Suppliers : Manufacturer’s Name and Address Manufacturing Quality Plan Project :

765/132KV SWITCHYARD PACKAGE FOR

Q.P. No. CAB-QP-51 GADARWARA STPP , STAGE-1 (2X800MW)

CABCON INDIA PRIVATE LIMITED ITEM : AAC “BULL” Costomer : NTPC LIMITED
Cabcon India Pvt. Ltd. Rev. Date 17-03-2016
4A, POLLOCK STREET, (Size : 61/4.25) Contract No :
Calcutta. Page 1 of 08
CALCUTTA – 700 001. Contractor : L&T CONSTRUCTION POWER TRANSMISSION &
DISTRIBUTION

Sl. Component & Type of Quantum of Reference Format or Agency

Characteristics Class Acceptance Norm Remarks
No. Operation Check Check Document Records D M C N
1 2 3 4 5 6 7 8 9 10 11 12 13 14

A RAW MATERIAL
INSPECTION

1.0 ALUMINIUM WIRE I. Chemical NA Chemical One Sample IS : 4026-2007 Al. 99.6% min Al. Rods P V V In case of no
ROD Analysis from 4 MT Si. 0.12% max. suppliers supplier T/C,
or part Fe. 0.30% max. T/C or 3rd one sample /
thereof Cu.0.04% max. Party T/C lot of 100 MT
Ti + V.0.02% max to be tested
Mn,Zn,Cr each-.01 at 3rd Party
Max Laboratory
II. Diameter of MR Measurement One sample IS : 5484 - 9.50 mm ± Suppliers P V V
Aluminium Rod from each 1978 0.50 mm T/C & QC
coil Format

III. Breaking MR Mechanical DO IS : 5484 - Range III & IV. TS- DO P V V

load / Tensile 1978 10.2 to 15.8
Test Kg/Sq.mm.

IV. Resistivity MR Electrical DO IS : 5484 - 0.028264 Sq.mm./ DO P V V

Test 1978 Mtr max. at 20O C
Min conductivity
61% of IACS

MANUFACTURER CONTRACTOR LEGEND

Records, Identified with ‘TICK’ shall be Essentially included by For Contractor : DOC. NO. CAB/MQP/051
Contractor in QA Documention.
TRF LIMITED M : Manufacturer / Sub-Contractor
C : Contractor ,N: Nominated Inspection Agency REVIEWED BY NAME & SIGN OF APPROVING AUTHORITY
Indicate ‘P’ Perform ‘W’ Witness & ‘V’ Verification as
appropriate ‘CHP’ Shall Identify in Columns N
 
Suppliers : Manufacturer’s name and Address Manufacturing Quality Plan Project :
765/132KV SWITCHYARD PACKAGE FOR
Q.P. No. CAB-QP-51 GADARWARA STPP , STAGE-1 (2X800MW)

CABCON INDIA PRIVATE LIMITED ITEM : AAC “BULL” Client : NTPC LIMITED
Cabcon India Pvt. Ltd. Rev. Date 17-03-2016
4A, POLLOCK STREET, (Size : 61/4.25) Contract No :
Calcutta. Page 2 of 08
CALCUTTA – 700 001. Contractor : L&T CONSTRUCTION POWER TRANSMISSION &
DISTRIBUTION
Type of Quantum of Reference Format or Agency
Class Acceptance Norm Remarks
Check Check Document Records D M C N
1 2 3 4 5 6 7 8 9 10 11 12 13 14

A RAW MATERIAL
INSPECTION

1.0 ALUMINIUM WIRE V. Elongation Test MR Mechanical One sample IS : 5484 - Min – 8% on Suppliers P P V
ROD from each 1978 250 mm GL TC & QC
Coil Format

VI. Cleanliness & MR Visual 100% on IS : 5484 - The wire rod shall Q.C. Format P P V
Surface each coil 1978 be smooth & free
smoothness from pipes, laps
cracks, kinks,
twists, seams &
other injurious
defects within the
limits of good
commercial
practice.

