FOX-LT HardwareManual 1.0.3 PDF
FOX-LT HardwareManual 1.0.3 PDF
FOX-LT HardwareManual 1.0.3 PDF
DE/
FOX-LT
Hardware manual
Table of contents
1 INTRODUCTION.................................................................................6
1.1 General......................................................................................................................6
1.2 Circuit concept.........................................................................................................7
1.3 Related documents..................................................................................................8
2 SECURITY.....................................................................................10
2.1 General information...............................................................................................10
2.2 Exposure to RF energy..........................................................................................10
2.3 Driving.....................................................................................................................11
2.4 Electronic devices..................................................................................................11
2.5 Vehicle electronic equipment...............................................................................11
2.6 Medical electronic equipment...............................................................................11
2.7 Aircraft.....................................................................................................................11
2.8 Children...................................................................................................................11
2.9 Blasting areas.........................................................................................................11
2.10 Potentially explosive atmospheres....................................................................12
2.11 Safety for Lithium-Polymer Batteries.................................................................12
2.11.1 Safety precautions while charging the battery..................................................13
2.11.2 Safety precautions while discharging Lithium-Polymer battery.......................13
2.12 Non-ionizing radiation.........................................................................................13
3 SAFETY STANDARDS .......................................................................14
4 TECHNICAL DATA...........................................................................15
4.1 Product features.....................................................................................................15
4.1.1 Power consumption for FOX-LT(CH-B1-AU).....................................................17
4.1.2 Operating temperatures......................................................................................17
4.1.3 GSM/GPRS engine features..............................................................................18
4.1.4 GPS engine features..........................................................................................19
4.2 NMEA data message..............................................................................................20
5 FOX-LT APPLICATION INTERFACE.....................................................21
5.1 Power supply..........................................................................................................21
5.1.1 Power supply pins (1 and 2) on the 8-pin connector..........................................21
5.1.2 Automatic shutdown...........................................................................................21
5.1.3 Power saving......................................................................................................22
5.2 Determining the External Equipment Type.........................................................22
6 HARDWARE INTERFACES..................................................................23
6.1 8pin double row connector, pin assignments.....................................................24
6.1.1 8-pin connector pinout........................................................................................24
6.1.2 Special pin description (Pins 4, 5, 6)..................................................................25
6.1.2.1 How to use I/O pins (4, 5, 6) as analog inputs.......................................................................25
6.1.2.2 How to use I/O pins (4, 5, 6) as digital Inputs.......................................................................27
6.1.2.3 How to use I/O pins (4, 5, 6) as digital outputs......................................................................28
6.1.2.4 How to use IGN pin(pin 3)......................................................................................................29
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
Version history:
This table provides a summary of the document revisions.
Version Author Changes Modified
1.0.2 F. Beqiri - Added power consumption for different operation modes (with µ-Blox GPS receiver 10/09/2010
inside) - see chapter 4.1.1.
- Extended description in chapter 6.6. Added Figure 17.
1.0.1 F. Beqiri - Added cable "KA26" for connecting FOX-LT to the MFD. 08/09/2009
- Added figures for inserting the SIM card - see chapter 6.2.
- The FOX-LT-EVALKIT document is still in preparation, but a quick guide how to set up
that kit is added in chapter 8.2.
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
Cautions
Information furnished herein by FALCOM is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Please, read carefully the safety
precautions.
If you have any technical questions regarding this document or the product described in
it, please contact your vendor.
General information about FALCOM and its range of products are available at the
following Internet address: http://www.falcom.de/
Trademarks
Some mentioned products are registered trademarks of their respective companies.
Copyright
This document is copyrighted by FALCOM WIRELESS COMMUNICATIONS GmbH with all rights
reserved. No part of this documentation may be produced in any form without the prior
written permission of FALCOM WIRELESS COMMUNICATIONS GmbH.
Note
Specifications and information given in this document are subject to change by FALCOM
without notice.
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
1 INTRODUCTION
This product manual is only addressed to qualified personnel which is well skilled in
electronical/electrical installation and not addressed to private consumers/end
user. The installation, implementing or setting into operation of the product can
only be performed by this qualified personnel.
The status of the product described in the data sheet may have changed since
publication of the data sheet and therefore information in this data sheet on
product status may be outdated. The latest information of the product is available
on the download area of the FALCOM website.
1.1 General
FALCOM is using state-of-the-art technology to develop unique, low-cost devices,
which more effectively manage assets and vehicle tracking than current systems.
