Shearing Machine
Shearing Machine
Shearing Machine
14
2. General Conditions
2.1. Qualifying Criteria of Bidders
a) Only OEMs or their authorized dealers who have supplied at least two NC Hydraulic shearing
machine of similar capacity or more during last three years. Bidder shall submit name and postal
address of the two customers or companies where machines are installed with full technical
description of the machine.
b) The bidder should also submit the list of all similar capacity machines supplied in India along with
contact details.
c) The OEM/ their authorized dealers should have presence in India through their company’s office
and/or should have authorized service provider in India, working continuously for at least last three
years.
d) RRCAT reserves the right to verify information submitted by bidder. In case the information is
found to be false/ incorrect, the offer shall be rejected.
page 1 of 4
c) Blades –Both ram & bed blades shall have four side cutting edges. Both ram and bed blades will
be interchangeable. Blade material shall be- HCHCr/D2 & minimum hardness shall be 55
HRC.
d) Other features of machine
i. Front side digital controller with back gauge adjustments
ii. Back gauge shall be operated on heavy duty ball screws driven by AC servo motors and
fitted with absolute position encoders. The encoders shall be protected from the job plate
movements.
iii. Strokes: 5strokes or more/ minute
iv. Hydraulic hold down clamps for plate/sheet minimum 14nos.
v. Cutting angle range: 0.5 to 3 degree or higher
vi. Blade clearance adjustment for cutting different thickness of plates (1 mm to 12 mm thick
or more )
e) Hydraulic Power pack
The Hydraulic System shall be of Re-circulating Type. Hydraulic Tank should be preferably
placed at shop floor. Pumps, Valves, Switches (Pressure & Flow) should be of Make:
Rexroth / Yuken / Parker / Hawe/Eaton/Aron/ Dowty. Filter elements should preferably be of
Make: EPE / Hydac. No leakage or spillage will be tolerable. Electric motor - Preferable
make Siemens /ABB /Bosch/Bharat Bijlee
g) NC Controller
Make of NC Controller- Delem /Cybelec/Mitsubishi with all necessary software packages for
cutting of plates in different lengths.
h) Operator’s panel
Operator’s panel will be in front of the machine with all necessary controls and display for
the operation of the machine of size five inch or more.
4. Tools for operation & maintenance: Necessary tool kit shall be supplied with the machine.
5. Essential Spares: Shear blades – 03 Sets
(Price of blades will be considered for cost comparison.)
6. Other Spares: Please quote other important spares separately for the machine (for ~ 2000 hrs of
operation). Cost of other spares will not be considered for cost comparison.
7. Machine Acceptance Test
Following tests will be carried-out during PDI in presence of RRCAT Engineers at supplier’s work.
The same will be repeated at RRCAT after installation.
i. Samples of MS Plate of UTS ~440 N/sq. mm, 12 mm thick 3000 mm long will be cut (clean & burr
free cut). The vendor will arrange plate and all necessary items for demonstration of cutting at
supplier’s works.
ii. Squareness of cut plate 0.5 mm/meter.
page 2 of 4
8. Training:
4 days training to be provided to six persons for operation & maintenance at RRCAT.
9. Lay out-
Bidder shall give the floor space required for the machine with accessories after receiving purchase
order.
10. Electrical power requirement - Specify the electrical power requirement (kW/kVA) of the machine in
the offer.
page 3 of 4
Mandatory Compliance
----------------------------------End of specification----------------------------------
page 4 of 4