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Bearing Basics: SKF Reliability Maintenance Institute

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Bearing Basics

SKF Reliability Maintenance Institute


What is a Bearing Used for?

Designed to:
l Reduce friction
l Carry loads
l Guide moving parts

SKF Reliability Maintenance Institute


Rolling and Sliding Friction
Plain bearings:
sliding friction

µ
Rolling bearings:
rolling friction

SKF Reliability Maintenance Institute


Component Parts of a Ball Bearing

Seal Rolling elements Inner ring


Outer ring Cage Seal

SKF Reliability Maintenance Institute


Roller and Ball Raceway Contact

SKF Reliability Maintenance Institute


Roller and Ball Bearings in Road Transport

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Axial, Radial and Combined Loads
Radial load Combined load
Fr

Axial load

Fa

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Roller Types
Spherical roller Spherical roller
Ball (symmetrical) (asymmetrical)

Cylindrical roller Taper roller

Needle roller

SKF Reliability Maintenance Institute


The Principle SKF Rolling Bearing Range

Ball bearings

Roller bearings

SKF Reliability Maintenance Institute


Ball and Roller Bearing Ranges
Ball bearings + Roller bearings
Deep groove Angular Self-aligning Cylindrical Taper Needle Spherical
contact

SKF Reliability Maintenance Institute


Load Capabilities

Load carrying capacity


is expressed as the basic
dynamic load rating

SKF Reliability Maintenance Institute


Relative Speed Limitations
r/min

Oil lubrication
speed rating

Grease lubrication Bearing


speed rating speed limit

SKF Reliability Maintenance Institute


Ball Bearing Capabilities
Deep groove Angular contact Self-aligning

Radial load Axial load Speed Accommodates


carrying capacity carrying capacity capability misalignment

SKF Reliability Maintenance Institute


Cylindrical Roller Bearing Variants
NU NJ NUP
l More and larger
rollers

l Logarithmic contact
profile plus optimised
N NU+HJ NJ+HJ surface finish

l Improved roller
end/flange contact
geometry

l 3 cage variants:
steel, polyamide, brass

SKF Reliability Maintenance Institute


Taper Roller Bearing Capabilities

Optimised
SKF design l Logarithmic contact
profile plus optimised
surface finish increases
service life

l Improved roller
end/flange contact
greatly reduces friction

l Optimum utilisation of
cross section

SKF Reliability Maintenance Institute


Spherical Roller Bearing Capabilities

l Symmetrical rollers
provide maximum life
under any conditions

l Floating guide ring


gives minimum friction
and helps ensure
reliable operation

l Window-type steel cages


strong and tolerant to
high temperatures

SKF Reliability Maintenance Institute


Y-Bearing Unit Capabilities

l Accommodate initial alignment errors


l Provide economic bearing arrangements
l Simple to mount
l Incorporates seals

SKF Reliability Maintenance Institute


CARB® Toroidal Roller Bearing Capabilities

l Accommodates shaft
misalignment to maximise
service life

l Axial displacement
capability minimises
friction

l High radial carrying


capacity increases
reliability

SKF Reliability Maintenance Institute


Thrust Bearing Capabilities
Thrust ball bearing: Thrust ball bearing: Thrust ball bearing:
single direction single direction with double direction
sphered housing washer

Thrust ball bearing: Cylindrical roller Spherical roller


double direction with thrust bearing: thrust bearing
sphered housing washers single direction

SKF Reliability Maintenance Institute


Rolling Bearings are Precision Products

How much is a µ?

A
human
hair
Normal Precision High precision
bearing bearing 1µ

Standard P6 P6 P4A PA9A Tolerance 0,06 mm


SP UP PA9B classes

0/-2,5 µm
0/-9 µm 0/-7 µm
0/-12 µm
0/-15 µm

SKF Reliability Maintenance Institute


Down-Sizing SKF Bearings

Mass (kg)

SKF Reliability Maintenance Institute


Function of the Cage

l Prevent immediate contact between


rolling elements to minimize friction
and heat generation

l Guide the rolling elements

l Provide space for lubricant

l Retain the rolling elements when


bearings of separable design
are mounted or dismounted

SKF Reliability Maintenance Institute


Cage Variants

Polyamide Window-type Window-type


cage sheet steel cage solid brass cage

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Polyamide Cages
+ Lightweight

+ High elasticity

+ Good sliding properties

Good marginal
+ lubrication properties

Operating temperature
– < +120 °C

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Window Type Sheet Steel Cages
+ Lightweight

+ High strength

No operating
+ temperature limit

High vibration and


+ acceleration resistance

Sensitive to
– poor lubrication

SKF Reliability Maintenance Institute


Window Type Solid Brass Cages
+ Very high strength

Very high vibration and


+ acceleration resistance

Suitable for very high


+ speed in connection
with circulating oil

Relatively (very)
– expensive

SKF Reliability Maintenance Institute


Internal Clearances

Radial
clearance

Axial
clearance
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Internal Radial Clearance
COLD

Reduced
radial Compression
clearance

Clearance range Expansion


C1 Clearance less than C2
C2 Clearance less than Normal
C3 Clearance grater than Normal
C4 Clearance grater than C3
WARM
C5 Clearance grater than C4

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Effect of Internal Preload and Clearance on
Bearing Life
Relative basic rating life L10, %

Preloading Clearance

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Load Distribution due to Clearance Changes

