19069343

Edition B
April 2013

EH SERIES DESSICANT DRYER

D425IE - D5100IE
Operation Manual and Part list

Save These Instructions

 CONTENTS

CONTENTS PAGE CONTENTS PAGE

1.0 CONTENTS 1 8.0 TECHNICIAN MODE 10

2.0 INTRODUCTION 2 8.1 ENTERING TECHNICIAN MODE
3.0 WARRANTY 2 8.2 OPERATING MODE (BI-MODE)
4.0 RECEIVING AND INSPECTION 3 8.3 HEATER TEMPERATURE SETPOINT
4.1 INSPECTIONS (HEATED PURGE MODE ONLY)
4.2 UNPACKING AND HANDLING 8.4 ENERGY MANAGEMENT SYSTEM /
5.0 SAFETY AND OPERATION 3 DEW POINT DISPLAY (OPTIONAL)
PRECAUTIONS 8.4.1 ENABLING / DISABLING ENERGY
6.0 PRINCIPLES OF OPERATION 4 MANAGEMENT SYSTEM
6.1 INTRODUCTION 8.4.2 SETPOINT ADJUSTMENT
6.2 DRYING CYCLE 8.5 PURGE TEMPERATURE (OPTIONAL,
6.3 REGENERATION CYCLE HEATED PURGE MODE
6.3.1 SETTING THE REGENERATION 8.6 RESTART MODE
AIR FLOW 8.7 EXTENDED HEATING (OPTIONAL)
6.3.2 HEATED PURGE REGENERATION 8.8 HIGH DEW POINT ALARM (OPTIONAL)
6.3.3 HEATLESS PRESSURE SWING 8.8.1 DESCRIPTION AND ACTIVATION
6.4 TOWER REPRESSURIZATION 8.8.2 SETPOINT ADJUSTMENT
6.4.1 HEATED PURGE REPRESSURIZATION 8.9 PROGRAM JOG
6.4.2 HEATLESS PRESSURE SWING 8.10 SHUTDOWN SEQUENCE
6.5 VALVES 9.0 INSTALLATION AND START-UP 15
6.6 CONTROLS 9.1 EQUIPMENT APPLICATION GUIDE
6.6.1 MICROPROCESSOR CONTROL LINES
6.6.2 STATUS PANEL USER INTERFACE 9.2 LOCATING AND MOUNTING
6.6.3 MICROPROCESSOR CONTROL 9.3 PIPING
6.7 TIMING SEQUENCE 9.4 FILTRATION
6.7.1 HEATED PURGE TIMER CYCLE 9.5 ELECTRICAL CONNECTION
6.7.2 HEATLESS PRESSURE SWING 9.6 START-UP
6.8 RESTART MODES SYSTEM CHECK 9.7 SHUT DOWN PROCEDURES
6.8.1 MANUAL MODE (ZERO) 10.0 MAINTENANCE AND SYSTEM
6.8.2 AUTO RESTART MODE (LAST) CHECK 17
6.9 OPERATING TIMES 10.1 SCHEDULED MAINTENANCE
7.0 ALARMS AND INDICATORS 8 10.2 PRE-FILTERS AND POST-FILTERS
7.1 MOISTURE INDICATOR 10.3 MUFFLER CHANGE-OUT PROCEDURE
7.2 HEATER HIGH TEMPERATURE 10.4 NO-LOSS DRAIN VALVES
7.3 HEATER FAILURE ALARM(STANDARD) 10.5 PILOT OPERATED ACTUATOR
7.4 FAILURE TO SHIFT ALARM 10.6 DESICCANT CHANGEOUT
7.4.1 FAILURE TO REPRESSURIZE 11.0 TROUBLESHOOTING 20
7.4.2 FAILURE TO DEPRESSURIZE 12.0 GENERAL ARRANGEMENT 21
7.5 HIGH DEW POINT ALARM 13.0 WIRING DIAGRAM 28
7.6 ENERGY MANAGEMENT 14.0 FLOW DIAGRAM 35
SYSTEM (EMS) (OPTIONAL) 15.0 REPLACEMENT PARTS 37
7.7 HIGH OUTLET TEMPERATURE 16.0 ENGINEERING SPECIFICATIONS 40
(OPTIONAL)
7.8 ALARM LIST
 2.0 INTRODUCTION