The new FOX-LT device is an advanced vehicle tracking system that uses a quad-
band GSM/GPRS technology for two way communication and the latest GPS
technology for positioning. The FOX-LT device comprises an embedded
configurable software that provides even greater performance and flexibility for its
users and system integrators to develop high-performance applications that allow
vehicle tracking via SMS and over the Internet. The device concept is targeting for
direct implementation as a mobile client in a wide range of high volume, low-cost,
flexible system solutions like AVL, fleet management, vehicle security and recovery
and other related area. The configuration of the FOX-LT can be done via local
serial link or remotely via SMS or TCP/Internet. The tracking functionality of the
embedded mobile client application is combined with variety of alert messaging
capabilities. The configurable alert messages contain current position and status
report and use 3 multi-function I/O. In addition to that two predefined digital inputs
are detecting ignition line status and main power (car battery) failure, and so you
may handle these events and use as notification.
By default, FOX-LT is offered without internal battery. Shall you need a FOX-LT
device with an internal battery, please see “Ordering Guide” and choose one that
meets your application requirements. The FOX-LT is equipped with a SIM card
holder that is inside the device (housing).
The embedded software can be controlled by word like “PFAL” commands
needed for executing particular actions, reading or setting particular
configurations. These commands are valid for all kinds of operation channels
including Serial, SMS, CSD, TCP and SMTP.
FOX-LT provides Geofence features for territory management, route verification,
prohibited locations, parking area and more with exception reporting to a wide
variety of events, such as arrivals, departures, deliveries, pick-ups, illegal entries,
unauthorized movement, etc. FOX-LT contains a data-logger (history feature) that
enables you to archive unique vehicle locations in sequence for up to 45 days for
later analysis and evaluation (for example, archive interval up to 20 sec.).
The physical interface to the device application is made through integrated 8pin
connector. It is required for controlling the terminal, receiving GPS location data,
transferring data and providing automotive power supply lines. This connector
provides 1 serial interface giving you maximum flexibility for local use. A separate
USB 10pin connector provides audio signals for connecting a headset.
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
FOX-LT is a device that can be configured and integrated onto any asset platform,
including:
- Trailers
- Trucks
- Delivery vans
- Rail cars
- as well as other industrial monitoring installations.
and it can be used in a variety of applications, including:
• Real time online tracking
• Fleet management / monitoring
• Security / emergency services
• Real time satellite navigation
• Territory management
• Personalized drivers logbook
• Route verification
• Trip management / distance calculations
• Theft protection
• Toll collection / pay as you drive
ARCHITECTURE INTEGRATES:
High-performance Quad-Band GSM/GPRS core,
50 parallel channel, high sensitive GPS core,
ARM7TDMI Processor controlling all functions of the system,
Inside SIM card holder (1.8/3V SIM cards),
External GSM antenna connector,
External GPS antenna connector,
OPTIONS TO FOX-LT
CAN Interface,
3D motion sensor,
Rechargeable Li-Polymer 500mAh or 1000mAh battery (see also Ordering
Guide),
Audio interface for voice call,
10pins mini-USB (1 x serial interface 3.3V level; 1 x speaker; 1 x microphone).
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PHYSICAL INTERFACES:
Power supply line,
3 x Multi-line I/O,
1 x Ignition,
3 x LED indicators
RS232 port (Rx, Tx).
[2] AppNotes_Transform_history_data.pdf Contains information of how to transform history data that are
being transmitted from a FALCOM AVL device via TCP
connection.
[5] AppNotes_in_vehicle_mounting.pdf This document provides all the necessary information to allow your
FALCOM product to be properly and safely installed in a vehicle.
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
2 SECURITY
IMPORTANT FOR THE EFFICIENT AND SAFE OPERATION OF YOUR GSM-MODEM, READ
THIS INFORMATION BEFORE USE!
Your cellular engine FOX-LT is one of the most exciting and innovative electronic
products ever developed. With it, you can stay in contact with your office, your
home, emergency services and others, wherever service is provided.
This chapter contains important information for the safe and reliable use of the
FOX-LT device. Please read this chapter carefully before starting to use the cellular
engine FOX-LT.
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
2.3 Driving
Check the laws and regulations on the use of cellular devices in the area where
you drive. Always obey them. Also, when using your FOX-LT while driving, please
pay full attention to driving, pull off the road and park before making or answering
a call if driving conditions so require. When applications are prepared for mobile
use, they should fulfil road-safety instructions of the current law!
2.7 Aircraft
Turn your FOX-LT OFF before boarding any aircraft. Use it on the ground only with
crew permission. Do not use it in the air.
