Alco Valves

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ALCO VALVES DELIVER TRUSTED
SOLUTIONS FOR CRITICAL
APPLICATIONS.
INTRODUCTION
ALCO VALVES GROUP LTD
The Alco Valves Group has been delivering quality, precision and
excellence for its customers since 1977. In that time the business
has evolved into the choice supplier of technically advanced valve
products and solutions for critical applications across the globe.
The Alco Valves Group’s extensive range of valves and accessories

are precision-made to fit the customer’s requirements using
advanced machinery and manufacturing processes. Quality
assurance is of the utmost importance to Alco and the group
holds a number of internationally recognised quality standards
certifications and management systems.
The Alco Valves Group now operates in over thirty countries

worldwide with office locations in the UK, UAE , Malaysia, Australia
and USA. In 2016 the group developed its flagship headquarters
in Yorkshire, UK, establishing it as a state-of-the-art production
and technology centre. This is where innovation comes to life and
products are designed, tested and manufactured using the latest
industry-led technology.
This dedication to operational excellence runs throughout the

business, from customer service right through to the safety and
reliability of products. The Alco Valves Group is committed to
continual improvement and infrastructure investment as it aspires
to be the most technologically advanced valve provider in the world.
ALCO VALVES
RTG RANGE
READY TO GO STOCK
PB Series Ball Valve UE Series Ball Valve UB Series Ball Valve
SN Series Ball Valve EC Series Check Valve EUC Series Check Valve
DBB 'B' Series Manifold DBB 'N' Series Manifold UN Series Needle Valve
ALCO VALVES RTG RANGE
UN MxF Series Needle Valve UN-V Series Needle Valve UN-V MxF Series Needle Valve
UGV Series Gauge Valve U2VR Series Needle Manifold U2VG Series Needle Manifold
U2VG FxF Series Needle Manifold 3VR Series Needle Manifold 3VBD Series Needle Manifold
5VR Series Needle Manifold 5VBD Series Needle Manifold

ALCO RTG RANGE VALVES
PB Series Ball Valve

Ball Valves 6,000 PSI
The ‘PB’ series high pressure 3 piece ball valve Rated at 414 bar, the ‘PB’ series is a reliable, compact and
flexible isolation ball valve.
Overview
— B
i-directional floating ball design to ensure — F
ull material traceability
leak-proof shut-off on pressure and vacuum
— M
aterials of construction supplied to meet the
— Flexible 3 piece design for easy maintenance requirements of NACE MR 0175
— R
epair/service kits available to extend service
life further
— Available in 316/316L
— A
nti-blowout internally loaded stem for safety
Design Features
— T
emperature range -40°C to 150°C
— H
andle indicates OPEN/CLOSED position at
a glance
Female Process 13 12 11 10 9
(See Table For
8
Connection Size)
Ø Bore Size
Female Process (See Table

For Connection Size)
1 2 3 4 5 6 7
Section A-A
A
A A
14
E C
B
Flow Diagram
Process Process
Item No. Description Material Quantity
1 END CONNECTOR A479 UNS S31600 2

2 BODY SEAL PTFE 2
3 SEAT PVDF 2
4 BALL A479 316 (9.5mm bore) / A351 CF8M 1
5 STEM A479 UNS S31600 1
6 VALVE BODY A479 UNS S31600 1
7 O-RING HNBR 90 2
8 LEVER HANDLE UNS S31600 1
Components Key
9 STEM SEAL RTFE 1

10 STEM SEAL RTFE 1
11 SPACER UNS S31600 1
12 BELLEVILLE WASHER ST/ST 2
13 5/16" UNF HEX NUT A4 ST/ST 1
14 STOP PIN UNS S31600 1
Dimensions shown are in metric mm Part no. Size A B Bore C D E CV Weight

PB2NS-LM 1/4" NPT 68 36 9.5 115 26 34 13.9 0.39 Kg
PB3NS-LM 3/8" NPT 74 36 9.5 115 26 37 13.9 0.4 Kg
PB4NS-LM 1/2" NPT 93 36 9.5 115 28 47 13.9 0.48 Kg
PB6NS-LM 3/4" NPT 95 39 12.7 115 35 48 25.3 0.66 Kg
PB8NS-LM 1" NPT 115 50 19.1 150 42 58 61.2 1.3 Kg
UE Series Ball Valve

The ‘UE’ series has been designed to be lighter and more compact than the ‘UB’ series range. The ‘UE’ series
comes with a stainless steel lever handle. Fully floating ball for first time seal.
Overview
— Smooth low torque 90° operation — B

i-directional floating ball design to ensure
leak-proof shut-off on pressure or vacuum
— T
wo piece design means less leak paths for
extra safety — R
life further
— V
alue for money economical design
— S
tainless steel lever handle as standard
— C
ompact overall length, reduced weight
— F
— A
nti-blowout internally loaded stem for extra
safety — M
Design Features
requirements of NACE MR 0175

— T
Female Process 12 11 10 9 8 7
(See Table For
Connection Size)
Ø Bore Size

1 2 3 4 5 6
Section A-A
A
13
A A
E C
Top Mount Details 1" Only
Mounting Holes
M5X0.8 x 6.0DP
27
62
Flow Diagram
D
Process Process

2 SEAT PEEK HPV 2
3 BALL A479 UNS S31600 1
4 STEM A479 UNS S31600 / 17-4PH (19mm BORE) 1
5 BODY SEAL PTFE 1
Components Key

9 STEM NUT A4 ST/ST 1
11 STEM SEAL RTFE 1
12 STEM SEAL PEEK 1
Dimensions shown are in metric mm Part no. Size A B Bore C D E CV Weight

