CPX F8de
CPX F8de
CPX F8de
Description
8035497
en 1505NH
[8035505]
Contents and general instructions
Original . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . de
Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . en 1505NH
Designation . . . . . . . . . . . . . . . . . . . . . P.BE-CPX-F8DE-P-EN
Internet: www.festo.com
e-mail: service_international@festo.com
Contents
2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
4. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
B. Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Warning
Nonobservance of safety instructions can result in death,
serious injuries or heavy material damage.
Always observe all safety instructions and warnings!
For technical safety requirements, refer to the short
description èP.BE-CPX-F8DE-P-...
Note
Electronic modules include electrostatically sensitive
devices. Incorrect handling can cause damage to the elec
tronics modules.
Observe the handling specifications for electrostatically
sensitive devices.
Discharge yourself electrostatically before installing or
disassembling modules to protect the modules.
Intended use
Note
Observe that the safety engineering system limits of the
output module are also its physical limits.
Responsibility for use of the input module in a safety func
tion is a matter for the user.
CPX-FB131) 30 PROFIBUS
CPX-FB332) 21 PROFINET IO
CPX-M-FB342) 21 PROFINET IO
CPX-M-FB352) 21 PROFINET IO
1) èDescription P.BE-CPX-FB13...
2) èDescription P.BE-CPX-PNIO...
Possible misuse
– use outdoors
– unauthorised modifications.
Note
The use of connection and manifold blocks that are not
named is not permissible èTab. 1/1 and Tab. 1/3.
Note
In the following cases, the use of the input module
CPX-F8DE-P for formation of safety circuits is not permissible:
in a CPX terminal equipped with CPX-FEC or CPX-CEC
in a CPX terminal of variant P
in other than the named configurations
èChapter 1.3.3, Function modes.
Note
In the event of damage caused by unauthorised manipula
tion or other than intended use, the guarantee is invalid
ated and the manufacturer will not be liable for damages.
Technical requirements
General technical requirements for correct and safe use of the
product:
Qualified specialists
The device may only be commissioned by trained control and
automation technology professionals, who are familiar with:
Note
Work on safety-related systems may only be carried out by
authorised specialists trained in safety engineering.
– mechanical loads
– impermissible temperatures
– moisture
– aggressive atmospheres.
Service
Please Note
Observe the following if the UL requirements are to be
complied with in your application:
Rules for complying with the UL certification can be
found in the separate UL-specific special documentation.
The relevant technical data there also apply with priority
unless they have some adverse influence on safety-re
lated engineering characteristics.
The technical data in this documentation may show val
ues deviating from this.
Issue status
Product identification
Module ID Function
– Module ID 1 :
F8DIP (F=Safety; 8=Number;
D=Digital; I=Inputs; P=PROFIsafe)
0
1
4
5 FP
1 – Yellow background 2 for identifica
F8
2 6 DI tion of the safety function
P
3 7
2 2
– Product designation 1
2 Part number 2 1)
1 –
– Revision code (here R01) 3
– Serial number represented as data matrix code 4 2)
7 3 – Manufacturer and manufacturer’s address 5
– 14-character serial number 6 2)
4 – Manufacturing period (encrypted) 7 3)
6 (here E5 = May 2014)
5
1) Part number of the electronic module CPX-F8DE-P.
2) The serial number enables the product to be traced.
3) èTab. 0/6 and Tab. 0/7
Revision status
Determining the revision status of a CPX module:
Manufacturing year
Manufacturing month
1 January 7 July
2 February 8 August
3 March 9 September
4 April O October
5 May N November
6 June D December
Danger categories
This description includes instructions on the possible dangers
which can occur if the product is used incorrectly. These in
structions are marked with a signal word (Warning, Caution,
etc.), printed on a shaded background and marked addition
ally with a pictogram. A distinction is made between the fol
lowing danger warnings:
Warning
... means that non-observance can result in serious per
sonal injury or damage to property.
Caution
... means that any failure to comply can result in personal
injury or material damage.
Note
... means that failure to observe this instruction can result
in damage to equipment.
Pictograms
Information:
Recommendations, tips and references to other information
sources.
Accessories:
Specifications on necessary or useful accessories for the
Festo product.
Environment:
Information on the environmentally friendly use of Festo
products.
