
Pneumatics/Hydraulics Poster Set...................................................................20
Pneumatics Textbooks, Workbooks, Training Material......................................22
Hydraulics DVD, Textbooks...............................................................................23
9
Media > Tec2Screen®
Tec2Screen®
Connected Learning and Fluid Power
The concept consists of: Exciting courses for Training content Training content
–– Tec2Screen® app explorative learning –– Moving a load efficiently –– Flow types and pressure drop
–– Courses Videos, animations, measuring –– Performing a reference measure- –– Measuring and evaluating the flow
–– Simulations exercises, and test assignments ment of the existing circuit resistance of hydraulic lines as a
–– Tec2Screen Manager for inspire students to explore and –– Reducing consumption by r educing pressure-flow characteristic curve
20 users/workstations discover. The measuring instruments pressure –– Influencing factors on the flow
–– Learning management system: integrated into the courses make –– Optimizing flow control resistance of hydraulic lines
Classroom Manager interactive troubleshooting exciting. –– Shutting off the compressed air
–– Connects supply in the end position Further courses:
–– Tec2Screen® hardware Completing the courses offline, –– Quantity curve for a hydraulic
–– Optional learning systems outside of the lab, is also possible, Further courses: power unit
ensuring that technical knowledge –– Energy-efficient clamping –– Pressureless pump circulation
can be learned anywhere at any time. –– Energy-efficient lifting –– Dynamic pressure adaptation
–– Energy-efficient gripping
What actually is
Connected Learning?
Simulations develop a The learning management system New interfaces: Connects The hardware
better under-standing of The Classroom Manager m anages To explore the connection between As a basic unit, the Tec2Screen®
real world applications courses and simulations as well the real and the virtual world, we base links the iPad® with the pat-
As a component of modern training as self-made documents and have developed the Connects – plug- ented Connects. The iPad® can also
systems, the Tec2Screen® simula- materials. The trainer assigns these in interface modules with a patented be used as a fully functional tablet,
tions can be used to test and sim- to the students individually and can interface. The Connects enable direct independently of the Tec2Screen®, in
ulate controllers and applications simultaneously record their learning interaction between software and the classroom and elsewhere.
for PLC technology under realistic progress. hardware, and thus direct interaction
conditions. The new knowledge en- between theory and practice. Festo Didactic won the 2015 iF
courages practical and safe experi- Design Award for the Tec2Screen®.
menting without real consequences Unique: the signal flow is completely
or the need to purchase additional transparent and easy to follow.
hardware.
www.festo-didactic.com 11
Media > Software > Designing/Simulating with FluidSIM®
FluidSIM® 5
Pneumatics/Hydraulics/Electrical engineering
For more than 20 years FluidSIM® Testing in real time Speed made visible Wide range – maximum convenience
has been the world’s leading circuit Whether in a training environment The new simulation core of Fluid- Pneumatics, hydraulics, electrical
diagram design and simulation pro- or in an engineering office, the sim- SIM® 5 achieves simulation rates engineering: the libraries are avail-
gram for pneumatic and hydraulics, ulation of control systems and pro- up to 10 kHz. The parameters of all able separately or together in the
and now also for electrical engineer- cesses has been standard in industry actuators can be precisely adjust- same program. The user decides
ing. Being able to freely design con- for a long time, helping to minimize ed. FluidSIM® 5 writes the simula- which of the libraries can be used in
trol systems is motivating and pro- crash-based losses and ensuring tion results in millisecond cycles the program. All technologies inter-
motes creativity and focus. Beyond greater efficiency and improved qual- and delivers them as a text file! The act optimally in a circuit diagram or
that, FluidSIM® provides teachers ity. The parameters of all simulated new simulated oscilloscopes make project.
with a wealth of text, images, and components are identical to those of frequencies up to 100 kHz visible.
videos for multimedia-based les- the Festo Didactic training packages Flexible installation and use
son planning. Dive into the world of and can be fully adapted to the char- Learning with fun and success Online registration, network li-
real-time simulations with your ap- acteristics of other components. Theory is all well and good, but real, cense, home usage: FluidSIM® 5 of-
prentices, specialists, or students hands-on practice provides motiva- fers many license models that facil-
and celebrate successful learning at The many aspects of GRAFCET tion and p romotes successful learn- itate economical learning scenarios
all levels! GRAFCET long ago replaced the dis- ing! In many situations, FluidSIM® 5 in a school or in a company. A new
placement-step diagram in training. can be easily used as a controller for learner administration function even
One tool for all needs FluidSIM® 5 takes GRAFCET to the the real system: the EasyPort makes allows you to provide and monitor
As a teacher and trainer, you are the next level: it possible – convenient, digital and licenses for learning groups and to
expert who masters tasks that are –– Editing – for standards-based doc- analog! New: with the joystick, use the software at home.
needed to prepare lessons. That is umentation FluidSIM® 5 is not only engaging, but
why FluidSIM® 5 offers the expert –– Visualizing – for maximum clarity it now also allows several switches
mode. But your trainees should ini- –– Monitoring – colored signals and valves to be operated simulta-
tially concentrate on the essentials. indicate where the process is neously.
They can work and learn successful- running correctly or not at all
ly in the standard mode, which has –– Control – for manufacturer-neutral
a reduced range of functions and control of all fluid systems and
offers advantages for the learning electrical systems
process.
Professional CAD according Libraries for new technologies Simulation in high definition Convenient documentation
to standards –– Libraries for the pneumatics and –– Signal processing up to 10 kHz –– Project administration, drawing
–– Convenient drawing thanks to hydraulics training packages at all –– Virtual oscilloscope for frequencies sheets
alignment guides and new snap levels, including control technology up to 100 kHz –– Individual drawing frames in all
functions and proportional technology –– Concurrent simulations of all sizes
–– Easy insertion of new symbols –– New: drives in pneumatics circuits in a project –– Automatic bills of materials, flow
into existing connections –– Vacuum technology –– Simulated values can be shown at path numbering, switching element
–– Variable drawing frames –– Sensors in pneumatics run-time tables, terminal diagrams, cables,
–– Continuous scaling and rotation –– Safety in pneumatic systems –– Several switches can be operated wiring lists, and tubing lists
–– Dimensioning functions –– Mobile hydraulics with the joystick –– Exports into all common formats
–– Intersection calculation of lines, –– Electrical engineering, electronics
rectangles, and ellipses –– Circuits with contacts Learning material included FluidSIM® for homework
–– Slides, pictures, animations, sec- –– New expansion for administering
Completely according to standard GRAFCET in various modes tional drawings, video sequences external users over the Internet
–– All symbols to DIN ISO 1219 or –– GrafEdit: create GRAFCETs in –– Description of the physical-mathe- –– Administration of learning groups
DIN EN 81346-2 compliance with the standard matical simulation models –– Integrated chat functions
–– Connection identification according –– GrafView: visualize the control –– Training program for FluidSIM® –– Simple administration by the in-
to new equipment identifier sequence represented as beginners structor
–– GRAFCET according to the current a GRAFCET –– Details of all components at the
standard –– GrafControl: control the process push of a button
with the GRAFCET, including error –– Completed sample presentations
simulation and process monitoring for your training course
–– GrafPLC –– Language changeover at run-time
–– Multilingual (standard German/
English)
www.festo-didactic.com 13
Media > Software > Multimedia training programs/WBTs
Comprehensive pneumatics training. From the table of contents: The Electropneumatics training pro- From the table of contents:
The program is divided into technical –– Physical basics (units, properties, gram builds on the Pneumatics train- –– Advantages and drawbacks of
knowledge and coursework. laws) ing program and reinforces material electropneumatics
–– Energy supply (production, already learned from hands-on proj- –– Safety in electropneumatic circuits
Technical knowledge preparation, and d istribution of ects. Starting with concrete indus- –– Fundamentals of electrical engi-
This interactive, self-guided pro- compressed air) trial applications, fundamental elec- neering
gram covers the basics of pneumat- –– Circuit diagram (circuit diagram, tropneumatic circuits are produced. –– Pneumatic circuit diagram
ic control. Participants find practical symbols) With the help of numerous exercises, –– Electrical circuit diagram
and theoretical solutions to the key –– Drive components (applications, learned material will be revised, ap- –– Basic logic functions
tasks of a basic course on pneumat- linear drives, rotational drives) plied, and further developed. During –– Direct and indirect electrical
ics, e.g., as part of a basic vocational –– Valves (designs, directional valves, exercises, the program reacts to each control, time and pressure depen-
training course. stop valves, pressure control answer with varying feedback. dent process controls
valves, flow control valves, valve –– Signal storage in the power and
Course combinations, logic elements) The trainee is supported by the ba- control units, latching circuit
In this course, the theory-based –– Signalling components (manual sic knowledge module, which pro- –– Documentation for a control unit
technical knowledge is r einforced. A signalling, endpoint detection) vides fundamental knowledge on –– Maintenance and repair of electro-
wide range of exercise types makes –– Additional requirements electropneumatics in a structured, pneumatic systems
the course interesting and suc- systematic manner. In the compo- –– Solenoid actuated valves
cessful. Participants draw symbols E.g. single license with CD-ROM/DVD nents module, the structure, function –– Double-acting cylinders
and circuit diagrams, answer mul- Online de/en/es/fr/fi/et/el/zh and application of typical electro- –– Electrical buttons and switches
tiple-choice questions, and set up Order no. 540911 pneumatic components is described. –– Sensors
and connect circuits in PC-based vid- Network de/en/es/fr/fi/et/el/zh Various supporting materials are –– Relays and contactors, timed relays
eo clips. Order no. 540913 available to complete the exercises, –– Pressure switch
such as PDF documents, a variety of –– Standardized circuit diagrams,
downloads, and a comprehensive electrical and pneumatic circuit di-
glossary. agrams
Hydraulics Electrohydraulics
Comprehensive hydraulics training. From the table of contents: The Electrohydraulics training pro- From the table of contents:
The program is divided into technical –– Physical basics (units, properties, gram builds on the Hydraulics train- –– Advantages and drawbacks of
knowledge and coursework. laws) ing program and reinforces material electrohydraulics
–– Hydraulic systems (principles of a already learned from hands-on proj- –– Safety in electrohydraulic circuits
Technical knowledge hydraulic system) ects. Starting with concrete indus- –– Fundamentals of electrical engi-
This interactive, self-guided program –– Drive units (components, pumps, trial applications, fundamental elec- neering
covers the basics of hydraulic con- containers, filters) trohydraulic circuits are produced. –– Hydraulic circuit diagram
trol. Participants find practical and –– Drives (single-acting cylinders, With the help of numerous exercises, –– Electrical circuit diagram
theoretical solutions to the key exer- double-acting cylinders, hydrau- learned material will be revised, ap- –– Basic logic functions
cises in a basic course on hydraulics, lic motors) plied, and further developed. During –– Direct and indirect electrical
e.g., as part of a basic vocational –– Directional valves (design exercises, the program reacts to each control, time and path-dependent
training course. characteristics, 2/2 directional answer with varying feedback. process controls
valves, 3/2 directional valves, 4/2 –– Signal storage in the power and
Course directional valves, 4/3 directional The trainee is supported by the basic control units, latching circuit
In this course, the theory-based valves, special circuits) knowledge module, which provides –– Documentation for a control unit
technical knowledge is r einforced. A –– Stop valves (non-return valves, fundamental knowledge on elec- –– Maintenance and repair of electro-
wide range of exercise types makes pilot operated non-return valves) trohydraulics in a structured, sys- hydraulic systems
the course interesting and success- –– Pressure control valves (pressure tematic manner. In the components –– Solenoid actuated valves: spring
ful. Participants have to draw sym- relief valves, pressure regulation module, the structure, functions and return and pulse valves
bols and circuit diagrams, answer valves) application of typical electrohydrau- –– Double-acting cylinders
multiple-choice questions, and set –– Flow control valves (throttle valves, lic components is described. Various –– Electrical buttons and switches
up and connect circuits in PC-based flow control valves) supporting materials are available to –– Sensors
video clips. –– Additional requirements complete the exercise such as PDF –– Relays and contactors, timed relays
documents, a variety of downloads, –– Standardized circuit diagrams,
E.g. single license with CD-ROM/DVD and a comprehensive glossary. electrical and hydraulic circuit
Online de/en/es/fr/fi/et/el/zh diagrams
Order no. 540917 –– Documentation of electrohydraulic
Network de/en/es/fr/fi/et/el/zh controllers
Order no. 540919 –– Simulation of a hydraulic and
electrical circuit diagram
www.festo-didactic.com 15
Media > Software > Multimedia training programs/WBTs
This training program uses practical From the table of contents: GRAFCET – The new specification From the table of contents:
examples to show the difference be- –– Differences between open- and language for sequential function –– Definitions
tween open- and closed-loop control closed-loop control ( characteristics charts –– Advantages of GRAFCET
in automation. Easy-to-understand of controllers, characteristics of –– Differentiation from PLC
tasks are used first to examine the regulators) Good documentation is a prerequi- programming language
overall process of a simple function- –– DIN 19226 site for the quick construction and –– Configuring a GRAFCET
ing system. Later sections then look –– Signal types smooth commissioning of a system. –– Graphical representation of the
at different types of controllers, the –– Differences between types of As a result, products reach custom- language elements
different ways in which signals are control ers more quickly. In addition, the se- –– Graphical representation of the
represented and processed, and the –– Signal processing (synchronous quence description is an important sequential structures
ways in which programs are imple- control, controlling links, asynchro- tool for quickly and accurately locat- –– Structuring of GRAFCETS
mented. nous control, process control) ing and eliminating errors, reducing –– Case studies
–– Types of control (regulating to fixed production downtimes. GRAFCET can –– Exercises
values, tracking values) describe what the function chart has –– Glossary
–– Regulators (P, I, and D controllers, previously been unable to represent.
combined controllers such as PI or E.g. single license with CD-ROM/DVD
PID controllers) GRAFCET introduces the new stan- Online de/en/es/fr/zh
dard step-by-step, with the aid of Order no. 557688
E.g. single license with CD-ROM/DVD practice-related examples. Network de/en/es/fr/zh
Online de/en/es/fr/zh Order no. 557689
Order no. 540947
Network de/en/es/fr/zh
Order no. 540949
Programmable logic controllers play From the table of contents: This training program provides an From the table of contents:
a central role in automation. These –– Programmable logic controllers introduction to logic functions. First, –– Basic technical functions (AND
devices are used to control machines –– Project organization AND & OR functions and process- & OR function, memory function,
and systems. –– Programming languages in ing are shown in function t ables. timer function, counter function)
accordance with IEC 61131 Other basic control functions such –– Digital minicontrollers (differenti-
The program of a programmable –– Link-orientated programming as memory, timer and counter func- ation between open- and closed-
logic controller can be flexibly adapt- languages tions round off the topic coverage. loop control)
ed for any task. Various program- –– Sequential function chart The second part begins by covering –– Control components
ming languages, which are all based –– Structured text the basics of open-and closed-loop –– Positioning with digital mini-
on the IEC 61131 international stan- –– Sequence programming project control circuits and describes the el- controllers
dard, are available for creating the ements of a controller. It then takes –– Design and function of a mini-
control program in compliance with The training program provides a detailed look at minicontrollers, controller
standards. beginners with an ideal introduction including their features and areas of –– Cyclical program processing
to IEC-compliant programming. application. –– Areas of application
This training program allows users to –– Programming languages
become familiar with function charts, In addition to trainees, and students,
ladder diagrams, instruction lists, se- this program also appeals to skilled E.g. single license with CD-ROM/DVD
quential function charts, and struc- workers, technicians, and e ngineers Online de/en/es/fr/zh
tured texts in five programming lan- who have previously only pro- Order no. 540941
guages. Through the use of various gramd in IL, LDR, or FCH. The high- Network de/en/es/fr/zh
practice-related examples, the pro- er, IEC-compliant languages provide Order no. 540943
gramming languages are presented a range of benefits to be discovered
step-by-step. and used.
www.festo-didactic.com 17
Media > Courseware
Courseware
Teaching materials for basic and advanced training
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Festo worldwide
Hydraulics
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Se
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Argentina Finland Korea South Slovakia
Electrohydraulics
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Festo S.A. Festo Oy Festo Korea Co., Ltd. Festo spol. s r.o.
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A wide range of teaching materials
(1640) Martínez PL 86 Geumcheon-gu 83103 Bratislava 3
Prov. Buenos Aires 01511 Vantaa Seoul #153-803 Tel. +421 (0)2 49 10 49 10,
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Fundamentals
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Latvia Slovenia
Tel. 0810-444-3127, Fax +54 (011) 47 17 82 82 Festo SIA Festo d.o.o. Ljubljana
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Australia FESTO E.U.R.L. LV-1084, Rīga 1236 Trzin
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P.O. Box 261 Tel. +33 (0) 1 48 82 65 00, Festo, UAB
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Tel. +32 (0)2 702 32 11, Fax +32 (0)2 702 32 09 92, Tatoiou Ave. E-mail: festo.mexico@mx.festo.com
With CD-ROM
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chn
Tel. +30 210 341 29 00 - 4, Netherlands
Belgium Festo B.V. Switzerland
o
Fax +30 210 341 29 05 Festo AG
a
ati Pro
Festo Belgium nv E-mail: info_gr@festo.com Schieweg 62
Kolonel Bourgstraat 101 2627 AN Moosmattstrasse 24
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Tel. +32 (0)2 702 32 11, Fax +32 (0)2 702 32 09 Festo Ltd. Fax +31 (0)15 251 88 67
Fax +41 (0)44 744 55 00
–– Hydraulics
E-mail: info_be@festo.com 6/F New Timely Factory Building, E-mail: sales@festo.nl
de
E-mail: info_ch@festo.com
tom
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497 Castle Peak Road,
riv P
Brazil New Zealand
Festo Brasil Ltda Kowloon, Hong Kong Festo Ltd. Taiwan A B
Tel. + 852 27 43 83 79, Fax + 852 27 86 21 73 Festo Co., Ltd.
c
Rua Guiseppe Crespi, 76 20 Fisher Crescent
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Jd. Santa Emília E-mail: info_hk@festo.com Mount Wellington Head Ofce
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ylin
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vendas@br.festo.com Hungary Tel. +64 (0)9 574 10 94, Fax +64 (0)9 574 10 99 Linkou 2nd Industrial Zone
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Tel. (+55 11 ) 5013 1600, Festo Kft. E-mail: info_nz@festo.com Linkou Dist., New Taipei City M1 M2
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–– Electrical engineering/Electronics
Fax (+55 11) 5013 1801 Nigeria
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e
Hotline +36 1 436 51 00 Festo Automation Ltd. Fax +886 (0)2 26 01 92 86-7
e ati
Bulgaria Tel. +36 1 436 51 11, Fax +36 1 436 51 01 Motorways Centre, Ground Floor, Block C E-mail: info_tw@tw.festo.com
s
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alv
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Tel. +359 (0)2 960 07 12, Festo Controls Private Ltd. Fax +234 (0)1 555 78 94 Viranuvat Building, 6th - 7th Floor.