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Correct Fits

Tolerance range for bearings


manufactured to ISO

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Types of Rotation

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Effect of Loose Fit

n = 3 000 r/min
10 hours/day
30 days

Relative 0,013  3,142  3000  10  30  60


position = 1 000  1 000
= 2,2 km (1,4 miles)

SKF Reliability Maintenance Institute


Axial Location of Rolling Bearings

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Axial Freedom in a Fan

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Minimum Load

Minimum
load

Rotation

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Bearing Life

SKF Reliability Maintenance Institute


Bearing Fatigue Failure

SKF Reliability Maintenance Institute


Load Capacity
Basic dynamic load rating C Basic static load rating C0

The ISO life equation The static safety factor

L10 = basic rating life, millions of s0 = static safety factor


revolutions P0 = equivalent static bearing load, N
C = basic dynamic load rating, N C0 = basic static load rating, N
P = equivalent dynamic bearing load, N
p = exponent of the life equation
With the load P = C With the load P0 = C0
the L10 life will be 1 million revolutions the static safety factor s0 will be 1

SKF Reliability Maintenance Institute


Bearing Load

Load P Load P

Finite life Infinite life

PU

Life Life

Service life:
The actual life achieved by the bearing before it fails.
SKF Reliability Maintenance Institute
Bearing Selection Factors
Available space Misalignment

Speed Life

Load/Direction Operating conditions

SKF Reliability Maintenance Institute


Example: Catalogue Selection
Principal Dynamic load ratings Fatigue Speed ratings Mass Designations
dimensions dynamic static load Lubrication Bearings with
limit grease oil one shield two shields
d D B C C0 Pu

mm N N r/min kg –
With one Z shield
bearings with
25 47 12 11 200 6 550 275 15 000 18 000 0,080 6005-Z 6005-2Z
D ≤ 110 mm
52 15 14 000 7 800 335 12 000 15 000 0,13 6205-Z 6205-2Z
62 17 22 500 11 600 490 11 000 14 000 0,23 6305-Z 6305-2Z

30 55 13 13 300 8 300 355 12 000 15 000 0,12 6006-Z 6006-2Z


62 16 19 500 11 200 475 10 000 13 000 0,20 6206-Z 6206-2Z
72 19 28 100 16 000 670 9 000 11 000 0,35 6306-Z 6306-2Z

35 62 14 15 900 10 200 440 10 000 13 000 0,16 6007-Z 6007-2Z


72 17 25 500 15 300 655 9 000 11 000 0,29 6207-Z 6207-2Z
bearings with
80 21 33 200 19 000 815 8 500 10 000 0.46 6307-Z 6307-2Z
D > 110 mm
40 68 15 16 800 11 600 490 9 500 12 000 0,19 6008-Z 6008-2Z
80 18 30 700 19 000 800 8 500 10 000 0,37 6208-Z 6208-2Z
With two Z shield 90 23 41 000 14 000 1 020 7 500 9 000 0,63 6308-Z 6308-2Z
bearings with
D ≤ 110 mm 45 75 16 20 800 14 600 640 9 000 11 000 0,25 6009-Z 6009-2Z
85 19 33 200 21 600 915 7 500 9 000 0,41 6209-Z 6209-2Z
100 25 52 700 31 500 1 340 6 700 8 000 0,83 6309-Z 6309-2Z
bearings with
D > 110 mm

SKF Reliability Maintenance Institute


Lubrication Requirements

Paper Oil films

Oil film
0,1–1 µm

SKF Reliability Maintenance Institute


Oil or Grease Selection Factors

SKF Reliability Maintenance Institute


Heat Treatments
Advantages
Martensite hardening Bainitic hardening Case hardening

Less costly Tough structure Hard surface and soft core


resists through cracking
Fixture can be used to Automatic dimensional
reduce distortion stability Highest compressive
residual surface stresses
Compressive residual
surface stresses

Disadvantages
Martensite hardening Bainitic hardening Case hardening

Highest risk of propagation Somewhat more costly Time consuming and


of surface cracks than martensite costly process

Lower hardness

SKF Reliability Maintenance Institute


Dimensional Stability
Change in diameter (µm/100 mm)

Martensite

Bainite

Hours

Holding time at 200 °C (392 °F)

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Classification of Dimensional Stability
Stabilisation Operating Hardness
class temperature HRC

SN up to 120 °C (248 °F) 59 to 63

S0 up to 150 °C (302 °F) 58 to 62

S1 up to 200 °C (392 °F) 57 to 61

S2 up to 250 °C (482 °F) 56 to 60

S3 up to 300 °C (572 °F) 54 to 58

S4 up to 350 °C (662 °F) 50 to 54

SKF Reliability Maintenance Institute


Hardening Processes: Effects

Martensite Standard applications


hardening Standard bearings

Bainite Heavily loaded bearings


hardening Spherical roller bearings

Case Extreme heavily loaded bearings (+ shock loads)


hardening Large size bearings

Specific applications
Bearings fitted with loose fit (rolling mills)

Surface Specific applications


hardening Hub units, slewing rings

SKF Reliability Maintenance Institute


Effects of Different
Heat Treatments
Martensite-hardened material Bainite-hardened material
(through hardening (through hardening

Tensile stresses 50 – 100 MPa Compressive stresses 50 – 100 MPa

60 HRC 59 HRC

59 HRC 58 HRC

Case-hardened material
: Tensile
Compressive stresses 200 – 400 MPa stresses
60 HRC
: Compressive
35 HRC
stresses

SKF Reliability Maintenance Institute

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