Text designations
Term/abbreviation Significance
Black channel The “black channel” is the name given to a transmission route without
technical safety properties across which secure communication can be
effected through the additional of failsafe mechanisms. For example, the
field bus and the bus node (PROFIBUS or PROFINETIO) is part of the black
channel across which PROFIsafecommunication is processed.
Channel-wise Type of passivation whereby only the channel pair of the affected defective
passivation input channel is passivized. The input module remains incorporated.
To depassivize, an Acknowledge signal is required via the process image
èChapter 1.2.4.
CRC signature Test value in security telegram from PROFIsafe to check integrity of
telegram data (Cyclic Redundancy Check).
Cross circuit Unintended electrical connection between signals. Cross circuits falsify the
signal and cause failure of the safety function.
Cycle monitoring In the function modes with cycle monitoring, the inputs are used to detect
if the actual cycle, an external cycle or the sensor power supply is present.
The information is not released in the PROFIsafe input image until the
anticipated cycle has been detected.
Term/abbreviation Significance
Cycle output Output with a specific clock signal that is directed by a sensor and that is
detected by a related input. This clock signal distinguishes itself from other
cycles similar to functions and enables the diagnosis of cross-circuiting on
switched signals.
Forced dynamisation Functional testing procedure to determine the switching capability of sig
nals. With outputs, this procedure is often used in the form of test pulses,
and for clocked inputs. Generally speaking, many safety-related signals can
be found to have forced dynamic responses in order to detect short circuits
and cross-circuiting.
F-System Safety-related system that moves to a safe status when dangerous system
and device errors occur.
Input channel Input circuits in acc. with IEC611312 for Type2 digital inputs to record
signals from connected sensors.
Term/abbreviation Significance
Module-based Type of passivation in which all channel pairs on the input module are
passivation passivized, e.g.:
– with errors in the safety-oriented communication (PROFIsafe)
– with self-test errors
– With channel faults where the “Channel-based passivation” is switched
off.
With “Module-based passivation”, regular re-incorporation is required
(standard process of PROFIsafe for acknowledgment).
– The input module sets the “Device_Fault” signal.
– As soon as the cause of the fault has been remedied, the input module
retracts the “Device_Fault” signal itself. With faults that cannot be
remedied during runtime, “Device_Fault” remains set until the next time
the system is powered down.
– To ensure that substitute values (0) continue to be transmitted once the
cause of the fault has been remedied, the safety control unit can
transmit “Activate_FV” to the input module. The input module replies to
this with “FV_Activated” until the safety control unit displays, with the
“Activate_FV” signal, that safe operation with process values is possible
once again.
Passivation Safety function in which the input module CPX-F8DE-P adopts a safe
status, depending on which fault occurs for all input channels
(èModule-based passivation) or only for defective input channels
(èChannel-based passivation). Instead of process values in such cases
èSubstitute values (0) are transmitted instead.
Performance Level Discrete characteristics level that specifies the ability of safety-related
(PL...) parts of a safety control unit to perform a safety function under defined
conditions. In ENISO13849-1 5levels are defined. PLa is the lowest level
and PLe is the highest level.
Term/abbreviation Significance
Process image The process image is part of a controller’s system memory. At the start of
the cyclical program, the signal states of the input assemblies are
transferred to the process diagram for the inputs. At the end of the cyclical
program, the process diagram for the outputs are transferred to the output
assemblies as the signal state.
PROFIBUS Standard for field bus communication between control units (SPS/IPC) and
devices in automation technology (PROcess Field BUS)
èwww.profibus.com
PROFIsafe monitoring Monitoring time for safety-related communication between F-Host and
time F-Device
Term/abbreviation Significance
Replacement value Preset safe value that replaces the real process value and/or the
programmed value in the event of a malfunction and when booting
safety-related systems.
With CPX-F8DE-P (digital inputs) a value of 0 is transmitted in the input
image.
Safe status Status in which a system works with secured process values or safe
substitute values to prevent potentially dangerous movements or other
types of hazard.
Safety circuit Total of all signals processed for a safety function and their sources.
Example: 2 door switches including wiring and 2 related
discrepancy-monitored inputs, their monitoring and the related technical
safety actuators.
Safety control Programmable controller with special elements for processing safe input
information into safe output information.
Safety integrity level Safety Integrity Level for safety-related systems in acc. with EN61508.
There are 4 levels (SIL1 thru SIL4). SIL1 is the lowest level and SIL4 is
the highest level of safety integrity. The higher the level the less probable it
is that the system will fail in a dangerous manner.