Fax +359 (0)2 960 07 13 Festo Controls Pvt. Ltd. E-mail: info@ng-festo.com 1250 Bangna - Trad Road (Soi 34) -MM1
T
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35/3, Shamanna Garden Bangna, Bangkok 10260
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E-mail: info_bg@festo.com -BG1
Norway
Bannerghatta Road Festo AS Tel. 1-800-290-477,+66 - 2785 -3700,
V
D tom
Canada Bangalore 560 030 Ole Deviks vei 2 Fax 1-800-290-478
Festo Inc. Tel. +91 (0)1800 425 0036, 0666 Oslo E-mail: info_th@festo.com
5300 Explorer Drive Fax +91 (0)1800 121 0036 Tel. +47 22 72 89 50, Fax +47 22 72 89 51
-PG1 -PG2
Mississauga, Ontario L4W 5G4 E-mail: sales_in@festo.com Turkey
s
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l f
Tel. +1 (0)905 624 90 00, Festo San. ve Tic. A.S.
Fax +1 (0)905 624 90 01 Indonesia Peru Istanbul Anadolu Yakas Organize Sanayi Bolgesi
E-mail: info_ca@festo.com PT. Festo Festo Perú Aydinli Mah. TEM Yan Yol Cad. No:16 -RZ1 1 1 -RZ2
Au
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Jl. Tekno V Blok A/1 Sektor XI
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Chile Urb. Bocanegra Tel. +90 (0)216 585 00 85,
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Festo S.A. Fax +90 (0)216 585 00 50
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ssu
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2 2
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Festo Didactic Festo Didactic
o or ind
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574181 en 541088 en
ele Se
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Reproduction rights – X X
Multilingual version* – – X*
Shop
www.festo-didactic.com 19
Media > Courseware > Pneumatics
Pneumatics
Set of posters
Electrical, pneumatic and logic symbols Systematic control diagram of a pneumatic control system
Energy conversion Energy transfer Actuation Valves Comparison of logic elements Power component Displacement-step diagram
Manual actuation Directional control valves 1A1 1B1 1B2
line
Designation Function table Equation Symbol to Representation to Representation to
2 2 EN 60617-12 ISO 1219-1 EN 60617-7 1S1 “Start”
pneumatic electrical
compressor vacuum pump line connection crossing line by by by by by by
1 1
1B1
pushing pulling turning lever pedal rocker Identity I Q Q=I Q
2/2-way valve 2/2-way valve I 1 Q
0 0 I 3=1
normally closed position normally open position 1 1 1 2
Mechanical actuation
pneumatic silencer 2 2
energy source I Q
pneumatic motor with pneumatic motor with
front
1B2
one flow direction alternating flow direction I Q Q
by by by by roller lever, actua- 1 3 1 3 Negation Q=I
and two directions of air outlet without air outlet with 3/2-way valve 3/2-way valve I 1 Q
rotation plunger whisker roller tion in one direction 0 1 I
connection option connection option of travel only normally closed position normally open position 1 0 Control components 1 cylinder 1A1
1 1 2 2 4 2
I Q
2 2 1V3 1V4
rotary drive/semi-rotary drive with limited angle 3 3 2
of rotation pressure supply port, three-way rotary 1 3 magnetic field 1 3 1 3 Or I1 I2 Q Q=I1I2 I1 Q rear
closed connection 1 Q
actuated in initial position actuated 3/3-way valve 4/2-way valve 0 0 0 I2
I1 I2 1B1
mid-position closed 0 1 1 steps
1 0 1 I1 I2
single-acting cylinder, single-acting cylinder, quick decoupler without quick decoupler with Pneumatic actuation 4 2 4 2
1 1 1 3 1 path
return motion by return motion by non-return valve, coupled two non-return valves,
external force spring force coupled Q
5 1 3 5 1 3
pneumatically pneumatically actuated, reset by 5/2-way valve 5/3-way valve
And I1 I2 Q Q=I1I2 I1 Q 2
quick decoupler without quick decoupler with two actuated different size control pneumatic mid-position closed
I2 & Q
non-return valve, non-return valves, 0 0 0 I1
areas spring 4 2 4 2
decoupled; decoupled; 0 1 0
double-acting cylinder double-acting cylinder
i.e. line open i.e. line closed 1 0 0 I1 I2
Adjusting component GRAFCET (EN 60848)
with piston rod at with adjustable cushioning Electrical actuation 1 1 1 I2 1V2
one end at both ends 4 2
5 1 3 5 1 3 Q
5/3-way valve 5/3-way valve 0
mid-position exhausted mid-position pressurised
by solenoid coil with by solenoid coil with two Inhibition I1 I2 Q Q=I1I2 I1 Q
double acting cylinder with through piston rod
filter one active winding counter-windings directional control valve with
I2 & Q 14 12
intermediate positions – dynamic 0 0 0 I1
p1
p2 control valve 0 1 0 1S1*1B1 “start condition”
1 0 1
1 1 0 I2 I1 I2 5 3
Pressure control valves 1 “cylinder advance stroke”
pressure booster, single-acting, which Q 1A1:=1
converts a pneumatic pressure p1 into
filter with separator, fluid separator,
by electric motor with by stepper motor 2 2 1
with manual drain with automatic drain
higher hydraulic pressure p2 continuous rotary motion
12 Implication I1 I2 Q Q=I1I2 I1 Q 1B2 “forward end position reached”
1 Q
0 0 1 I2
1 3 1 I1 I2 Processing component
Combined actuation 0 1 0 2 1A1:=0 “cylinder return stroke”
pressure relief valve, sequence valve with 1 0 1 I1
adjustable exhaust, adjustable 1 1 1 1V1
double-acting rodless cylinder with adjustable cooler without flow lines cooler with flow lines 2
cushioning at both ends (pneumatic linear drive) for the direction of flow for the direction of flow 2 2 Q
I2
of coolant of coolant by solenoid coil and by solenoid coil or
pilot valve manual override and 1 1
pilot valve 1 1 3 Nor I1 I2 Q Q=I1I2 I1 Q
1 Q
pressure regulator pressure regulator with 0 0 1 I2
pressure medium converter I1 I2 K1
air dryer without vent hole, vent hole, adjustable 0 1 0
lubricator 1 0 0
adjustable
by solenoid coil or by solenoid coil or manual 1 1 0
manual override override with detent Stop valves
fluidic Muscle gripper, double acting, I1 I2 K Q
reservoir
(hose cylinder) with permanent magnet 2
on the piston Mechanical components 2
2
Nand I1 I2 Q Q=I1I2 I1
& Q
Q Input components Start Input component
1 3 5 0 0 1 I2
0 1 1
I1 K1 (forward stroke) (return stroke)
2 1 1
1 21 1 0 1 1S1 1B1 1B2
detents I2 2 2 2
vacuum generator suction cup non-return non-return piloted non-return 1 1 0
valve valve with valve with spring K
I1 I2 Q
service unit – filter with manual drain, regulator with spring
Accessories manual adjustment, pressure control, pressure reset via spring spring-centred 2 2
display and lubricator (detailed representation) 1 1 1 1 Memory S R Q Q R R Q Q Q
Measurement and display devices S S Q
0 0 qn-1 q n-1 S K
0 1 0 1 K
Port designations dual-pressure valve shuttle valve
1 0 1 0 1 3 1 3 1 3
2 S R R Q Q
service unit with lubricator 1 1 0 1
Standardised Previous designation 1 3
pressure gauge temperature gauge (simplified representation) K
designation
(thermometer) for 2/2-way for 4/2-way for 5/2-way
and 3/2-way and 4/3-way and 5/3-way quick-exhaust valve shut-off valve Timer I texpired Q t1 Q I
Supply components
ISO 11727 valves valves valves I Q
– adjustable 0 0 0
service unit without lubricator 1 P P P Flow control valves – switch-on 1 0 0 K 0Z1
delayed 1 1 1 I
(simplified representation) 2 A B B
flow meter tachometer 1 2 1 2
3 R R S Q
4 – A A In order to achieve identical identification of mechanical
5 – – R flow control valve, fixed flow control valve,
optical indicator digital display
10* Z – – adjustable Timer I texpired Q
I
t2
Q
Q I signal generators (S) and contactless signal generators (B)
– adjustable 0 0 0
12 Z Y Y 1 2
– switch-off 1 0 1 K
in pneumatic and electro-pneumatic circuit diagrams,
14 – Z Z
delayed 0 1 0 I identification has been selected according to ISO 1219-2
* pilot port, on valves with normally open position
(NOT function) Q and DIN/EN 61346-2.
one-way flow control valve, adjustable
053614 en © Festo Didactic GmbH & Co. KG www.festo-didactic.com 053615 en © Festo Didactic GmbH & Co. KG www.festo-didactic.com
Electrical and electropneumatic components Pneumatic – Directional control, stop and pressure control valves
Limit switch, electrical Pressure switch 3/2-way solenoid valve, pilot actuated Directional control valves Stop valves Pressure control valves
(PE-converter, adjustable) 2
adjusting screw BN 1 3 1 3
1M1
BK
p
BU
3 3
2
P2 P1
1 2
1 2
pressure switch: connection to P1 3
vacuum switch: connection to P2
differential pressure switch: connection to P1 and P2, p1 p2 1
Dual-pressure valve
82 3 2 1
2
1 1
Proximity sensors, electrical Relay 5/2-way solenoid valve, pilot actuated 2
4 2
A1 3 14
(1M1)
4 5 3
A2 1 5/2-way valve Pressure relief valve
4 2 2
A1 1 1M1 14 12
2 5 3 1
A2 1
magnetic
24 V 1 1
A1 2 4 2
BN
BK 1
Shuttle valve
A2
A1 2
1 1
BU 2
A1 12 14 22 24 1
A2
0V
A2 11 21
inductive A1 A2 14 12 11
24 V
BN
5 4 1 2 3
14 5 4 1 2 3 12
BK
A1 3/2-way solenoid valve, directly controlled 5/2-way double solenoid valve, pilot actuated
2 4 2
BU
A2
3 12 14 12 5/3-way valve Sequence valve
0V (1M1) (1M1) (1M2) form 1
4 2 1 1 2
1 3 5 3
capacitive 1 14 12 12
24 V
5 3
Quick-exhaust valve 3 1
1M1 1M1 1M2 1 2
BN
BK 1
3 3 form 2
A1 2
BU
A2
0V
2
optical
24 V 12 1 3
BN
BK 2
A1 1 14 5 4 1 2 3 12 3 2 1 12
BU
0V
A2 5 4 1 2 3 1
053617 en © Festo Didactic GmbH & Co. KG www.festo-didactic.com 053616 en © Festo Didactic GmbH & Co. KG www.festo-didactic.com
cushioning piston
Now the updated version of the pop- –– Systematic control diagram of a
end cap permanent magnet
piston
piston rod
cylinder barrel
guide bush
standards ISO 1219-1 and DIN/EN stop, and pressure control valves
81346-2. –– Pneumatic – Power components
adjustable adjustable
end position cushioning end position cushioning
Cylinder with guide unit Single-acting cylinder for proximity sensing Pneumatic linear drive
de 193129
en 551015
Rotary drive/semi-rotary Pneumatic gripper, double-acting Swivel/linear drive, double-acting with Pneumatic linear drive with magnetic coupling
es 551014
drive with limited angle permanent magnet on the piston
fr 551013
of rotation
Hydraulics
Set of posters
Energy conversion Energy transfer Actuation Valves Valves Valves Signal control section Hydraulic power section Power section Control section
line, supply line, return line, component framing
Manual actuation Basic symbols Directional control valves Stop valves
and symbol boxed in
A A B Ø 63/45x300
internal and external pilot line, leakage oil line, shut-off valve 3-way stop-cock 1A1 1B1 1B2
hydraulic pump with constant delivery rate purging line, exhaust line by by by pulling
pushing pulling and pushing P T P T 24 V 1 2 3 4 5 6
Function unit for valves with main ports. 3/2-way valve with 4/2-way valve with two non-return valve non-return valve with spring
The number of ports corresponds to the number solenoid coil, directly solenoid coils, directly B A2 B2 Drive section
frames for several components of lines shown above and below a square. actuated, reset by actuated, with detent
by by by spring and manual (double solenoid valve) 11 32 34 32 34
hydraulic variable displacement pump with alternating turning lever rocker override with detent S1 K1 K2
tubing line 12 31 31
direction of delivery at constant direction of rotation A B A X A1 B1 Ø 16 Ø 16
Mechanical actuation piloted non-return double non-return valve,
valve with spring piloted
X1 P T X2
Signal flow
line crossing closed exhaust B B 1Z3
connection line port 4/3-way valve, hydraulically actuated, spring-centred A1 A2 A1 A2
by by by roller lever, actuation 15 MPa 13 12 14 13 22 24
reversible hydraulic pump/hydraulic motor unit with
two directions of flow and variable displacement plunger roller in one direction of travel basic elements with 2, 3, 4 switching positions A B A 1V5 P S2 K1 S3 K2
only shuttle valve dual-pressure valve 14 11 14 21
volume, external leakage oil line and two directions pressure supply port, plug within a fluid line (OR function) (AND function) 1V4 5 MPa
of rotation. closed
A 1V3 1V6
P T
Flow control valves Signal Signal Energy control T
4/3-way proportional valve, directly actuated P
P T A B input processing section
hydraulic tank connection, ending actuated in initial position G G
A B flow control flow control orifice, fixed
energy source below and above the oil level
Energy flow
2 4 2 4
Ø 16x2
Ø 16x2
hydraulic motor with rotary drive/semi-rotary valve, fixed valve, adjustable
constant displacement/ drive with limited angle Pressure actuation 1B2 1B1
B B1 B2 1 1
absorption capacity and of rotation and two paths and directions of flow through a valve X P T Y
two directions of rotation directions of flow reservoir closed reservoir open to
with cover atmosphere 4/3-way servo valve piloted by a control solenoid, 1V2 A B
with closed-loop position control of main and pilot
pneumatically hydraulically stage, with integrated electronics, external pilot
actuated actuated function: leak-tight locking, hydraulic seat A A
supply and drain 1M1 1M2 12 14 22 24
electric motor one-way flow control flow distributor
A B valve, adjustable P T Ø 22x2
K2 K1
Electrical actuation 11 21
B T B
motor shaft points to pump shaft points to
the right (preferably) the left (preferably)
directional control valve with intermediate 1Z2
positions – dynamic control valve P T
or to the left or to the right Control energy supply Energy supply 15 MPa P
by solenoid coil with one winding A B 4/3-way servo valve, piloted, solenoid coil with two 1V1
windings, with mechanical feedback of the valve slide
A
section 8 MPa A1 A1
– active direction – active direction position to the pilot stage
1M1 1M2 A 0Z2
towards the away from the
• energy conversion K1 K2 1M1 1M2
compact gear unit (simplified representation) valving element valving element X P T Y 3-way flow control 2-way flow control T
15 MPa A2 A2
A valve, adjustable valve, non-adjustable • pressure medium
hydraulic pump and hydraulic motor with shaft A examples for connection
preparation
Ø 22x2
coupling identification:
A = port Accessories
by solenoid coil with two windings, active direction P T
single-acting cylinder double-acting cylinder B = port P
to and from the valving element T L
3/2-way poppet valve with solenoid coil and 0V1
with piston rod at one end, with piston rod at one end
quick decoupler with quick decoupler with
P = pump
limit switch
Measurement and display devices 10 MPa
0V 12 12
14 .2 14 .1
spring chamber with T = reservoir 0Z1 1Z1
two non-return valves, two non-return valves, 11 11
leakage oil connection X = control oil supply
decoupled; coupled b10 = 75
Y = control oil relief 22 22
i.e. line closed 1M1
L = leakage oil
Pressure control valves T
21 24 .3 21 24 .4
by electric motor with by stepper motor M = solenoid coil
0M1 0P1
continuous rotary motion A pressure gauge temperature gauge 32 32
5.5 kW 16 cm3
Connections must be marked on the circuit diagram P (thermometer) -1 31 34 .5 31 34 .6
using the identification marked on the component, 1500 min
double-acting cylinder with through piston rod of
different diameters, with adjustable cushioning Combined actuation sub-base or block (ISO 1219-2). 42 42
41 44 41 44
at both ends T
filter tank – ventilation filter
P L flow rate display flow meter
by solenoid coil by solenoid coil or directly actuated sequence valve,
and pilot valve manual override and pressure relief valve, self-actuating, with
single-acting cylinder, plunger cylinder pilot valve 2/2-way valve with 2 ports, 2 switching positions
for 2 flow directions. adjustable bypass valve
Variants of signal control section Examples for the identification of components to ISO 1219-2 Identification key
– normally closed – normally open A A fluid level display tachometer
position position (sight glass) and DIN/EN 61346-2
filter with bypass valve with optical contamination
indicator and switch by solenoid coil by solenoid coil or • Electrical relay technology 1A1 double-acting cylinder 0Z2 pressure gauge 1 – 1 S 2
telescope cylinder, telescope cylinder, P L P L P
or manual override manual override with
single-acting double-acting detent directly actuated piloted 2-way pressure
1Z2 pressure gauge
pressure switch, electro- pressure sensor, • PLC controllers 1B1 limit switch 1Z3 pressure gauge
p1 2-way pressure regulator regulator with external mechanical, adjustable analogue output signal component number
p2