Ingersoll Rand Heat Reactivated Desiccant Dryers are designed to passes through a heater and over the desiccant bed and carries the
adsorb moisture from compressed air. The dryers are constructed with moisture off the bed and out the dryer's exhaust. With the dryer's Bi-
two towers, each containing desiccant beads, that alternate between on- Mode feature, the dryers may also be operated in a Heatless mode,
line (drying) and offline (regenerating) modes, yielding a continuous which uses more purge air but does not require use of the heater.
stream of dry air at the dryer's outlet.
The continuous, alternating process of adsorption and desorption is
During normal operation, wet air passes through the on line tower and controlled using a customized Programmable Logic Controller that
water vapor from the air is adsorbed (collected) on the desiccant beads. switches the towers in a specific timed sequence. Very dry compressed
While air is being adsorbed in the on-line tower, the moisture on the air dew points are achieved through the continuous switching and
desiccant in the offline tower is removed by a process called desorption operation of this dryer. Ingersoll Rand offers heat reactivated dryers to
(regeneration). In standard heat reactivated operation, after an initial provide either -40°F or -100°F pressure dew point outlet air.
rapid depressurization, a portion of dried air from the on-line tower

3.0 WARRANTY

The Company warrants that the equipment manufactured by it and THE COMPANY MAKES NO OTHER WARRANTY OR
delivered hereunder will be free of defects in material and workmanship REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR
for a period of twelve months from the date of placing the Equipment in IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES
operation or eighteen months from the date of shipment from the factory, OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
whichever shall first occur. The Purchaser shall be obligated to promptly PURPOSE, ARE HERBY DISCLAIMED.
report any failure to conform to this warranty, in writing to the Company
in said period, whereupon the Company shall, at its option, correct such Correction by the Company of nonconformities whether patent or latent,
nonconformity, by suitable repair to such equipment or, furnish a in the manner and for the period of time provided above, shall constitute
replacement part F.O.B. point of shipment, provided the Purchaser has fulfillment of all liabilities of the Company for such nonconformities
stored, installed, maintained and operated such Equipment in whether based on contract, warranty negligence, indemnity, strict liability
accordance with good industry practices and has complied with specific or otherwise with respect to or arising out of such Equipment.
recommendations of the Company. Accessories or equipment furnished
by the Company, but manufactured by others, shall carry whatever The Purchaser shall not operate Equipment which is considered to be
warranty the manufactures have conveyed to the Company and which defective, without first notifying the Company in writing of its intention to
can be passed on to the Purchaser. The Company shall not be liable for do so. Any such use of Equipment will be at Purchaser's sole risk and
any repairs, replacements, or adjustments to the Equipment or any costs liability.
of labor performed by the Purchaser or others without Company's prior
written approval. Note that this is Ingersoll Rand standard warranty. Any warranty in force
at the time of purchase of the equipment or negotiated as part of the
The effects of corrosion, erosion and normal wear and tear are purchase order may take precedence over this warranty.
specifically excluded. Performance warranties are limited to those
specifically stated within the Company's proposal. Unless responsibility
for meeting such performance warranties are limited to specified tests,
the Company's obligation shall be to correct in the manner and for the
period of time provided above.