UE2NS 1/4" NPT 89 37 9.5 115 32 36 13.9 0.62 Kg
UE3NS 3/8" NPT 92 37 9.5 115 32 36 13.9 0.66 Kg
UE4NS 1/2" NPT 95 37 9.5 115 32 36 13.9 0.64 Kg
UE6NS 3/4" NPT 110 46 12.7 150 38 46 25.3 1.2 Kg
UE8NS 1" NPT 124 80 19.1 167 63.5 51 61.2 3.0 Kg
UB Series Ball Valve

Alco are aware of the ever increasing operating pressures demanded by industry, and for this reason have
developed the ‘UB’ range of valves to accommodate these stringent requirements. The UB series high
pressure valve has a working pressure of 10,000psi with a body test at 15,000psi. The UB series is a tried and
Overview
tested rugged design for high pressure applications. It comes with panel mounting holes and stainless steel
handle as standard. Service / repair kits are available to prolong service / field life.
— 2 piece design for safety — Available in 316/316L
— Quick 90° operation, lever handle standard — F

— B
i-directional floating ball design to ensure — M
leak-proof shut-off on pressure and vacuum requirements of NACE MR 0175
— Anti-blowout stem for safety
— A
vailable with 4-panel mounting holes M4 x 6
deep
Design Features
— Temperature range -40°C to 230°C
— R
enewable seats and seals for long life
Female Process 12 11 10 9 8 7
(See Table For
Connection Size)
Ø Bore Size

1 2 3 4 5 6
Section A-A
4 Off Mounting Holes (See
Table For Thread Size)
A
A A
G
13
E C
H
(Max)
B Flow Diagram
Process Process
D

2 SEAT PEEK HPV 2
3 BALL A479 UNS S31600 1
4 STEM A479 UNS S31600 1
5 BODY SEAL PTFE 1
Components Key

11 STEM SEAL RTFE 1
12 ANTI-EXTRUSION SEAL PEEK 1
Dimensions shown are in metric mm Part no. Size A B Bore C D E F G Panel mount H (Max) CV Weight
UB2NS 1/4" NPT 89 37 9.5 115 32 37 27 24 M4 x 6 1.3 13.9 0.68 Kg
UB3NS 3/8" NPT 92 37 9.5 115 32 37 27 24 M4 x 6 1.3 13.9 0.73 Kg
UB4NS 1/2" NPT 95 37 9.5 115 32 37 27 24 M4 x 6 1.3 13.9 0.71 Kg
UB6NS 3/4" NPT 110 46 12.7 150 38 46 31.5 31.5 M4 x 6 2.0 25.3 1.2 Kg
SN Series Ball Valve

The single nut mounted ball valve is rated from vacuum up to 6,000psi. The single nut allows fast panel
mounting. Max panel thickness is 11mm (dependant on valve size). A heavy duty yet compact design offering
easy installation and maintainability.
Overview
— Flexible 3 piece design for easy maintenance — M

azak pointer handle as standard, to indicate
direction of flow
— B
i-directional floating ball design to ensure
leak-proof shut-off on pressure or vacuum — Available in 316/316L
— 90 degree low torque operation — F

— S
ingle nut mounting facility for ease of — M
installation requirements of NACE MR 0175
— R
Design Features
life further
— T
'C' 'D'
5
'E'
4
B
'J'
Process Connection Process Connection

(See Table For Size) (See Table For Size)
1 2 3
Section A-A
'A'
'B' 6 7
A A
8 Flow Diagram
'I' 'H'
9
Process Process
10
'F'
11
12
'G'
Detail B
1 VALVE BODY UNS S31600 1

2 BODY SEAL PTFE 2
3 END CONNECTOR UNS S31600 2
4 GLAND ADJUSTER UNS S31600 1
5 PANEL NUT UNS S31600 1
6 GRUB SCREW A4 ST/ST 1
Components Key
7 HANDLE MAZAK 5 1
8 GLAND PACKING PTFE 2
9 STEM UNS S31600 1
10 O-RING HNBR 90 (AED) 2
11 SEAT PVDF 2
12 BALL UNS S31600 1
Dimensions shown are in metric mm Part no. Connection size 'A' 'B' 'C' 'D' 'E' 'F' 'G' 'H' (MAX) 'I' J CV Weight (KG)
SN2NS-PPH 1/4" N.P.T 61.8 30.9 18.5 46.0 37.0 24.6 24.6 5.0 M20 x 1.5 5.4 4.3 0.27
SN3NS-PPH 3/8" N.P.T 69.1 34.5 18.5 46.0 43.0 28.5 28.5 6.0 M24 x 1.5 5.8 4.9 0.40
SN4NS-PPH 1/2" N.P.T 95.0 47.5 33.0 78.0 54.0 40.0 38.0 7.0 1" x 12 UNF 8.0 9.5 0.89
SN6NS-PPH 3/4" N.P.T 104.7 52.4 33.0 78.0 68.0 44.0 43.0 10.5 M30 x 1.5 10.0 15.4 1.38
SN8NS-PPH 1" N.P.T 124.9 62.5 33.0 78.0 73.0 54.0 54.0 11 M30 x 1.5 17.0 46.9 2.20
EC Series Check Valve

Check Valves 10,000 PSI
The Alco Valves Non Return Valve, designed for prevention of back flow in high pressure systems. Having a
soft primary seat means it is suitable for gases or liquids. Altogether a very compact unit, suitable for many
arduous duties.
Overview
— P
rimary soft seal for bubble tight close, with — M
secondary metal-to-metal seal as standard requirements of NACE MR 0175
— C
lose tolerance guided spring and piston to
prevent grabbing or seizure
— R
life further
Design Features
— Full material traceability
Female Inlet (See Table 1 2 3 4 5 Female Outlet (See Table

For Connection Size) For Connection Size)
Ø Bore Size
Section A-A
A
Flow Diagram
Inlet Outlet

Components
2 O-RING HNBR 90 1
3 PISTON A479 UNS S31600 1
Key
4 SPRING UNS S30200 1

