Eurocode 4: Design of Composite Steel and Concrete Structures
Eurocode 4: Design of Composite Steel and Concrete Structures
Eurocode 4: Design of Composite Steel and Concrete Structures
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Introduction
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Materials
Structural steel
Although the use of structural steel with a nominal yield strength of not more
than 460 N/mm2 is permitted in bridge designs conforming to BS 5400-5,
Eurocode 4 offers opportunities for building designers, where previously a
yield strength of not greater than 355 N/mm2 was allowed in BS 5950-3.1.
According to Eurocode 3, the modulus of elasticity for steel should be taken
as 210 kN/mm2, rather than the value of 205 kN/mm2 given in BS 5400 and
BS 5950.
Concrete
The strength and deformation characteristics for normal weight and light-
weight concrete are given in Eurocode 2. The compressive concrete strengths
used in the design rules in according to Eurocode 4 are based on cylinder
strengths. Strength classes are defined as Cx/y for normal weight concrete and
LCx/y for lightweight concrete, where x and y are the characteristic cylinder
and cube compressive strengths respectively. For example, C25/30 denotes a
normal weight concrete with a characteristic cylinder strength of 25 N/mm2
and a corresponding cube strength of 30 N/mm2.
While BS 5950-3.1 covers the use of concrete grades C25/30 to C40/50 and
LC20/25 to LC32/40, the range of concrete grades that are permitted in
designs conforming to Eurocode 4 are much wider at C20/25 to C60/75 and
LC20/22 to LC60/66 respectively. Although Eurocode 2 provides guidance for
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lightweight concrete with dry densities of between 800 kg/m2 and 2000 kg/m2,
it is unlikely that a density of less than 1750 kg/m3 will be used in composite
design, owing to the fact that this is the lowest value that is permitted in the
Eurocode 4 equations for evaluating the resistance of headed stud connectors.
Yield strengths of 280 N/mm2 and 350 N/mm2 are the common grades for
steel strip in the UK. Typically, profiled steel sheeting (or decking) is galvanized
for durability purposes and, for internal environments, a total zinc coating of
275 g/m2 is normal. Grades of steel for profiled steel sheeting are specified in
BS EN 10326 (this replaces BS EN 10147, which is the reference given in the
current version of BS EN 1994-1-1), which distinguishes both the yield strength
and the level of zinc coating. For example, the designation S 280 GD + Z 275
means 280 N/mm2 yield strength and 275 g/m2 of zinc coating.
The rules in BS EN 1994-1-1 are only appropriate for profiled steel sheeting
thicknesses above a certain bare metal thickness. The UK national annex uses
the recommended value of t ≥ 0.70 mm. Although an identical minimum sheet
thickness is given in BS 5950-4, bare metal thicknesses of between 0.86 mm
to 1.16 mm have generally been used in the UK to date. The thickness of a
275 g/m2 zinc coating is equivalent to approximately 0.02 mm on each face,
resulting in overall sheet thicknesses commonly used in the UK of between
0.9 mm to 1.2 mm. For design calculations the smaller bare metal thickness
should be used.
Reinforcement
Shear connectors
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In Eurocode 4, the nominal height of the stud rather than the length-
after-welding (LAW) is used in the design equations. However, LAW is needed
for detailing purposes, and is sometimes used to ensure that limits to design
rules are satisfied (e.g. LAW is required to determine whether a stud may be
taken as ductile in the rules for partial shear connection). As a consequence
of this, two values of stud height need to be considered by the designer:
the nominal height for calculating resistance; and LAW when detailing the
shear connection. Traditionally, the LAW is taken as 5 mm shorter than the
nominal height.
Composite beams
The rules for the effective width in Eurocode 4 are simpler than BS 5400-5,
but similar to those in BS 5950-3.1. The effective width at the ultimate limit
state is taken as a constant value for the middle portion of the span and tapers
towards the points of zero moment, as shown in Figure 4.1 (as opposed
to BS 5950-3.1 where a constant width is taken along the full length for
simply-supported beams); similar results for effective widths of steel plated
structural elements can be calculated from BS EN 1993-1-5. In addition,
when multiple shear connectors are provided, the effective width may be
increased by the distance between the outermost shear connectors measured
from their centre-lines, b0 (see Figure 4.1). However, for the serviceability
limit state, the Eurocode 4 provisions are similar to BS 5950-3.1 in that a
constant effective breadth may be assumed to act over the entire span, based
on the mid-span value.