4.0 HEAT REACTIVATED DRYER NOMENCLATURE

NOMINAL*
FLOW POWER / NEMA/ ELECTRICAL ELECTRICAL MECHANICAL
PREFIX (SCFM) DEW POINT MAWP OPTION OPTION OPTION FILTERS
EH 400-2100 4 = 460-3-60 / -40 H = NEMA 4 / 0 = Standard 0 = Standard 0 = Standard A = Filters Attached
D= 460-3-60/ -100 150 psig MAWP F = EMS for L = Filters Loose
6 = 575/3/60 / -40 Heated Dryers
F=575-3-60/ -100

* Nominal Flows indicated are for 100°F inlet temperature, 100°F ambient temperature and 100 psig compressed air pressure.

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 5.0 RECEIVING AND INSPECTION
4.0

5.1 INSPECTION
4.1 WARNING
Upon receiving your Ingersoll Rand air dryer, please inspect the unit
closely. Visually check the dryer to make certain that all air lines and Under no circumstances should any person attempt to lift heavy
electrical connections are securely fastened and were not damaged in objects without proper lifting equipment (i.e., crane, hoist, slings or fork
transit. If rough handling has been detected, please note it on your truck). Lifting any unit without proper lifting equipment, can cause
delivery receipt, especially if the dryer will not be immediately uncrated. serious injury.
Obtaining the delivery person's signed agreement to any noted damage
will facilitate any insurance claim.

5.2 UNPACKING AND HANDLING

4.2
Refer to the General Arrangement drawing for the appropriate means for
lifting or moving the dryer. When lifting the dryer, ensure that no stress
is applied to the piping or valving. Refer to Section 10.2 for locating and
mounting of dryer.

5.0
6.0 SAFETY AND OPERATION PRECAUTIONS
Because an air dryer is pressurized and contains rotating parts, the OSHA
same precautions should be observed as with any piece of machinery Heading Descriptions
of this type where carelessness in operation or maintenance could be
hazardous to personnel. In addition to obvious safety rules that should
be followed with this type of machinery, safety precautions as listed WARNING
below must be observed:
“Warning” is used to indicate a hazardous situation which has some
probability of death or severe injury. Warning should not be considered
1. Only qualified personnel shall be permitted to adjust, perform
for property damage accidents unless personal injury risk is present.
maintenance or repair this air dryer.
2. Read all instructions completely before operating unit. CAUTION
3. Pull main electrical disconnect switch and disconnect any separate
“Caution” is used to indicate a hazardous situation which may result in
control lines, if used, before attempting to work or perform maintenance
minor or moderate injury.
on the unit.
4. Do not attempt to service any part while machine is in an operational NOTICE
mode.
“Notice” is used to indicate a statement of company policy as the
5. Do not attempt to remove any parts without first relieving the entire air
message relates directly or indirectly to the safety of personnel or
system of pressure.
protection of property. Notice should not be associated directly with a
6. Do not operate the dryer at pressures in excess of its rating. hazard or hazardous situation and must not be used in place of
7. Do not operate the dryer without guards, shields and screen in place. “Danger,” “Warning,” or “Caution.”
8. Inspect unit daily to observe and correct any unsafe operating conditions. NOTICE
The user of any air dryer manufactured by Ingersoll Rand, is hereby
warned that failure to follow the above Safety and Operation
Precautions may result in personal injury or equipment damage.
However, Ingersoll Rand does not state as fact, nor does it mean to
imply, that the preceding list of Safety and Operating Precautions is all
inclusive, and further, that the observance of this list will prevent all
personal injury or equipment damage.

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 6.0
7.0 PRINCIPLES OF OPERATION