Mechanical components 3/2-way valve with 4/2-way valve with with external control control oil relief
• Pneumatic controllers (explosion-proof applications) 1B2 limit switch
3 ports and 4 ports and oil relief 0V1 pressure relief valve, component designation
cooler without flow lines 5 2 switching positions, 2 switching positions P
1V3 non-return valve adjustable
heating • Mechanical controllers (e.g. cam-driven)
pressure booster, single-acting, which for the direction of flow normally closed position A A pressure switch, electronically adjustable,
1V6 non-return valve 1V1 pressure relief valve, circuit number
converts a pneumatic pressure p1 into a of coolant output signal switching
higher hydraulic pressure p2 Detents are to be symmetrically matched with the • Manual control (e.g. excavators) adjustable system number
mechanical connection. P T T G G 1V4 2-way flow control valve
G G With more than three detent positions the number
of positions can be displayed above the detent
displacement encoder displacement encoder 0Z1 fluid level indicator Component identification to Component identification to
3-way pressure regulator accumulator charging valve with analogue output with digital output signal
element. 1V5 pressure relief valve,
P T
signal
adjustable
ISO 1219-2 DIN/EN 61346-2
G
0P1 pump
double-acting cylinder double-acting cylinder gas pressure accumulator, separation of
media through: X (counter-pressure valve
with displacement with integrated pumps and compressors: P signal receiver: B
encoder on the piston rod displacement encoder diaphragm bladder piston reset by spring spring-centred T P optical indicator digital display for tractive load) 0M1 electric motor
4/3-way valve with 4 ports and 3 switching fluid drives: A relay: K
(diaphragm (bladder (piston shut-off/ proportional pressure
accumulator) accumulator) accumulator) positions – various mid-position variants 4 L
1V2 4/3-way solenoid valve, 1Z1 filter signal input: S electric drives: M
counterbalancing valve relief valve, directly
1 1 actuated with closed-loop spring-centred valves: V
2 2 position control of fluid level switch with electrical fluid level all other componets: Z, or any
3 3 solenoid coil and with 4 normally closed monitoring with analogue letter not yet included in the list
three-way rotary connection integrated electronics contacts output signal and
digital display
053032 en © Festo Didactic GmbH & Co. KG www.festo-didactic.com 053036 en © Festo Didactic GmbH & Co. KG www.festo-didactic.com
Hydraulics – Directional control and non-return valves Hydraulics – Flow control and pressure control valves
Directional control valves, directly controlled Directional control valve, pilot actuated Non-return valves Flow control valves Pressure relief valve, Pressure relief valve, application example: pressure relief valve
internally controlled, damped P
A B A B Throttle Orifice 1A1
4/2-way solenoid valve 4/3-way solenoid valve, Non-return valve, spring-loaded
mid-position closed
1M1 1M1 1M2 B B B B T L
P T X P T Y
1V1 A B
A A A A P 7 1M1 0Z3
1M1 1M1 1M2 MPa P T
fixed adjustable fixed adjustable 5
4
0Z2 system pressure limitation
l 3
l
p
housing direction 0
T L 0 1 2 3 4 5 6 l/min 8
d d q
T
X
adjustment range A safety valve
A L 10 MPa
helix
T A P B Pressure relief valve, application example: counter-pressure valve
flow
direction P P 1A1
1M1 1M2 P L T
A
P T
A X 1A1 form 2 0Z3
B 10 MPa
A A
1M1 1M2
safety valve
10 MPa
1Z1
Pressure relief valve, application example: brake valve
flow from A to B
X A B P L P L
B
A m
1V1
1A1
A
differential 1Z1 1Z2
3-way pressure regulator suction suction
pressure A valve valve
regulator brake valve brake valve
0Z1 B 1V1
1V2 P 16 MPa 1V4 P 16 MPa
1V5
1V3 A B
0V1 P
P T L
T T
flow from B to A closed 1M1 1M2
P T
T A P B X A B T
0Z1
A throttle
point 10 MPa
T P L
flow from B to A
X A B safety valve and system pressure
limitation 10 MPa
053033 en © Festo Didactic GmbH & Co. KG www.festo-didactic.com 053035 en © Festo Didactic GmbH & Co. KG www.festo-didactic.com
directional
cooler
Further application:
bypass filtration
high-pressure filter
up, quickly providing a comprehen- and non-return valves
sive overview. All symbols and ter- –– Hydraulics – Flow control and
control valve
drain
electric motor
Schematic
representation
Designs Speed
range
-1
Displace-
ment
volume
3
Nominal
pressure
Overall
efficiency Designs Remarks Schematic representation
de 196948
(min ) (cm ) (MPa)
differential area ratio 2:1
en 551012
gear pump, 500 – 3500 1.2 – 250 6.3 – 16 0.80 – 0.91 1A1
cylinder (piston area :
externally 1A1 piston ring area)
geared
m
es 551011
gear pump, 500 – 3500 4 – 250 16 – 25 0.80 – 0.91 A M synchronous pressurised areas
internally 1Z1 cylinder identical in size;
geared advance and return
1V1 speed identical
A B
A1= A2
Screw 500 – 4000 4 – 630 2.5 – 16 0.70 – 0.84
fr 551010
cylinder with to reduce the speed of
pump end position heavy loads and to
P T
P T cushioning prevent heavy impact
0Z1 0Z1
vane 960 – 3000 5 – 160 10 – 16 0.80 – 0.93
pump telescopic increased stroke travel
cylinder
axial ...... – 3000 100 20 0.82 – 0.92 pressure gives higher pressure
piston 750 – 3000 25 – 800 16 – 25 0.82 – 0.92 intensifier
pump 750 – 3000 25 – 800 16 – 32 0.80 – 0.92
www.festo-didactic.com 21
Media > Courseware > Pneumatics
Pneumatics
Textbooks, Workbooks, Training material
Festo worldwide
Pneumatics Closed-Loop Pneumatics
Electropneumatics
Fundamentals
Singapore
Festo Pte. Ltd.
6 Kian Teck Way
Singapore 628754
Tel. ++65/62 64 01 52, Fax 62 61 10 26
E-mail: info_sg@festo.com
South Africa
Festo (Pty) Ltd.
22-26 Electron Avenue, P.O. Box 255
Isando 1600
Tel. ++27 (0)11/971 55 00, Fax 974 21 57
E-mail: info_za@festo.com 1A1 With CD-ROM
Spain
Festo Pneumatic, S.A.
Tel. 901243660 Fax 902243660
Avenida Granvia, 159
Distrito económico Granvia L'H 4 2
ES-08908 Hospitalet de Llobregat, Barcelona
Tel. ++ 3493/261 64 00, Fax 261 64 20
14 12
E-mail: info_es@festo.com
Sweden
84 5 1 3 82 1V1 4 2
Festo AB
Stillmansgatan 1, P.O. Box 21038
20021 Malmö
14 12
Tel. ++46 (0)40/38 38 40, Fax 38 38 10
E-mail: info_se@festo.com 5 3
Switzerland 1
Festo AG
Moosmattstrasse 24
8953 Dietikon ZH 1S1 2 1S2 2
Tel. ++41 (0)44/744 55 44, Fax 744 55 00
E-mail: info_ch@festo.com
Taiwan
Festo Co., Ltd. 14 12
Head Office 1 3 1 3
24450, No. 9, Kung 8th Road
Linkou 2nd Industrial Zone
Linkou Hsiang, Taipei Hsien, Taiwan, R.O.C.
84 5 4 1 2 3 82
Tel. ++886 (0)2 26 01 92 81,
Fax ++886 (0)2 26 01 92 86-7
E-mail: festotw@festo.com
Thailand
Festo Ltd.
67/1 Moo 6 Phaholyothin Road
Klong 1, Klong Luang,
Pathumthani 12120
Tel. ++66 29 01 88 00, Fax ++66 29 01 88 33
E-mail: info_th@festo.com
Turkey
Textbook
Ukraine
Festo Ukraina
Pneumatics Electropneumatics, Fundamentals
Borisoglebskaja 11
Kiev 04070
Tel. ++380 (0)44/239 24 33, Fax 463 70 96
E-mail: info_ua@festo.com
United Kingdom
Festo Limited
Applied Automation Centre, Caswell Road
Brackmills Trading Estate
Northampton NN4 7PY
Tel. ++44 (0)1604/66 70 00, Fax 66 70 01
E-mail: info_gb@festo.com
United States
Festo Corporation (New York)
Call Toll-free 800/993 3786
Fax Toll-free 800/963 3786
395 Moreland Road, P.O.Box 18023
Hauppauge, N.Y. 11788
Tel. ++ 1(0)314/770 01 12, Fax 770 16 84
E-mail: info_us@festo.com
Venezuela
Festo C.A.
Av. 23, Esquina calle 71, No. 22-62
Maracaibo, Edo. Zulia Festo Didactic 151508 DE Festo Didactic
Tel. ++58 (0)261/759 09 44, Fax 759 04 55
E-mail: festo@festo.com.ve 573030 EN 11/06 094465 en
Basic principles of pneumatics Basic pneumatic controllers Closed-loop pneumatics Case of cutaway pneumatic models
and electropneumatics Practical knowledge Workbook For visualising the structure and
Textbook This booklet has been created for The 21 exercises contained in this function of pneumatic components.
–– For use in vocational schools, tech- practitioners who need to implement workbook offer a practical introduc-
nical colleges, schools for master small projects quickly and effective- tion to closed-loop control pneu- All of the cutaway models used are
craftspeople, and in company-wide ly. The various circuit examples fa- matics. Besides fundamentals, the of industrial design. Dynamic ele-
training cilitate the creation of many simple workbook also covers subjects such ments and wearing parts correspond
–– Conveys the essential basic prin- tasks. The examples shown are com- as the function of various controllers to the original. The models select-
ciples of pneumatics and electro- plementary. If something is not clear, and control circuits, empirical set- ed are those relevant to pneumatic
pneumatics the previous step can be referred to. ting of controller parameters and the training. Some of the cutaway mod-
–– Contains technical and mathemat- This means that even those with lit- influence of interference variables. els retain their function or partial
ical content, application examples, tle experience can quickly become You will need equipment set Closed- function so that they can be demon-
workflow descriptions, and safe- familiar with the subject matter. loop control pneumatics, TP 111 to strated in use.
ty measures for electropneumatic carry out the exercises.
control systems, as well as over- Reference work for circuit The following components are in-
views of the relevant symbols and planning symbols The workbook includes: cluded in a case of cutaway models:
circuit symbols A detailed overview of the most –– Sample solutions –– Single and double-acting cylinders
–– Also presents in detail the design important circuit planning sym- –– Training notes –– Filter regulator
of circuit diagrams and individual bols shows the structure of control- –– Multimedia CD-ROM with –– AND gate
pneumatic components lers and gives hints on the practical supplementary media –– OR gate
–– Takes into account the change in implementation of circuit diagrams –– Exercise sheets for trainees –– Delay valve
the requirements and technical that have been developed. –– Quick-exhaust valve
developments in electropneumatic J. Gerhartz, D. Scholz –– Valve slice
control systems W. Braungard, P. Löbelenz, G. Mark Edition 2001, 542 pages, in folder. –– Pressure gauge
Edition 2006, 80 pages, booklet. –– Roller lever valve
F. Ebel, S. Idler, G. Prede, D. Scholz de 151508 Campus license (➔ Page 19): –– Pressure sequence valve
3rd edition 2017, 211 pages, in color, de 94459 –– Pneumatic valve
bound. en 94465 –– One-way flow control valve
de 567028 es 533499 Order no. 539007
en 573030 fr 94347
es 573031
fr 573032
Hydraulics
DVD, Textbooks
Festo worldwide
Slovakia
Hydraulics Proportional Hydraulics
Electrohydraulics
Festo spol. s r.o.
Basic Level
Gavlovicová ul. 1
83103 Bratislava 3
Tel. +421 (0)2 49 10 49 10,
0 Fax +421 (0)2 49 10 49 11
E-mail: info_sk@festo.com
Slovenia
Festo d.o.o. Ljubljana
IC Trzin, Blatnica 8
Fundamentals
1236 Trzin
46 Tel. +386 (0)1 530 21 00,
Fax +386 (0)1 530 21 25
E-mail: info_si@festo.com
South Africa
Festo (Pty) Ltd.
22-26 Electron Avenue
13 15 P.O. Box 255 Textbook Textbook TP 701
Isando 1600
Tel. 08600 FESTO (33786),
Fax 08794 FESTO (33786)
E-mail: sales@za.festo.com
Spain
Festo Pneumatic, S.A.U.
Avenida Granvia, 159
Distrito Económico Granvia L'H
08908 Hospitalet de Llobregat
Barcelona
Tel. +34 901243660, Fax +34 902243660
E-mail: info_es@festo.com
Sweden
Festo AB
Stillmansgatan 1
Box 21038
200 21 Malmö
Tel. +46 (0)20 38 38 40, Fax +46 (0)40 38 38 10
E-mail: order@festo.se
Switzerland
Festo AG
Moosmattstrasse 24
8953 Dietikon
Tel. +41 (0)44 744 55 44,
Fax +41 (0)44 744 55 00
E-mail: info_ch@festo.com
Taiwan A B
Festo Co., Ltd.
Head Ofce
9, Kung 8th Road
10 99 Linkou 2nd Industrial Zone
Linkou Dist., New Taipei City M1 M2
24450 Taiwan, R.O.C. P T
Tel. +886 (0)2 26 01-92 81,
Fax +886 (0)2 26 01 92 86-7
E-mail: info_tw@tw.festo.com
Thailand
Festo Ltd.
Viranuvat Building, 6th - 7th Floor.
1250 Bangna - Trad Road (Soi 34)
Bangna, Bangkok 10260
Tel. 1-800-290-477,+66 - 2785 -3700,
Fax 1-800-290-478
E-mail: info_th@festo.com
Turkey
Festo San. ve Tic. A.S.
Istanbul Anadolu Yakas Organize Sanayi Bolgesi
Aydinli Mah. TEM Yan Yol Cad. No:16
34953 Tuzla - Istanbul/TR
Tel. +90 (0)216 585 00 85,
Fax +90 (0)216 585 00 50
E-mail: info_tr@festo.com
Ukraine
DP Festo
ul. Borisoglebskaya,11
04070, Kiev
Tel. +380 (0)44 233 6451,
Fax +380 (0)44 463 70 96
E-mail: orders_ua@festo.com T B P A
0/21
United Kingdom
Festo Limited
Applied Automation Centre
Caswell Road
Textbook
www.festo-didactic.com 23
Workstation systems
24
Universal laboratory furniture.........................................................................26
Learnline..........................................................................................................28
Learntop-S.......................................................................................................36
Learntop-A/Learntop-L.....................................................................................38
25
Workstation systems > Universal laboratory furniture
The modular workstation systems for With Learnline, you have an integrat- Quality from Festo Versatile, flexible, and expandable
basic and specialized training. With ed storage principle that can be used We don’t make compromises when it One glance at the basic structure
many practical details to make teach- for training in pneumatic, hydraulic, comes to quality. Workmanship and proves that Learnline meets a mul-
ing and learning easier. or electrical engineering without the functionality are of the highest lev- titude of requirements. After all,
need for modifications. Design and el. The torsionally rigid design and with just a few individual and well
function are combined, which is evi- the high-quality coating of the work thought-out components, results can
dent in every practical detail. Learn- surface and frame guarantee a long be achieved which suit the needs of
line consists of basic mobile and sta- service life despite many stresses people, the available space, and any
tionary units with a cable/oil tray, and strains. Learnline can handle the technical challenges. The function-
various modular systems and exten- rigorous routine of everyday teach- al profile column is a prerequisite
sion elements, rolling and fixed con- ing as well as a vibrating load during for modularity. As the central attach-
tainers, in addition to special storage hydraulic position control. Even high ment point, it opens up a multitude
systems, attachments, and the corre- mechanical forces, e.g., of servo- of options for putting together each
sponding accessories. The modular hydraulics, proportional pneumatics, desired configuration.
workstation system offers a multi- or robotic superstructures, can be
tude of configurations and mounting easily accommodated by Learnline. All components can be placed
options. Expert consultants in over anywhere on the slotted assembly
50 countries are available to prepare board and can be fastened tightly
an individual quotation for you. and securely in the profile slot with
a T-head nut or the patented Quick-
Fix with little effort and without addi-
tional tools.
Learnline mobile
More versatile than ever!
Learnline
Winner of international design
awards
Optimum use of space Hydraulics for advanced trainees Pneumatic and Vertical or inclined?
The positioning of the storage plate The double pump power unit fits electrotechnical training Choose the vertical profile plate if
means that the free space beside the neatly on the frame beside the fixed The storage plate can hold up to you want to use the worktop for
fixed drawer units can be used for drawer units with no additional at- two compressors. Further mounting books or laptops, for example. Or if
Systainer or other storage systems. tachment required. The discharge frames for electronic components in the workstation is to be used from
The hydraulic power unit with single measuring container also fits beside A4 format, for example, can be used both sides, opt for the inclination
pump fits conveniently beside the the 1100 mm profile plate. in addition to the 700 mm p
rofile unit with an additional profile plate
1100 mm profile plate. plate. to adapt the plate inclination to your
requirements.
