Timber
Timber
Timber
TIMBER
CONTENT
Timber – Market Forms – Industrial Timber – Plywood –
Veneer – Thermacole – Panels Of Laminates – Steel –
Aluminium And Other Metallic Materials – Composition –
Aluminium Composite Panel – Uses – Market Forms –
Mechanical Treatment – Paints – Varnishes – Distempers –
Bitumens.
Timber
Definition:
WOOD:
Trees
Exogenous Endogenous
Conifers Deciduous
TYPES OF TREES:
Trees are classified into two groups .
1. Endogenous trees:
The trees which grow end wards in longitudinal fibrous mass are called
endogenous trees.
Eg: palm, bamboo
2. Exogenous tress :
The trees which grow in out wards across horizontal section of stem are
called exogenous trees. These trees are only fit for engineering
construction.
Exogenous trees are again subdivided in to two types.
Conifers or Evergreen:
•They give soft wood.
•They have pointed leaves.
Examples: Deodar,Pine,Chir,Kail,etc.,
1. Macro structure
2. Micro structure
1. Macro structure:
The structure of wood visible to the naked eye or at a small magnification is called
macro structure. The following figure shows the macro structure of exogenous tree.
(a) Pith or medulla: The innermost central portion or core of the tree.
(b) Heart wood: The inner annual rings surrounding the pith is
known as heart wood.
(c) Sap wood: The outer annual rings between heart wood and
cambium layer.
(d) Cambium layer: Thin layer of sap between sap wood and inner
bark.
(e)Inner bark: The inner skin or layer covering the cambium layer
(g) Medullary rays: The thin radial fibers extending from pith to
cambium layer.
2. Micro structure:
•Conductive cells
•Mechanical cells
•Storage cells
Characteristics of good timbers
Appearance: A freshly cut surface of timber should
exhibit hard and of shining appearance.
Sound: A good timber should give a clear ringing sound when struck
2. Seasoning of timber
3. Conversion of timber
4. Preservation of timber
SEASONING OF TIMBER:
As fresh timber which is obtained from trees contains about 30 to 40 %
sap or moisture. This sap is very harmful for the life of a timber.
Therefore, it is necessary to remove that sap by applying some special
methods. All those methods which are used for removing the sap from
timber are collectively termed as seasoning of timber.
Seasoning is the process of reducing the moisture
content(drying) of timber inorder to prevent the timber from
possible fermentation and making it suitable for use.
It can also be defined as the process of drying the wood to a moisture
content approximately equal to the average humidity of the
surroundings, where it is to be permanently fixed.
Objects of seasoning wood
1. Reduce the shrinkage and warping after placement in
structure.
2. Increase strength, durability and workability
3. Reduce its tendency to split and decay.
4. Make it suitable for painting.
5. Reduce its weight.
Types of Timber Seasoning:
The main types of timber seasoning are as under.
It is indicated by light
weight and reddish
colour.
Druxiness:
This defect is indicated by
white decayed spots which
are concealed by healthy
wood they are probably
formed by access of fungi.
Foxiness:
This defect is indicated by
red or yellow tinge in wood
or reddish brown stains or
spots round the pith of tree
discoloring the timber
It is caused either due to
poor ventilation during
storage or by timber .
Knots :
These are the bases of branches or
limbs which are broken or cut off from
the tree.
The portion from which the branch is
removed receives nourishment from
the stem for a pretty long time .
And it ultimately results in
formation of dark hard rings which
are known as knots.
As continuity of wood fibers are
broken by knots, they form a source of
weakness.
CLASSIFICATION OF KNOTS BASED ON
SIZES :
Upsets:-
These indicate wood fibres which are
injured by crushing or compression.
The upsets are mainly due to improper
felling of tree and exposure of tree in
its young age to fast blowing wind
Water stain :
The wood is sometimes dis-
coloured when it comes into
contact with water .
