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Machine User Manual

The document provides instructions for installing, operating, and maintaining a laser engraving machine. It outlines the hardware and software requirements, gives safety guidelines, and describes how to set up the machine, connect it, and adjust the laser beam alignment. Proper cooling and regular maintenance are emphasized. The overview highlights key steps for installation and use while keeping the user safe.

Uploaded by

Sakhawat Abbas
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
329 views

Machine User Manual

The document provides instructions for installing, operating, and maintaining a laser engraving machine. It outlines the hardware and software requirements, gives safety guidelines, and describes how to set up the machine, connect it, and adjust the laser beam alignment. Proper cooling and regular maintenance are emphasized. The overview highlights key steps for installation and use while keeping the user safe.

Uploaded by

Sakhawat Abbas
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 14

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net

● Software Installation

● Machine Operation

● Repair Warranty Terms

● Maintenance Card

● Packing List

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Software Installation

1. Hardware Configuration:
Computer:
CPU: Intel or Compatible Machine, better than 586
EMS memory: more than 64M
Hard disk: more than 1G houseroom left
Display card: support the one with more than 256 color and more than 800*600
resolution ratio.
2. Software Conditions
Operation System: windows98, windows2000, windows XP
3. Software Installation
1. put the installing CD into the CD driver, click “next” after the installing program
is in operation, then click “start” button to install the program, at last click “confirm”
to finish the installation.
2. Serial number must be input when performing the software for the first time.

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Machine Operation
1. Key technical parameters

Laser tube Power 40W


Work area 200*280mm
Buffer memory 256MB
Driving force High accuracy stepping motor
Operating temperature 6−32℃
Power AC220V/50Hz
Processing materials Atom mat, cattle horn, organic glass, bamboo and wood, and
other organic materials.
2. Safety instructions:
(1) Make sure to use safe electric pressure and the ground connection should
meet the requirement.
(2) Never leave the working engraving machine in the environment with the
humidity of more than 50%.
(3) Keep the working temperature within 6−32 ℃.
(4) Make sure the cooling system is in proper operation before turning on the
engraving machine.
(5) Never put your hands into the working area when the machine is in operation.
(6) Never let extraneous materials fall into the guide rail.
(7) Do not adjust the current when the machine is in operation.
(8) The operators are forbidden to leave the working spot when the machine is
on.
(9) The engraving machine must be off for half an hour if it has been working
continuously for three hours.
(10) Never use it when there is thunder storm.
(11) Do not insert and pull out the power wire as well as the communication
cable when the power is on.

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(12) When abnormal phenomena appear, for example, there is no light or


reference system collides, power should be cut off first and then rectify the trouble
before turning on the machine.
(13) Neither make bold to take the machine apart and repair it, nor allow the
maintenance man unauthorized by our company to do it.
The above safety instructions must be strictly followed. In the following chapters, the
flow of work as well as some of the safety instructions will be given to impress you
more.
Pay attention: Our company is not responsible for your injury or losses caused by
your violation of the above rules.
3. Install
1. Open the packing container, check off the machine and other accompanied items
according to the packing list. Take good care of the packing container for future
use.
 These important instructions must be followed. Otherwise, some injury,
machine damage or packing container economic losses might be caused.
 Take good care of your maintenance card, which is the only credence for
maintenance.
2. Choose the place for install the machine
1) The moisture is not more than 50﹪and it is well ventilated.
★ Too high moisture is likely to result in high pressure discharge which will
damage the machine.
② The temperature should be in the range of 6-32℃.Do not go beyond that.
③ There should be well-conditioned grounding devices.
3. Grounding
1 This product is the integrate equipment of machine and electricity. When
it works, high electric power, low electric power and minor electric
power exist at the same time. So grounding is important.
2.The method for computer grounding is similar to1,but the distance should more
than 2 meters.
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★ Grounding should be checked once a month.