Safety-related Exchange of safety-related messages between F-Host and F-Device (e.g. via
communication èPROFIsafe).
Short circuit Connection of switching points with normally different electrical potentials,
e.g. of 0 V and 24 V of one voltage source.
Term/abbreviation Significance
SIL Safety Integrity Level èSIL.
Test pulse Fast switch impulses (e.g. from OSSD sensor) for monitoring of
switchability and for detection of cross-circuiting èForced dynamic
response. Test impulses are tolerate for up to a max. duration of 0.7 ms.
Wire break detection Function that, under certain conditions, detects and reports a cable break.
Chapter 1
Contents
1 Manifold block
1 2 3
CPX-M-AB-4-
M12X2-5POL(-T)
2 Connection block
CPX-AB-8-KL-4POL
3 Connection block
CPX-AB-ID-P with
internal 8x DIL aJ
switch for coding
4 Electronics
module
CPX-F8DE-P 9
4
5 10-element DIL
switch for
PROFIsafe
8
address 5
6 Manifold block
with bus bars, e.g. 7
CPX-M-GE-EV
7 Product labelling
8 Electrical plug
connector
6
9 LEDs on the input
module
aJ Mounting screws
1.1.2 Components
Connection blocks
The connection block provides the input module with connec
tion technology. Operation of the CPX-F8DE-P is only possible
with the following connection blocks:
Electronics module
The electronic module contains the electronic components of
the input module. It is connected to the Manifold block and
the connection block by means of electric plug connectors.
Manifold blocks
A manifold block makes the mechanical and electrical connec
tion to the CPX terminal.
Note
Malfunctions are possible due to lack of shielding.
Only use manifold blocks implemented in metal.
CPX-FB13 30 PROFIBUS
CPX-FB33 21 PROFINET IO
CPX-M-FB34 21 PROFINET IO
CPX-M-FB35 21 PROFINET IO
Product versions
Valve terminal Valve types
1 2
8
3
7
4
5
24V
1.2 PROFIsafe
Data exchange between the input module and the safety con
troller is made with the safety-related bus profile PROFIsafe
from PROFIBUS or PROFINETIO.
2 1 3
1 2 3 4 5
1 Standard telegram with embedded 3 2 bytes for F usage data from the module
PROFIsafe data 3 bytes for F usage data to the module
Function modes are set via the output data from the input
module.
1.2.3 Bit pattern of the output and input data (F-user data)
Output data
Byte 0 serves to activate channel-based passivation and to
acknowledge channel errors èChapter1.2.4.
Bytes 1 and 2 serve to select the function modes for all chan
nel pairs and are set as a 16-bit wide word by the F-host.
0 0 0 0 0 0 0 1/0 1/0
1 8 4 2 1 8 4 2 1
Function mode for channel pair 7/6 Function mode for channel pair 5/4
2 8 4 2 1 8 4 2 1
Function mode for channel pair 3/2 Function mode for channel pair 1/0
Tab. 1/7: Bit pattern for output data (F usage data, bytes0, 1 and 2)
Input data
Via bytes0 the input module reflects the logical actual values
as input module back to the F-Host èTab. 1/8.
0 E7 E5 E3 E1 E6 E4 E2 E0
Input image
1 Q7 Q5 Q3 Q1 Q6 Q4 Q2 Q0
Qualification bits
Qx = 1: Signal Ex is valid
Qx = 0: Signal Ex is invalid, incorrect input function in accordance with function mode/
channel error/module fault
Tab. 1/8: Bit pattern of input data (F-usage data, byte0 and byte1)
0 0 0 E3 E1 0 0 E2 E0
1 1 1 1 1 1 1 1 1
Tab. 1/9: Input image for channel pairs E0/E1 and E2/ E3
– All inputs = 0
Channel-wise passivation If this function is enabled (1 = on) when a channel error oc
enabled curs, the input module switches the input information of the
affected channel pair to 0, depending on the function mode.
The input module indicates via the input image the current
channel error status to the control unit:
Acknowledgment sequence
When using the channel-wise passivation, acknowledgment is
made with the help of the safety program via bit 0 from byte0
of the output data (PAA) èTab. 1/7.
Channel fault
appears
3 User eliminates a
channel error
The grey-marked cells emphasise the bits relevant for the respective table line.