1 2 3
Stationary Learnline
Ergonomic and flexible
Vertical or inclined?
The sturdy profile plate is fastened
to the stable profile of the angle ad-
justment. The inclination of the slot-
ted profile plate can be infinitely
adjusted, all the way down to a hor-
izontal position. The workstation
arrangement thus always offers the
best ergonomic position for any ex-
ercise.
Learnline
Winner of international design prices
31
Move up into another dimension: Optimum space utilization Pneumatic and electrical training Ergonomic connections
profile columns as set-up space Thanks to the angle adjustment, the In addition to the 700 mm (27.5”) With the supply duct, all important
Use the versatile profile columns as a profile plate can be lowered into a profile plate, additional mounting interfaces are within reach. In addi-
set-up space, compatible with Quick- horizontal position. Use the available frames can be inserted for electronic tion to the electrical and pneumatic
Fix, for equipment sets or for attach- space for A4 or ER mounting frames. components. supplies, PC interfaces, such as USB,
ing additional components vertically. Ethernet, or serial interfaces, can al-
Additional components, for example so be integrated in the supply duct.
cylinders with a 400 mm stroke, can
be mounted on the angle adjustment
profile.
1 2 3
4/5 Aluminum profile plates The grooves are compatible with the 4 5
The anodized aluminum profile plate ITEM profile system. Grid dimensions:
forms the basis for all training packag- 50 mm (1.97”).
es. All of the components fit securely
and safely into the grooves on the pro- For installation on tables we recom-
file plate. There are grooves on each mend the appropriate rubber feet
side and, if required, both sides can be (order no. 158343).
fitted with components.
Accessories
Learntop
The low-cost desktop mounting system
Learntop-S
Accessories
Learntop-A/Learntop-L
The low-cost desktop mounting system
Learntop-A/Learntop-L
Accessories
40
Overview Pneumatics/Hydraulics training packages........................................42
Pneumatics
System description..........................................................................................46
Pneumatics......................................................................................................48
Electropneumatics...........................................................................................56
Measurement and control................................................................................64
Drives...............................................................................................................66
Vacuum............................................................................................................68
Sensors............................................................................................................70
Safety..............................................................................................................72
BIBB pneumatics.............................................................................................74
BIBB electropneumatics..................................................................................76
Closed-loop pneumatics..................................................................................77
Energy-efficient compressed air management.................................................78
Sensors/PLC....................................................................................................80
Hydraulics
System description..........................................................................................82
Hydraulics........................................................................................................84
Electrohydraulics.............................................................................................92
Measurement and control..............................................................................100
Proportional hydraulics..................................................................................102
Closed-loop hydraulics...................................................................................106
BIBB hydraulics.............................................................................................108
Mobile hydraulics...........................................................................................109
41
Pneumatic/Hydraulic training packages > Overview
TP 220
Drives in
pneumatics
TP 210
Measurement
and Control
TP 102 TP 202
Pneumatics Electropneumatics
Advanced level Advanced level
TP 101+ TP 301
Pneumatics Electropneumatics
Troubleshooting PLC‘s
Virtual control
using FluidSIM®/
EasyPort USB
Control
using LOGO! /
Soft Comfort
Basic/ Advanced/
precondition supplement
Control
using LOGO! /
Soft Comfort
www.festo-didactic.com 43
Pneumatic/Hydraulic training packages > Overview
Hydraulics Pneumatics
Training System Training System
Sensors
Sensors
6085
Advanced
Servo Control of Servo Control of
Hydraulic System 6080-4 Pneumatic System 6081-4
Basic
PLC
6082
Hydraulics Pneumatics
Training Packages Training Packages
Electrohydraulics Electropneumatics
TP 601 America TP 201 America
www.festo-didactic.com 45
Pneumatic training packages > System description
Didactic plus
Your choice of training environment Advanced courses made easy TP 230 Vacuum technology TP 250 Safety in pneumatic systems
User-friendly training environments New developments and trends in flu- Manipulating workpieces with suc- Function, efficiency, and above all
for specific topic areas: id engineering can be incorporated tion grippers has become an indis- safety determine the success of plant
–– Self-study phases with the training directly into our learning systems. pensable part of handling technolo- machinery and automated systems.
programs New control systems can be integrat- gy. It offers advantages, such as the New directives and laws require in-
–– Designing and documentation with ed into the learning system using the simple configuration of suction grip- telligent solutions and raise the lev-
FluidSIM® EduTrainer® concept. Basic packag- pers and gentle handling of work- el of professional skills required. The
–– Hands-on experimentation with the es can be easily expanded to include pieces, while also enabling rapid systematic optimization of a simple
training packages and the exercis- the subjects “Pneumatics measure- cycle times, and the capital outlay pneumatic system helps to identify
es in the workbooks ment and control TP 210” or the new required is comparatively low. The hazards in pneumatic processes. The
–– Functional testing and optimization “Vacuum technology TP 230.” training package TP 230 expands the appropriate actions to reduce the
with measurement technology and contents of TP 201 to include the key risk can be implemented in a profes-
FluidLab® area of vacuum technology. sional manner.
www.festo-didactic.com 47
Pneumatic training packages > Equipment sets > Pneumatics
Pneumatics, Basic level – Training aims Performance through The next generation of valves
The fully revised classic –– Structure, function, and application close proximity The new generation of valves a llows
of single-acting and double-acting For optimum performance, switch- the operation of various pressure
Further enhanced and updated ac- cylinders es and valves should be mounted zones – so nothing stands in the way
cording to the lessons learned from –– Calculating basic parameters as close to the actuator as possible. of an efficient use of energy. In ad-
over 1,000 seminars on pneumatics. –– Direct and indirect actuation With the addition of new compo- dition, the position of connection
–– Application and function of 3/2 nents, you can now apply the same was optimized so that differences
–– Brand-new components enable and 5/2-way valves principle when designing your cir- between the circuit symbol and the
you to teach tomorrow’s industrial –– Methods of actuation of directional cuits. This approach also provides valve can be avoided.
standard today. control valves you with an easy way of demonstrat-
–– The workbook contains a series of –– Analyzing circuits ing the performance of a one-way Pneumatic timer
progressively complex project ex- –– Options for pressure measurement flow control valve. You can even re- The easy-to-read pneumatic timer
ercises based on actual industrial –– Pressure-dependent control cord the measured values and ana- can be precisely adjusted. Pressure
applications, an enhanced section systems lyze the results, for example, using changes do not alter the set d elay
on fundamentals, and a multime- –– Distinguishing flow control meth- the TP 210! time. Pneumatics at its best.
dia CD-ROM. ods and applying them appropri-
ately
The number of components and the –– Explaining and building latching
design are specially tailored to the circuits
projects contained in the workbook –– Logic operations: explaining
so that the main fundamentals can and implementing AND/OR/NOT
be imparted with little outlay. Deliv- operations
ered in practical, Systainer-compati- –– Combining logic operations
ble equipment trays. –– Function and application of
limit switches
–– Time delay valves
–– Realizing oscillating movement
–– Economic considerations of using
pneumatic components
de 540671
-BG1
-PG1 -PG2
-RZ1 1 1 -RZ2
en 541088
2 2
-QM1 4 2
14 12
19 20 21
5 1 3
-KH1 2
1 1
es 542503
1 3
1 3 1 3 1 3
2
fr 542507
Festo Didactic
Supplementary media
541088 en
www.festo-didactic.com 49
Pneumatic training packages > Equipment sets > Pneumatics
www.festo-didactic.com 51
Pneumatic training packages > Equipment sets > Pneumatics
Develop the training aims Training aims Performance through Lever valves
from TP 101 and consolidate –– Binary reducing stages close proximity All of the lever valves contained
your knowledge. –– End positions without limit switches For optimum performance, switch- in the training packages 101 and
–– Latching circuits es and valves should be mounted 102 are equipped with a pilot con-
Fully revised: The new workbook –– Converting 5/2-way valves as close to the actuator as possible. trol, which means they require a
contains a series of progressively –– Function of a back pressure end With new components that can be low a ctuating force and deliver high
complex project exercises based on stop plugged in directly, you can now ap- reliability.
actual industrial applications and an –– Basic stepper control ply the same principle when design-
enhanced section on fundamentals. (continuous cycle) ing your circuits. This approach al-
It also includes a multimedia CD- –– Stepper control with operating so provides you with an easy way of
ROM. The foundation for competent modes or idle step demonstrating the features of a one-
training. Place your order now! –– Setting and coordinating time way flow control valve. You can even
delays record the measured values and an-
The number of components and the –– Variable step repetition using a alyze the results, for example, using
design are specially tailored to the predetermining counter the new TP 210!
projects contained in the workbook –– Input circuit with self-latching loop
so that the main training aims can be and auxiliary functions
achieved with little outlay. Delivered –– Evaluating and using sensors for
in practical, Systainer-compatible material sensing
equipment trays. –– Realizing stepper control with
protected pilot air and auxiliary
Components from the equipment set functions
TP 101 are required to carry out the –– Proximity sensors in the end
projects. positions and in the partial stroke
range
–– Combined use of quick exhaust
valves and pressure regulators
–– Inversion of a timer signal
–– Varying end-position cushioning
–– Using and adjusting different sen-
sor types
13 14 15
1V2
1B1
1
1A1
1 1V3 2V2
2B1
1
2A1
1 2V3
de 540672
14
1V1 4
5
2
1
2
3
2
12 14
2V1 4
5
2
1
2
3
2
12 en 541089
es 542504
0V2 4 2 0Z1 2
14 12 12 10
5 3 1
1
1B1 2 2B1 2
1 3 1 3
542508
0V1
fr
2
10
1 3
2
0S1 4 2
5 3
1
Festo Didactic
Supplementary media
541089 EN
www.festo-didactic.com 53
Pneumatic training packages > Equipment sets > Pneumatics
The Lab-Volt Pneumatics Education concept for future Safe and sound system Training aims – TP 101 America
Fundamentals successor professionals The design of the system compo- Introduction to Pneumatics
The course curriculum accompanying nents ensures a high level of inher- –– Familiarization with the
The Lab-Volt Fluid Power System has the learning system is designed to ent safety. Training System
been re-engineered and transferred follow industry standards. –– Introduction to Pneumatics
to Festo Didactic’s Training Packages The On-Off Valve with Filter Regu- –– Air Conditioning and Distributing
series. First, at the beginning of each exer- lator can be locked with a padlock Equipment
cise, meaningful objectives are clear- to avoid unauthorized access to the
TP 101 America now combines the ly stated. Then, the theory to attain compressed air supply. Basic Physical Concepts
proven learning approach through these objectives is laid out exten- –– Pressure vs. Force Relationship
object-oriented courseware from sively, with an emphasis on compo- The Spring Load for Cylinders comes –– Pressure vs. Volume Relationship
Lab-Volt with the project-orientation nent description. Next comes the with a safety cover to prevent po- –– Pressure Drop vs. Flow Relation-
from Festo Didactic. laboratory procedure itself. In this tential hazards when high forces are ship
section, students follow precise and involved. –– Vacuum Generation
TP 101 America is the basic level safe working instructions designed
for education in pneumatics and to teach them the practical principles The Air Motor is protected by a safety Basic Controls of Cylinders
a prerequisite for TP 201 America, related to the stated objectives. cover that does not compromise –– Directional Control Valves
Electropneumatics Basic Level. speed measurement capabilities. –– Direction and Speed Control of
Throughout the laboratory proce- Work instructions and safety Cylinders
TP 101 and TP 201 America support dure, questions and remarks ensure precautions are provided to s tudents –– Indirect Control Using Pilot-Oper-
vocational training institutes in their that students analyze and compre- as required when working with pneu- ated Valves
mission to educate skilled, resource- hend the results they obtain. Final- matic, electrical, and mechanical
ful technicians and engineers, as ly, review questions ascertain the setups. Basic Controls of Pneumatic Motor
required by the local industry. degree of comprehension of stu- –– Pneumatic Motor Circuits
dents relative to the topics discussed –– Pneumatic Motor Performance
in the exercise.
TP 101 America
United States
Festo Didactic Inc.
Instructor Guide
www.festo-didactic.com 55
Pneumatic training packages > Equipment sets > Electropneumatics
Electropneumatics, Basic level. Logic programming? That’s logical. –– Economic considerations of using Also order:
The most important basic principles The basic principles are established pneumatic components
in one compact book. with relay control systems and the –– Troubleshooting simple electro- Workbook
new supplementary equipment sets pneumatic circuits
Top solenoid valves for training “Controllers for fluid engineering” Electropneumatics
Basic level
Easy connection of the solenoid coils are used according to individual The workbook contains a series of
via 4 mm safety sockets with LED requirements. progressively complex project exer- Workbook
TP 201
indicator for actuation. The manual cises based on actual industrial ap-
override latches and allows very easy Training aims plications, an enhanced section on
With CD-ROM
+24 V 1 2
error simulation. The port pattern is –– Structure, function, and application fundamentals, and a multimedia CD-
13 12 14
-SF1 -KF1
14 11
as per the current symbols to DIN of single-acting and double-acting ROM. The foundation for competent
A1
-KF1 -MB1
A2
0V 12
11 14 .2
22
21 24
32
31 34
42
ISO 1219. The newest valve tech- cylinders training. Place your order now!
41 44
-MM1
-RZ1 1 1 -RZ2
5
2
1
2
3
2
pensive with the Didactic-Plus, and –– Direct and indirect actuation The number and the design of com-
of course comes with the reliable –– Application and function of 3/2 ponents are specially tailored to the
Festo Didactic
Quick-Fix mounting system. and 5/2-way solenoid valves projects contained in the workbook
541090 en
13 14 15
www.festo-didactic.com 57
Pneumatic training packages > Equipment sets > Electropneumatics
Recommended accessories:
Aluminum profile plate ➔ Page 39
Universal connection unit, digital (SysLink) 162231
Tabletop power supply unit ➔ www.festo-didactic.com
10 11 12 Power supply unit for mounting frame ➔ Page 155
4 mm Safety laboratory cables ➔ Page 155
EduTrainer ➔ www.festo-didactic.com
13
Supplements the Electropneumatics basic level equipment set, TP 201, to form
a complete Programmable Logic Controllers equipment set, TP 301.
Prerequisite:
Complete supplementary equipment set Controlling using Equipment set TP 201 – Basic level ➔ Pages 56 – 57
FluidSIM/EasyPort USB in equipment tray 556270 FluidSIM Pneumatics ➔ Pages 12 – 13
With its extensive basic and special The sample solutions are included
control technology functions, LOGO! on a data storage medium as LOGO!
replaces a variety of conventional Soft Comfort programs.
switchgears and control devices.
Prerequisite:
Complete supplementary equipment set with LOGO! 8 TP EduTrainer Compact Equipment set TP 201 – Basic level ➔ Pages 56 – 57
TP/LOGO! Soft Comfort included in order 8049517
Necessary accessories, also order:
The most important components at a glance : Aluminum profile plate ➔ Page 39
6 1x Brief instructions for LOGO!, de/en/es/fr 8049519 Compressor ➔ Page 134
7 1x LOGO! 8 TP EduTrainer Compact TP 8040886 Tabletop power supply unit ➔ www.festo-didactic.com
8 1x LOGO! Soft Comfort, de/en/es/fr 8040050 Power supply unit for mounting frame ➔ Page 155
9 1x Ethernet cable 567280 4 mm Safety laboratory cables ➔ Page 155
www.festo-didactic.com 59
Pneumatic training packages > Equipment sets > Electropneumatics
Electropneumatics, Advanced level. Training aims Fundamentals of modern Electrical emergency stop
The next step! –– Describing the structure and pneumatics – valve terminals pushbutton
application of valve terminals This training course helps you to lay Safety engineering is an important
This training package supplements –– Realizing sequence controls with the foundation for using valve ter- topic, but one that is often n eglected
the training aims of TP 201. signal overlap – solution accord- minals. Designed for a wide range in training. The new TP 202 takes
ing to the group method, sequence of industries, requirements and ap- an in-depth look at the emergency
The new workbook contains a series chain with spring-return valves, plications, valve terminals are stur- stop function and also describes the
of progressively complex project and sequence chain with bistable dy and durable – an investment in emergency stop function under spe-
exercises based on actual industrial valves the future. The MPA valve terminal cial conditions. After all, you don’t
applications, an enhanced section on –– Describing and setting operating used consists of 2x 5/2-way solenoid want to end up with a pressure-less
fundamentals, and a multimedia CD- modes valves and 2x 5/2-way double sole- and voltage-less system after press-
ROM. The foundation for competent –– Describing the function and appli- noid valves. ing the emergency stop button!
training. Place your order now! cation of a predetermining counter
–– Explaining and realizing an
The number and the design of com- emergency stop function using
ponents are specially tailored to the spring-return valves
projects contained in the workbook –– Emergency stop conditions
so that the main training aims can be –– Explaining the function and
achieved with little outlay. Delivered application of a 5/3-way solenoid
in practical, Systainer-compatible valve
equipment trays. –– Describing and setting the
operating mode ‘Set’
Components from the equipment set –– Troubleshooting in complex
TP 201 are required to carry out the electropneumatic circuits
projects.
12
K1
8
14
11
12
K6
9
14
11
12
K2
10
14
11
12
K7
11
14
11
12
K4
12
14
11
12
K8
13
14
11
12
K3
14
14
11
12
K9
15
14
11
22
K1
16
24
21
22
K10
17
24
21
...
de 540674
en 541091
12 14
K5
11
12 14 22 24 22 24 22 24 22 24
K10 K6 K7 K8 K9
11 21 21 21 21
542506
A1 A1 A1 A1 A1
es
K6 K7 K8 K9 K10
A2 A2 A2 A2 A2
... ...
