Sr.No.

PARTICULARS CURRENT SEASON PREVIOUS SEASON

1 TIME ACCOUNT

Gross Season (Days) 150 109

Duration of season (G) 138 80
Total Hours Crushing 3028.16 1759.25
2 TOTAL HOURS LOST 560.83 841.75
i)Cane Shortage 343.43 642.75
ii)Mechanical 112.58 155.00
iii)Electrical 22.58 37.00
iv)Process 0.00 0.00
v)miscellaneous 28.08 07.00
vi) Rain 2.16 0.00
vii) Cleaning 52.00 0.00
3 CANE CRUSHED (QTLS)
i)Own Estate Cane 415.38 220.00
ii)Members Cane NIL NIL
iii)Non Members Cane 2147579.12 1301524.54
iv)Develop cane out of NIL NIL
Area
v)Gate Cane 7418.17 NIL
vi)Total cane 2155412.67 1301744.54
4 JUICE AND ADDED WATER
i)Average Gross Mixed Juice 104.55 103.00
% Cane
ii)Correction % Mixed Juice 0.42 0.45
iii)Average Net Mixed Juice 104.13 102.55
% Cane
iv)Total Net Mixed Juice 2244446.44 1334934.29
Obtain in Cane
v)Average Added Water % 34.92 33.97
Cane
5 SUGAR
i)No of White Sugar Bags 474510 267400
50 Kg
ii) No of White Sugar Bags NIL NIL
100 Kg
iii)Total White Sugar in Qtls 237255 133700
iv)Total Raw Sugar in Qtls 885 555
v)Total 238140 134255
vi)Sugar in Process if Any NIL NIL
 vii)Sugar Recovered From 477 580
Previous Season
viii)Total Net Sugar Made 237663 133675
(Qtls)

6 MOLASSES
i)Total Molasses Sent Out (Qtls) 109063.60 60618.40
ii)Molasses in Process if Any(Qtls) NIL NIL
iii)Total Molasses Produced (Qtls) 109063.60 60618.40
iv)Molasses Recovered From Previous 85.00 70.00
Season
v)Total Net Molasses Produced (Qtls) 108978.60 60548.40
7 RECOVERY
i)Average Recovery of Sugar % Cane 11.03 10.27
ii)Average Production of Final Molasses 5.06 4.66
% Cane
8 BAGASSE % CANE 30.37 30.97
9 FILTER CAKE % CANE 3.95 3.61
10 STORES USED
1)Coal % Cane : Trial NIL NIL
: season NIL NIL
2)Fire Wood % Cane : Trial 0.015 0.03
: Season NIL NIL
3)Other Fuel % Cane : Trial NIL NIL
: Season NIL NIL
4)Lime % Cane : Process 0.140 0.140
: Spray + Efluent 0.035 0.030
: Total 0.175 0.170
5) Sulphur % Cane 0.060 0.055
6)Lubricant (Oil & Grease) % Cane
a) Oil Lit / 100 Qtls. Cane 0.620 0.804
b)Grease Kg / 100 Qtls. Cane 0.011 0.038
7) Gunny Bags for Sugar Per 100 Qtls.
a) Jute Bags 100 Kg NIL NIL
b) Jute Bags 50 Kg NIL NIL
c) P.P. Bags 50 Kg 22.09 20.70
8) Washing Soda Kgs. Per 100 Qtls 0.022 0.023
9)Castic Soda Kgs Per 100 Qtls 0.15 0.165
10)Phosphoric Acid Kgs Per 100 Qtls of 0.047 0.104
Cane

11) Mill Sanitation Kg / 100 Qtls of Cane

a) Q.A.C. 0.065 0.069

B) Ammonium Biofloride 0.003 0.012
 12)Bleaching Powder Kgs Per 100 Qtls of 0.0023 NIL
Cane
13)Viscosity Reducer Kgs Per 100 Qtls of 0.005 0.004
Cane
14)Settling Agent Kgs Per 100 Qtls of 0.006 0.006
Cane
15)Turkey Red Oil Kgs Per 100 Qtls of 0.007 0.005
Cane
16)Colour Precipitant 0.079 0.080
17) Seed slurry 0.060 0.061
18)H.C.L. 0.093 0.170