6.1
7.1 INTRODUCTION 6.3.2
7.3.2 HEATED PURGE REGENERATION
As described in Section 1, water vapor is removed from compressed air In the heat reactivated mode, the dryer uses 7.5% of dry
by diverting air flow alternately between two towers filled with activated compressed air expanded to atmospheric pressure.
alumina desiccant. While one tower processes the compressed air However, after air expansion through the Purge Orifice, the
stream adsorbing water vapor, the opposite tower regenerates by purge air is passed through the purge heater. This expanded,
desorbing the water vapor and venting it to atmosphere. heated purge air is then passed through the regenerating
tower and exhausted out to atmosphere. After a three minute
The Microprocessor Controller provides the ability to select between delay, the heating process occurs for 2 hours and 57 minutes.
heated or heatless regeneration. Both heated and heatless regeneration During the heating process the electric heater is cycled on
methods are described in the following sections. and off by Ingersoll Rand' temperature controller Solid State
relay. This advanced controller precisely monitors purge air
NOTICE temperature and adjusts the heater temperature accordingly.
This results in a regeneration air temperature that remains
The Microprocessor Controller must be in the OFF position prior to within 1.5 °F from the heater setpoint for the entire
changing the mode (heated purge / heatless) of the dryer. After the regeneration cycle, eliminating temperature swings
change is made and the Microprocessor Control is subsequently associated with contactor-based heating system. Upon
turned ON, the dryer will be in the new mode of operation. completion of the three-hour heating period, the electric
heater turns off. The dry regeneration air continues to flow for
7.2 DRYING CYCLE
6.2 57 minutes in order to cool down the desiccant bed.
Saturated compressed air enters the dryer and is diverted to the
appropriate tower by the Inlet Flow Valves. (Refer to the Process and 6.3.3
7.3.3 HEATLESS PRESSURE SWING REGENERATION
Instrumentation Diagram.) The Right Tower Flow Valve is actuated to a In the heatless mode, following depressurization,
closed position to prevent air flow from entering the regenerating tower. regeneration uses approximately 15% of the dry compressed
Simultaneously, the Left Tower Flow Valve is actuated to an open air expanded to atmospheric pressure to complete the
position allowing air flow to the drying tower. During this time, the Left desorption process. As shown on the P & ID, the compressed
Tower Purge Valve is actuated to a closed position, preventing the air exits the drying tower and a portion of the air flows through
compressed air from venting to atmosphere. As the compressed air the purge adjustment valve and the Purge Orifice. Once the
flows through the desiccant material in the left tower at pressure, air has passed through the Purge Orifice, it expands to
removal of water vapor from the air stream begins to occur through atmospheric pressure and continues the regeneration
adsorption. In the adsorption process, the desiccant material draws process. Desorption occurs as the desiccant releases water
water vapor out of the compressed air and "holds" it until the left tower vapor into the regeneration air and is exhausted through the
drying cycle is complete. Compressed air flows out of the tower for Outlet Purge Valves.
delivery to the process use. The Outlet Flow Check Valves provide air
flow diversion to the outlet air connection of the dryer. 6.4 TOWER REPRESSURIZATION
7.4
Upon completion of tower regeneration, and prior to changing the Inlet
6.3 REGENERATION CYCLE
7.3
Flow Valve position to switch towers, the regenerated tower must be
Previously adsorbed moisture removed from the process stream gets repressurized. Repressurization is accomplished by closing the
stripped or desorbed from the desiccant material in the regeneration appropriate purge valve. Closing the Purge Valve allows the
process. The first stage of regeneration is tower depressurization. After regeneration air to pressurize the tower.
the Inlet Flow Valves are switched to divert air flow away from the
regenerating tower, the appropriate Purge Valve will be opened and the NOTICE
tower will be depressurized. Through depressurization, a significant
portion of the previously adsorbed water vapor is stripped off the Failure to repressurize prior to tower switchover will result in shocking
desiccant material and exhausted to atmosphere. the desiccant material and cause premature desiccant dusting.