0V 12 12 12 12 12
11 14 .9 11 14 .11 11 14 .13 11 14 .15 11 14 .8
22 22 22 22 22
21 24 .10 21 24 .12 21 24 .14 21 24 .16 21 24 .17
32 32 32 32 32
31 34 .18 31 34 .18 31 34 .19 31 34 .20 31 34 .21
42 42 42 42 42
41 44 41 44 .19 41 44 .20 41 44 .21 41 44
fr 542510
Festo Didactic
Supplementary media
541091 EN
www.festo-didactic.com 61
Pneumatic training packages > Equipment sets > Electropneumatics
The Lab-Volt Pneumatics Training aims TP 201 America Workstation Next step:
Electrical Control successor Introduction to Electropneumatics As a prerequisite for the setup of any our additions – your choice
–– Familiarization with the Equipment fluid power training system, a work- A variety of possibilities can be
The Lab-Volt Fluid Power System has –– Electrical Concepts station is required. A wide range added according to your educational
been re-engineered and transferred –– Basic Electricity of workstations is available, from needs.
to Festo Didactic’s Training Packages –– Ladder Diagrams and Logic simple desktop arrangements to
series. Operators complete workplaces supporting Supplementary equipment sets:
–– Basic Electropneumatic Circuits customization possibilities. TP 210 – Measurement and control
TP 201 America is an extension to Sequence Systems TP 220 – Different drive types in
TP 101 America and a comprehensive –– Basic Memory and Priority Energy supply pneumatics
introduction to electropneumatics. –– Multi-Pressure Systems A variety of compressors and DC TP 230 – Vacuum system
–– Sequencing Pneumatic Circuits power supplies are available. technology
Equipment set TP 101 America is a –– Time-Delay Electropneumatic TP 240 – Sensors in pneumatics
prerequisite to use TP 201 America. Applications Software for circuit design and TP 250 – Safety in pneumatic
Industrial Applications simulation systems
The electrical symbols in the course- –– Deceleration of Actuators Designing and planning can be pure
ware and on the modules are drawn –– Counting of Actuator Cycles fun with FluidSIM®. Stand-alone basic level:
according to NEMA standards. The –– Industrial Drilling System and TP 111 – Basic closed-loop in
design and simulation software Safety Circuits Service and seminars pneumatics
FluidSIM provides all required NEMA –– Garbage Compactor Circuit Our offering supports educational TP 1311 – Sensors for object
symbols in easy-to-access compo- Troubleshooting facilities to develop and speed up detection
nent libraries. In addition, all circuits –– Troubleshooting Electrical Control learning success.
in the courseware procedures are Circuits The electrical symbols in these
available in FluidSIM for reference. –– Troubleshooting Electropneumatic Equipment set + Courseware = supplements are drawn according
System Training Package to IEC standards. A NEMA/IEC
The courseware exercises are tailor- conversion table is provided in the
made for the corresponding courseware of TP 201 America to
equipment set. support the implementation.
en 595180
Festo Didactic SE
Rechbergstr. 3
73770 Denkendorf
Tel.: +49 711 3467-0
Fax: +49 711 347-54-88500
did@festo.com
Instructor Guide
United States
Festo Didactic Inc.
607 Industrial Way West
Eatontown, NJ 07724
Tel.: +1 732 938-2000
Toll Free: +1-800-522-8658
Fax: +1 732 774-8573
services.didactic@festo.com
Canada
Festo Didactic Ltée/Ltd
Electropneumatics Basic Level
www.festo-didactic.com 63
Pneumatic training packages > Equipment sets > Measurement and control
Fit for tomorrow? Something extra special Course topics The benefits to you
In order to the complete the exercis- –– Basic principles of analog data –– Fast, PC-supported recording
The TP 210 equipment builds on the es, sensors (e.g., pressure, flow and processing of measured values
training content of the TP 101 and TP proximity sensors) are connected to –– Application and adaptation –– Greater training success through
201 equipment sets on the topic of the inputs and control signals are of sensors measurement of components and
pneumatic measurement and con- guided to the EasyPort USB outputs. –– Interpretation of measurement interpretation of results
trol. The training content ranges from The signals are interpreted and visu- results –– Sensors that enable students
the simple measurement of individ- alized on computer by the FluidLab®-P –– Reading and understanding of “to look into” the circuit and
ual, pneumatic components, basic software included in the scope of technical data and measurement components
principles of status monitoring (con- delivery. Analog values are displayed curves –– Suppositions regarding system
dition monitoring) to (closed-loop) as measurement curves. –– Fluid engineering components, behavior can be easily proven
control technology with discontin- their influence and function –– Learning the principles of measure-
uous (two-step action controller) Instructions on how to complete the –– Demonstrating fluid engineering ment and analysis and applying
and continuous controllers (PID exercises, positional sketches, and effects and special features them directly in other circuits
controller). block circuit diagrams are included –– Analytical fault finding –– Demonstrating and understand-
with each exercise, so that students –– Saving energy ing the principles of fluid engineer-
In addition, great emphasis is placed are guided step-by-step through –– Evaluation of changes in status ing faster
on raising awareness of how to han- each of the tests. Measured results –– Proportional technology –– System analysis via PC: state-of-
dle compressed air responsibly as a are then interpreted and compared –– Control technology with continu- the-art diagnostic method
form of energy. with sample solutions, and students ous and discontinuous controllers –– Better understanding of fluid engi-
will be asked to answer questions neering components and processes
Exercises for measuring and about comprehension. and thus higher quality of training
analyzing system and control behav-
ior help you to prepare for a future
in which diagnostics, preventative
maintenance, and saving energy are
becoming increasingly important.
www.festo-didactic.com 65
Pneumatic training packages > Equipment sets > Drives
drive types, taking into account their speed Campus license (➔ Page 19):
individual properties, as well as com- –– Reducing cost by using different
CD-ROM included
1A1
1B1 1B2 1B3 de 549982
mercial and safety considerations. pressures for advance and return 1V2 2 1V3 2
en 559880
Each drive unit remains clearly de- strokes 1V1
1 1
es 559881
fined as an individual design, meet- –– Reducing cost by avoiding leakage
4 2
fr 559882
1M1 1M2
5 3
1
+24 V 1 2 3 4 5 6 7 8 9 10 11
ing the needs of the various entry –– Operating behavior of linear drives
1B1 1B2 1B3
13 13 12 14 12 14
S1 S2 K1 K2
14 14 11 11
A1 A1
K1 K2 1M1 1M2
A2 A2
0V
10 11 12
www.festo-didactic.com 67
Pneumatic training packages > Equipment sets > Vacuum
Vacuums in handling technology Training content Typical switching for a vacuum Components from the equipment set
system: TP 201 are required to carry out the
Training package TP 230 continues Low pressure generation and –– Using a vacuum security valve projects.
the training content in TP 201, focus- system design: when some of the suction cups
ing on the topic of handling technol- –– Function and use of ejectors are not gripping All the workpieces required to com-
ogy using a vacuum. according the Venturi principle –– Using a pressure switch to monitor plete the tasks are included in the
–– Effects of system pressure on the low pressure level scope of delivery.
The use of suction grippers to handle the attainable low pressure and –– Reducing the compressed air
workpieces has become an integral the evacuation time consumption in a vacuum system
part of handling technology, as they –– Sizing and setting up a vacuum –– Controlled release and ejection
offer advantages such as the ease of system of workpieces from the suction
construction and the gentleness of gripper
the grippers. Suction grippers also Selecting suction grippers:
enable rapid cycle times, and the –– Shape and materials
investment required is comparatively –– The relevance of gripper types and
low. workpiece shape
–– How the holding force is affected
by the workpiece surface and the
diameter of the suction cup
13 14
V1 V2 1V4
1Z1
1 3
3 1
tions
2
1M1
1 3
1A1 1A2
13 12 14 22 24
S1 K1 K1
14 11 21
31
S2
32
A1
K1 1M1
A2
de 567257
Festo Didactic
en 567258
567258 EN
es 567260
In addition to six comprehensive fr 567259
project tasks for step-by-step con-
struction and testing of the vacuum Supplementary media
system, the package also includes –– Designing and simulating with
basic information on the following FluidSIM®
topics: Introduction to vacuum tech- –– Measuring and controlling with
nology – basic concepts of vacuum FluidLab®
technology, vacuum ranges, vacuum –– WBT Pneumatics
generation in handling technology, –– WBT Electropneumatics
vacuum pumps, functional principle –– Textbook: Pneumatics/
of displacement pumps, instructions electropneumatics
on selecting pumps, ejectors, ejec- –– Set of posters on pneumatics
tor units.
www.festo-didactic.com 69
Pneumatic training packages > Equipment sets > Sensors
566910
2
en
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22
20
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mA
16
14
12
10
I
fr 566913
8
0
0 5 10 15 20 25 30 35 40 mm 50 55
s
Supplementary media
Festo Didactic
www.festo-didactic.com 71
Pneumatic training packages > Equipment sets > Safety
safety poster
1A1
m
–– Worksheets for students
1V3 2 2 1V4
1V1 4 2 1V2 2
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1M1 1M2 1M3
5 1 3 1 3
en 567266
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es 567267
567266 en
fr 567268
The workbook contains progressively
complex project tasks, together with Supplementary media
the solutions for each exercise sheet. –– WBT Safety engineering
In these exercises, students reduce –– WBT Pneumatics
the potential risk level of a pneumat- –– WBT Electropneumatics
ic system step-by-step. The basic –– Designing and simulating with
level contains the following top- FluidSIM®
ics: overview of relevant standards, –– Measuring and controlling with
laws, and regulations; overview FluidLab®
and detailed description of operat- –– Textbook: Pneumatics/
ing modes; overview and detailed electropneumatics
description of ten relevant safety –– Set of posters on pneumatics
functions; possible technical solu-
tions for each safety function; exten-
www.festo-didactic.com 73
Pneumatic training packages > Equipment sets > BIBB pneumatics
BIBB pneumatics 2007/2008 The Festo Didactic Advantage Also order: Pneumatic control technology –
A CD-ROM complete with all circuit exercises and solutions
The new edition of the “Pneumatic diagrams for all the exercises and Pneumatic control technology – Recommended and published by the
control technology” training course activities is an integral part of the exercises for trainees Bundesinstitut für Berufsbildung
is recommended and published by scope of delivery. These are in CT file Recommended and published by the (BIBB) (German Federal Institute for
the Bundesinstitut für Berufsbildung format for FluidSIM® Pneumatics and Bundesinstitut für Berufsbildung Vocational Education and Training).
(BIBB, German Federal Institute for in PDF file format. (BIBB, German Federal Institute for
Vocational Education and Training). Vocational Education and Training). The “Pneumatic control technology,
It goes without saying that all equip- exercises for trainees” book contains
Festo Didactic offers the suitable ment set components are compatible In addition to 11 exercises, which questions for trainees about the 11
equipment set for this course. with the Festo Didactic training pack- require the BIBB pneumatics equip- exercises, as well as the solutions
age components. ment set, the following topics are al- and circuit diagrams.
The 2007/2008 edition contains a so included:
few new additions compared with This means you can either supple- –– Compressed air generation de 90090
the 1999 edition: ment your TP 101 with the BIBB –– Basic terms in control technology
–– Piloted non-return valves to stop pneumatics equipment set or your –– Servicing
pneumatic drives in any position in BIBB pneumatics equipment set with –– Maintenance
case of a drop in pressure. the TP 101. –– Inspection
–– Pneumatic proximity sensors as a –– Repair procedure
modern alternative to roller lever A wealth of information on the basic –– Fault finding/analysis/
valves for cylinder sensing. principles of pneumatics! documentation
–– Getting started in vacuum technol-
ogy: vacuum generation with a ven- de 90070
turi nozzle/laval nozzle and simple
handling with suction grippers.
13 14 15
16 17 18
Supplementary media
–– WBT Pneumatics
–– FluidSIM® Pneumatics design
and simulation program
–– Cutaway model case
–– Set of posters on pneumatics
–– Textbook: Pneumatics, Basic level
19 20 21
–– Workbook: Pneumatics,
Basic level TP 101
–– Workbook: Pneumatics,
Advanced level TP 102
–– GRAFCET drawing template
22 23 24
www.festo-didactic.com 75
Pneumatic training packages > Equipment sets > BIBB electropneumatics
Recommended accessories:
Aluminum profile plate ➔ Page 39
Compressor ➔ Page 134
10 11 12 Tabletop power supply unit ➔ www.festo-didactic.com
Power supply unit for mounting frame ➔ Page 155
4 mm Safety laboratory cables ➔ Page 155
Recommended accessories:
Aluminum profile plate ➔ Page 39
13 14 15
Compressor ➔ Page 134
Digital multimeter 8040005
Digital storage oscilloscope 571845
Function generator 152918
Cable BNC – 4 mm 152919
Cable BNC – BNC 158357
T-connector BNC 159298
16 17 18
Tabletop power supply unit ➔ www.festo-didactic.com
Power supply unit for mounting frame ➔ Page 155
4 mm Safety laboratory cables ➔ Page 155
www.festo-didactic.com 77
Pneumatic training packages > Equipment sets > Energy-efficient compressed air management
A view of the entire system Generation and load management Distribution and monitoring Special features of the
The index number of the connect- Long-term monitoring makes it pos- AirCS® EduTrainer®
Before compressed air can be used ed compressor is ascertained under sible to visualize consumption for Pneumatic function area with:
it must be generated, purified, and the Condition Monitoring menu item. individual applications. This allows –– Flow sensor
distributed up to the respective ap- Various compressors can be com- for well-founded statements regard- –– Pressure sensor
plication. Compressed air is a valu- pared and changes can be detected ing energy costs. Targeted and actual –– Distributor block for QS-4/6/8
able form of energy. Nevertheless, at an early stage. A calculation tool statuses can be compared, for exam- –– Directly actuated 5/2-way
too little is often done to lay out the assists the user in ascertaining over- ple, in order to be able to detect and solenoid valve
overall system efficiently. Consump- all variable and fixed costs for com- evaluate leaks. –– Outlet with flow control valve
tion is rarely measured or monitored. pressed air generation. and stop-cock
The cost situation is usually unclear. Compressed air distribution compo-
In the case of load management, en- nents can be examined in the Flow Electrical function area with:
This is where the Air Control Sys- ergy consumption is visualized for Resistance menu. In this way, for ex- –– Energy consumption meter
tem AirCS® comes in. The import- the compressor and an additional ample, the various resistances of dif- –– 2x 230/110 V AC outputs with
ant aspects of making compressed consuming device. Pressure thresh- ferent tubing lengths and diameters control technology to switch the
air available and distributing it are olds are specified for switching the can be acquired and compared, as 230/110 V AC consuming devices
examined within the framework compressor on and off. In consider- well as for T-connectors and elbow –– SysLink and analog connection for
of the AirCS® training project with ation of peak loads, the fundamen- connectors. Furthermore, a calcula- EasyPort
regard to energy efficiency. tals of load management can then be tion tool is available for determining –– Connections for integrating the
imparted and tested. the ideal pipe cross-section. external sensor
The AirCS® EduTrainer® serves as a
basis to this end. It’s incorporated As a prerequisite for the use of In the case of nominal flow measure- Can be used for A4 mounting frame
between compressed air generation AirCS®, a system must be available ment, a second, external pressure (399 x 297 mm) or as table stand.
(compressor) and the process. In for measurement, for example the sensor can be used to ascertain the
combination with FluidLab®-AirCS® MPS® distributing station or the nominal flow rates of devices and
software, integrated measuring tech- equipment set TP 201 (basic level components, in a manner similar to
nology allows for innovative condi- electro-pneumatics). the ISO 6358 standard.
tion monitoring for the measurement
of compressed air and energy con-
sumption.
110/230 V AC
...