★ No grounding is regarded as giving up the qualification for maintenance.
4. Install air discharge system and cooling system
1 Install air discharge system
Connect the air discharge pipes with smoke pipe at the back of the machine and
blower fan respectively. Meanwhile keep them well-knitted
using work carrier.
★ Do not lengthen the wind pipe at will. Otherwise it may weaken the
wind-discharging effect and have a bad effect on the machine.
2 Install cooling system
Cooling pump we adopt is long-life-span diving pump. Put the whole pump in the
water when using it. Connect water outlet of the pump with the water inlet of the
machine. And the outlet of the machine should be joined to the container.
Distilled water or pure water should be used for cooling.
Water inlet of the pump should be under the water.
The amount of the water should not be less than 25litres.
★ Protect the machine from freezing in winter. Our company is not
responsible for the damage caused by freezing cooling water.
★ It is better to use dust-proof water for cooling, because this can reduce the
amount of the times you change the water.
5. Connect power wire and communication cable
Insert the communication cable to the port of the computer and fix it up.
★ Do not insert and pull out the power wire as well as the communication
cable when the power is on.
Front panel functions
Designation Functions and operating instructions
Current meter Show the actual current when the machine is at work
Testing Pressing the testing button can make laser tubes give off light
when the machine is waiting.

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Engraving Adjust the amount of engraving


adjustment Current. It gets large when tuned deasil, vise versa.
Control switch Control the power, “1”indicates the power is on and the machine
is waiting; “0”indicates the power is off.

Debugging
1. Turn on the water tap to cool the power of the system. Make sure the pump is in
proper operation
And there is nothing wrong with the back-water system.
2.Turn on the control switch, keep the reference system on its original place, make
sure the electric pressure meet the requirements, tune the button at the state of 0.6A,
press the testing button to see what is happening to the laser and then turn up the
current gradually to the extent which satisfies your needs.
3. Observe the beam of light given off by laser tube and see if it can shoot at the
center of laser head. It can be done as follows:
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1. reflector frame Ι 2. reflector frame ΙΙ 3. dolly 4. laser tube

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5. fastening Ι 6. fastening ΙΙ 7. crossbeam 8. laser head


★ The adjusting methods
First, plaster the 20 mm deep two-sided mucilage into 5-6 layers, turn on the machine,
turn left the button “Engraving adjustment” until the current is 0.6A, and then plaster
the two-sided mucilage to reflector bracket Ι, make sure that 1/4 of the glass is shown,
press the button “testing”, make the shot of light in the center of the glass and the
effect is good.
Then plaster the two-sided mucilage to reflector frame ΙI, also make sure that 1/4 of
the glass is shown, and then pull the crossbeam to the end, press the button “testing”
and see the shot of the light, pull the crossbeam forward slowly, and discern the
departure, pull the crossbeam to the very end , and adjust the screw behind reflector
frame Ι, make the two shots of the light superposition, and get a good effect in the
center of the reflector.
And then plaster the two-sided mucilage to the hole which is on the left of the laser
head ,also make sure that 1/4 is shown, and then pull the dolly to the left end, press
the button “testing” and see the shot of the light, pull the dolly rightward slowly, and
discern the departure, pull the dolly to the very right end , and adjust the screw behind
reflector frame ΙI, make the two shots of the light superposition, and get a good effect
in the center of the reflector.
And in the end, adjust the laser head. First get the aluminium part which fasten the
spotlight glass in the lower part off, and take off the focusing glass. And then plaster
the two-sided mucilage to the hole which is under the aluminium part, and then put
the aluminium part into the laser head, and press the button “testing” and make the
shot of the light in the center of the hole of the aluminium part. If the spot of the light
is not in the center, adjust the laser head.
Adjust the distance between the roughcast and the laser head. Make sure that the
distance between the lower plane of the laser glass and the roughcast is 50 mm.
★ The laser tube uses high pressure of almost 20000V. Do be careful.
Engraving operating
1.Turn on the water cooling system.
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★ Our company is not responsible for the damage caused by not turning on the
cooling system
2. Nip the roughcast in the left upper side of the nipper, and put a piece of wet
newspaper on the surface of the roughcast
3.Turn on the control switch, making the machine in the state of waiting to work
4.Make sure the engraving switch is on
5.Turn on the air discharge system
6.Starting engrave
★ Adding water as engraving, don’t let the wet paper move
★ Never put your hands into the working area when the machine is in operation.
★ The engraving machine must be off for half an hour if it has been working
continuously for three hours.
★The operators are forbidden to leave the working spot when the machine is on.
★Never let extraneous materials fall into the guide rail.
Turn off the machine
After operating, you should first turn off the engraving switch, and then the control
switch, the air discharge system and the cooling system at last. After maintaining the
guide rail, cover the machine cover.
★ Long time galvanized without working is forbidden, you should turn off
the electricity when you don’t use it
★ You should drain away the cooling water after using it in winter
Daily maintenance
1. You should clean the guide rail and add lubricating oil one time before you use the
machine, and oil it another time after you use it. The amount is controlled in the
range that the oil don’t drip down.
2. Clear away the water, oil and other extraneous materials from the operating plat in
time. Our company is not responsible for the damage caused by water or oil
flowing into the motor.
3. The screw in the guide rail and nipper should be checked every month, fasten it
when it getting flexible.
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4. Cooling water: cooling water should be changed every 15days in summer, every
month in spring and autumn, and 3 months in winter.
5. Laser head: there is a focus lens and glisten lens in it, so it should be cleaned by
alcohol cotton every week.
★ The alcohol used to clean the lens should be without water
★ The lens are frangible, be more careful when cleaning and installing
★ The focus lens is concave mirror, put the concave side upward.
6. Fans and smoke pipes: clear them according to the workload and the degree of
pollution, pay attention to water-proof.
The malfunctions often seen and settlements:
1. problem: turning on the machine without replace and engrave in disorder
reason: not connect to the ground or ground connection don’t meet the
requirement.
Settlement: connect to the ground as required
2. problem: the depth of engraving is not even
reason: the water circulation system doesn’t work, and the light is not adjusted
settlement: turn off the machine and waiting for an hour, reset the water
circulation system until there is water flowing out from the pipe, and then adjust
the optical path
3. problem : turning on the machine without electricity pressure
reason: the safety tube in the right side doesn’t work
settlement: change the safety tube
4. problem: the length of engrave is not deep enough
reason: the beam of light given off by laser tube is not in the center of the glass, or
the lens is too dirty
settlement: adjust the optical path and clear the lens
5. problem: the crave is illegible
reason: the lens is in reverse or the foci is not right
settlement: put the lens right and adjust the foci
6. problem: the machine discharges and strikes fire
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reason: the wires are connected badly or there is dust in the wire
settlement: connect to the ground, clear off the dust and keep aerating and dry
★ If other problems appear, please call the technology service of the
company or the dealer.