1) Bit in output image èTab. 1/7
2) Bit in input image èTab. 1/8, byte 1
X: Signal can be 0 or 1
Note
In the event of a restart of the F-Host (Stop èRun), the
channel monitoring function of the input module
CPX-F8DE-P also restarts.
If the cause of the error is still present, the channel error
will be triggered again.
1oo1D antivalent 4 8
1oo2 OSSD 5 4
1oo2T Mechanical 6 4
1oo2 OSSD 5 4
1oo2T Mechanical 6 4
1oo2T Mechanical 6 4
Tab. 1/11: Possible applications with contact types and appropriate function modes
Additionally: – – – ® – – – – – –
– with polarity reversal protection in positive
power supply connection
or
– without freewheel diode at sensor output.
Note
The setting of function modes can restrict the selection of
usable connection blocks.
Make sure that the connection block required for the
safety function is present.
Note
The following applies for all applications involving sensors
and switches in combination with the corresponding func
tion modes of the input module CPXF8DEP:
The achievable safety integrity level, Performance Level
and category of your system are limited by the component
of the safety chain with the lowest characteristic value.
Only use switches and sensors that meet the technical
safety requirements of the application.
When using tried and tested components in accordance
with EN13849-2, TableD.3, calculate the safety rating
from the respective manufacturer’s specifications.
The technical specifications for the switches and sensors
include information relating to safety considerations and
operating conditions.
Note
Malfunctions are possible on unused inputs.
Ensure that for unused channel pairs, it is always func
tion mode 0 that is set.
E1 E3 E5 E7
0V
E0 E2 E4 E6
Functional safety
A safety-related evaluation is not conducted in function
mode 0.
E1 E3 E5 E7
0V
E0 E2 E4 E6
Functional safety
– PLc, Cat.1 / SIL1
with switch/sensor operationally tried and tested in
accordance with EN13849-2, TableD.3,
and with wiring protection of the customer application in
accordance with EN13849-2, TableD.4
E1 E3 E5 E7
0V
E0 E2 E4 E6
– CPX-M-AB-4-M12X2-5POL-T
– CPX-AB-8-KL-4POL.
Note
During the test period, safety requirements cannot be eval
uated with the safety controller.
Functional safety
– PLc, Cat.1 / SIL1
with switch/sensor operationally tried and tested in
accordance with EN13849-2, TableD.3,
and with wiring protection of the customer application in
accordance with EN13849-2, TableD.4
E1 E3 E5 E7
0V
E0 E2 E4 E6
T1 T3 T5 T7
Note
Safety-related evaluation only with the following connec
tion blocks:
CPX-M-AB-4-M12X2-5POL-T
CPX-AB-8-KL-4POL.
T0 T2 T4 T6
E1 E3 E5 E7
0V
E0 E2 E4 E6
T1 T3 T5 T7
Note
safety-related evaluation only with the following connec
tion block:
CPX-AB-8-KL-4POL.
E1 E3 E5 E7
0V
E0 E2 E4 E6
T1 T3 T5 T7
T0 T2 T4 T6
E1 E3 E5 E7
0V
E0 E2 E4 E6
T1 T3 T5 T7
This function mode tests the switch function and wiring of the
sensors.
Note
Safety-related evaluation only with the following connec
tion blocks:
CPX-M-AB-4-M12X2-5POL-T
CPX-AB-8-KL-4POL.
Functional safety
– PLe, Cat.3 / SIL3
with 2 independent switches/sensors operationally
tested in accordance with EN13849-2, TableD.3,
these switches / sensors are to be realized as independ
ent systems in the customer application
The sensor can monitor for short circuits and for cross-circuit
ing.
E1 E3 E5 E7
0V
E0 E2 E4 E6
E1 E3 E5 E7
0V
E0 E2 E4 E6
Note
Malfunction when using OSSD sensors on the connection
block CPX-M-AB-4-M12X2-5POL-T.
The connection of an FE contact to pin 5 of an M12 socket
will result in a short circuit. This would result in a malfunc
tioning of the signals T1, T3, T5 and T7.
The input module reports module fault 2: “Short circuit”.
Connect the FE contact of a sensor only to the M12 plug
connector fitting of the module.
Functional safety
– up to PLd, Cat.2 / SIL2
with certified switch/sensor of an appropriate safety
category
and with automatic testing of the safety function by the
machine within 24 hours
E1 E3 E5 E7
0V
E0 E2 E4 E6
T1 T3 T5 T7
Note
Safety-related evaluation only with the following connec
tion blocks:
CPX-M-AB-4-M12X2-5POL-T
CPX-AB-8-KL-4POL.