5 INSERT A479 UNS S31600 1
Dimensions shown are in metric mm Part no. Connection size A B Bore Cracking pressure CV Weight
EC2NS 1/4" NPT 59 22 5 6 psi ± 25% 0.53 0.16 Kg
EC3NS 3/8" NPT 64 22 8 6 psi ± 25% 0.97 0.15 Kg
EC4NS 1/2" NPT 76 28 10 15 psi ± 25% 1.78 0.30 Kg
EC6NS 3/4" NPT 85 35 10 15 psi ± 25% 1.78 0.53 Kg
EC8NS 1" NPT 95 45 10 15 psi ± 25% 1.78 1.0 Kg
EUC Series Check Valve

Compression End Check Valves 10,000 PSI
The Alco Valves Non Return Valve, designed for prevention of back flow in high pressure systems. Having a
soft primary seat means it is suitable for gases or liquids. Altogether a very compact unit, suitable for many
arduous duties.
Overview
— P
rimary soft seal for bubble tight close, with — M
secondary metal-to-metal seal as standard requirements of NACE MR 0175
— C
lose tolerance guided spring and piston to
prevent grabbing or seizure
— R
life further
Design Features
Compression Inlet 1 2 3 4 5 6 Compression Outlet

(See Table For (See Table For
Connection Size) Connection Size)
Approx 'A' loose
Section B-B
Ø Bore Size
'B'
Flow Diagram
Inlet Outlet
1 CHECK VALVE BODY A479 UNS S31600 1

Components Key
2 O-RING HNBR90 1
3 PISTON A479 UNS S31600 1
4 SPRING UNS S30200 1
5 BODY SEAL PTFE 1
Dimensions shown are in metric mm Part no. Connection size A B Bore Cracking pressure CV Weight
EUC2KS 1/4" O/D 95 22 5 15 psi ± 25% 0.53 0.22 Kg
EUC3KS 3/8" O/D 97 25 8 15 psi ± 25% 0.97 0.30 Kg
EUC4KS 1/2" O/D 119 32 10 20 psi ± 25% 1.78 0.54 Kg
DBB 'B' Series Manifold

Double Block & Bleed (Ball, Needle, Ball) 6,000 PSI
The Double Block & Bleed Manifold is fully approved to be supplied to many of the world’s oil majors. The
design provides an economical method for mounting gauges with facility to test and calibrate gauges and
pressure switches. The DBB ‘B’ series offers roddability due to its straight through flow passage. The vent
Overview
valve incorporating the long service firesafe ‘N’ series needle valve, graphite multi-ring piston style packing
and back sealing facility. Mounting holes supplied as standard for wall or bracket mounting.
— B
i-directional floating ball design to ensure — R
leak-proof shut-off on pressure or vacuum life further
— 90° smooth action, low torque operation — Available in 316/316L
— V
ent valve metal to metal body bonnet seal for — F
high pressure and high temperature sealing
— H
andle indicates OPEN/CLOSED position at a
— A
nti-blowout internally loaded stem for extra glance
safety
— M
Design Features
— Flexible 3 piece design for easy maintenance requirements of NACE MR 0175
— Firesafe design
5
23
17 18
6
19 10
24 7
8
20
9
11
25
21 26
6
22 27
Stem Details
28 45 95
Needle Details
Primary Isolation 123

Ball Valve
14 15
13
Female Process 12 SEE Stem Details

(See Table For
Connection Size) Secondary Isolation
Ball Valve
Ø9.5
45
1 2 3
A (See Table)
51
Flow Diagram
62
Process Process
Vent
Venting
Needle Valve
16
33 CRS
A A
2 Off M5
Mounting Holes
58 CRS
1/4" NPT Vent
Port (Plugged)
Approx 60
32
4
22 Approx 85 Open
44.5
11 APPX

2 BODY SEAL GRAPHITE 2
3 MANIFOLD BODY A479 UNS S31600 1
4 1/4" NPT BLANK PLUG A479 UNS S31600 1
6 GLAND PACKING GRAPHITE 6
8 ANTI-EXTRUSION SEAL PEEK 4
9 SEAT PVDF 4
10 STEM A479 UNS S31600 2
11 BALL A479 UNS S31600 2
14 VALVE HANDLE (2) UNS S31600 1
15 VALVE HANDLE (1) UNS S31600 1
17 M6 HANDLE BOLT A4 ST/ST 1
18 "T" HANDLE UNS S31600 1
19 VENT DUST CAP PVC 1
20 GLAND LOCKNUT UNS S31600 1
21 LOCKING CAM UNS S31600 1
22 CAM SCREW A4 ST/ST 1
Components Key
23 NEEDLE STEM A479 UNS S31600 1

25 BONNET HOUSING A479 UNS S31600 1
26 STEM SEAL RTFE 1
27 BONNET SEAL UNS S31600 1
28 VALVE TIP A564 UNS S17400 1
Part no. Connection size A CV Weight

EDBB-BNB-BV4NS-PM-FS 1/2" NPT 125 13.9 1.25Kg
DBB 'N' Series Manifold

Double Block & Bleed (Needle, Needle, Needle) 6,000 PSI
The Double Block & Bleed Manifold is fully approved to be supplied to many of the world’s oil majors. The
design provides an economical method for mounting gauges with facility to test and calibrate gauges and
pressure switches. The DBB ‘N’ series is a slim-line and compact single piece 3 valve manifold. Both isolation
Overview
and vent valves incorporate the long service firesafe ‘N’ series needle valve, graphite multi-ring piston style
packing and back sealing facility.
— A
ll valves have 2-piece non-rotating hardened — F
ine control of venting
(17-4PH) tips as standard for bubble tight shut
off and long service life — Available in 316/316L
— F
iresafe design — F
— P
ositive no slack stem action — M
— M
etal to metal body bonnet seal for high
pressure and high temperature sealing
Design Features
— V
alve flow can be reversed so calibration can be
conducted in situ
— T
15
91 Open
Approx
Ø63.5
16
42
Approx
91 Open Approx 91 Open Approx