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b2
be2
beff
b0
b0
be1 beff,1
b1
L3
4
L2 /4
L2 /2
L2
3
L1/4 L2 /4
2
L1/2
L1
1
L1/4
2 Le = 0.25(L1 + L2) for beff,2
beff,0
1 Le = 0.85L1 for beff,1
beff,2
4 Le = 2L3 for beff,2
beff,1
Key
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In both BS 5950-3.1 and Eurocode 4, the maximum value of the effective
width be1 = be2 = span/8 on each side of the beam (see Figure 4.1). As well
as considering this limit, the width assumed in design must not exceed the
actual slab width available, which is particularly relevant to edge beams and
beams adjacent to openings. The rules in Eurocode 4 are more generous for
cases when the slab is spanning parallel to the span of the beam in that, in
BS 5950-3.1, the width assumed in design could not exceed 80% of the actual
slab width available.
One of the differences from previous UK practice is that the elastic modulus
for concrete under short-term loading is a function of its grade and density.
As a consequence of this, instead of the short-term value, n0, of 6 and 10 for
normal weight and lightweight concrete respectively, a range of values should
be used. For design conforming to Eurocode 4, n0 ranges between: 5.2 to
6.8 for normal concrete; and 8.3 to 10.8 for lightweight concrete with a dry
density r = 1750 kg/m3.
Shear connection
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A third set of rules where headed stud connectors may be considered as ductile
over a wider range of spans is given in BS EN 1994-1-1. However, these are
more restrictive in scope and only apply to profiled steel sheeting spanning
perpendicular to the supporting beam, with ribs not greater than 60 mm in
height and one 19 mm diameter stud per rib. Moreover, this third set of rules
can only be used when the simplified method is used (where the composite
moment resistance is linearly interpolated between full shear connection and
no shear connection), as opposed to the rules in Figure 4.2 where the tradi-
tional stress-block method is used, which gives a larger lever arm and moment
resistance.
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0.8
0.6
Span (m)
Although only design rules for headed stud connectors are given in Eurocode 4,
the UK national annex to BS EN 1994-2 provides guidance for block connec-
tors with hoops through PD 6696-2. Specific design rules for horizontally
lying studs are provided in Annex C of BS EN 1994-2 which, according to
the UK national annex to BS EN 1994-1-1, may also be used for buildings.
Unlike BS 5950-3.1 and BS 5400-5, where the characteristic resistances of
headed stud connectors were presented in tabular form, the stud resistance
in Eurocode 4 is taken to be the lesser of two equations (one representing
stud shank failure, the other representing crushing of the concrete around
the stud). A comparison of the characteristic resistances of typical 19 mm
112
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113
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The geometry of existing UK profiled steel sheets have been designed such
that the limiting value dominates, so the reduction factors in BS EN 1994-1-1
are independent of the geometry and are therefore based on the number of
studs per rib and the orientation of the sheet. As a consequence of this, for
through-deck welded 19 mm diameter × 95 mm LAW studs, the reduction
factor values from BS EN 1994-1-1 are identical to those given in BS 5950-
3.1 for sheet thicknesses greater than 1.0 mm, but up to 15% lower for sheet
thicknesses less than 1.0 mm. Nevertheless, when concrete grades less than
C35/45 and LC40/44 are used, the resistance of headed stud connectors will
be lower than those given by BS 5950-3.1, irrespective of the sheet thickness
(see Table 4.1 and 4.2).
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beam tests have indicated that this rule could be relaxed for typical 60 mm
deep profiled steel sheets used in the UK [5].
Potential surfaces of
Support
Fd a a
a a
beff a a
a a
Fd
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cast at different times. These rules are different to those currently recom-
mended in UK practice [6].
Deflections
The additional deflection due to partial shear connection need not be consid-
ered if the shear connection is:
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Irreversible deformation
Vibrations
Crack widths
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When limits to the crack widths are required, reference should be made to
Eurocode 2 for composite slabs and slabs to beams.
The fire resistance of a composite beam may be evaluated using the bending
moment resistance model in BS EN 1994-1-2, which is similar to the moment
capacity method given in BS 5950-8. When the ribs of the profiled steel
sheeting are perpendicular to the supporting beam, voids are created between
the sheeting and the top flange of the steel beam. Unlike BS 5950-8, where
limiting temperatures were only provided when the voids were filled with
non-combustible filler, according to BS EN 1994-1-2 the voids may be ignored
if at least 85% of the surface of the top flange is in contact with the slab. As a
consequence of this, the voids do not need to be filled for re-entrant profiles,
but they must be filled for trapezoidal profiles (or the effect of the voids on
the beam temperature must be considered).
Composite columns
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Composite joints
Composite slabs
Flexure
The m-k method in BS 5950-4 is the traditional approach for evaluating the
longitudinal shear resistance of composite slabs; however, this method has
limitations and is not particularly suitable for the analysis of concentrated
line and point loads. As well as the m-k method, in BS EN 1994-1-1 another
approach known as the partial connection method is given, which is based
on the principles of partial shear connection. This method provides a more
logical approach to determine the slab’s resistance from applied concentrated
line or point loadings, but may only be used when ductile longitudinal shear
behaviour has been demonstrated by tests on composite slabs.