To prevent possible interference with aircraft systems, Federal Aviation
Administration (FAA) regulations require you to have permission from a crew-
member to use your modem while the plane is on the ground. To prevent
interference with cellular systems, local RF regulations prohibit using your modem
whilst airborne.
2.8 Children
Do not allow children to play with your FOX-LT device. It is not a toy. Children could
hurt themselves or others (by poking themselves or others in the eye with the
antenna, for example). Children could damage the modem or make calls that
increase your modem bills.
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
3 SAFETY STANDARDS
Your GSM/GPRS/GPS device complies with all applicable RF safety standards.
FOX-LT meets the safety standards for RF receivers and the standards and
recommendations for the protection of public exposure to RF electromagnetic
energy established by government bodies and professional organizations, such as
directives of the European Community, Directorate General V in matters of radio
frequency electromagnetic energy.
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
4 TECHNICAL DATA
Power saving:
Physical Interfaces:
Hardware options
Casing:
➢ Fully shielded.
Air humidity:
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➢ 5 % up to 95 % (non-condensing)
Directive:
➢ RoHS compliant.
Firmware:
Internal memory:
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GPS off / GSM on 67 106 GSM idle (registered) and GPSR detached
IGN+Ring 17 22 mA
Table 1.1: Power supply and current consumption for different sleep modes.
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GSM/GPRS core:
➢ Class 4 (2 W) at EGSM900/850
➢ Class 1 (1 W) at GSM1800 and GSM 1900
GPRS connectivity:
GPRS ⇒
➢ GPRS data downlink transfer: max. 85.6 kbps (see table 3).
➢ GPRS data uplink transfer: max. 42.8 kbps (see table 3).
➢ Coding scheme: CS-1, CS-2, CS-3 and CS-4.
CSD ⇒
➢ CSD transmission rates: 2.4, 4.8, 9.6, 14.4 kbps, non-
transparent, V.110.
SMS:
➢ Text mode.
Ring tones:
Table 3: Coding schemes and maximum net data rates over air interface
Please note that, the values listed above are the maximum ratings which, in practice, are
influenced by a great variety of factors, primarily, for example, traffic variations and network
coverage.
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GPS engine:
Accuracy:
Sensitivity:
Dynamic Conditions:
A-GPS support:
➢ AssistNow Online
➢ AssistNow Offline,
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GSA GPS receiver operating mode, satellites used in the position solution and DOP values.
VTG The number of GPS satellites in view satellite ID numbers, elevation, azimuth and SNR values.
GSV The number of GPS satellites in view satellite ID numbers, elevation, azimuth and SNR values.
FALCOM Description
IOP The status of the digital/analog inputs and output ports and battery voltage (if battery available)
GSM The GSM operator, reception, registration status, GSM field strength, area code and cell ID.
AREA The state (entered left) of 32 areas/geofences - such as territory management, route verification,
prohibited locations, parking area and more.
BIN User protocol including time, date, position, course and speed data in binary format (small sized -
only 21 characters).
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
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Ring Device wakes up when the GSM module receives a voice call or an SMS.
ExtPwrDetect Device wakes up when external power (higher than 9 V) is connected to the device.
AiWu=5.1,12 System wakes up when the voltage on I/O1 (pin 4 used as analog input) exceeds the
defined upper or lower threshold.
Example $PFAL,Sys.Device.Sleep=IGN+Ring+Timer=1:20:00
IMPORTANT: The sleep and wake-up procedures are quite different depending on
the selected sleep mode. Please keep in mind that the power
saving with "Ring" parameter works properly only when PIN
authentication has been done and the device is already registered
in the GSM network. If you attempt to activate power saving while
the device is not registered in the GSM network, the SIM card is not
inserted or the PIN not correctly entered, the device responds error
"ring shutdown aborted due to bad GSM coverage" and the power
saving does not take place. For more details, refer to the manual
"steppIII_FOX-LT_bolero_lt_PFAL_Configuration_Command_Set.pdf".
NOTE (This note is related to the battery-powered devices only): the internal battery of
the FOX-LT must have enough power to safely wake up the device from a sleep
mode. If the internal battery of the FOX-LT device does not have enough power,
the device can not complete the wake up operation.
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
6 HARDWARE INTERFACES
This chapter describes the hardware interfaces:
• 8pins double-row connector
• LED indicators
• GSM/GPS antenna connectors
• Mounting holes
Interface specifications
8pin double-row connector Type: Neltron 2417SJ-08. Provides IN/OUT, power supply line and RX/TX.
Mounting holes 4 holes for attaching it to a suitable location (use M4x20 self tapping or
machine screws, not included).