70
28
43
Primary Isolation
Needle Valve
Venting B
Needle Valve
A A
Female Inlet Female Outlet

(See Table For (See Table For
Connection Size) Connection Size)
3 4 2 1/4" Female NPT

1 Vent Port (Plugged)
Secondary Isolation
Needle Valve Section A-A
51
6
Flow Diagram
7
13
8
14
Inlet Outlet
9
10
Vent 11
12
Needle Valve Detail
1 NEEDLE MANIFOLD A479 UNS S31600 1

2 BLANK PLUG A479 UNS S31600 1
4 HANDLE BOLT A4 ST/ST 3
9 STEM SEAL RTFE 3
Components Key

15 ISOLATE DUST CAP PVC 2
Dimensions shown are in metric mm Part no. Connection size Bore CV Weight
EDBB-NNN-NV4NS-FS 1/2" NPT 5 0.7 1.9 Kg
UN Series Needle Valve

Needle Valves 10,000 PSI
The precision made ‘UN’ series, single isolation hand valve utilising metal to metal seat and body to bonnet
connection for superior, bubble tight sealing capabilities at both extreme pressures and temperatures. The
‘UN’ series also offers non-rotating hardened tip for extended service life. The unique anti-vibration cam
Overview
locking device at the body bonnet connection is for extra safety. Maximum working pressure is 10,000psi.
Maximum working temperature up to 230°C.
— B
ubble tight metal to metal seat for positive — T
shut off
— 2
piece non-rotating hardened (17-4PH) tip for
first time seal and long service life — A
ctuating threads are above the packing seals
to prevent contamination by process medium
— M
pressure and high temperature sealing — B
ody to bonnet ingress seal fitted as standard
to prevent crevice corrosion
— U
nique bonnet locking cam. No accidental
removal of head unit, or loosening due to — R
Design Features
vibration life further
— P
ositive no slack stem action — F
ull material traceability of major components
— B
ack sealing stem to extend packing life — M
51
3 7
4 8
5 9
6
10
11
Female Inlet (See Table Female Outlet (See Table

Ø Bore Size
A
12 13
B Open
Flow Diagram
Inlet Outlet
C
1 NEEDLE BODY A479 UNS S31600 1

6 GLAND PACKING RTFE 4
Components Key

10 INGRESS SEAL VITON 1
Dimensions shown are in metric mm Part no. Connection size A B Bore C CV Weight
UN2NS 1/4" NPT 61 76 4 25 0.6 0.40 Kg
UN3NS 3/8" NPT 61 76 4 25 0.6 0.38 Kg
UN4NS 1/2" NPT 68 77 5 29 0.7 0.47 Kg
UN6NS 3/4" NPT 76 82 5 38 0.8 0.80 Kg
UN8NS 1" NPT 85 85 8 45 1.8 1.2 Kg
UN MxF Series Needle Valve

The precision made ‘UN’ series, single isolation hand valve utilising metal to metal seat and body to bonnet
connection for superior, bubble tight sealing capabilities at both extreme pressures and temperatures. The
‘UN’ series also offers non-rotating hardened tip for extended service life. The unique anti-vibration cam
Overview
locking device at the body bonnet connection is for extra safety. Maximum working pressure is 10,000psi.
Maximum working temperature up to 230°C.
— B
shut off
— 2
first time seal and long service life — A
ctuating threads are above the packing seals
to prevent contamination by process medium
— M
— U
Design Features
— P
— B
51
3 7
4 8
5
9
6
10
11
Male Inlet (See Table Female Outlet (See Table

Ø Bore Size
A
12 13
B Open
Flow Diagram
Inlet Outlet
C

Components Key

Dimensions shown are in metric mm Part no. Connection size A B Bore C CV Weight
UN2NS-1M 1/4" NPT 61 76 3 25 0.38 0.35 Kg
UN4NS-1M 1/2" NPT 68 77 5 29 0.7 0.43 Kg
UN-V Series Needle Valve

The precision made ‘UN-V’ series, single isolation hand valve utilising metal to metal seat and body to bonnet
connection for superior, bubble tight sealing capabilities at both extreme pressures and temperatures.
This design also provides an economical method for venting pressure on the downstream making it easy
Overview
for calibrating gauges and pressure switches. The ‘UN-V’ series also offers non-rotating hardened tip for
extended service life. The unique anti-vibration cam locking device at the body bonnet connection is for extra
safety.
— B
shut off
— 2
first time seal and long service life — D
ownstream to atmosphere venting facility to
enable calibration of instruments
— M
— U
Design Features
— P
— B
51
3 7
4 8
5
9
6
10
11

Ø Bore Size
12
24
A
13 14
79 Open
Flow Diagram
Inlet Outlet
Vent
32 SQ
1
24
Atmospheric
Vent Hole

Components Key

12 VENT PLUG NEEDLE A479 UN S31600 1
Dimensions shown are in metric mm Part no. Connection size A Bore CV Weight
UN4NS-V 1/2" NPT 68 5 0.7 0.35Kg
UN-V MxF Series Needle Valve

The precision made ‘UN-V’ series, single isolation hand valve utilising metal to metal seat and body to bonnet
connection for superior, bubble tight sealing capabilities at both extreme pressures and temperatures.
This design also provides an economical method for venting pressure on the downstream making it easy
Overview
for calibrating gauges and pressure switches. The ‘UN-V’ series also offers non-rotating hardened tip for
extended service life. The unique anti-vibration cam locking device at the body bonnet connection is for extra
safety.
— B
shut off
— 2
first time seal and long service life — D
ownstream to atmosphere venting facility to
enable calibration of instruments
— M
— U
Design Features
— P
— B
51
3 7
4 8
5
9
6
10
11