Functional safety
– up to PLe, Cat.3 / SIL2
with certified switch/sensor of suitable safety category
E1 E3 E5 E7
0V
E0 E2 E4 E6
T1 T3 T5 T7
Note
Safety-related evaluation only with the following connec
tion blocks:
CPX-M-AB-4-M12X2-5POL-T
CPX-AB-8-KL-4POL.
Functional safety
– PLe, Cat.4 / SIL3
with 2switches/sensors, wiring and safety function in
accordance with EN574 type IIIC.
E1 E3 E5 E7
0V
E0 E2 E4 E6
T1 T3 T5 T7
Note
Safety-related evaluation only with the following connec
tion blocks:
CPX-M-AB-4-M12X2-5POL-T
CPX-AB-8-KL-4POL.
Functional safety
– up to PLe, Cat.3 / SIL2
with certified switch/sensor of an appropriate safety
category or 2 independent, tried and tested switches in
accordance with EN13849-2, TableD.3
E3 E5
0V 0V
0
E2 E4
1 T3/FE T5/FE
Functional safety
– PLc, Cat.1 / SIL2
with tried and tested switches/sensors in accordance
with EN13849-2, TableD.3
– up to PLe, Cat.3 / SIL3
with certified switches/sensors of an appropriate safety
category.
Note
For the evaluation of more than two signals in a circuit:
Use directly consecutive channel pairs.
When configuring two independent “1 of N” circuits on one
input module:
Ensure that the channel pairs used for the different cir
cuits are not directly consecutive to one another.
In the next section, you will find all the permitted configura
tions for setting function mode 9 on several channel pairs.
Channel pair E0 E1 E2 E3 E4 E5 E6 E7
“1of4” circuits Mode 9 Mode 9
Mode 9 Mode 9
Mode 9 Mode 9
“1of4” and “1of2” Mode 9 Mode 9 Mode 9
circuits Mode 9 Mode 9 Mode 9
“1of 6” switching Mode 9 Mode 9 Mode 9
circuits Mode 9 Mode 9 Mode 9
“1of8” circuits Mode 9 Mode 9 Mode 9 Mode 9
Two independent Mode 9 Mode 9
“1 of 2” circuits Mode 9 Mode 9
Mode 9 Mode 9
Input image
The input image always outputs a 0 instead of the parity bit,
to enable the set identifier to be used directly in the safety
controller.
Functional safety
– PLe, Cat.3 / SIL3
with certified switch of an appropriate safety category or
independent, tried and tested switches in accordance
with EN13849-2, TableD.3,
and with protection of the application against simple ma
nipulation.
Note
OSSD sensors on connection block CPX-
M-AB-4-M12X2-5POL-Twill cause a fault to occur.
The connection of an FE contact to Pin5 on an M12 socket
causes a short circuit. This adversely affects signals T1, T3,
T5, T7.
The input module reports module fault 02: “Short circuit
0V at clock signal output T1357”.
Only connect the FE contact of a sensor to the M12 con
nector screw connection of the module.
Faults 0 0
Mode 7 Mode 9
Mode 6 Mode 9
Note
The safety-related evaluation in this example is only pos
sible on the following connection blocks:
CPX-M-AB-4-M12X2-5POL-T
CPX-AB-8-KL-4POL.
Mode 9
E1
24V E0
E3
24V E2
Mode 9
Mode 4 Cylinder 2
E1
T0 E0 Cylinder 3
T1
Note
Faults are possible.
For this function mode, do not use electronic sensors
with standby diode on a shared sensor output.
Alternatively: Electronic 3-wire sensors with polarity re
versal protection in positive power supply connection.
Note
Safety-related evaluation only with the following connec
tion blocks:
CPX-M-AB-4-M12X2-5POL-T
CPX-AB-8-KL-4POL.
Mode 5
E1 0V
E0 OSSD2
24V
FE OSSD1
24V
0V
FE
– CPX-M-AB-4-M12X2-5POL up to 2A
– CPX-M-AB-4-M12X2-5POL-T up to 0.7A.
Mode 1/2
0V
T0 E0
Note
The safety-related evaluation in this example is only pos
sible on the following connection blocks:
CPX-M-AB-4-M12X2-5POL-T
CPX-AB-8-KL-4POL.