Appendix 1

The repair warranty terms


1 The repair warranty contents and time limit
(1) The repair warranty contents
If the laser engraving machines you bought from our company come across quality
problems because of material or produce process, we will mend the machine free of
charge according to the time limits we have declared in the terms. (we call it repair
warranty in the follow).
If we mend the machine by changing some hardware of the machine, the hardware
changed belonged to our company.
(2). The time limit of repair warranty
The time limit of warranty for the principle machine is 1 year; wind machine, pump,
laser tube, lens, the software is of 3 month.
2. Things not suitable for repair warranty
(1) when it is out of the time limits or can not show the maintenance card
(2) Phenomenon felt but are not influential for the performance of the machine (such
as sound, vibration, static etc).
(3) Wearing off because of being used for a long time (eg: the fading and cracking of
spray-paint, electroplate and plastic articles)

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(4) The accompanied items (eg: the water pipes, the tubes, the cables and power cord)
and some other parts which are breakable such as strap, button, switch, potentiometer
and etc.
(5) Operating not follow the instruction (eg: grounding)
(6) Not use the devices of high quality we provide
(7) force majeure such as natural hazard, fire accidents and stealing etc.
(8)The damages caused by dust, chemicals and some similar factors
(9) The damages caused by moving and repairing done by the repair department
which are not appointed by our company

★ The repair warranty accords with the time limit and conditions in the
terms will be free of charge, so the repair beyond the time limit and range
in the term will be charged.
★ Our company will not bear the fares of repair done by other company, the
accompany fares of repair and the expense because stopping use the
machines.(eg: telephone charges, carriages, charge for loss of working
time and etc.)

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Appendix 2

Packing List

Principle machine: 1 Pump: 1

Wind machine: 1 Air pipe: 1

Water pipe: 1 Brush pen: 1

Power cord : 1 Printing wire:1

The block of air pipe:1 The tube of safety 3A: 1

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Appendix 3

Maintenance Card
The maintenance card of laser engraving machine

(For the user)

The number of the equipment:

The place of purchase:

The date of purchase:

Thank you for purchasing our products. Please read the following instructions carefully so as

to make good use of the equipment.

1. The maintenance card is the important credence of your laser engraving machine in

maintenance time limit, please take good care of it. We will not replenish it if you

lose it.

2. The maintenance card becomes effective only after sealed by our company or the

appointed dealer and the date of purchase is fulfilled.

3. The range of maintenance, please refer to the maintenance terms.

The maintenance card of laser engraving machine

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(Counterfoil)

The consumer:

The number of the equipment:

Name:

The date of purchase:

Telephone number:

The dealer:

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