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    Cristhian
    This document provides a summary of materials and streams for a soybean oil process. It details that the process operates for 7,920 hours annually with 1,980 batches per year. The main materials used are methanol, sodium methoxide, soybean oil, and water, totaling over 9,890 tons per year. Stream data is provided for the inputs, outputs, and intermediates with properties such as flow rates, temperatures, and components. An overall material balance shows that over 3,500 kg of biodiesel and glycerol are produced in each batch while consuming methanol, sodium methoxide, and soybean oil as inputs.

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    This document provides a summary of materials and streams for a soybean oil process. It details that the process operates for 7,920 hours annually with 1,980 batches per year. The main materials used are methanol, sodium methoxide, soybean oil, and water, totaling over 9,890 tons per year. Stream data is provided for the inputs, outputs, and intermediates with properties such as flow rates, temperatures, and components. An overall material balance shows that over 3,500 kg of biodiesel and glycerol are produced in each batch while consuming methanol, sodium methoxide, and soybean oil as inputs.

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    This document provides a summary of materials and streams for a soybean oil process. It details that the process operates for 7,920 hours annually with 1,980 batches per year. The main materials used are methanol, sodium methoxide, soybean oil, and water, totaling over 9,890 tons per year. Stream data is provided for the inputs, outputs, and intermediates with properties such as flow rates, temperatures, and components. An overall material balance shows that over 3,500 kg of biodiesel and glycerol are produced in each batch while consuming methanol, sodium methoxide, and soybean oil as inputs.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    19 views8 pages

    Report e Super Pro

    Uploaded by

    Cristhian
    This document provides a summary of materials and streams for a soybean oil process. It details that the process operates for 7,920 hours annually with 1,980 batches per year. The main materials used are methanol, sodium methoxide, soybean oil, and water, totaling over 9,890 tons per year. Stream data is provided for the inputs, outputs, and intermediates with properties such as flow rates, temperatures, and components. An overall material balance shows that over 3,500 kg of biodiesel and glycerol are produced in each batch while consuming methanol, sodium methoxide, and soybean oil as inputs.

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    of 8

    Materials & Streams Report October 17, 2019

    for Práctica2_Soybean_Oil

    1. OVERALL PROCESS DATA

    Annual Operating Time 7,920.00h


    Recipe Batch Time 4.00h
    Recipe Cycle Time 4.00h
    Number of Batches per Year 1,980.00
    MP = Undefined

    - Page 1 -
    2.1 STARTING MATERIAL REQUIREMENTS (per Section)

    Amount
    Gross
    Needed Molar Mass
    Mass
    Section Starting Material Active Product (kg Yield Yield
    Yield
    Sin/kg (%) (%)
    (%)
    MP)
    Main Section (none) (none) Unknown Unknown Unknown Unknown

    Sin = Section Starting Material, Aout = Section Active Product

    2.2 BULK MATERIALS (Entire Process)

    Material kg/yr kg/batch kg/kg MP


    Methanol 1,457,280 736.000
    Sodium Methoxid 23,641 11.940
    Soybean Oil 8,409,060 4,247.000
    Water 158 0.080
    TOTAL 9,890,140 4,995.020

    2.3 BULK MATERIALS (per Section)

    SECTIONS IN: Main Branch


    Main Section
    Material kg/yr kg/batch kg/kg MP
    Methanol 1,457,280 736.000
    Sodium Methoxid 23,641 11.940
    Soybean Oil 8,409,060 4,247.000
    Water 158 0.080
    TOTAL 9,890,140 4,995.020

    - Page 2 -
    2.4 BULK MATERIALS (per Material)

    Methanol
    Procedure % Total kg/yr kg/batch kg/kg MP
    Main Section (Main Branch)
    P-1 100.00 1,457,280 736.000
    TOTAL 100.00 1,457,280 736.000

    Sodium Methoxid
    Procedure % Total kg/yr kg/batch kg/kg MP
    Main Section (Main Branch)
    P-1 100.00 23,641 11.940
    TOTAL 100.00 23,641 11.940