Ø Bore Size
12
24
A
B 13 14
79 Open
Flow Diagram
Inlet Outlet
Vent
32 SQ
1
24
Atmospheric
Vent Hole

Components Key

12 VENT PLUG NEEDLE A479 UNS S31600 1
Dimensions shown are in metric mm Part no. Connection size A B Bore CV Weight
UN4NS-1M-V 1/2" NPT 68 34 5 0.7 0.47 Kg
UGV Series Gauge Valve

Multiport Gauge Valves 10,000 PSI
The GV series multiport gauge valve provides an economical method of mounting pressure gauges,
manometers, pressure transducers or transmitters and includes vent and blanked port facilities or additional
drains in a circuit or system. Both 1/2" and 3/4” have 1/2" side ports. Especially suited as a method of using a
Overview
manometer and a sample manometer or a transmitter and manometer simultaneously.
— 2
piece non-rotating hardened (17-4PH) tip for — Available in 316/316L
first time seal and long service life
— I ngress seal fitted as standard to prevent
— Positive no slack stem action crevice corrosion
— Unique bonnet locking cam — R

life further
— M
pressure and high temperature sealing — F
— P
ressure responsive multi-ring / piston packing — M
Design Features
for compression and pressure dynamic sealing requirements of NACE MR 0175
— Vent and blanking plugs
51
3 11
4 10
5
9
6
8
7
Female Outlet (See Table
Ø Bore Size
Male Inlet (See Table

C
F Approx
A A
G Approx
12 13
D Open
Flow Diagram
14 15
Process Instrument
16 Vent
Vent Plug & Bleed Screw Blank Plug (See Table For
E
(See Table For Connection Size) Connection Size)

6 PACKING RTFE 4
Components Key

14 VENT PLUG NEEDLE A479 UNS S31600 1
15 VENTING PLUG A479 UNS S31600 1
Part no. Inlet size Outlet size A B Bore C D E F G CV Weight Vent size
UGV4NS-VP-BP 1/2" NPT 1/2" NPT 95 52 5 32 77 29 33 41 0.7 0.71 Kg 1/2" NPT
UGV4NS-16MN-VP-BP 3/4" NPT 1/2" NPT 95 60 5 35 79 32 35 42 0.7 0.83 Kg 1/2" NPT
Dimensions shown are in metric mm

U2VR Series Needle Manifold

2 Valve Needle Manifold 10,000 PSI
The two-valve isolating and venting manifold used mainly in gauge and static instrument applications such
as pressure switches, pressure transmitters and manometers. The manifold will isolate instrumentation from
the process and allow venting of the instrument for calibration / removal from the circuit with affecting the
Overview
process / application and recovery of a sample, etc. Incorporated are all the standard long service life features
of the standard ‘UN’ series needle valve, multi-ring piston style packing, back sealing facility. Mounting holes
supplied as standard for pipe or wall mounting to suit quick installation.
— Offset vent valve for ease of operation — Blanking plugs supplied as standard
— V
alve flow can be reversed so calibration can be — T
conducted in situ
— F
ine control of venting
— A
ll valves have 2-piece non-rotating hardened
(17-4PH) tips as standard, for bubble tight shut — Available in 316/316L
off and long service life
— R
— M
etal to metal body bonnet seal for high life further
— I ngress seals fitted as standard
Design Features
— Unique bonnet anti-rotational cam device

— F
— Positive no slack stem action
— M
— M
ounting holes as standard to allow for fixing requirements of NACE MR 0175
to pipe stands or enclosures
13 12 32
10
20
33.5
63.5
2 Off Mounting
Holes Ø6.2 Thro
14 1/4" NPT Female

Vent Port (Plugged)
A
63 Open
15
30˚
29
16 A 14
61 Open 57
51
Flow Diagram
8
2 3 Instrument
4
5
9
6
7 10
Ø Bore Size
11
Vent Process
Female Instrument (See Table

For Connection Size) 1
Section A-A
1 MANIFOLD BODY A479 UNS S31600 1

7 PACKING RTFE 8
Components Key

U2VR2NS 1/4" NPT 5 0.7 0.96 Kg
U2VR4NS 1/2" NPT 5 0.7 0.92 Kg
U2VG Series Needle Manifold

The U2VG series 2 valve gauge manifold offering single process isolation and controlled venting. Unlike the
‘U2VR’ series, this can be offered with male inlet and female outlet connections. A slim-line and compact 2
valve manifold. Incorporated are all the standard long service life features of the standard ‘N’ series needle
Overview
valve, multi-ring piston style packing and back sealing facility.
— A
ll valves have 2-piece non-rotating hardened — R
(17-4PH) tips as standard, for bubble tight shut life further
— M
— M
etal to metal body bonnet seal for high requirements of NACE MR 0175
Design Features
— Ingress seals fitted as standard
51
2
8
3
4
5
9
10
11
7 6 C
Ø Bore Size

For Connection Size) 1 For Connection Size)
12
Section A-A
15 C
A A
79 Open
B
13 14
APPX 3
A
10
32 SQ
Flow Diagram
1/4" - 18 N.P.T
Female Vent (Plugged)
79 Open
Process Instrument
Vent

6 PACKING RTFE 8
Components Key

Dimensions shown are in metric mm Part no. Inlet size Outlet size A B Bore C CV Weight
U2VG4NS 1/2" NPT 1/2" NPT 95 52 4 32 0.6 0.83 Kg
U2VG4NS-16MN 3/4" NPT 1/2" NPT 95 52 3 32 0.38 0.89 Kg
U2VG FxF Series Needle Manifold

Overview
— A
— M
— M
Design Features
51
2
8
3
4
5
9
10
11
7 6 37
Ø4

For Connection Size) 1 For Connection Size)
12
Section A-A
15 37
A A
79 Open
60
13 14
APPX 3
95
10
32 SQ
Flow Diagram
1/4" - 18 N.P.T
79 Open
Process Instrument
Vent