Both the m-k and partial connection method in BS EN 1994-1-1 rely on
tests on composite slabs to evaluate the longitudinal shear strength, or ‘shear
bond’ value, for the variables under investigation. However, design values
that have been evaluated from tests according to BS 5950-4 cannot be used
directly in Eurocode 4, unless they have been converted by a method such
as that described in [10]. It is expected that, once the national standards are
withdrawn, design tables and software according to the Eurocodes will be
provided by profiled steel sheeting manufacturers for their specific products.
Concentrated point and line loads often occur in buildings from, for example,
temporary props during construction, wheel loads, columns, solid masonry
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partitions, etc. In these situations, the effect of the smaller effective slab width
available for bending and vertical shear resistance needs to checked at the
locations of these loads. The BS EN 1994-1-1 equations for determining the
effective width of composite slabs are identical to those given in BS 5950-4,
with the exception that their applicability is limited to cases when the ratio
of the sheet height to the overall slab depth hp/h does not exceed 0.6. More-
over, although an identical nominal transverse reinforcement area of not less
than 0.2% of the area of concrete above the ribs of the sheet is specified in
BS EN 1994-1-1, a significant difference is that this level of reinforcement is
only appropriate for characteristic imposed loads not exceeding 7.5 kN for
concentrated loads, and 5.0 kN/m2 for distributed loads. In situations when
this loading is exceeded, the appropriate transverse reinforcement should be
determined in accordance with Eurocode 2.
Vertical shear
The required fire performance of floor slabs is defined by the Approved Docu-
ment B to the UK National Building Regulations. The Approved Document
requires the slab performance to be assessed based on criteria for insulation
(criterion I), integrity (criterion E) and load bearing capacity (criterion R). In
BS EN 1994-1-2, it may be assumed that composite slabs satisfy the integrity
criterion. Moreover, according to BS EN 1994-1-2, composite slabs that have
been designed to BS EN 1994-1-1 may be assumed to possess 30 min fire
resistance when assessed according to the load bearing capacity criterion.
Nevertheless, the slab’s ability of achieving the insulating criterion still needs
to be verified.
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Despite the fact that Annex D of BS EN 1994-1-2 provides a calculation
model for estimating the fire resistance of composite slabs, the UK national
annex does not recommend its use, owing to the fact that many UK profiled
steel sheets are outside the limits to its field of application. In an attempt to
resolve this issue, alternative design temperatures based on BS 5950-8 are
presented in the UK national annex.
Typically, design tables that satisfy the load bearing criterion are given by
profiled steel sheeting manufacturers, which are based on the extended appli-
cation of a single fire test on a particular product. Although the extended
application of fire test results in the UK is already based on a design model
that is in the spirit of BS EN 1994-1-2, extending the application of fire
tests will be formalized in the future through the publication of a series of
European Standards with the designation EN 15080. For projects in other
European countries, where the use of Annex D of BS EN 1994-1-2 is recom-
mended, it is likely that the manufacturer’s fire design tables will be the only
valid method of design for UK profiles; in particular, when the contribution
of the tensile resistance of the profiled steel sheet is included in the calculation
of the sagging moment resistance (a practice that has hitherto been included
in UK design, which often eliminates the need for reinforcement bars within
the ribs).
Conclusions
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References
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of Composite Steel and Concrete Structures, Part 1-1: General Rules and Rules for
Buildings, Thomas Telford, London, 2004
[2] Moore D., Bailey C., Lennon T. and Wang, Y. Designers’ Guide to EN 1991-1-2,
EN 1992-1-2, EN 1993-1-2 and EN 1994-1-2, Thomas Telford, London, 2007
[3] Hendy C.R. and Johnson R.P. Designers’ Guide to EN 1994-2 Eurocode 4: Design
of composite steel and concrete structures, Part 2: General rules and rules for bridges,
Thomas Telford, London, 2006
[4] Johnson R.P., Greenwood R.D. and van Dalen K. Stud shear-connectors in hogging
moment regions of composite beams, The Structural Engineer, Vol. 47, No. 9,
September 1969, pp345–350
[5] Hicks S.J. Strength and ductility of headed stud connectors welded in modern profiled
steel sheeting, The Structural Engineer, Vol. 85, No. 10, May 2007, pp32–38
[6] Hicks S.J. and Lawson R.M. Design of Composite Beams using Precast Concrete
Slabs, SCI Publication 287, The Steel Construction Institute, Ascot, 2003, p92
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Publication 300/MCRMA Technical Paper No. 13, The Metal Cladding and Roofing
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[8] Smith A.L., Hicks S.J. and Devine P.J. Design of Floors for Vibration: A New Approach,
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Leon R.T. and Lange J. (eds). ASCE, New York, 2006, pp157–165
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