MANUFACTURER CONTRACTOR LEGEND

Records, Identified with ‘TICK’ shall be Essentially included by For Contractor : DOC. NO. CAB/MQP/051
Contractor in QA Documention.
TRF LIMITED M: Manufacturer / Sub-Contractor
C : Contractor ,N: Nominated Inspection Agency
Indicate ‘P’ Perform ‘W’ Witness & ‘V’ Verification as REVIEWED BY NAME & SIGN OF APPROVING AUTHORITY
appropriate ‘CHP’ Shall Identify in Column N‘

CABC
--------
Suppliers : Manufacturer’s name and Address Manufacturing Quality Plan Project :
765/132KV SWITCHYARD PACKAGE FOR
Q.P. No. CAB-QP-51 GADARWARA STPP , STAGE-1 (2X800MW)

CABCON INDIA PRIVATE LIMITED ITEM : AAC “BULL” Client : NTPC LIMITED
Cabcon India Pvt. Ltd. Rev. Date 17-03-2016
4A, POLLOCK STREET, (Size : 61/4.25) Contract No
Calcutta. Page 3 of 08
CALCUTTA – 700 001. Contractor : L&T CONSTRUCTION POWER TRANSMISSION &
DISTRIBUTION
Type of Quantum of Reference Format or Agency
Class Acceptance Norm Remarks
Check Check Document Records D M C N
1 2 3 4 5 6 7 8 9 10 11 12 13 14

B In Process

1. Aluminium Drawn I. Surface finish & NA Visual 100% on IS : 398 (Pt-1) The Wire shall be QC P V
Wire winding each Spool - 1996 smooth & free from Dept. of
all imperfections Manufac
such as spiks spites turer
scale inclusions, die
marks, scratches,
fillings, blow holes
etc.

II. Dia of Drawn MR Measurement One sample DO Min – 4.21 mm DO P V

Wire from each Nom – 4.25 mm
Coil Max – 4.29mm

III. Breaking MR Mechanical One sample DO Min. – 2.25 KN DO P V

Load/ Tensile from each
Test spool

IV. Resistance NA Electrical DO Do Max . 0.00203M DO P V

Test at 20o C.

MANUFACTURER CONTRACTOR LEGEND

Records, Identified with ‘TICK’ shall be Essentially included by For Contractor : DOC. NO. CAB/MQP/051
Contractor in QA Documention.
M: Manufacturer / Sub-Contractor
TRF LIMITED C : Contractor ,N: Nominated Inspection Agency
Indicate ‘P’ Perform ‘W’ Witness & ‘V’ Verification as REVIEWED BY NAME & SIGN OF APPROVING
appropriate ‘CHP’ Shall Identify in Columns N AUTHORITY

-------
Suppliers : Manufacturer’s name and Address Manufacturing Quality Plan Q.P. No. CAB-QP-51
Project :
765/132KV SWITCHYARD PACKAGE FOR
GADARWARA STPP , STAGE-1 (2X800MW)
Rev. Date 17-03-
CABCON INDIA PRIVATE LIMITED ITEM : AAC “BULL” Client : NTPC LIMITED
Cabcon India Pvt. Ltd. 2016
4A, POLLOCK STREET, (Size : 61/4.25) Contract No :
Calcutta.
CALCUTTA – 700 001. Contractor : L&T CONSTRUCTION POWER TRANSMISSION &
Page 4 of 08 DISTRIBUTION
Type of Quantum of Reference Format or Agency
Class Acceptance Norm Remarks
Check Check Document Records D M C N
1 2 3 4 5 6 7 8 9 10 11 12 13 14

1. Aluminium Drawn V. Wrapping Test NA Mechanical One sample IS : 398 (Pt-1) The Wire shall not QC P
Wire from each - 1996 crack or break Format
spool
2. Final Conductor I. Lay Ratio /
Stranding Direction &
compactness
A. 6 WIRE MR DO DO IS : 398 (Pt-1) Min – 10. DO P V
Aluminium Layer – 1996 Max – 17.
Leftt hand lay

B. 12 WIRE MR DO DO IS : 398 (Pt-1) Min – 10. DO P V

Aluminium layer – 1996 Max - 16.
right hand lay

C. 18 WIRE MR DO DO IS : 398 (Pt-1) Min – 10. DO P V

Aluminium layer – 1996 Max – 16.
left hand lay
DO P V
D. 24 WIRE MR DO DO IS : 398 (Pt-1) Min – 10.
Aluminium layer – 1996 Max – 14.
right hand lay

Right hand lay

There shall be no DO P V
II. Smoothness / MR Visual 100% DO looseness over lapping
Surface of strands, chipping of
Scratches Aluminium etc.