6 PACKING RTFE 8
Components Key

U2VG4NS-F 1/2" NPT 0.6 0.6 0.83 Kg
U2VG FxM Series Needle Manifold

Overview
— A
— M
— M
Design Features
51
8
3
4
5
9
10
11 37
6
Ø4
7
Female Inlet (See Table 1 Male Outlet (See Table

12
Section A-A
15 37
A A
79 Open
60
13 14
APPX 3
95
10
32 SQ
Flow Diagram
1/4" - 18 N.P.T
79 Open
Process Instrument
Vent

6 PACKING RTFE 8
Components Key

U2VG4FNS-1M 1/2" NPT 0.6 0.6 0.83 Kg
3VR Series Needle Manifold

The three-valve isolation manifold remote mounted (pipe to pipe). Used mainly in differential pressure
transmitters and static instrument applications. The ‘3VR’ has two process isolation valves and one
equalisation valve to equalise the two sides. Incorporated all the standard long service life features of the
Overview
standard ‘N’ series needle valve, multi-ring piston style packing, back sealing facility. Mounting holes supplied
as standard for wall or bracket. Process and instrument sides are both on 54mm centres to correspond with
transmitter connections.
— 2
x isolation and 1 x equalising valve for — Temperature range -40°C to 230°C
instrument balancing applications
— A
ll valves have 2-piece non-rotating hardened
(17-4PH) tips as standard, for bubble tight shut — R
off and long service life life further
— M
etal to metal body bonnet seal for high — Available in 316/316L
— M
ounting holes as standard to allow for fixing
— 2 x 6mm diameter mounting holes as standard to pipe stands or enclosures
Design Features
— Positive no slack stem action — F

— U
nique anti-rotational cam device for extra — M
safety requirements of NACE MR 0175
51
Flow Diagram
103 Open 103 Open
Instrument
Equalize
13
Equalise Needle Isolate Isolate

Isolation Needle Valve Valve 14
Process
14 54 CRS Isolation Needle Valve
80
2 Off Instrument
Connections (See 2 Off Mounting Holes
20
Table For Size) Ø6.2 Thro
12
32
11
12
2 Off Process Connections

(See Table For Size)
50.5
4 79 Open
10
5
9
7
32
8 1
63.5

6 PACKING RTFE 12
Components Key

13 EQUALISE DUST CAP PVC 1
3VR4NS 1/2" NPT 4 0.6 1.45 Kg
3VBD Series Needle Manifold

Direct Mounted 3 Valve Needle Manifold 6,000 PSI
Direct mounted 3 valve manifold, instrument mount to pipe connection. Offering two isolation valves, and one
equalising valve for differential pressure transmitter or static instrument applications. This slim, compact
3 valve manifold offers all the features of Alco’s high integrity needle valve head design incorporated in one
Overview
common instrument manifold block that mounts directly to an instrument.
— Compact bodied instrument manifold block — Temperature range -40°C to 230°C
— A
ll valves have two piece non-rotating — Available in 316/316L
hardened (17-4PH) tips as standard for first
time seal and long life service — 54mm (2 1/8”) instrument centres
— Bubble tight shut off — R

epair/service kit available to extend field life
further
— B
ase mounting holes to allow fixing to
— S
upplied with bolt pack and PTFE seals as enclosure or mounting boss
standard
— M
Design Features
— M
pressure and high temperature use
221 Open
110 Open
12
Equalise
Needle Valve 1 Isolation
Needle Valve
Ioslation
Needle Valve
51
Process Connection (See

Table For Connection Size) 30
36 CRS 4 Off Holes Ø12 Thro

2 Off Mounting Holes
M6x1 - 6H x 12.0 DP (To Suit 7/16" UNF Bolting)
54 CRS
96
45
54 CRS 25˚
41.3 CRS
112 Open A
Direct Mount Instrument Connection Detail A-A 63.5
13
32
14
32
7
3 Flow Diagram
Instrument
4
8
Equalize
9
5
10
Isolate Isolate
6
Process
Needle Valve Details

5 PACKING RTFE 12
Components Key

3VBD4NS-TM 1/2" NPT 4 0.6 1.6KG
5VR Series Needle Manifold - Oil

Remote mounted, pipe to pipe configuration five valve manifold. Offering two isolation valves, two vent
valves and one equalising valve (see attached drawing). Used in differential pressure transmitters and static
instrument applications. Standard 2 x 1/2" inlet x 2 x 1/2" outlet all on 54mm instrument centres with 2 x 1/4"
Overview
vent port. Incorporating all the standard long service life features of the standard ‘N’ series needle valve,
multi-ring piston style packing, back sealing facility. Mounting holes supplied as standard for wall or bracket
mounting.
— A
ll valves have 2-piece non-rotating hardened — Temperature range -40°C to 230°C
(17-4PH) tips as standard
— 5
4mm (2 1/8”) instrument centres
— Bubble tight shut off
— F
— V
ent porting in base for piping away (oil type
only) — Oil configuration
— M
etal to metal body bonnet seal for high — R
Design Features
pressure and high temperature use further
— Unique bonnet locking cam — M

Equalise Needle Valve 35 15
11
16 17
Vent Needle Valve
13
Vent Needle Isolation
94 Open 12 Valve Needle Valve
Isolation
Needle Valve 18
32
13
14
3 APPX 72 1/4" - 18 N.P.T Vent
Port (Plugged)
216 Open
2 Off Instrument Connections 2 Off Mounting Holes M6x1

(See Table For Size) 18 - 6H x 10.0 Deep (Base Mounted)
12
28
76
51
19
1
54 CRS
(See Table For Size) 90
Flow Diagram
2
7 Instrument
3
Vent Equalize Vent