System requirements
–– PC with Windows 7/8/10
–– CD-ROM drive
–– USB 2.0 or serial interface
www.festo-didactic.com 79
Pneumatic training packages > Equipment sets > Sensors/PLC
The purpose of automation The equipment set contains sen- The special feature Course topics
technology sors with analog and binary output Hands-on experience plays a central –– Configuration, function, and
signals, although the focus is on role in teaching the fundamentals coefficients of the sensors used
The subject of sensors for object binary output signals. These sensors of sensors for object detection. –– Basic principles of connection and
detection is covered extensively in are called proximity switches. Examples are used to demonstrate circuit technology
the TP 1311 equipment set. The top- the general operational principles of –– Influence of object shape, material,
ics include configuration, function, The following types are contained different sensors. Special attention is surface, and color on the switching
areas of application, and the selec- in the equipment set: paid to the selection of the right sen- characteristics of sensors
tion of sensors based on the require- –– Magnetic proximity sensors sor, its connection, the correct set- –– Terms which describe coefficients
ments of an application. –– Inductive proximity sensors ting, and functional checking. and functional behavior
–– Optical proximity sensors –– Configuration of logic circuits
–– Capacitive proximity sensors With the TP 1311 students can –– Selecting appropriate sensors
–– Inductive sensors (analog) acquire a thorough, basic knowledge by taking into account certain
about sensors for object detection. parameters
13 14 15
50
mm
40
20
10
S
10 20 30 mm 40
-20
-30
-50
24 V
de 566919
24 V
B 1
4 Q1
3
0V
P
0V
en 566920
es 566921
Festo Didactic
fr 566922
566920 en
www.festo-didactic.com 81
Hydraulics training packages > System description
Didactic plus
Your choice of training environment Quality not quantity! New technologies – Mobile hydraulics
User-friendly training environments Bigger is not necessarily better. new skills needed The new training packages for
for specific topic areas: Volumetric flow rates and pres- Modern measurement and diagnos- mobile hydraulics systematically and
–– Self-study phases with the sures should be chosen with care tic technology and cartridge valves informatively explore complex topics
training programs and in coordination with the system are among the international trends in and systems, such as work hydrau-
–– Designing and documentation as a whole. This especially applies hydraulics. So you’ll find those tech- lics, hydrostatic steering and drive
with FluidSIM® to hydraulic training systems. High nologies in our learning systems as systems for the agricultural, forestry,
–– Hands-on experimentation with forces and cylinder speeds not on- well. Benefit from the compact, inte- and construction vehicle sectors, and
the training packages and the ly increase the danger for the user, grated design, the low weight, ease warehouse and municipal vehicles.
exercises in the workbooks but also require a larger hydraulic of handling, and easy-to-read sym-
–– Functional testing and optimization power pack with higher power con- bol system.
with measurement technology and sumption. So our offer is: as large as
FluidLab® necessary and as small as possible,
without compromising on teaching
effectiveness.
www.festo-didactic.com 83
Hydraulics training packages > Equipment sets > Hydraulics
-MM1
-RZ1
m -PG1 -PG2
-RM1 B
-SJ1
A
A
X
B
de 550141
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-QM1
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Supplementary media
551141 en
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Hydraulics training packages > Equipment sets > Hydraulics
Realistic Professional Pressure relief valve with Flow control valve with
Systematic troubleshooting and broken spring damaged pressure compensator
Equipment set TP 501+ from professional error elimination are One example of a defective compo- Another example of a defect is a two-
Festo Didactic is an extension to an essential part of everyday oper- nent is a pressure relief valve with way flow control valve with a dam-
equipment set TP 501. TP 501+ ations in many jobs in the fields of a broken spring. This defect may be aged pressure compensator. While
contains components with specified, mechanics, mechatronics, and elec- due to a continuous load or a ma- intact, the valve ensures a constant
realistic defects. It enables hydraulic trical engineering. In order to acquire terial flaw. The defect results in the volumetric flow rate, regardless of
circuits to be constructed with the skills in this area via a structured, spring length being shortened and the load pressure. However, in this
TP 501 and individual components to yet safe, procedure, it is important hence, in a reduction in the maxi- case, the pressure compensator is
be replaced by defective ones. that systematic troubleshooting is mum pressure that can be set. The not working. The differential pres-
both learned and practiced. Keys to conspicuous symptoms result in a sure is no longer being regulated
Using our experience in industrial this are: lower cylinder force. Pressure sen- via the throttle valve. Here, the flow
environments, we were able to –– Understanding circuits and discern- sors or force sensors may not switch, control valve behaves like an unreg-
define typical error patterns for ing any non-conformities which can lead to interruptions to ulated throttle valve. A fault like this
hydraulic systems and adapt them –– Delimiting/precluding any error operation cycles or process safety occurs if dirt has entered the system
to the components contained in areas being put at risk. and as a result, the pressure com-
equipment set TP 501+. –– Locating and rectifying errors pensator’s piston has seized up in
the open position.
This procedure assumes specialist
knowledge, such as modes of oper-
ation of individual components and
their system limits
www.festo-didactic.com 87
Hydraulics training packages > Equipment sets > Hydraulics
The new advanced level Hydraulics plus! Training content Hydraulic circuits:
–– Implementing bypass circuits
The training package TP 502 builds The new components provide add- Power packs and components: –– Ensuring synchronized forward
on the material covered in training ed training value, and relevant proj- –– Design and function of a h
ydraulic and return strokes
package TP 501 – Basic Level, and ect tasks form the basis for advanced motor –– Getting to know the bypass circuit
adds 15 new projects to it. training in fundamental principles. –– Setting the direction and rotation –– Getting to know the rapid traverse
speed of a hydraulic motor feed circuit
The course expands students’ knowl- Delivered in practical, Systainer-com- –– Design, function, and use of a flow –– Advancing and retracting of a
edge about the basic physical prin- patible equipment trays, which in divider cylinder after the pump from the
ciples of hydraulics and the function turn, fit exactly into the drawers in –– Using a hydraulic reservoir as a reservoir is switched off
and use of further hydraulic compo- Learnline workstations. volume and pressure accumulator –– Use of a hydraulic reservoir for a
nents. –– Design, function and use of a rapid traverse circuit
pressure regulator –– Getting to know the rectifier circuit
In order to carry out the projects, –– Specifying the cylinder pressure –– Configuration and description
users require the components and –– Difference between pressure-relief of a sequence control with two
the necessary accessories from valves and pressure regulators cylinders
equipment set TP 501. –– Getting to know the pressure
Measurements and calculations: sequence and pressure stage
–– Calculating performance ratios of circuit
hydraulic circuits from measured –– Getting to know the fuse protection
values for tensile loads
–– Calculating forces on the cylinder
–– Creating procedure descriptions
1A1
1B1
Campus license (➔ Page 19):
1B1 A
P
de 550142
1V2 P 1V3 P
en 551147
1V1 A B
P T
T T
es 551148
0V1
A P B
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Supplementary media
551147 en
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Hydraulics training packages > Equipment sets > Hydraulics
The Lab-Volt Hydraulics Safe and sound system Pure convenience Training aims – TP 501 America
Fundamentals Successor The design of the system compo- –– Easy and precise switching of Introduction to Hydraulics
nents ensures a high level of inher- hand-lever valves. –– Familiarization with the Training
The Lab-Volt Fluid Power System has ent safety. –– Ergonomic handwheels with a System
been re-engineered and transferred high resolution allow the simple –– Basic Principles of Hydraulics
to Festo Didactic’s Training Packag- The hydraulic hoses are equipped and precise setting of the flow and –– Hydraulic Power Unit and Distribu-
es series. with leakage-free, self-sealing cou- pressure valves. tion Equipment
plings in high-grade stainless steel –– Tool-free, single-hand operation Valves
TP 501 America now combines the that are easy on the environment with Quick-Fix mounting system. –– Pressure Relief Valve
proven learning approach through and reduce contamination. The –– The equipment trays fit exactly into –– Flow control valves
object-oriented courseware from Spring Load for Cylinders comes the drawers in Learnline/Learntop –– Flow regulating valves
Lab-Volt with the project-orientation with a safety cover to prevent po- workstations. –– Pressure-Reducing vales
from Festo Didactic. tential hazards when high forces are –– The trays are compatible with the –– Directional control valves
involved. Systainer suitcases for enhanced Basic Controls of Cylinders
TP 501 America is the basic level for mobility. –– Cylinders – Direction and Speed
education in hydraulics and a prereq- The Cylinders come with a safety –– The solid aluminum structure and –– Cylinders – Pressure and Force
uisite for TP 601 America, Electrohy- cover, reducing the risk of injury, and profile bars can support heavy Basic Hydraulic Circuits
draulics Basic Level. include a guide for easy positioning components without twisting or –– Meter-in/Meter-Out Configurations
and a tool-free quick-action mount- bending. –– Securing a Load
TP 501 and TP 601 America support ing system. –– Easy and precise positioning of –– Regenerative Circuit
vocational training institutes in their components along the profile –– Sequential Circuit
mission to educate skilled, resource- All power pack motors are equipped groove
ful technicians and engineers, as with overload protection, protection
required by the local industry. against restart, and an easy-to-ac-
cess emergency off button.
13 14 15
TP 501 America
United States
Festo Didactic Inc.
607 Industrial Way West
Instructor Guide
Eatontown, NJ 07724
Tel.: +1 732 938-2000
Toll Free: +1-800-522-8658
Fax: +1 732 774-8573
services.didactic@festo.com
Canada
Festo Didactic Ltée/Ltd
675, rue du Carbone
Québec (Québec) G2N 2K7
Tel.: +1 418 849-1000
Hydraulics Basic Level
www.festo-didactic.com 91
Hydraulics training packages > Equipment sets > Electrohydraulics
New edition of electrohydraulics! Training content Hydraulic circuits: –– Expanding existing control systems
–– Commissioning hydraulic circuits and adjusting the documentation
TP 601 is a logical further develop- Power packs and components: safely accordingly
ment of electrohydraulics for train- –– Design, mode of operation, and –– Explaining and designing direct –– Implementing s equence control
ing and specialized education. The areas of application of 2/2, 3/2, and indirect actuation with two cylinders
equipment set contains only elec- 4/2, and 4/3-way solenoid valves, –– Creating and using a sequence –– Getting to know and creating a
tro-hydraulic circuits and control as well as 4/2-way double sole- table procedure description as GRAFCET
systems. noid valves –– Explaining and designing signal and as a function diagram
–– Design and mode of operation of storage in the hydraulic power –– Analyzing circuits and carrying out
The number and version of the com- electrical pushbuttons, switches, section systematic fault finding and error
ponents are specifically adapted to and limit switches –– Selecting solenoid valves accord- elimination with restart
the projects in the workbook. This is –– Design and mode of operation of ing to the technical control require-
a cost-effective way of teaching the a relay ments Measurements and calculations:
important training objectives. –– Knowing and accounting for the –– Using and designing basic logic –– Measuring and calculating the flow
contact load capacity of electrical functions in an electrohydraulic installation
This equipment set provides signal transmitters –– Explaining and designing an –– Calculating electrical characteris-
students with knowledge about the –– Selecting and using hydraulic and electric latching circuit with a tic values
basic physical principles of electrical electrical components according to dominant switch-off signal
engineering and electrohydraulics, economic criteria –– Designing and arranging pres-
as well as how electrohydraulic and –– Design and mode of operation of a sure-dependent control systems
control technology components func- pressure switch –– Knowing simple operating modes
tion and are used. –– Knowing different ways of sens- and accounting for them in the
ing a cylinder’s end position and circuit
selecting the right one –– Electrical and mechanical locking
of signals in a relay control system
15 16 17
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-PG2
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-QM2
-MB1
A B de 550143
P T
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-MB1
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11
21
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12
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22
24
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41 44
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Hydraulics training packages > Equipment sets > Electrohydraulics
For training aims, see Electrohydraulics, Basic level TP 601 equipment set.
10 11 12
For training aims, see Electrohydraulics, Basic level TP 601 equipment set.
Prerequisite:
Equipment set TP 601 – Basic Level ➔ Pages 92 – 93
FluidSIM Hydraulics ➔ Pages 12 – 13
Aluminum profile plate ➔ Page 39
6 7 8
Supplementary equipment set The LOGO! 8 TP EduTrainer® Compact
Controlling using LOGO! 8 TP training package contains everything
EduTrainer® Compact TP/LOGO! you need to control training packag-
Soft Comfort es TP 201 and TP 601. A set of brief
instructions provides information on
A quick, straightforward, and inex- the individual steps. Programming is
pensive introduction to logical signal carried out using the LOGO! program- 9
processing. ming software, Soft Comfort.
With its extensive basic and special The sample solutions are included
control technology functions, LOGO! on a data storage medium as LOGO!
replaces a variety of conventional Soft Comfort programs.
switchgears and control devices.
Prerequisite:
Equipment set TP 601 – Basic Level ➔ Pages 92 – 93
www.festo-didactic.com 95
Hydraulics training packages > Equipment sets > Electrohydraulics
The new advanced level Training content –– Using memory to implement an Hydraulics plus!
emergency operation Delivered in practical, Systainer-com-
The training package TP 602 builds Power packs and components: –– Implementing control systems with patible equipment trays. The trays fit
directly on the material covered in –– Design and mode of operation of the operating modes single cycle into the drawers in Learnline work-
basic principles package TP 601 add- different proximity sensors and continuous cycle stations. The new components, with
ing more in-depth projects. –– Function and possible applications –– Querying time in electrohydraulic added training value and relevant
of a time relay with switch-on and control systems project tasks, form the basis for
It provides students with advanced switch-off delay –– Getting to know and using further advanced training in fundamental
knowledge about the basic physi- –– Design and use of an electrical logical connections principles.
cal principles of electrical engineer- predetermining counter –– Designing and arranging pressure
ing and electrohydraulics, as well sequence control
as how electrohydraulic and control Learning objectives for hydraulic –– Knowing safety-related conditions
technology components function and circuits: that could be needed for a drive
are used. –– Selecting proximity sensors accord- –– Designing and arranging safety
ing to the technical control require- functions with a predefined motion
In order to carry out the projects, ments sequence for a control system
users require the components and –– Expanding electrohydraulic control –– Implementing control systems with
the necessary accessories from TP systems and adjusting the docu- the operating modes inching and
601. mentation aligning
–– Designing and arranging path- and –– Systematically identifying and
The number and version of the com- pressure-dependent sequence eliminating errors in complex
ponents are specifically adapted to controls electrohydraulic control systems
the projects in the workbook. This –– Identifying signal overlaps in a –– Creating sequence control as a
makes it possible to achieve many sequence control and taking the displacement-step diagram
important training objectives at lit- appropriate action –– Representing procedure descrip-
tle cost. –– Designing and arranging sequence tions with GRAFCET
control as a standing sequencer
12
K1
8
14
11
12
K6
9
14
11
12
K4
10
14
11
12
K7
11
14
11
12
K3
12
14
11
12
K8
13
14
11
22
K2
14
24
21
12
K9
15
14
11
22
K1
16
24
21
22
K10
17
24
21
...
en 551153
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K2
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12 14
K5
11
12 14 22 24 22 24 22 24 22 24
K10 K6 K7 K8 K9
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K6 K7 K8 K9 K10
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Hydraulics training packages > Equipment sets > Electrohydraulics
The Lab-Volt Hydraulics Electrical Next step: Hydraulics energy supply Training aims – TP 601 America
Control successor our additions – your choice A variety of hydraulic power packs Introduction to Electrohydraulics
A variety of possibilities can be add- are available. –– Familiarization with the Equipment
The Lab-Volt Fluid Power System has ed according to your educational –– Electrical Concepts
been re-engineered and transferred needs. For basic hydraulic education work- –– Basic Electricity
to Festo Didactic’s Training Packages stations, a small hydraulic power –– Ladder Diagrams and Logic
series. Supplementary equipment sets: pack with a single, constant-dis- Operators
TP 610 – Measurement and control placement pump is recommend- –– Basic Electrohydraulic Circuits
TP 601 America is an extension to TP 810 – Diagnostic System for Mea- ed. For double-sided workstation Sequence Systems
TP 501 America and a comprehensive surement, Visualization, and Analysis arrangements, two power packs are –– Limit switches
introduction to electrohydraulics. required to power each workplace –– Pressure Switches
Mobile Hydraulics Training Packages individually. –– Electrical Counters and Continuous
Equipment set TP 501 America is a addressing the needs of future pro- Reciprocation
prerequisite to use TP 601 America. fessionals dealing with vehicles e. g. For double-sided workstations cover- –– Multi-Pressure Systems
from the construction, mining, and ing basic and advanced hydraulics, –– Time-Delay Relays
The electrical symbols in the course- agriculture industries: a hydraulic power pack with two Hydraulic Motors and Industrial
ware and on the modules are drawn TP 801 – Mobile Hydraulics/Working constant-displacement pumps and Applications
according to NEMA standards. The Hydraulics I a higher flow rate is recommended. –– Hydraulic Motors
design and simulation software TP 802 – Hydrostatic steering system The power pack can be fitted with a –– Optical proximity sensors
FluidSIM® provides all required TP 803 – Working Hydraulics II wheel set to make it mobile beside –– Flow Divider Valves
NEMA symbols in easy-to-access (Load-Sensing) the workstation. –– Deceleration of Cylinders
component libraries. In addition, –– Industrial Drilling Systems
all circuits in the courseware proce- The hydraulic power pack combining –– Garbage Compactor Circuit
dures are available in FluidSIM® for a load sensing controller and a vari- Troubleshooting
reference. able and constant displacement –– Troubleshooting Electrical Control
pump is required only for TP 803 – Circuits
Working Hydraulics II (Load-Sensing) –– Troubleshooting Electrohydraulic
but can be used also for the basics Systems
by using the constant pump.
en 793158
Festo Didactic SE
Rechbergstr. 3
73770 Denkendorf
Tel.: +49 711 3467-0
Fax: +49 711 347-54-88500
did@festo.com
United States
Festo Didactic Inc.
607 Industrial Way West
Instructor Guide
Eatontown, NJ 07724
Tel.: +1 732 938-2000
Toll Free: +1-800-522-8658
Fax: +1 732 774-8573
services.didactic@festo.com
Canada
Festo Didactic Ltée/Ltd
675, rue du Carbone
Québec (Québec) G2N 2K7
Tel.: +1 418 849-1000
Hydraulics Basic Level
www.festo-didactic.com 99
Hydraulics training packages > Equipment sets > Measurement and control
Fit for tomorrow? Something extra special Training content Your advantages
In order to the complete the exercis- –– Basic principles of analog pro- –– Fast, PC-supported recording of
The equipment set for TP 610 ex- es, sensors (e.g., pressure, flow and cessing measured values
pands the training content of TP 501 position) are connected to the in- –– Using and adjusting sensors –– Greater training success through
and TP 601 to include the topic of puts, and control signals are trans- –– Interpreting measurement results measurement of components and
hydraulics measurement and con- mitted to the EasyPort USB outputs. –– Reading and understanding techni- interpretation of results
trol. The material covered ranges The FluidLab®-H software included in cal data and measurement curves –– Sensors that enable students “to
from recording simple characteristic the scope of delivery interprets and –– Getting to know fluid engineering look into” the circuit and compo-
curves of individual hydraulic valves visualizes the signals. Analog val- components and their influence nents
through to the basic principles of ues are displayed as measurement and function –– Suppositions regarding system
cylinder control. In addition, aware- curves. –– Demonstrating fluid engineering behavior can be easily proven
ness is raised in a clear and striking effects and special features –– Learning the principles of measure-
manner about the effective use of Each exercise includes notes on its –– Analytical fault finding ment and analysis and applying
hydraulic energy, e.g. with resistance implementation, with positional –– Hydraulic energy them directly in other circuits
experiments. sketches and block circuit diagrams. –– Evaluating changes of state –– Demonstrate and understand the
Students are guided step-by-step –– Proportional technology principles of fluid engineering
New features of FluidLab®-H include through the experiments. Measured –– Control technology with position, faster
the measurement experiments for results are then interpreted and com- sequence and pressure control –– System analysis via a PC: State-of-
proportional technology with record- pared with sample solutions, and the-art diagnostic method
ing characteristic curves, and appli- questions are asked to check stu- –– Better understanding of fluid engi-
cations such as pressure stages and dents’ understanding. neering components and processes
rapid traverse feed circuits, as well and thus better training outcomes
as control technology with position,
sequence and pressure control.