MANUFACTURER CONTRACTOR LEGEND

Records, Identified with ‘TICK’ shall be Essentially included by For Contractor : DOC. NO. CAB/MQP/051
Contractor in QA Documention.
TRF LIMITED M: Manufacturer / Sub-Contractor
C : Contractor ,N:Nominated Inspection Agency REVIEWED BY NAME & SIGN OF APPROVING AUTHORITY
Indicate ‘P’ Perform ‘W’ Witness & ‘V’ Verification as
appropriate ‘CHP’ Shall Identify in Columns N
 CABCON
Suppliers : Manufacturer’s name and Address Manufacturing Quality Plan Project :
765/132KV SWITCHYARD PACKAGE FOR
Q.P. No. CAB-QP-51 GADARWARA STPP , STAGE-1 (2X800MW)

CABCON INDIA PRIVATE LIMITED ITEM : AAC “BULL” Client : NTPC LIMITED
Cabcon India Pvt. Ltd. Rev. Date 17-03-2016
4A, POLLOCK STREET, (Size : 61/4.25) Contract No :
Calcutta. Page 5 of 08
CALCUTTA – 700 001. Contractor : L&T CONSTRUCTION POWER TRANSMISSION
& DISTRIBUTION
Type of Quantum of Reference Format Agency
Class Acceptance Norm Remarks
Check Check Document or Records D M C N
1 2 3 4 5 6 7 8 9 10 11 12 13 14

3. Final Conductor III. Joints NA Visual 100% IS : 398 (Pt-1) There shall be no QC P V V
Stranding –1996 joints on the outer Format
layer

FINAL INSPECTION & I. Lay Ratio MR Measurement One sample IS : 398 (Pt-1) Al-24 wirelayer QC P W W CHP
TESTING from each 10 –1996 Min 10 Max 14 Deptt.
drums Al-18 wire Layer
Acceptance Test on Min – 10, Max –16
finished Conductor Al. 12 wire Layer
Min – 10, Max-16
Al. 6 wire Layer
Min – 10, Max-17

Acceptance Test on I Diameter MA DO DO DO Min – 4.21mm DO P W W CHP

Aluminium Wire of NM – 4.25 mm
Finished Conductor Max – 4.29mm

II Breaking Load / MA DO DO DO Min – 2.14KN DO P W W CHP

Tensile Test

III Resistance NA Electrical DO DO Max – 0.00203 /m DO P W W

at 20o C
MANUFACTURER CONTRACTOR LEGEND
Records, Identified with ‘TICK’ shall be Essentially included by For Contractor : DOC. NO. CAB/MQP/051
Contractor in QA Documention.
TRF LIMITED M : Manufacturer / Sub-Contractor
C : Contractor ,N: Nominated Inspection Agency REVIEWED BY NAME & SIGN OF APPROVING AUTHORITY
Indicate ‘P’ Perform ‘W’ Witness & ‘V’ Verification as
appropriate ‘CHP’ Shall Identify in Columns N
\

Cabcon
Suppliers : Manufacturer’s name and Address Manufacturing Quality Plan Q.P. No. CAB-QP-51 Project :
765/132KV SWITCHYARD PACKAGE FOR
GADARWARA STPP , STAGE-1 (2X800MW)