CAUTION 7.4.1
6.4.1 HEATED PURGE REPRESSURIZATION
Any time the dryer is switched between two operating modes, care Three minutes prior to tower switch-over, repressurization is
must be taken to ensure the purge adjustment valve is adjusted accomplished by closing the appropriate Purge Valve. When
correctly. Refer to the specification sheet in this manual for proper the Purge Valve closes, the regeneration air begins to
gauge setting. pressurize the tower. If the dryer is supplied with the optional
repressurization piping, the Repressurization Valve opens,
6.3.1
7.3.1 SETTING THE REGENERATION AIR FLOW allowing some additional air from the outlet of the dryer to
assist the purge air and to ensure adequate pressurization.
Proper setting of the purge flow is necessary to achieve During normal tower regeneration, the Repressurization Valve
proper dryer performance in the heatless and externally is held closed so that the only source of air for regeneration
heated modes. Setting the purge flow too high will waste passes through the purge adjustment assembly.
compressed air and if set too low, the dryer will not achieve
dew point performance. The purge adjustment manifold 7.4.2
6.4.2 HEATLESS PRESSURE SWING REPRESSURIZATION
consists of the purge adjustment valve, purge pressure
gauge, and the purge orifice. The purge pressure gauge is 45 seconds prior to tower switch-over, repressurization is
located between the purge adjustment valve and purge accomplished by closing the appropriate Purge Valve. When
orifice. Manually adjust the purge adjustment valve until the the Purge Valve closes, the regeneration air begins to
reading on purge pressure gauge matches the purge pressurize the tower. If the dryer is supplied with the optional
pressure setting listed on the tag attached to the gauge. Note repressurization piping, the Repressurization Valve opens,
that there are two purge gauge values, corresponding to each allowing some additional air from the outlet of the dryer to
mode of operation. assist the purge air and to ensure adequate pressurization.
During normal tower regeneration, the Repressurization Valve
is held closed so that the only source of air for regeneration
passes through the purge adjustment assembly.

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 7.0 PRINCIPLES OF OPERATION
6.0

7.5 VALVES
6.5 Outlet Check Valves, as well as Purge Check Valves are single-direction
Flow and Purge Valves are two-way valves that are switched using air- check valves that will allow flow in the direction shown on the P & ID, but
operated double-acting actuators. Each valve is actuated by a four-way not allow flow in the opposite direction.
solenoid valve as shown on the P & ID.
6.6
7.6 CONTROLS
NOTICE 7.6.1
6.6.1 MICROPROCESSOR CONTROL USER INTERFACE
The Microprocessor Control display provides the user with the
Actuated valves require 75 psi min. pressure for proper operation.
operating parameters and their corresponding values. When
power is supplied to the dryer, the Microprocessor Control will
The Inlet Flow Valves are connected as normally open valves. When
illuminate and default to the "Standby" mode, displaying the
the dryer is de-energized, the solenoid valves for the Inlet Flow Valves
"Press ON" prompt.
supply control air to the "open" port on the appropriate valve actuator.
The following illustration summarizes the keypad functions.
Purge Valves are connected as normally closed valves. When the dryer
is de-energized, the solenoid valves for the Purge Valves supply control
air to the "closed" port on the appropriate valve actuator.

PRESS ON

Figure 1 - Microprocessor Controller

BUTTONS

• ON • RESET
Initiates PLC program. Begins system monitoring and valve Pressing once clears the local alarm indication and de-energizes
switching functions. the remote alarm contact for many alarm conditions. Should the
alarm condition persist, the alarm will return after the alarm inhibit
• OFF
time has expired.
Stops PLC program. Stops valve switching functions. Initiates
Shutdown Sequence. Opens Inlet Flow Valves. Closes Purge • SET
Valves. Permits the adjustment of parameters in TECHNICIAN MODE.
• SELECT DISPLAY • ENTER
Allows the user to scroll through the available displays. The last Used to accept changed parameters and set point values.
display selected will remain displayed as the default display. • TEST
• +/- Not used in Desiccant Dryer applications
Allows user to increase set point values. Set point values cycle • i
through a fixed range. Also allows entering negative numbers in Restricted Level access for factory use only.
Technician.
• Õ
Allows user to step backwards to the previous level of the menu.