Sr.No. PARTICULARS CURRENT SEASON PREVIOUS SEASON

2018-2019 2017-2018
11 ANALYSIS {D}
1)Cane : Sugar Percent 13.21 12.45
: Fiber Percent 14.10 14.03
2) Primary Juice : Sugar Percent 15.72 15.12
: Brix Percent 18.75 18.24
: Purity 83.84 82.89
3) Last Mill Juice : Sugar Percent 2.90 2.90
: Brix Percent 3.90 3.89
: Purity 74.36 74.55
4) Mixed Juice : Sugar Percent 11.91 11.27
: Brix Percent 14.44 13.83
: Purity 82.47 81.49
5)Clear Juice : Sugar Percent 12.02 11.50
: Brix Percent 14.51 14.05
: Purity 82.85 81.85
6)Sulphured Syrup : Sugar Percent 40.96 40.66
: Brix Percent 49.14 49.50
: Purity 83.35 82.14
7) A-Massecuite : Brix Percent 90.41 90.65
: Purity 90.42 89.97
8) B-Massecuite : Brix Percent 93.10 93.06
: Purity 73.40 72.56

9) C- Massecuite : Brix Percent 98.93 98.96

: Purity 59.85 58.76
Molasses { C }
1)A –Heavy : Brix Percent 78.17 79.08
 : Purity 76.10 73.23
2) A- Light : Brix Percent --- ----
: Purity --- ----
3) B- Heavy : Brix Percent 83.30 80.95
: Purity 53.23 52.03
4) C – Light : Brix Percent 82.55 81.35
: Purity 59.39 59.16
5) C – Fore Worker : Brix Percent 91.66 92.44
: Purity 81.55 81.72
6) C - After Worker : Brix Percent 93.37 93.08
: Purity 91.72 91.48
7) B – Seed : Brix Percent 89.90 89.29
: Purity 94.53 94.53
SUGAR (AVERAGE)
1)White Sugar : Pol Percent 99.80 99.80
: Moisture Percent 0.04 0.04
2) Raw Sugar : Brix Percent --- ---
: Purity --- ---
3) Final Molasses : Pol Percent 25.30 24.91

: Brix Percent 83.55 81.14

: Purity 30.28 30.70
4) Bagasse : Pol Percent 2.67 2.89
: Moisture Percent 49.90 50.82
: Fiber Percent 46.44 45.29
5) Filter Cake : Pol Percent 1.25 1.12
: Moisture Percent -- -
6) Boiler Feed Water : Temp 95°C 95˚c
: PH 8.5 8.5
7) Clear Juice : Temp 98°C 96˚ c
: PH 7.0 7.0
12 MILL / BOILING HOUSE EXTRACTION &
OVERALL EXTRACTION
Mill Extraction 93.87 92.82
Reduced Mill Extraction 94.66 93.71
Boiling House Extraction 88.79 88.74
Overall Extraction 83.35 82.33
A ) Reduced Boiling Extraction
a)Gundurao 90.31 90.89
b)Noel Deer 90.69 91.25