Optionally, the regulating valve can be used instead of the proportional amplifier with the
proportional valves for the control technology exercises.
4/3-way regulating valve 567269
www.festo-didactic.com 101
Hydraulics training packages > Equipment sets > Proportional hydraulics
Proportional hydraulics, Basic Level Training content Measurements and calculations: Hydraulic circuits:
–– Determining characteristic curves –– Controlling pressure and speed
Proportional valves are continuous Components: and characteristics of valves and –– Reading and creating hydraulic
valves that, thanks to proportion- –– Design and function of different equipment and electric circuit diagrams
al magnets, not only permit simple proportional valves –– Measuring parameters such as –– Creating a function diagram
switching positions, but also enable –– Characteristic curves and charac- pressure, volumetric flow, and time –– Designing and commissioning
a continuous transition in the valve teristics of proportional valves –– Calculating the flow for proportion- control systems, including fault
opening. –– Design and function of amplifiers al directional control valves finding
and setpoint specification –– Calculating speeds for double- –– Basic circuits for proportional
These valves are specifically used in –– Getting to know the characteristics acting cylinders with varying load hydraulics, such as pressure stage
hydraulics where variable volumetric of the 1 and 2-channel amplifier –– Calculating the natural frequency circuit, rapid traverse feed circuit,
flows (proportional directional con- –– Completely setting the 1-channel of a cylinder drive pump bypass, approaching posi-
trol valve or proportional throttle) amplifier –– Calculating times for acceleration tions, controlled acceleration and
are needed together with load com- –– Setting the basic current, step and braking braking, logically connecting set-
pensation (proportional flow control current, and maximum current point values, load-independent
valve) or variable pressures (pro- –– Getting to know the characteristics speeds
portional pressure-relief valve). The of the 4/3-way proportional valve –– Getting to know the pressure stage
equipment set provides information and the proportional pressure- control system
about proportional valves, how they relief valve –– Braking a cylinder feed
function, and how they are activat- –– Deriving the settings for the –– Reversing a hydraulic motor
ed using proportional amplifiers and 2 channel amplifier –– Setting process-dependent
a setpoint value card. The set can be –– Setting ramps pressure stages
used to design, set, and commission –– Deriving the ramp settings from –– Externally and logically intercon-
simple proportional control systems. the function diagram necting setpoint values
–– Approaching a position with
braking
–– Creating a load-independent
feed speed
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Hydraulics training packages > Equipment sets > Proportional hydraulics
Proportional hydraulics, Training content Hydraulic circuits: –– Setting precise switch-off positions
Advanced Level –– Controlling pressure, speed, –– Implementing drive acceleration
Components: acceleration, delay, and position with a proportional pressure-relief
The training package TP 702 builds –– Determining characteristics curves –– Reading and creating proportion- valve
directly on the material covered in and characteristics of different al hydraulic and electric circuit –– Implementing oscillating move-
package TP 701, Basic Level, and sensors diagrams ments for a cylinder with a propor-
adds nine additional more in-depth –– Coordinating electrical and hydrau- –– Reading motion diagrams tional hydraulic control system
and real-life case studies. lic equipment –– Designing and commissioning –– Implementing the specified speed
–– Creating characteristic curves for proportional hydraulic control profile by means of an additional
The package includes the following displacement, pressure, and tem- systems, including fault finding bypass circuit and slow retraction
steps: perature sensors –– Adjusting and coordinating as per to the end positions
–– Understanding the task using a the specified procedure description –– Implementing a travel process with
positional sketch, diagram and Measurements and calculations: –– Using basic circuits for propor- a 2/2-way proportional valve and a
problem description –– Measuring and processing tional hydraulics such as: speed, proportional pressure-relief valve
–– Designing the hydraulic circuit parameters such as displacement, rotational speed, stage, acceler-
diagram time, pressure, and temperature ation, braking, and differential
–– Determining the necessary signal –– Further signal processing of ana- circuits, as well as positioning
transmitters log signals –– Implementing specific displace-
–– Compiling the sequence table ment-time and positioning pro-
–– Designing the electric signal grams
control system
–– Structuring and commissioning
the proportional hydraulic control
system
–– Settings and evaluating the result
es 94450
Supplementary media
–– Designing and simulating with
FluidSIM®
–– Measuring and controlling with
Festo Didactic
FluidLab®
–– WBT Hydraulics
094473 en
–– WBT Electrohydraulics
Nine exercises illustrate the most –– WBT Open- and closed-loop control
important circuits and equipment in –– Textbook: Proportional hydraulics,
proportional hydraulics. To carry out Basic level
the exercises, the equipment sets –– Hydraulics poster set
for proportional hydraulics TP 701
(Basic Level) and TP 702 (Advanced
Level) are required.
www.festo-didactic.com 105
Hydraulics training packages > Equipment sets > Closed-loop hydraulics
Closed-loop hydraulics, Basic Level Training content –– Transition function of a P controller –– Status controllers
–– Control performance of a pressure –– Selecting the controller structure
Hydraulic closed-loop control circuits Position control circuits: control circuit with P controller –– Disturbance reaction and control
are normally operated with continu- –– Characteristic curve of a –– Transition functions of I and PI con- factor
ous valves. A control valve with inte- displacement sensor trollers –– Designing control circuits
grated electronics, linear character- –– Flow rate characteristics –– Transition functions of D, PD and –– Hydraulic, mechanical and electri-
istic curve (volumetric flow to control of a c ontinuous directional PID controllers cal controllers
piston position), and zero overlap control valve –– Empirical parameterization of a PID –– Analog and digital controllers
makes commissioning easy and pro- –– Linear unit as a controlled system controller –– Selection criteria for controllers
vides good results in the closed-loop for position control –– Parameterizing using the
control circuit. –– Designing and commissioning a Ziegler-Nichols method Valves and measuring systems:
position control circuit –– Changed controlled system with –– Designation, circuit symbols and
–– Lag errors in the position control disturbances function of continuous directional
circuit control valves
–– Position control with a changed Controllers in hydraulics: –– Stationary characteristics and
controlled system –– Controlled systems with and dynamic behavior of continuous
–– Commissioning a position control without compensation directional control valves
circuit with disturbances –– Low-delay hydraulic controlled –– Function, design, and mode of op-
–– Characteristics and transition systems eration of a pressure regulating
functions of a status controller –– First, second, and third order valve
–– Parameterizing a status controller hydraulic controlled systems –– Pressure control with a directional
–– Classifying controlled systems control valve
Pressure control circuits: according to their step response –– Mode of operation and interface of
–– Characteristic curve of a pressure –– Operating point and controller a measuring system
sensor amplification
–– Controlled system for pressure –– Discontinuous controllers
control –– Block diagrams for discontinuous
–– Characteristics of a PID control- and continuous controllers
ler board –– P, I, D, PI, PD and PID controllers
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Hydraulics training packages > Equipment sets > BIBB hydraulics
BIBB hydraulics equipment set – basic equipment set BIBB hydraulics equipment set – electro-hydraulics extension set
Matches BIBB hydraulics instruction course, exercises A-Z Required for the BIBB hydraulics instruction course, exercises A-Z
Training content When combined with the BIBB basic equipment set (order no. 8025069), the
The 21 exercises in the BIBB hydraulics course teach the fundamentals of hy- electro-hydraulics extension set covers all the devices required to complete the
draulic control engineering. Topics covered: hydraulic power pack, directional BIBB hydraulics instruction course tasks A – Z.
control valves and drives, shut-off and flow control valves, pressure regulators
and pressure switches, hydraulic reservoirs, application switches, hoisting a Electro-hydraulics equipment set extension 8025073
load, Grätz switches, neutral circulation of the pump delivery, commissioning,
and maintenance. The most important components at a glance:
1x 4/2-way solenoid valve, spring return 544346
Basic equipment set in the equipment tray 8025069 1x 4/3-way solenoid valve, closed mid-position 544347
1x 4/3-way solenoid valve, bypass mid-position (P −> T) 544349
The most important components at a glance: 1x 4/3-way solenoid valve, relieving mid-position (AB −> T) 544348
1x Differential cylinder 16/10/200 with cover 572746 2x Relay, three-fold 162241
1x 3-way pressure reducing valve 544337 1x Signal input, electrical 162242
1x 2-way flow control valve 544338 1x Time relay, two-fold 162243
1x Flow control valve 152842 1x Proximity sensor, inductive, M12 548643
1x One-way flow control valve 152843
4x T-distributor 152847
1x Diaphragm accumulator with shut-off block 152859
1x Weight, 9 kg, for cylinder 152972 BIBB hydraulics equipment set – hand lever valve extension set
1x Pressure switch, electronic 548612 Optional for the BIBB hydraulics instruction course, exercises without
1x Flow sensor 567191 electro-hydraulics
2x Hydraulic motor 152858
1x Pressure relief valve, piloted 8025067 When combined with the BIBB basic equipment set (order no. 8025069), the
1x Pressure relief valve 544335 hand lever valve extension set covers all the devices required to complete the
1x Non-return valve, delockable 544339 BIBB hydraulics instruction course, except for the electro-hydraulics section of
1x Shut-off valve 152844 the course.
2x Non-return valve, 0.05 MPa opening pressure 548617
2x Non-return valve, 0.6 MPa opening pressure 548618 Hand lever valve extension set 8025072
2x Pressure gauge 152841
2x 4-way distributor with pressure gauge 159395 The most important components at a glance:
1x 4/2-way hand lever valve, spring return 544342
Necessary accessories, also order: 1x 4/3-way hand lever valve, closed mid-position, detenting 544343
6x Hose line with quick release couplings, 600 mm 152960 1x 4/3-way hand lever valve, bypass mid-position (P −> T), detenting 544345
4x Hose line with quick release couplings, 1000 mm 152970 1x 4/3-way hand lever valve, relieving mid-position (AB −> T), detenting 544344
4x Hose line with quick release couplings, 1500 mm 159386
Pressure relief unit 152971
4 mm Safety laboratory cables ➔ Page 155
Digital multimeter 8040005 Recommended training media
Aluminum profile plate ➔ Page 39 –– WBT Hydraulics
Hydraulic power pack ➔ Pages 148 – 149 –– Design and simulation program FluidSIM® Hydraulics
Protective cover for weight, 9 kg ➔ Page 143
Tabletop power supply unit ➔ www.festo-didactic.com Also order:
Power supply unit for mounting frame ➔ Page 155
BIBB hydraulics instruction course
(on request)
www.festo-didactic.com 109
Hydraulics training packages > Equipment sets > Mobile hydraulics
Mobile hydraulics from Complexity clarified Fully compatible TP 801 – training content
Festo Didactic The new training packages for With uniform interfaces and a mod- Many vehicles and applications make
mobile hydraulics take components ular structure, it is possible to put use of constant displacement pumps
Mobile hydraulics has a range of which often appear in vehicles as together even quite complex, entire which continue to p rovide volu-
specific features compared to con- highly integrated, functional mod- systems. All mobile hydraulics ele- metric flow even when no h ydraulic
ventional industrial hydraulics. Train- ules and present them as separate, ments are compatible with the cur- power is required. In TP 801, the
ing content is therefore usually ex- individual elements with unique rent Festo Didactic equipment sets energy u sage of different systems
plained and demonstrated directly symbols and clear terminal identifi- for hydraulics fundamentals, electro- – also when under load – is com-
on the vehicle. cation codes. hydraulics, proportional, and closed- pared and assessed. Systems with
loop hydraulics. multiple consuming devices are set
But what if the hydraulic compo- The teaching principle behind this is up, connected in parallel, tandem,
nents being explained or the vehicle that of guiding students step-by-step However, it is the double pump and series, and examined in terms
are not accessible or the system is from a simple component to a com- power unit with a pressure-limited of characteristics, such as priority,
too complex for teaching purposes? plex, complete picture, with practi- constant displacement pump, and flow rate distribution, and pressure
cal demonstrations. The universal variable displacement pump with dependency.
Festo Didactic’s new training sys- compatibility of the single elements load sensing control, which forms
tem closes the gap between the allows them to be used for other the basis for the perfect training sta- The training also looks into the
basic principles of hydraulics and the function units, making this equip- tion and workstation. It also allows basics of holding the load with pop-
hydraulic systems on a vehicle. ment set highly flexible. assembly of the load sensing system pet valves and lowering the load with
with TP 803. counter pressure and a counterbal-
ancing valve.
Alternatively, it is possible to use a
hydraulic power unit with a constant
displacement pump and a volumetric
flow rate of about 4 l/min for TP 801
and TP 802.
www.festo-didactic.com 111
Hydraulics training packages > Equipment sets > Mobile hydraulics
Supplementary equipment set from Hydraulics, Basic level TP 501 to Complete supplementary equipment set TP 501 – TP 801 in equipment tray 574160
Mobile hydraulics, Working hydraulics 1 TP 801
The most important components at a glance:
The supplementary equipment set extends TP 501 (order no. 573035) to form 1x Counterbalance valve 572149
TP 801. The necessary accessories from TP 801 are required in order to carry 1x Pressure compensator for open center load sensing 572123
out the exercises. Supplements are available on request for other/older equip- 1x 3-way pressure reducing valve 544337
ment sets. 1x Pressure relief valve 544335
1x Flow control valve 152842
For training content, see Equipment set, Mobile hydraulics, Working hydraulics 1 1x Shuttle valve 572122
TP 801. 1x Double non-return valve, delockable 572151
2x 6/3-way proportional hand lever valve 572141
1x Diaphragm accumulator with shut-off block 152859
1x Loading unit/cylinder load simulator 572145
1x Hydraulic motor 152858
2x T-distributor 152847
2x Pressure switch, electronic 548612
1x Flow sensor 567191
Mobile Hydraulics
Workbook
TP 800
R T
With CD-ROM
L P
R T
C (X1) D (X2) A B
B A
B A L P
LS
P2
T T
P
T
C
T1
B A
D P LS
T T
LS2
LS1
C
D
P
P1 P
LS
LS2
LS1
T2 T2
Festo Didactic
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The workbook contains 21 project Exercise section TP 801 Exercise section TP 802 Exercise section TP 803
exercises designed for equipment Working hydraulics 1 Hydrostatic steering system Working hydraulics 2
sets TP 801, TP 802 and TP 803 to- This training section, made up of This training section, made up of This training section, made up of
gether with the corresponding exer- nine project exercises, is designed five project exercises, is designed for seven project exercises, is designed
cise sheets and sample solutions. for the equipment set TP 801. the equipment set TP 802. for the equipment set TP 803.
It thus provides a comprehensive
course companion, conveying the Each project exercise begins by pre- During all project exercises, trainees The content builds on the training
essential knowledge and basic prin- senting the training objectives. Next, set up a circuit as per the instruc- content of TP 801, Working hydrau-
ciples of the hydraulic systems of the vehicle or application under dis- tions and the relevant circuit dia- lics 1 and expands it to include the
mobile machines. cussion is presented. Parameters are gram, and carry out measurements complex topic of systems with a vari-
provided to ensure a uniform starting and calculations. Each project exer- able displacement pump with load
The workbook contains: point, and the project goal ensures a cise ends with a series of questions sensing control. However, the com-
–– Basic information structured approach. to test trainees’ understanding. The plexity is kept to a manageable lev-
–– Exercise sections comprising proj- measurements, calculations, and an- el because the project exercises are
ect exercises, and sample solutions Energy usage swers can then be compared with the progressive, each building on the
for TP 801, TP 802 and TP 803 –– Of flow control sample solutions and discussed. one before.
–– Training notes –– Of open center load sensing
–– Multimedia CD-ROM with supple- –– Of a proportional valve (supply) Basic principles of hydrostatic Load-sensing systems
mentary media –– Of a proportional valve (supply and steering –– Design and function of a control
–– Worksheets for students discharge) with and without open –– Structure of a steering system with block
center load sensing through-rod cylinders –– Control block with closed center
The basic level contains the follow- –– Of a proportional valve with pump –– Structure of a steering system with load sensing
ing topics: bypass with and without loaded two differential cylinders –– Control block with two loads
–– Definition of terms and basic cylinder –– Displacement of the steering valve –– Flow rate limitation on the c ontrol
principles of hydraulics –– Emergency steering characteristics block
–– Closed hydraulic circuit Holding load, lowering load of the steering valve –– Pilot control of a control block
–– Load-sensing systems and –– Holding load (piloted non-return –– Loads and overloads in the steer- –– Dependencies of load and flow
variable displacement pumps valves) ing system –– Functioning of an upstream
–– Flow divider –– Lowering load (counter pressure) –– Torque dependency of the steer- pressure balance
–– Mobile control blocks –– Lowering load (counterbalancing ing valve –– Pressure compensation for
–– 6/3-way proportional valves valve) –– Priorities of the steering system load sensing
and valve configurations and secondary loads –– Characteristics of upstream
–– Pressure balances Circuits with multiple loads pressure balances when there
–– Holding and lowering loads –– Features of parallel connection is more than one load
–– Hydraulic pilot control (joystick) –– Features of tandem connection –– Characteristics of downstream
–– Priority valves –– Features of series connection pressure balances when there is
–– Steering systems more than one load
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Hydraulics training packages > Equipment sets > Mobile hydraulics
Hydrostatic steering system For multiple use Safety first! TP 802 – training content
As with all Festo Didactic training Safety in the use of our training TP 802 promotes the practical test-
Hydrostatic steering is an essential packages, including mobile hydrau- system is top priority. Many mobile ing and technical measurement of
subsystem in many mobile machines lics, all components are designed to hydraulics elements are not de- the structure and method of oper-
and is especially well-suited to man- be used as parts of a single, com- signed to be pressure resistant. ation of a hydrostatic steering sys-
aging high steering forces. patible system. This means that This is why our oil return ports use tem, comprising a steering valve,
many parts at basic level can also be an open coupling system. Students anti-shock and anti-cavitation valves,
The number and design of the com- used for experiments at advanced should nonetheless be made fully steering cylinder(s), constant-dis-
ponents are specifically adapted to levels. Long-term maintenance of aware of safety matters. Making sure placement pump, and (if needed)
the projects in the workbook. This the interfaces is also an important connections are correct will minimize secondary loads.
ensures a maximum return on the part of the design, whether mechan- impact on resources and the envi-
training with minimum effort. ical with Quick-Fix, hydraulic with ronment. The basics include the structure
low-leakage couplings, or electrical of different steering systems with
with safety plug technology. through-rod and differential cylin-
ders, and determining the displace-
Components and accessories from ment and the torque dependencies
the equipment set TP 801 are of the steering unit. In addition,
required to carry out the projects. emergency steering characteristics
are explored and tested. An overload
is applied to the system, its behav-
ior is analyzed and anti-shock valves
are set accordingly. The steering
system’s priority over a secondary
load also forms part of this training
package.