CABCON INDIA PRIVATE LIMITED ITEM : AAC “BULL” Rev. Date 17-03- Client : NTPC LIMITED
Cabcon India Pvt. Ltd. 2016
4A, POLLOCK STREET, (Size : 61/4.25) Contract No :
Calcutta.
CALCUTTA – 700 001. Page 6 of 08 Contractor : L&T CONSTRUCTION POWER TRANSMISSION &
DISTRIBUTION
Type of Quantum of Reference Format or Agency
Class Acceptance Norm Remarks
Check Check Document Records D M C N
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Acceptance Test on IV. Wrapping Test NA Mechanical One sample IS : 398 (Pt-1) The wire shall not QC P W W
Aluminium Wire of from each 10 - 1996 Crack or Break Deptt.
Finished Conductor drums or part
thereof

V. Surface finish NA Visual DO DO There shall be no DO P W W CHP

spill & splits, slag,
inclusion, diemark
scratches, fittings
blow holes.

MANUFACTURER CONTRACTOR LEGEND

Records, Identified with ‘TICK’ shall be Essentially included by For Contractor : DOC. NO. CAB/MQP/051
Contractor in QA Documention.
TRF LIMITED M : Manufacturer / Sub-Contractor
C : Contractor ,N: Nominated Inspection Agency
Indicate ‘P’ Perform ‘W’ Witness & ‘V’ Verification as REVIEWED BY NAME & SIGN OF APPROVING AUTHORITY
appropriate ‘CHP’ Shall Identify in Columns N
 CXABCON
Suppliers : Manufacturer’s name and Address Manufacturing Quality Plan Project :
765/132KV SWITCHYARD PACKAGE FOR
GADARWARA STPP , STAGE-1 (2X800MW)
Q.P. No. CAB-QP-51
CABCON INDIA PRIVATE LIMITED ITEM : AAC “BULL” Client : NTPC LIMITED
Cabcon India Pvt. Ltd. Rev. Date 17-03-2016 Contract No
4A, POLLOCK STREET, (Size : 61/4.25)
Calcutta. Page 6 of 08
CALCUTTA – 700 001. Contractor : L&T CONSTRUCTION POWER TRANSMISSION &
DISTRIBUTION
Type of Quantum of Reference Format or Agency
Class Acceptance Norm Remarks
Check Check Document Records D M C N
1 2 3 4 5 6 7 8 9 10 11 12 13 14

Acceptance Test on IV. Wrapping Test NA Mechanical One sample IS : 398 (Pt-1) The wire shall not QC P W W
Aluminium Wire of from each 10 - 1996 Crack or Break Deptt.
Finished Conductor drums or part
thereof

V. Surface finish NA Visual DO DO There shall be no DO P W W CHP

spill & splits, slag,
inclusion, diemark
scratches, fittings
blow holes.

Length measurement of I Check for joints MA Visual / do Is : 398 (Pt-1) - No scale on the surface DP P W W CHP
finished conductor surface finish Mechanical 1996
and length
measurement

Sealing at both ends W

by the Inspecting
Authority

Wooden Drums Dimensions MA Measurement DO IS : 1778-1980 As detailed in the DO P W W CHP

specification

Packing & Despatch I Proper Packing MA Visual 100% As per P.O. As per P.O. Visual P V V
Check for checking
identification & at the
packing contractor
premises

MANUFACTURER CONTRACTOR LEGEND

Records, Identified with ‘TICK’ shall be Essentially included by For Contractor : DOC. NO. CAB/MQP/051
Contractor in QA Documention.
TRF LIMITED M : Manufacturer / Sub-Contractor
C : Contractor ,N: Nominated Inspection Agency REVIEWED BY NAME & SIGN OF APPROVING AUTHORITY
Indicate ‘P’ Perform ‘V’ Witness & ‘N’ Verification as
appropriate ‘CHP’ Shall Identify in Columns N
CABCON

Suppliers : Manufacturer’s name and Address Manufacturing Quality Plan Project :

765/132KV SWITCHYARD PACKAGE FOR
Q.P. No. CAB-QP-51 GADARWARA STPP , STAGE-1 (2X800MW)