    Soybean Oil
    Procedure % Total kg/yr kg/batch kg/kg MP
    Main Section (Main Branch)
    P-1 100.00 8,409,060 4,247.000
    TOTAL 100.00 8,409,060 4,247.000

    Water
    Procedure % Total kg/yr kg/batch kg/kg MP
    Main Section (Main Branch)
    P-1 100.00 158 0.080
    TOTAL 100.00 158 0.080

    2.5 BULK MATERIALS: SECTION TOTALS (kg/batch)

    Raw Material Main Section


    Methanol 736.000
    Sodium Methoxid 11.940
    Soybean Oil 4,247.000
    Water 0.080
    TOTAL 4,995.020

    - Page 3 -
    2.6 BULK MATERIALS: SECTION TOTALS (kg/yr)

    Raw Material Main Section


    Methanol 1,457,280
    Sodium Methoxid 23,641
    Soybean Oil 8,409,060
    Water 158
    TOTAL 9,890,140

    - Page 4 -
    3. STREAM DETAILS

    Stream Name S-102 S-101 S-103 S-104


    Source INPUT INPUT P-1 P-2
    Destination P-1 P-1 P-2 OUTPUT
    Stream Properties
    Activity (U/ml) 0.00 0.00 0.00 0.00
    Temperature (°C) 42.30 60.00 44.44 59.44
    Pressure (bar) 3.77 4.46 3.77 1.01
    Density (g/L) 780.79 900.00 971.35 965.77
    Total Enthalpy (kW-h) 9.09 6.06 15.15 24.54
    Specific Enthalpy (kcal/kg) 10.45 1.23 2.61 4.31
    Heat Capacity (kcal/kg-°C) 0.60 0.04 0.13 0.13
    Component Flowrates (kg/batch)
    Biodiesel 0.000 0.000 3,566.732 3,566.375
    Glycerol 0.000 0.000 369.280 319.915
    Methanol 736.000 0.000 350.552 303.691
    Sodium Methoxid 11.940 0.000 11.940 10.344
    Soybean Oil 0.000 4,247.000 696.508 696.438
    Water 0.080 0.000 0.080 0.069
    TOTAL (kg/batch) 748.020 4,247.000 4,995.092 4,896.832
    TOTAL (L/batch) 958.031 4,718.889 5,142.440 5,070.400

    - Page 5 -
    Stream Name S-105
    Source P-2
    Destination OUTPUT
    Stream Properties
    Activity (U/ml) 0.00
    Temperature (°C) 59.44
    Pressure (bar) 1.01
    Density (g/L) 952.91
    Total Enthalpy (kW-h) 2.30
    Specific Enthalpy (kcal/kg) 20.15
    Heat Capacity (kcal/kg-°C) 0.59
    Component Flowrates (kg/batch)
    Biodiesel 0.357
    Glycerol 49.365
    Methanol 46.862
    Sodium Methoxid 1.596
    Soybean Oil 0.070
    Water 0.011
    TOTAL (kg/batch) 98.260
    TOTAL (L/batch) 103.116

    - Page 6 -
    4. OVERALL COMPONENT BALANCE (kg/batch)

    COMPONENT INITIAL INPUT OUTPUT FINAL IN-OUT


    Biodiesel 0.000 0.000 3,566.732 0.000 - 3,566.732
    Glycerol 0.000 0.000 369.280 0.000 - 369.280
    Methanol 0.000 736.000 350.552 0.000 385.448
    Sodium Methoxid 0.000 11.940 11.940 0.000 0.000
    Soybean Oil 0.000 4,247.000 696.508 0.000 3,550.492
    Water 0.000 0.080 0.080 0.000 0.000
    TOTAL 0.000 4,995.020 4,995.092 0.000 0.072

    - Page 7 -
    5. EQUIPMENT CONTENTS

    - Page 8 -

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