8
4
5 Isolate Isolate
6 9
Process
10

2 M6 X 20 HEX BOLT A4 ST/ST 2
6 PACKING RTFE 20
Components Key

15 'T' HANDLE (SHORT) UNS S31600 3
5VR4NS-O 1/2" NPT 3 0.4 2.1 Kg
5VR Series Needle Manifold - Gas

Remote mounted, pipe to pipe configuration five valve manifold. Offering two isolation valves, one vent valve
and two equalising valves (see attached drawing). Used in differential pressure transmitters and static
instrument applications. Standard 2 x 1/2" inlet x 2 x 1/2" outlet all on 54mm instrument centres with 2 x
Overview
1/4" vent port. Incorporating all the standard long service life features of the standard ‘N’ series needle valve,
multi-ring piston style packing, back sealing facility. Mounting holes supplied as standard for wall or bracket
mounting.
— A
ll valves have 2-piece non-rotating hardened — Available in 316/316L
(17-4PH) tips as standard
— 5
— F
— Bubble tight shut off
— G
as configuration
— M
pressure and high temperature use — R
further
— Unique bonnet locking cam
Design Features
— M
— Ingress seals fitted as standard requirements of NACE MR 0175
35
Vent Needle Valve 16
15
17 18
Equalise
Needle Valve
Equalise Isolation
Needle Valve Needle Valve
94 Open
Isolation
Needle Valve 19
32
14
54 CRS 20
1/4" - 18 N.P.T Vent
82.5
Port (Plugged)
209 Open
18
2 Off Instrument Connections 11 2 Off Mounting Holes

(See Table For Size) M6x1 - 6H x 8.0 Deep (Base Mounted)
12 20
28
13
14
76
51
19 1

(See Table For Size)
Flow Diagram
6
2
7 Instrument Instrument
Equalize Equalize
3
8
4 Isolate Vent Isolate

9
5
Process Process
10

5 PACKING RTFE 20
11 1/4" NPT BLANK PLUG * A479 UNS S31600 2
12 1/8" NPT BLANK PLUG * A479 UNS S31600 1
Components Key

16 'T' HANDLE UNS S31600 3
19 1/4" NPT VENT PLUG A479 UNS S31600 1
5VR4NS-G 1/2" NPT 4 0.6 1.9 Kg
* THESE PLUGS ARE USED SOLELY FOR THE PURPOSE OF RETAINING PRESSURE (DO NOT REMOVE)
5VBD Series Needle Manifold - Oil

Direct style block mounted 5 valve manifold, instrument mount to pipe connection. Offering two isolation
valves, two vent valves and one equalising valve (see attached drawing). Used in differential pressure
transmitters and static instrument applications. Standard 2 x 1/2" inlet x 2 x 1/2" outlet all on 54mm
Overview
instrument centres with 2 x 1/4" vent port. Incorporating all the standard long service life features of the
as standard for wall or bracket mounting.
— A
ll valves have 2-piece non-rotating hardened — B
(17-4PH) tips as standard enclosure or mounting boss
— Positive no slack stem action — Temperature range -40°C to 230°C
— Bubble tight shut off — 5

— S
upplied with bolt pack and PTFE seals as — F
standard
— O
il configuration
— M
Design Features

further
— M
— Available in 316/316L requirements of NACE MR 0175
265 Open
76 Open 57 57 76 Open
13 Equalise Vent
Vent Needle
Valve 12 Needle Needle
Valve Valve
Isolation Isolation
51
11
1
Process Connection (See 30 2 Off 1/4" - 18 N.P.T

Table For Connection Size) Vent Port (Plugged)
54 CRS
2 Off Mounting Holes 4 Off Holes Ø12 Thro
100
M6x1 - 6H x 12.0 DP (To Suit 7/16" UNF Bolting)
140
50
54 CRS 25˚
41 CRS A
114 Open
63.5
Direct Mount Instrument Connection Detail A-A

14
15
16
APPX 3 32
2
8 7
Flow Diagram
Instrument
9
3
Vent Equalize Vent
4
10
5
Isolate Isolate
Process
6

10 PACKING RTFE 20
Components Key

5VBD4NS-TM-O 1/2" NPT 3 0.4 2.4 Kg
5VBD Series Needle Manifold - Gas

Direct style block mounted 5 valve manifold, instrument mount to pipe connection. Offering two isolation
valves, one vent valve and two equalising valves (see attached drawing). Used in differential pressure
transmitters and static instrument applications. Standard 2 x 1/2" inlet x 2 x 1/2" outlet all on 54mm
Overview
instrument centres with 2 x 1/4" vent port. Incorporating all the standard long service life features of the
as standard for wall or bracket mounting.
— A
ll valves have 2-piece non-rotating hardened — B
(17-4PH) tips as standard enclosure or mounting boss
— Positive no slack stem action — Temperature range -40°C to 230°C
— Bubble tight shut off — 5

— S
upplied with bolt pack and PTFE seals as — F
standard
— G
as configuration
— M
Design Features

further
— M
— Available in 316/316L requirements of NACE MR 0175
227 Open
83 Open 55 55 83 Open
Isolation 13 Vent Isolation

Needle Valve 12 Needle Needle Valve
Valve
Equalise Equalise
51
11 14
1
54 CRS
Process Connection (See Process Connection (See
Table For Connection Size) Table For Connection Size)
78 CRS
2 Off Mounting Holes

M6x1 - 6H x 12.0 DP 110 CRS 4 Off Holes Ø12 Thro
(To Suit 7/16" UNF Bolting)
152
50
54 CRS 25˚
41 CRS A
114 Open
63.5
Direct Mount Instrument Connection Detail A-A

14
15
APPX 3 32 16
1/4" -18 N.P.T

Vent Port (Plugged)
2
8 7
Flow diagram
9
Instrument Instrument
3
4
10 Equalize Equalize
Isolate Vent Isolate
6 Process Process
1 NEEDLE MANIFOLD A479 UNS S31600 1