CABCON INDIA PRIVATE LIMITED ITEM : AAC “BULL” Client : NTPC LIMITED
Cabcon India Pvt. Ltd. Rev. Date 17-03-2016
4A, POLLOCK STREET, (Size : 61/4.25) Contract No :
Calcutta. Page 7 of 08
CALCUTTA – 700 001. Contractor : L&T CONSTRUCTION POWER TRANSMISSION &
DISTRIBUTION
Type of Quantum of Reference Format or Agency
Class Acceptance Norm Remarks
Check Check Document Records D M C N
1 2 3 4 5 6 7 8 9 10 11 12 13 14
II Manufacturer MA Visual 100% As per P.O. As per P.O. Visual P V
Name checking
at the
contractor
premises

III Size & Code MA DO DO DO DO DO P V

IV Gross Weight MA DO DO DO DO DO P V

V. Tare Weight MA DO DO DO DO DO P V

VI Nett Weight MA DO DO DO DO DO P V

VII Length of MA DO DO DO DO DO P V
Conductor

VIII Painting MA DO DO DO DO DO P V

MANUFACTURER CONTRACTOR LEGEND

Records, Identified with ‘TICK’ shall be Essentially included by For Contractor : DOC. NO. CAB/MQP/051
Contractor in QA Documention.
M : Manufacturer / Sub-Contractor
TRF LIMITED C : Contractor ,N: Nominated Inspection Agency REVIEWED BY NAME & SIGN OF APPROVING AUTHORITY
Indicate ‘P’ Perform ‘W’ Witness & ‘V’ Verification as
appropriate ‘CHP’ Shall Identify in Columns N
 CABCON
Suppliers : Manufacturer’s name and Address Manufacturing Quality Plan Project :
765/132KV SWITCHYARD PACKAGE FOR
GADARWARA STPP , STAGE-1 (2X800MW)
Q.P. No. CAB-QP-51
CABCON INDIA PRIVATE LIMITED ITEM : AAC “BULL” Client : NTPC LIMITED
Cabcon India Pvt. Ltd. Rev. Date 17-03-2016 Contract No :
4A, POLLOCK STREET, (Size : 61/4.25)
Calcutta. Page 8 of 8
CALCUTTA – 700 001. Contractor : L&T CONSTRUCTION POWER TRANSMISSION &
DISTRIBUTION
Type of Quantum of Reference Format or Agency
Class Acceptance Norm Remarks
Check Check Document Records D M C N
1 2 3 4 5 6 7 8 9 10 11 12 13 14

Note a) Proper co-relation of Test Certificate from Raw Materials to finished Conductor for all the Drums shall be maintained.

b) The Manufacturer will carry our the acceptance Test on Aluminium Strands on 10% of the Drum Offered for Inspection and will submit the records at the time of Inspection. You will
witness Acceptance Test on 10% of the Drums offered.

c) Aluminium Wire Rods :- The Contractor shall obtain the following Test Certificates from the supplier of Aluminum Wire Rod for review by you :

i) Chemical composition of Aluminium wire Rod

ii) All the Test Results of the tests carried out by the sub-vendor on the finished Aluminium Wire Rod

d) Galvanised steel Wire :- The Contractor shall obtain the following Test Certificate from their Sub-Vendor for review by you :

i) Chemical composition of Steel Wire Rod.

ii) Purity of Zinc

iii) All the Test result of the Test carried our by the Sub-vendor on the finished Steel Wire

e) The conductor ends shall be properly sealed and secured with the help of nails on then side of one the flanges

f) The following Test facility / calibration Certificate shall be at suppliers Works :

i) Calibration of various Testing Machine

MANUFACTURER CONTRACTOR LEGEND

Records, Identified with ‘TICK’ shall be Essentially included by For Contractor : DOC. NO. CAB/MQP/051
Contractor in QA Documention.
TRF LIMITED M : Manufacturer / Sub-Contractor
C : Contractor ,N:Nominated Inspection Agency REVIEWED BY NAME & SIGN OF APPROVING AUTHORITY
Indicate ‘P’ Perform ‘W’ Witness & ‘V’ Verification as
appropriate ‘CHP’ Shall Identify in Columns N