B ) Reduced Overall Extraction

a)Noel Deer 85.85 85.17
b)Gundurao 85.49 85.51
13 SUGAR BALANCE
Sugar in Cane 13.21 12.45
Sugar in Mixed Juice 12.40 11.55
Sugar in Bagasse 0.81 0.89
Sugar in Filter Cake 0.05 0.04
Sugar in Final Molasses 1.28 1.16
Sugar in Sugar 11.01 10.25
Sugar in Undetermined 0.06 0.11
Total Losses in Bagasse, Filter Cake, 2.18 2.20
Molasses & Undetermined.
14 AREA & YIELD OF CANE IN FACTORY
FARM
Total Area of Farm Hector 19.31 19.31
Area Under Cane 3.20 3.20
Production of Cane {QTL} 415.38 220.00
Average Yield Per Hector in QTL. 129.80 68.75
6 Reduced Overall Extraction
a) Gundurao 85.49 85.17
b) Noel Deer 85.85 85.51
7 Added Water % Fiber 247.58 242.206
8 Added Water Extraction in Mixed Juice 68.82 72.19
% Added Water
9 Undiluted Juice Lost % Fiber 42.03 46.21
10 Virtual Purity of Final Molasses 34.53 33.15
11 Hours Lost % Hours Available 15.63 32.36
12 Crushing Rate {M.T./24 Hours }
a)Including Stoppages 1441.346 1201.148
b)Excluding Stoppages 1708.295 1775.863
13 Capacity Utilization % [for 24 Hours]
a)Including Stoppages 105.699 88.08
b)Excluding Stoppages 125.275 130.23
14 Clarification Efficiency 97.28 97.28
15 Clarification factor 2.72 2.72
16 E.R.Q.V.
a) MJ / PJ 97.56 97.40
b) L.M.J. / P.J. 86.74 84.63
17 Massecuite % Cane
a) A- Massecuite 25.54 23.45
b) B- Massecuite 11.80 10.80
c) C- Massecuite 7.92 7.66
d) Total –Massecuite % Cane 45.26 41.91

18 Molasses % Cane Actual to Theoretical 114.48 102.19

19 Cane Preparatory Index 76.80 76.50
20 Total Bagasse Production in M.T. 65464.005 40310.880
21 Total Fuel Consumption in Term of 27.66 28.86
Standard Bagasse % Cane
22 Capacity
a) Licensed { T.C.D.} 1250 1250
b) Installed { T.C.D.} 1250 1250
23 Java ratio 84.03 82.30
24. BAGASSE DATA ( WEIGHT BASIS M.T.)

CURRENT SEASON PREVIOUS

PARTICULAR 2018-2019 SEASON 2017-18
A Opening balance at the start of seasion 68.850 302.190
B Total production 65464.005 40310.880
C Total available bagsse A+B 65532.855 40613.070
D Bagasse consumption as a fuel 59577.910 37502.840
E Baled bagasse sold NIL NIL
F Loose bagasse sold 1409.490 2560.230
G Total bagasse sold E+F 1409.490 2560.230
H Closing balance at the closur of the 4545.455 550.000
seasion (13.03.2018)
I Total Bagasse Productin % cane 30.37 30.97
J Total bagasse saved % cane 2.73 2.16

25.ELECTRICITY GENERATION (KWH)

PARTICULAR CURRENT SEASON PREVIOUS

2018-2019 SEASON 2017-18
A Units Generated by
1 T. G. Set 4445000 1561500
2 D. G. Set 5000 1500
B Total Unit Purchase from M.S.E.B. 387480 397134
C Total Units Generated & Purchased 4837480 1960134

26. ELECTRICITY CONSUMPTION (KWH)

PARTICULAR CURRENT SEASON PREVIOUS

2018-2019 SEASON 2017-18
A Units Used for sugar factory 4709828 1855890
B Units Used for Office & Colony 73340 75400
C Units Used for Water supply lift 54312 28844
D Electricity consumption % cane 22.44 15.06

27. STEAM GENERATION ( M.T. )

PARTICULAR CURRENT SEASON PREVIOUS

2018-2019 SEASON 2017-18
A Live Steam Production 106050.000 67000.000
B Pressure kg/cm² 21 21
 C Temperature (°c) 340 ± 10 340 ± 10
D Steam Produced/hr. 35.02 38.08

28. STEAM CONSUMPTION %

PARTICULAR CURRENT SEASON PREVIOUS

2018-2019 SEASON 2017-18
A Power House 24.10 25.40 %
B Mill House & Cane Preparation 23.10 23.50 %
C Bleeding 0.90 0.45 %
D Miscellaneous (7 kg/cm²) 1.10 2.12 %
E Total Steam Consumption % Cane 49.20 51.47 %

29. Grade Wise Sugar %

Grade Season 2018-19 Avg % Season 2017-18 Avg %

L- 30 -- -- -- --
M- 30 123425 51.83 86650 64.54
S- 30 113830 47.80 47050 35.05
Raw Sugar 885 0.37 555 0.41
Total 238140 100 % 134255 100 %