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Figure 3: View of the 8-pin double row connector - pin assignments (Type:Neltron
2417SJ-08)
2 GND - Ground. 0V
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
These pins can operate either as digital or analog, however they should be configured
and calibrated with PFAL commands before using them.
Analog voltages of up to 32.0V with a 10 bits resolution can be processed and remotely
evaluated by a server application. A pull-up resistor to a constant input voltage allows
for resistive transducers to ground, e.g. fuel sensor or thermistors.
To use these IOs as analog pins, send the following command the device.
$PFAL,IO0[1,2].Config=AI,2,11
where 0, 1 and 2 are indices corresponding to IO1 (pin 4), IO2 (pin 5) and IO3 (pin 6)
respectively. While the value 2 and 11 are min. and max. voltages that will be used to
generate Low and High events, respectively. Detailed information can be found in
software manual “steppIII_FOX-
LT_bolero_lt_PFAL_Configuration_Command_Set.pdf“.
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These pins are high active when used as digital inputs, so you can set VIN(LOW) and
VIN(HIGH) to any levels within the range from +0 to +32.0 VDC. The High and Low levels
can be set with PFAL command (e.g. PFAL,IO0[1,2].Config=DI,5,10) - where 0, 1 and 2
are indices corresponding to IO1 (pin 4), IO2 (pin 5) and IO3 (pin 6) respectively. While
the values 5 and 10 are min. and max. voltages that will be used to generate Low and
High events respectively. Detailed information can be found in software manual
“steppIII_FOX-LT_bolero_lt_PFAL_Configuration_Command_Set.pdf“.
The figure below illustrates how these inputs can be used in practice. When the internal
software detects input changes from High to Low or vice versa, a Falling or Rising edge
Event is respectively generated. Therefore, depending on the alarm type, the FOX-LT
can react to the input changes and release different alarms such as sending out an
SMS, email message, TCP packet, opening a CSD connection or activating an output
port. The alarm type is user-dependant.
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The FOX-LT device supports three IOs which can be used either as input or output.
These outputs are open collectors. They can be directly connected via resistors (R) to
LEDs, Relays etc., which need no more than 100 mA @ up to + 32.0 V DC. The figures
below show the schematic of possible output connections. To use and activate these
outputs use the command $PFAL,IO4[5,6].Set=high[low,hpulse,lpulse,cyclic] for IO1, IO2
and IO3 respectively or you can configure an or more alarms that activate these
outputs when specific events occur (e.g.
$PFAL,Cnf.Set,AL0=IO.e8=redge:IO4.Set=cyclic,1000,2000).
In order to evaluate this alarm, firstly send this configuration to the FOX-LT device and
then trigger IGN-pin to High – as result the IO1 goes High for 1 sec and Low for 2 sec. To
set IO1 to Low, just execute the command PFAL,IO4.Set=Low. For more details how to
activate an output and how to configure an alarm, refer to the manual
“steppIII_FOX-LT_bolero_lt_PFAL_Configuration_Command_Set.pdf“. Both figures
below show the schematic connections of how to use this output. Please note that,
do not apply power directly to an output pin without having e.g. a resistor
between them.
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
The FOX-LT device incorporates a full duplex serial channel which allows two
devices to communicate directly with each other via the RS232 serial port. All
supported variable baud rates are software-controlled. It is recommended to use
the FOX-LT Evalboard in order to communicate with the FOX-LT device, as there
you will find all you need to evaluate with it.
This serial channel (RxA, TxA) operates at V24, ±12 V level. The signals on these pins
are obtained to RS232 compatible signal levels.
6.2 Inserting the SIM card into the SIM holder inside the
device
The FOX-LT device is equipped with a GSM modem that requires a SIM card to pit it
in use.
The SIM card is obtained from your mobile provider and must be activated for GSM
data services before using it. Together with the SIM card, you receive a 4-digit PIN
number. Entering of the PIN allows your device to access the mobile network.
To insert the SIM card into the SIM card holder INSIDE the device follow the steps
given below (as reference use fig. 10):
Attention: The opening of the housing must be performed by qualified
electricians.
1) Remove the power supply and any other connections from the device. Use a screwdriver
to carefully detach the upper side of the device housing. Unscrew carefully both screws
(1) and (2) on the top side of the device.
2) Carefully raise the case away (3) and with caution to prevent injury of the cable
connectors between the device and housing.
Attention: Do not remove any of the cable connectors!