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www.festo-didactic.com 115
Hydraulics training packages > Equipment sets > Mobile hydraulics
Working hydraulics 2 System behavior under load TP 803 – Working hydraulics The content:
In practical applications, the chal- advanced level training content –– Design, mode of operation, and
The challenge for the efficient lenge is to handle continuously The advanced level focuses on the setting of a variable displacement
operation of machines is how to changing large loads reliably and load-sensing system with variable pump with load sensing controller
handle frequently changing loads efficiently. To reflect this challenge displacement pump, control block, and control block.
and fluctuating speeds during the properly in the training system, we pilot control, and up to two loads. –– Comparing and assessing the ener-
operation cycle. have developed a cylinder load simu- gy usage of flow control, open cen-
lator which allows an extremely wide Components and accessories from ter load sensing and closed center
Constant displacement pump sys- range of load types, even with the the equipment sets TP 801 and load sensing with a variable dis-
tems generally have a very poor TP 801 set. TP 802 are required to carry out the placement pump.
degree of efficiency in such cases, projects. –– Remote control and hydraulic pilot
as they are always designed for the An active or passive hydraulic coun- control of control blocks.
highest, most likely pressure and teracting force is applied to a combi- –– Characteristics of load sensing
flow rate. nation of two differential or through- systems with upstream and down-
rod cylinders. stream pressure balances (flow
Load-sensing systems are different. distribution independent of load
Both the pressure and the flow rate By doing away with large work- pressures).
are adapted to the actual needs. ing loads and integrating an over-
This requires a variable displace- load safeguard, the cylinder load
ment pump with a load-sensing (LS) simulator is not just highly flexible,
controller, as well as valves with the but also safe to use and extremely
right type of control paths for load manageable.
feedback to the pump controller.
6 7
www.festo-didactic.com 117
Hydraulics training packages > Equipment sets > Mobile hydraulics
A greater understanding of The new FluidLab-M® Reproducible measurement Visualization and analysis
diagnostic systems Do you want the measuring system processes Two display modes are available for
for your fluid power circuits, pro- Simply start the measurement and measured-data data acquisition.
System diagnostics, condition mon- cesses, or systems to be simple but record digital and analog input and One displays up to two Y-axes over
itoring, and energy efficiency are high quality? To start with, any num- output signals. During the measure- time (X-axis). For example, chang-
becoming more important all the ber of sensors with voltage output ment, you can set and reset the digi- es in pressure and flow rate over the
time. and connected to a PC via EasyPort, tal outputs manually and control the course of a cycle can be recorded.
can be adapted to the measure- analogue outputs. A reproducible, The other is an XY graph to record
A fluid power system can only be ment software in a few simple steps. controlled measurement process is e.g., a flow control or pump char-
optimally set if measurements are Your sensor settings, designations, important if you want to be able to acteristic; in other words, pressure
taken at the correct points. The cor- and ranges of values are stored and compare series of measurements. over flow rate. The measured values
rect conclusions must then be drawn immediately ready to use next time. This is a particularly strong point of can be saved and superimposed over
from the measurement data. Howev- FluidLab-M® can record up to four FluidLab®-M. The measurement pro- other records within the software,
er, with dynamic system conditions, analog and digital inputs simulta- cess can be programmed and saved or compared and analyzed. There
measuring techniques such as the neously. directly in a text editor using a sim- are two measuring cursor and zoom
use of a pressure gauge are pushed ple programming code. For example, and detail functions available for the
to their limits. That is why perma- delay times, jump or repeat com- purpose of analysis. Alternatively, a
nent measured data acquisition mands, and periodic analog output spreadsheet program such as Micro-
with visualization of measurement signals can all be programmed. soft Excel can be used to open and
curves is necessary. Servicing and work with the measured values.
maintenance personnel then have
access to crucial information for the
tasks at hand and settings r equired.
FluidLab®-M is the universal mea-
suring tool for all pneumatic and
hydraulic training packages.
www.festo-didactic.com 119
Components
120 www.festo-didactic.com
Pneumatics Components............................................................................122
Hydraulics Components.............................................................................136
Additional Components..............................................................................150
www.festo-didactic.com 121
Pneumatics Training Packages > Components > Directional control valves
Pneumatics
Directional control valves
122 www.festo-didactic.com
Pneumatics Training Packages > Components > Directional control valves
Pneumatics
Directional control valves
www.festo-didactic.com 123
Pneumatics Training Packages > Components > Directional control and pressure valves
Pneumatics
Directional control and pressure valves
124 www.festo-didactic.com
Pneumatics Training Packages > Components > Power and shut-off valves
Pneumatics
Power and shut-off valves
www.festo-didactic.com 125
Pneumatics Training Packages > Components > Control valves
Pneumatics
Control Valves
126 www.festo-didactic.com
Pneumatics Training Packages > Components > Control valves/vacuum technology
Pneumatics
Control valves/vacuum technology
www.festo-didactic.com 127
Pneumatics Training Packages > Components > Drives/actuators
Pneumatics
Drives/actuators
8 Driving/tractive load
3 Double-acting cylinder, Demonstration of a tractive or driving
smooth running load. Consisting of a double-acting
4 Order no. 4809915 cylinder, a weight of 55 N and two
restrictors. Mounting on the profile
4/5 Cover for cylinder plate is by means of two hammer-
Reduces the risk of injury. With a head nuts.
guide for easy positioning of limit –– Operating medium: dried air,
switches and proximity sensors. Also lubricated or unlubricated
suitable for a cylinder with mount- –– Operating pressure:
ing kit. For cylinders with more than 100 – 1000 kPa (1 – 10 bar)
200 mm stroke, use two covers. For –– Cushioning length: 17 mm
all differential and steady-speed –– Theoretical force at 6 bar (return):
5 cylinders. For differential cylinders 158.3 N
25/18/200 the adapter (order no. –– Theoretical force at 6 bar
573272) will also be needed. (advance): 188.5 N
–– Quick-action mounting system –– Mode of operation: double-acting
Quick-Fix –– Impact energy in the end p ositions:
Order no. 556290 0.2 J
9 Order no. 152889
5 Cover for cylinder
Suitable for cylinders order no. 9 Stop, 35 mm adjustment path
152887, 152888 and 549832 with Facilitates adjustable end position
weight order no. 572778, and cylin- of piston rod with (fixed) stop within
der order no. 152857 without weight. stroke range of cylinder.
The position of the cover can be –– Load max. N 190 (at 6 bar)
sensed, for example using electric –– Quick action mounting system
limit switches order no. 183322 and Quick-Fix
183345. Order no. 548630
Order no. 572777
128 www.festo-didactic.com
Pneumatics Training Packages > Components > Drives/actuators
Pneumatics
Drives/actuators
www.festo-didactic.com 129
Pneumatics Training Packages > Components > Drives/actuators
Pneumatics
Drives/actuators
130 www.festo-didactic.com
Pneumatics Training Packages > Components > Hosing, distributing
Pneumatics
Hosing, distributing
www.festo-didactic.com 131
Pneumatics Training Packages > Components > Sensors/Measuring technology
Pneumatics
Sensors/Measuring technology
132 www.festo-didactic.com
Pneumatics Training Packages > Components > Sensors/Measuring technology
Pneumatics
Sensors/Measuring technology
2 Force sensor
Force sensor for piston force mea- 4 Spring load for cylinders,
surement in the TP 210. Mounting is pneumatic
performed on a slotted profile plate The spring load is installed on the 4
using two T-head nuts. Electrical con- double-acting cylinder (order no.
nection is by means of 4 mm safe- 152888). In the forward stroke, the
ty plugs. cylinder compresses the spring. The
–– Measuring range: 0 – 1 kN stroke and force of the cylinder can
–– Supply voltage: 24 V DC be read off on the scale.
–– Output voltage: 0 – 10 V –– Measuring range:
Order no. 539780 stroke 0 – 50 mm/0 – 2 in
force 0 – 230 N/0 – 50 lbf
–– Quick-action mounting system
Quick-Fix
Order no. 4646789
www.festo-didactic.com 133
Pneumatics Training Packages > Components > Accessories and optional components
Pneumatics
Accessories and optional components
NEMA 5-15
134 www.festo-didactic.com
Pneumatics Training Packages > Components > Additional components
Pneumatics
Additional components
www.festo-didactic.com 135
Hydraulics Training Packages > Components > Directional control valves
Hydraulics
Directional control valves
136 www.festo-didactic.com
Hydraulics Training Packages > Components > Directional control valves
Hydraulics
Directional control valves
www.festo-didactic.com 137
Hydraulics Training Packages > Components > Pressure valves
Hydraulics
Pressure valves
138 www.festo-didactic.com
Hydraulics Training Packages > Components > Pressure valves
Hydraulics
Pressure valves
www.festo-didactic.com 139
Hydraulics Training Packages > Components > Power/Lock valves
Hydraulics
Power/Lock Valves
140 www.festo-didactic.com
Hydraulics Training Packages > Components > Power/Lock valves
Hydraulics
Power/Lock Valves
www.festo-didactic.com 141
Hydraulics Training Packages > Components > Drives
Hydraulics
Drives
142 www.festo-didactic.com
Hydraulics Training Packages > Components > Drives
Hydraulics
Drives
www.festo-didactic.com 143
Hydraulics Training Packages > Components > Accessories and optional components
Hydraulics
Accessories and optional components
144 www.festo-didactic.com
Hydraulics Training Packages > Components > Accessories and optional components
Hydraulics
Accessories and optional components
www.festo-didactic.com 145
Hydraulics Training Packages > Components > Sensors/Measuring technology
Hydraulics
Sensors/Measuring Technology
146 www.festo-didactic.com
Hydraulics Training Packages > Components > Sensors/Measuring technology
Hydraulics
Sensors/Measuring Technology
www.festo-didactic.com 147
Hydraulics Training Packages > Components > Power packs
Hydraulics
Power packs
148 www.festo-didactic.com
Hydraulics Training Packages > Components > Power packs
Hydraulics
Power packs
www.festo-didactic.com 149
Pneumatics and Pneumatics and Hydraulics Training Packages > Components > Measurement and control electronics
150 www.festo-didactic.com
Pneumatics and Hydraulics Training Packages > Components > Measurement and control electronics
www.festo-didactic.com 151
Pneumatics and Hydraulics Training Packages > Components > Measurement and control electronics
1 1 Function generator/counter/ 4 Safety relay for emergency stop 6 Universal connection unit, digital
stopwatch and safety door (SysLink)
Multi-function device: function gen- With four positively-driven relay out- The universal connection unit con-
erator, counter, and stop-watch. puts and two input channels, can nects all 4 mm safety plugs with the
Order no. 544315 be used as a safety door monitoring 24-pin system connector as per
device or for emergency stop mon- IEEE 488 (SysLink). It thus becomes
2 Operational status display itoring. a universal interface between units
For easy connection and for display –– Operating modes: startup testing, with 4 mm connection technology
of various operating modes and sta- short circuit detection, self test, and devices equipped with SysLink
2 tuses by flashing and continuous automatic start, single-channel, connectors as per IEEE 488:
signals in various colors. Three LED manual start, manual start with –– Simple connection of actuators and
illuminating elements (green, yellow, monitoring, without short circuit sensors via 4 mm laboratory con-
red), each with socket for continu- detection, two-channel nectors with the EasyPort interface
ous light und flashing light, supply –– 3 safety contacts (N/O contacts), unit for FluidSIM®
voltage sockets each 6 x 24 V DC and undelayed
0 V, all sockets designed for 4 mm –– 1 auxiliary contact (N/C contact), Inputs:
safety plugs, mounting via protection undelayed Three safety sockets each for eight
device (against accidental contact) –– 1 semiconductor output three-wire sensors
3 with integrated locking strip in the –– Supply voltage 24 V DC Outputs:
ER mounting frame for electrical con- –– Supply voltage sockets each Two safety sockets each for eight
nection and control units. 6 x 24 V DC and 0 V, all sockets actuators
Order no. 567263 designed for 4 mm safety plugs, Connections: 4 mm safety sockets
mounting via protection device for 24 V DC, SysLink connector (IEEE
3 Mushroom-head safety switch (against accidental contact) with 488)
With two-circuit switch-off and self integrated locking strip in an ER I/O status display: Via LED
monitoring, removable. The two mounting frame for electrical con- Order no. 162231
4 N/C contacts open when the mush- nection and control units.
room-head safety switch is pressed. Order no. 567262 7 Connection unit, analog
An additional N/O contact is actuat- Using an analog cable (order no.
ed when the mushroom-head safety 5 Terminal strip and distributor, 529141), the unit can also be used
switch is attached and opens when electrical as an analog connection unit for the
the mushroom-head safety switch is The device contains six numbered EduTrainer® PLC or EasyPort USB.
removed or interfered with. Supply terminal strips and three bus bars for –– Permissible voltage range:
voltage sockets each 6 x 24 V DC and the power supply. Like an industri- 22 – 27 V DC
0 V, all sockets designed for 4 mm al terminal strip, this can be divided –– Reference: GND
safety plugs, mounting via protection into control, jumper; and field level. –– Four analog voltage inputs:
device (against accidental contact) Rows of sockets connected with a Range: -10 V – +10 V (max. 30 V),
5 with integrated locking strip in the potential can be bridged with 19 mm input resistance: 200 kΩ
ER mounting frame for electrical con- safety jumper plugs (not included). –– Four analog current inputs:
nection and control units. Order no. 3584313 Range: 0 – 20 mA (max. -4 – +24
Order no. 567261 mA), input voltage: max. ±30 V
–– Two analog outputs: Voltage:
-10 – +10 V, short-circuit-proof,
max. ±30 V, fuse-protected, cur-
rent: max. 20 mA
Order no. 567232
6
152 www.festo-didactic.com
Pneumatics and Hydraulics Training Packages > Components > Sensors/measuring technology
Sensors/Measuring technology
www.festo-didactic.com 153
Pneumatics/Pneumatics and Hydraulics Training Packages > Components > Sensors/measuring technology
Sensors/Measuring technology
T-piece BNC
Order no. 159298
154 www.festo-didactic.com
Pneumatics/Pneumatics and Hydraulics Training Packages > Accessories > Electrical supplies
Accessories
Electrical power supply
www.festo-didactic.com 155
Pneumatics/Pneumatics and Hydraulics Training Packages > Accessories > Organizers
Accessories
Organizers
156 www.festo-didactic.com
Pneumatics/Pneumatics and Hydraulics Training Packages > Accessories > Organizers
Accessories
Organizers
www.festo-didactic.com 157
Services
158
Services.........................................................................................................160
159
Services > Overview
Services
Make more of your potential
Service solutions tailored to your Worldwide availability? No problem. Installation, commissioning, and Free software, demos, and reading
equipment and needs. A qualified We are able to deliver our training training will be carried out by qual- samples – For example, EasyVeep is
team provides services that will en- services around the world in local ified technicians in order to guaran- a new graphic 2D process simulation
able you to maximize the capacity of languages to the high standard that tee safe, efficient set-up and ensure software containing a number of
your learning systems. both you and we require. that your team can use your new attractive examples for PLC training
products immediately. that is available for download free of
Knowing that your equipment is ef- charge. You can sample for free many
fectively maintained will allow you of our software products and all our
to focus on what is most important: books on the Internet using test and
teaching. demo versions.
Certification Festo is a global engineering Customized service contracts give Personal advice
Instructor certification trainings help and manufacturing company that you peace of mind as our team takes We will be glad to provide an on-site
you to get the best possible use out maintains its own global training and care of your equipment. Available consultation regarding concept and
of your new learning system. Our consulting teams for customers all services include on-site hardware planning.
qualified instructors introduce the around the world. maintenance and calibration, warran-
equipment and provide the train- ty extension and repairs, continuous For more information, please contact
ing material, as well as explain how Operating in the same economic instructor training, and much more. your Festo contact person or write
to perform the exercises and inte- sector and environment as our to: seminare@festo.com
grate them quickly into your exist- customers, we have a level of
ing training programs. These training understanding and insight into your
sessions can be conducted on your challenges that allows us to meet
premises, at a Festo core location, or your needs by providing targeted
via video conference. training and consulting solutions.
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162 www.festo-didactic.com
Publisher
Festo Didactic SE
P.O. Box 10 07 10
73707 Esslingen
Rechbergstraße 3
73770 Denkendorf
Germany
➔ www.festo-didactic.com
We are certified
with the written permission of Festo Voluntary participation in regular
ce r t i fied monitoring according to ISO 9001:2008
Didactic SE.
Fluid power
Learning systems and services for basic
and further training
Festo Didactic SE
Rechbergstraße 3
73770 Denkendorf
Germany
Tel. +49 (711) 3467-0
Fax +49 (711) 347-54-88500
did@festo.com
services.didactic@festo.com
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