Mode 1
Mode 4
Mode 8
Chapter 2
Installation
Contents
2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Warning
Electrical voltage
Injury caused by electric shock, damage to machine and to
system.
For the electrical power supply, only use PELV power
circuits in accordance with IEC60204-1 (Protective
ExtraLow Voltage, PELV).
Note the general requirements of IEC60204-1 in respect
of PELVpower circuits.
Use only voltage sources that guarantee a reliable elec
tric disconnection of operating and load voltage in ac
cordance with IEC60204-1.
Always connect all of the power circuits for operating
and load voltage supplies UEL/SEN, UVAL and UOUT.
– CPX-M-GE-EV
– CPX-M-GE-EV-S-7/8-5POL
– CPX-M-GE-EV-S-7/8-CIP-4P
– CPX-M-GE-EV-S-PP-5POL
– CPX-M-GE-EV-Z-7/8-5POL
– CPX-M-GE-EV-Z-PP-5POL.
– CPX‐M-AB-4-M12X2- 5PIN-T
– CPX‐M-AB-4-M12X2- 5POL
– CPX-AB-8-KL-4POL
– CPX-AB-ID-P.
1 Product label on 2 3 4
connection and
interconnecting block 1
6 Module
identifier F8DIP
(forCPX-F8DE-P)
1) For this connection technology, never connect Function Earth (FE) to Pin5.
The metal thread on the connection block can be used as the function earth for connected
sensors.
Socket X1 4 Socket X3
4 1: 24V 3 1: 24V
3 5
5 2: E1 2: E5
3: 0V 1 3: 0V
1
4: E0 2 4: E4
2
X1 X3
5: FE 5: FE
Socket X2 Socket X4
X2 2 1: 24V X4 2 1: 24V
2: E3 1 2: E7
1
3: 0V 5 3: 0V
5
3 4: E2 3 4: E6
5: FE 4 5: FE
4
FE = functional earth
n.c. = free (not connected)
X1 X5
0: 24VDC 0: 24VDC
1: 0V 1: 0V
2: E0 2: E4
3: FE 3: FE
X2 X6
0: T0 0: T4
1: T1 1: T5
2: E1 2: E5
3: FE 3: FE
X3 X7
0: 24VDC 0: 24VDC
1: 0V 1: 0V
2: E2 2: E6
3: FE 3: FE
X4 X8
0: T2 0: T6
1: T3 1: T7
2: E3 2: E7
3: FE 3: FE
FE = functional earth
n.c. = free (not connected)
Note
Incorrect handling can cause damage to the electronics
modules.
Never push/pull the electronics module into/out of the
interlinking block when powered.
Electronic modules include electrostatically sensitive
devices.
Observe the handling specifications for electrostatically
sensitive devices.
Discharge yourself electrostatically before assembling or
disassembling modules to protect the modules.
Note
Handle the components with care.
Ensure that the interconnecting block is clean and free of
foreign bodies, especially on and near the contact rails.
Check the seal and the sealing surfaces. Replace dam
aged parts.
Ensure that connecting surfaces are clean. This helps to
optimise the sealing action and to prevent contact faults.
1 Addressing 1 2 3
example –
PROFIsafe
address 578 1 2 + 64 + 512 = 578
2
2 Decimal value 4
when set set ON 8
16
3 Calculation 32
64
example – DIL 128
switch element 2, 256
7 and 0 (10) 512
set ON
Fig. 2/2: 10-bit DIL switch for setting the PROFIsafe address – binary coded
Note
Malfunctions
Prior to commissioning of the automated system:.
Set PROFIsafeaddress in accordance with installation
planning and applicable allocation rules.
Note
Incorrect handling can result in damage to the electronics
module.
Switch off operating and load voltage supplies before
any assembly and installation work.
Do not switch on the operating and load voltage sup
plies until the product has been mounted completely
and all installation work has been completed.
Procedure:
Note
Incorrect handling can result in damage to the electronics
module.
Switch off operating and load voltage supplies before
any assembly and installation work.
Do not switch on the operating and load voltage sup
plies until the product has been mounted completely
and all installation work has been completed.
The sensors for the input module are connected to the con
nection block. This means, for example when replacing the
electronic module, that the connectors and cables stay on the
connection block.
Note
Cross circuit monitoring of sensor wiring depends on the
function mode being used (èChapter1.3.3).