This defect is usually found in
converted timber
Wind cracks :
If wind is exposed to atmospheric
agencies, its exterior surface
shrinks. Such shrinkage result
into cracks.
Defects due to seasoning
Bow – This defect is indicated by the curvature formed
in the direction of length of the timber
Case-hardening – The exposed surface of timber dries
very rapidly. It therefore shrinks and is under
compression. The interior surface which has not
completely dried is under tension. This defect is known
as case-hardening and it usually occurs in timbers which
are placed at the bottom during seasoning.
Check – A check is a crack which separates fibres of
wood. It does not extend from one end to the other.
Collapse –Due to uneven shrinkage, the wood
sometimes flattens during drying. This is known as
collapse.
Cup- This defect is indicated by the curvature formed in
the transverse direction of timber.
Honey combing - Due to stresses developed during
drying, the various radial and circular cracks develop in
the interior portion of timber. The timber thus assumes
the honey comb texture and the defects as developed is
known as the honey-combing.
Radial shakes
Split – when a crack extends from one end to the other,
it is known as split.
Twist – when a piece of timber has spirally distorted
along its length, it is known as a twist.
Warp – when a piece of timber has twisted out of shape,
it is said to have warped.
Classification of timber (IS 399)
On the basis of its position
Standing timber – living tree
Rough timber - forms a part of the felled tree
Converted timber or Lumber - logs of timber
sawn into planks, posts, etc.,
On the basis of grading
Structural or stress grading
Commercial or utility grading
Grade A
Grade B
Grade C
Grade D
On the basis of Modulus of Elasticity
Group A – below 12.5 kN/mm2
Group B –above 9.8kN/mm2 & below 12.5
kN/mm2
Group C – above 5.6 kN/mm2 & below 9.8
kN/mm2
On the basis of availability
X – Most common, 1415m3 or more per year
Y – common, 355m3 to 1415m3 per year
Z – Less common, below 355m3 per year
On the basis of durability
High durability – average life of 120
months and over
Moderate durability – average life of less
than 120 months but of 60 months or more.
Low durability – average life of less than
60 months.
On the basis of seasoning characteristics
Timbers are classified depending upon their
behaviour to cracking and splitting during
normal air-seasoning practice under three
categories.
1. Coal Tar
2. Oil Paints
3. Chemical salts
4. Creosote Oil
5. ASCU treatment
6. Solignum Paints
1. Tar Treatment:
• Hot coal tar is applied to timber with brush.
• The coal tar becomes workable when heated. This
process is called as tarring.
• The coating of tar protects the timber from the attack
of fungi and insects.
• It is a cheapest way of protecting timber.
• It is adopted for frames of doors and windows, rough
timber work etc. And it is found to be most useful for
parts embedded in ground because of its cheapness
and effective resistance.
• The coal tar is fire resistant.
Disadvantages
• Tar has unpleasant smell and appearance.
2. Paints Treatment:
Charring
Dipping & Steeping: Timber is dipped in preservatives
for short duration. Better penetration than spraying&
brushing. Steeping done for a few hours to days or weeks.
DISADVANTAGES
◦ Not as strong as plywood or
good quality solid wood
◦ The nails may sometimes
enter the gaps
Laminates
Manufacturing process:
◦ made of brown base paper and
decorative paper
◦ use of resins make the paper hard and
brittle
◦ the two papers are hard pressed
together
Types of laminates:
◦ HPL : High pressure laminates
◦ commonly fixed by carpenters over plywood
while making the furniture
◦ LPL : Low pressure laminates
◦ directly bonded to Particle Boards or Fiber
Boards
Types based on
thickness
◦ Regular laminate sheets
◦ Thickness ranges from 0.6-1.5mm
◦ Glued using fevicol or other
adhesives
◦ Compact Laminates
◦ Thickness ranging from 3 mm to 30
mm
◦ These are self-supporting and hence
do not need to be glued