10 PACKING RTFE 20
Components Key

5VBD4NS-TM-G 1/2" NPT 3 0.4 2.4 Kg
Breakout Torques 2-3 Way Ball

2-Way Reduced Bore Ball Valves - Including 3-Way*
1/4" 3/8" 1/2" 3/4" 1" 1. 1/4" 1. 1/2" 2
PTFE 2Nm 2Nm 2Nm 4.5Nm 7Nm 14Nm 32Nm 56Nm

1000 psi
RTFE 2.5Nm 2.5Nm 2.5Nm 6Nm 9Nm 18Nm 37Nm 69Nm

2000 psi
PVDF 3Nm 3Nm 3Nm 8Nm 17Nm - - -

3000 psi
ACETAL - - - - - 52Nm 71Nm 84Nm

3000 psi
PVDF 4.5Nm 4.5Nm 4.5Nm 12Nm 28Nm - - -

Newton Metre / Nm
6000 psi
PEEK 8.5Nm 8.5Nm 8.5Nm 17Nm

34Nm
116Nm 116Nm 116Nm
6000 psi 5000psi
PEEK 17Nm 17Nm 17Nm 23Nm 57Nm - - -

10,000 psi
T -Port & 4 Way*
1/4" 3/8" 1/2" 3/4" 1" 1. 1/4" 1. 1/2" 2

Newton Metre
PEEK 5.5Nm 5.5Nm 5.5Nm 9Nm 14Nm - - -

1000 psi
PEEK
/ Nm
14Nm 14Nm 14Nm 19Nm 42Nm - - -

6000 psi
*Percentage allowance +20%

Pressure vs Temperature Graph
8◊◊
7◊◊
6◊◊
5◊◊
4◊◊
3◊◊
2◊◊
1◊◊
Pressure / Bar
Temperature ºC
5◊ 1◊◊ 15◊ 2◊◊ 25◊ 3◊◊
KEY O Ring Temperature Limitation Notes
Delrin Devlon HNBR 90 O Ring -40ºC to +150ºC

PTFE PEEK Endura V91A O Ring -46ºC to +225ºC
PVDF PEEK Compound 2
NOTES
alco-valves.com
NOTES
ALCO VALVES DELIVER TRUSTED
SOLUTIONS FOR CRITICAL APPLICATIONS.
alco-valves.com
For further information please contact:

Alco Valves Group Ltd
Gooder Lane, Brighouse HD6 1HB United Kingdom
Phone +44 (0) 1484 710 511 Email uk@alco-valves.co.uk
Rev 01-07.2017

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RTG

The Alco Valves Group’s extensive range of valves and accessories

The Alco Valves Group now operates in over thirty countries

This dedication to operational excellence runs throughout the

PB Series Ball Valve UE Series Ball Valve UB Series Ball Valve

5VR Series Needle Manifold 5VBD Series Needle Manifold

PB Series Ball Valve

Female Process (See Table

Item No. Description Material Quantity

1 END CONNECTOR A479 UNS S31600 2

9 STEM SEAL RTFE 1

Dimensions shown are in metric mm Part no. Size A B Bore C D E CV Weight

UE Series Ball Valve

— Smooth low torque 90° operation — B

requirements of NACE MR 0175

Female Process (See Table

Top Mount Details 1" Only

Item No. Description Material Quantity

1 VALVE BODY A479 UNS S31600 1

8 BELLEVILLE WASHER ST/ST 2

Dimensions shown are in metric mm Part no. Size A B Bore C D E CV Weight

UB Series Ball Valve

— 2 piece design for safety — Available in 316/316L

— Quick 90° operation, lever handle standard — F

— Anti-blowout stem for safety

— Temperature range -40°C to 230°C

Female Process (See Table

Item No. Description Material Quantity

1 VALVE BODY A479 UNS S31600 1

8 BELLEVILLE WASHER ST/ST 2

SN Series Ball Valve

— Flexible 3 piece design for easy maintenance — M

— 90 degree low torque operation — F

Process Connection Process Connection

Item No. Description Material Quantity

1 VALVE BODY UNS S31600 1

EC Series Check Valve

— Temperature range -40°C to 150°C

— Full material traceability

Female Inlet (See Table 1 2 3 4 5 Female Outlet (See Table

Item No. Description Material Quantity

1 VALVE BODY A479 UNS S31600 1

4 SPRING UNS S30200 1

EUC Series Check Valve

— Temperature range -40°C to 150°C

— Full material traceability

Compression Inlet 1 2 3 4 5 6 Compression Outlet

Approx 'A' loose

Item No. Description Material Quantity

1 CHECK VALVE BODY A479 UNS S31600 1

DBB 'B' Series Manifold

— 90° smooth action, low torque operation — Available in 316/316L

— Flexible 3 piece design for easy maintenance requirements of NACE MR 0175

— Temperature range -40°C to 150°C

Primary Isolation 123

Female Process 12 SEE Stem Details

Item No. Description Material Quantity

1 END CONNECTOR A479 UNS S31600 2

— Smooth low torque 90° operation — B

— 2 piece design for safety — Available in 316/316L

— Quick 90° operation, lever handle standard — F

— Anti-blowout stem for safety

— Temperature range -40°C to 230°C

— Flexible 3 piece design for easy maintenance — M

— 90 degree low torque operation — F

— Temperature range -40°C to 150°C

— Full material traceability

— Temperature range -40°C to 150°C

— Full material traceability

— 90° smooth action, low torque operation — Available in 316/316L

— Flexible 3 piece design for easy maintenance requirements of NACE MR 0175

— Temperature range -40°C to 150°C

— Vent and blanking plugs

— Temperature range -40°C to 230°C

— Unique bonnet anti-rotational cam device