Ensure that cross circuits in power circuits with voltages
above the maximum input voltage are not possible using
appropriate installation measures.
Accessories è www.festo.com/catalogue
Chapter 3
Commissioning
Contents
3. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
The function mode is set via the output data on the process
image èChapter1.2.3.
F_Block_ID Shows if the data record for the – CPX-F8DE-P makes no indi – 0
value of F_iPar_CRC has been vidual device parameters (not
extended by 4 bytes. The para available. changeable)
meter F_Block_ID has a value
of 1 if the parameter
F_iPar_CRC is present, other
wise it has a value of 0.
F_WD_Time Time period (Watchdog Time) – The time period must be – 50 ... 65535
within which a valid current short enough that the sys [ms]
safety telegram must arrive tem can react quickly
from the F-Host. Otherwise, the enough to communication
F-Device goes into the safe failures or malfunctions.
status. On the other hand, the
time period must be long
enough to tolerate typical
delays in transmission.
The clock time for calling
the safety program must
be less than the time peri
od set here.
Description Indicates the switch setting of the PROFIsafe address selector switch on the
input module.
In addition to the PROFISsafe parameter F_Dest_Add (èChapter3.6) the setting
of the address selector switch can be interrogated by CPX parameters for
diagnostic purposes – e.g. with the operator unit (read only).
Comment This parameter can only be changed by changing the DIL switch setting (read
only).
3.7.1 Parameter and signal display with the operator unit CPX-MMI-1
The main menu of the operator unit displays the name [F8DI-P
Input Module Safety] for the input module.
In the header on the operator unit, the short text message
[F8DI-P] is displayed. An example is shown in the diagram
below:
1
OK
2
2
3
1 2
Module no.: 0 1 2 3 4
8O 4O
3 4 5 6 7 8
Tab. 3/6: Input and output addresses for the example èFig. 3/5
Chapter 4
Operation
Contents
4. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4 Status LED
(green); one per
input channel 4 3
– FP LED2
Note
The designations of the LEDs correspond to the physical
contacts E0 to E7.
Note the special position of the input signals in the input
diagram of the CPX-F8DEP èChapter1.2.3.
Error.
Device in a safe functional condition.
Application running,
PROFIsafe parameters missing.
Self-test error
LED flashes
rapidly
Chapter 5
Contents
5.1 Overview
On-site LED The LEDs on the input module display errors in èChapter 5.3
diagnostics the input channel and modules.
Diagnostics System status 8 status bits of the CPX terminal display èCPX system
via bus interrogation common diagnostics messages (global error description and
node (status bits messages) description of the
interrogation) bus node
Note
Ensure that the diagnostic messages cannot be evaluated
for safety-related measures.
4 Status LED
(green); one per
input channel 4 3
Note
The LED display on the input module is not designed in a
safety-compliant manner.
Note that the LEDs may not be evaluated for safety-re
lated measures.
– FP-LED2
ON Faultless operation –
OFF
LED is off
ON – Self-test fault, input module in Switch operating voltage on
OFF
safe mode and off (Power Off/On). 1)
LED flashes – Internal communication
quickly problem
ON Faultless operation –
OFF
LED is off
Blink code is – Short-circuit with 24V Fault analysis and remedial action
fault-specific – Wire break in accordance with Tab. 5/8
LED flashes – Cross circuit
– Functional fault
– Module expects reinteg
ration
ON
– Configuration error Fault analysis and remedial action
OFF
– Invalid process value in accordance with Tab. 5/8
LED
illuminated
1) The status LED follows the signal present at the input channel.
Chapter 6
Contents
6.1 Service
6.2 Repair
Note
Repairs are impermissible. Repairs cause the input module
to lose its compliance status.
A professional replacement of the electronics module is
permissible.
Note
In the event of an internal defect, replace the input mod
ule.
Send the unmodified, defective input module back to
Festo for analysis together with a description of the fault
and the application involved.