3) On the rightmost circuit board is the GSM modem, the black-colored SIM card holder (4)
can be found on the left hand side of GSM modem. Push the slider (metal lock) of the SIM
card-holder in the direction marked “OPEN” to unlock it.
4) Flap the card holder up (5).
5) Insert the SIM card (6) into the SIM card holder (with care not to damage any components of the
circuit board)- the bevelled corner on the SIM card is towards the top of the card-holder
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and the golden contact area is facing downwards when the holder closes. Push the SIM
card down until it stops. Make sure, that the SIM card properly fits in the SIM card-holder.
6) Flap the card-holder back (without force) (7), then press the slider (metal lock), and at
the same time move it in the direction marked "LOCK" on the card holder until it
stops.
7) Finally, place the upper case of device housing back to the original position (8), and press
the case down until it snaps in the lower case of device housing (with care not to damage the
cables inside), then screw both screws with a screwdriver.
Figure 10: Open the device housing and insert the SIM card.
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Figure 11: Starting the Workbench software and enter the PIN code of the inserted SIM
card.
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Table below shows the pinout of 10pins mini-USB connector for connecting an MFD
and an active speaker.
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1 SPK Right Output Audio left channel. It can be connected directly to an active speaker.
2 USB_V+ Not supported. DO NOT CONNECT.
3 SPK Left Output Audio right channel. It can be connected directly to an active speaker.
(Serial Port 1) - Second Serial interface (Receive data) with 3.3 V TTL level. With the
4 RX4 I help of KA26 cable (available by FALCOM) it can be connected to the MFD 3.3.V serial
port. Do not use this port to update the firmware into the FOX-LT device.
5 MIC+ Microphone input from headset.
(Serial Port 1) - Second Serial interface (Transmit data) with 3.3 V TTL level. With the
6 TX4 O help of KA26 cable (available by FALCOM) it can be connected to the MFD 3.3.V serial
port. Do not use this port to update the firmware into the FOX-LT device.
7 Detect USB Not supported. DO NOT CONNECT.
8 +IN I =+IN (the same function as the Pin 1 on 8pins connector).
9 Audio GND - Ground (for audio signals) .
10 GND - Ground.
The FOX-LT device provides also one audio interface suited for hands -free function
(car kit). To connect a microphone and a speaker directly to the FOX-LT ,
you will need to use the audio cable "KA26" shown in the figure above. The "KA26"
cable splits the audio lines from the FOX-LT 10pins connector into two separate
female connectors. The audio cable uses a 2.5mm mini female jack for
microphone and 3.5mm female jack for speaker.
A MIC/ACTIVE-SPK-SET is also offered by FALCOM including a microphone and an
active speaker. This set is tested by FALCOM and it provides high-quality voice for
in car audio application. The following figure shows how this audio set looks like.
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If the user is using other external audio device, please follow the characteristics for
different microphone inputs and different speaker outputs given in the tables
below:
Audio interface:
The electrical characteristics for both paths is given separately in tables below:
Line coupling AC
Microphone voltage 3V
Max. single ended output voltage 656 mVrms (typ, open circuit)
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7 HOUSING
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FOX-LT HARDWARE MANUAL VERSION 1.0.3
8 APPENDIX
8.1 Schematics
The figure below illustrates a common schematic for installing your FOX-LT hardware
in the vehicle and using it for vehicle security. For detailed information, please, refer
to the related documents [AppNotes_in_vehicle_mounting.pdf].
Note: Turn the car ignition off before making any connection. Use a common
ground point for all ground wires. To avoid ground loops and second
grounds, isolate all grounded pins of the FOX-LT from the vehicle body. Do
not connect power from a different system to the FOX-LT.
Connect the power cable to the FOX-LT - with the vehicle ignition off, and
antenna connected, attach the power pins to FOX-LT (FIRST connect the
GND pin and then the +IN pin).
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9) On the evalboard, turn the switches marked “E/ON”, “D/ON”, “IGN” to ON-
position and “Current” to CURRENT-position.
“E/ON” Supplies power to the FOX-LT evalboard.
“D/ON” and “Current” Supplies power to the FOX-LT device.
“IGN” Switches FOX-LT from IGN-sleep mode to full functionality
(Battery powered FOX devices are shipped by the factory in IGN
sleep mode. Therefore, the device requires a Low to High signal
on IGN-pin to be activated).
In the next version of this document, this chapter will be removed and as reference
how to get started with the EVALKIT use the manual
"FOX_LT_EVALKIT_getting_started_x.x.x.pdf", which is currently in preparation.
This confidential document is a property of FALCOM and may not be copied or circulated without previous permission.
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