6.3 Disposal
Appendix A
Technical appendix
Contents
TDAT [ms] 20
Device Acknowledge Time
(internal PROFIsafe processing time)
HFT 1
Hardware fault tolerance
(HardwareFailureTolerance)
Classification TypeB
according to EN61508-2:2010-05
ß [%] 2
Beta factor for common cause failures
CCF (CommonCause Failure)
Max. load current per clock line T0, T2, T4, T6 [A] 0.7
Number of inputs 8
Ambient characteristics
CPX-M-AB-4-M12X2-5POL-T
Ports
CPX-M-AB-4-M12X2-5POL
Ports
CPX-AB-8-KL-4POL
Ports
CPX-AB-ID-P
Appendix B
Index
Contents
B. Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
A
Abbreviations, Product-specific . . . . . . . . . . . . . . . . . . . . XXIV
Achievable safety classification . . . . . . . . . . . . . . . . . . . . . . . XI
Acknowledgment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXIV
Acknowledgment sequence . . . . . . . . . . . . . . . . . . . . . . . 1-16
Addressing example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
B
Behaviour in the event of an error . . . . . . . . . . . . . 5-10, 5-12
Black channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXIV
C
category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXIV
CCF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XIII
Channel error LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Channel-wise passivation . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Connection blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Connection of sensors . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
CRC signature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXIV
Cross circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXIV
Cross-shorting monitoring . . . . . . . . . . . . . . . . . . . . . . . . . XXIV
Cycle monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXIV
D
Diagnostics
on the operator unit (MMI) . . . . . . . . . . . . . . . . . . . . . . 3-12
via LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Diagnostics option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
DIL switch setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
DIL switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
E
Electronics module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
F
F-user data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12, 3-16
Feature
CPX-AB-8-KL-4POL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
CPX-AB-ID-P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
CPX-F8DE-P (Elektronikmodul) . . . . . . . . . . . . . . . . . . . . 1-6
CPX-M-AB-4-M12X2-5POL . . . . . . . . . . . . . . . . . . . . . . . . 1-4
CPX-M-AB-4-M12X2-5POL-T . . . . . . . . . . . . . . . . . . . . . . 1-4
CPX-M-GE-EV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
CPX-M-GE-EV-S-7/8-5POL . . . . . . . . . . . . . . . . . . . . . . . . 1-7
CPX-M-GE-EV-S-7/8-CIP-4P . . . . . . . . . . . . . . . . . . . . . . . 1-7
CPX-M-GE-EV-S-PP-5POL . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
CPX-M-GE-EV-Z-7/8-5POL . . . . . . . . . . . . . . . . . . . . . . . . 1-8
CPX-M-GE-EV-Z-PP-5POL . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Forced dynamisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXV
FP-LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Function mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
G
GSD-/GSDML file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
I
Input data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
L
LED
Channel error LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
FP-LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Module error LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
M
Manifold blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X
Module error LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Module identifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Module parameters, DIL switch setting . . . . . . . . . . . . . . 3-10
Module-based passivation . . . . . . . . . . . . . . . . . . . . . . . . XXVI
O
On-site diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
operating status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Operator unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11, 5-13
Output data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
P
Parameter
CPX module parameters . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
PROFIsafe parameters . . . . . . . . . . . . . . . . . . . . . . 3-7, 3-15
Passivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXVI, 1-15
Channel-wise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXIV
Performance Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXVI
Pictograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXIII
Presetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Process image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Product design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIII
Product version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
PROFIsafe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
GSD-/GSDML file . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Process image . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
PROFIsafe address . . . . . . . . . . . . . . . . . . . . . . . . . XXVII, 2-11
PROFIsafe parameters . . . . . . . . . . . . . . . . . . . . . . . . 3-7, 3-15
F_Block_ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
F_Check_iPar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
F_Check_SeqNo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
F_CRC_Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
F_Dest_Add . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
F_iPar_CRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
F_Par_Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
F_SIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
F_Source_Add . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
F_WD_Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
PROFIsafe status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Protection class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
R
Recommended sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
Reentry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXVII
Reintegration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXVII
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
S
Safety chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXVIII
Safety circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXVIII
Safety classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXVIII
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
Safety integrity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXVIII
Safety integrity level . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXVIII
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXVIII
servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XVI
Signal display
on the operator unit (MMI) . . . . . . . . . . . . . . . . . . . . . . 3-12
through status LED . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3, 5-6
Specifications, Function characteristic values . . . . . . . . . . A-6
Starting phase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
T
technical data
Ambient characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . A-7
Connection blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8
Electric characteristic values . . . . . . . . . . . . . . . . . . . . . . A-5
Safety characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Test pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXIX
Text markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXIII
Transport and storage conditions . . . . . . . . . . . . . . . . . . . . XVI
U
User instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XXII