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 7.0 PRINCIPLES OF OPERATION
6.0

6.6.2
7.6.2 STATUS PANEL USER INTERFACE
The status panel provides clear indication of dryer status via
bright LED indicators. The following illustration summarizes
the panel’s features:

Dryer ON (Green) Dryer OFF / Alarm

(Red)

Left Tower Regeneration Right Tower Regeneration

(Yellow) (Yellow)

Heater Operation
(Green)

Left Tower Drying Right Tower Drying

(Yellow) (Yellow)

Figure 2 - Status Panel

NOTE: Ingersoll Rand solid state temperature controller modulates the • Heater Temperature (HEATED PURGE MODE ONLY) -
heater repeatedly during the heating cycle. Pulsating of the heater LED {HEATER TEMP: XX}: Indicates the heater temperature set
will occur as a result and should be considered normal dryer operation. point..
• Alarms {ALARM LIST - PRESS ENTER}: Depressing
6.6.3
7.6.3 MICROPROCESSOR CONTROL DISPLAY PARAMETERS <ENT> at this prompt permits viewing of current alarm status
The Microprocessor Controller is capable of displaying a and alarm history, which includes the time and date of the
number of system parameters in the default CUSTOMER alarm occurrence.
MODE. The following summarizes the parameters that can be • Operating & Purge Times - {OPERATING TIMES - PRESS
accessed by depressing the SELECT DISPLAY button from ENTER}: Depressing <ENT> at this prompt provides access
the Microprocessor Controller. (Note that some displays are to the operating and purge hours of operation.
optional and may not appear on all models): • Operating Mode {OPERATING MODE: HEATLESS /
HEATED PURGE}: EH dryers are capable of operating in
• Tower Status {LT DRY / RT REGEN or LT REGEN / RT Heated Purge and Heatless Pressure Swing modes. This
DRY}: Provides visual confirmation of tower drying and display indicates mode of operation for dryer.
regenerating status.
• Step Timer {ie STEP 4 TIME 120}: Information screen Once the last screen is displayed, depressing the SELECT DISPLAY
displaying the current step in the program and the time button will return the display to the top of the list.
remaining for the displayed step.
• Dew Point Temperature (OPTIONAL) - {DEW POINT TEMP: 7.7 TIMING SEQUENCE
6.7
XX}: When equipped with the optional EMS feature,
All timing functions are performed by Ingersoll Rand' Microprocessor
provides accurate display of dryer outlet pressure dew point.
Controller, an advanced micro PLC designed exclusively for Ingersoll
• Purge Status (OPTIONAL) - {PURGE / NO PURGE}: Rand dryers. The Microprocessor Controller is completely programmed
Indicates whether unit is currently consuming purging air. at the factory and does not require any further adjustment. The standard
Requires EMS. timing cycle switches the Inlet Flow Valve, which alternates the drying
• Heater Status (HEATED PURGE MODE ONLY) - {On / tower. At the same time as the Inlet Flow Valve opens, the appropriate
OFF}: Indicates that the heater is being given a signal to tower Purge Valve opens to begin the purge flow generation. Once the
heat the purge air. purge regeneration flow portion of the dryer cycle is complete, tower
repressurization begins as previously described.

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 7.0 PRINCIPLES OF OPERATION
6.0

7.7.1
6.7.1 HEATED PURGE TIMER CYCLE 6.9 OPERATING TIMES
7.9
In the externally heated operating mode, the Microprocessor In the CUSTOMER MODE, the Microprocessor Controller provides
Control controls an eight-hour cycle. The tower switch-over access to the operating hours of the dryer. The following describe the
occurs every four hours. Ten seconds after switch-over method to access and review the operating and purge hours for the
occurs, the regenerating tower depressurizes for 50 seconds. dryer:
After depressurization, heated regeneration begins and
extends for 2 hours and 58 minutes. The heating supply is
turned off and the purge air flow continues for the next 58
minutes. The purge air supply during this time is used to cool
SELECT OPERATING TIMES
down the hot desiccant. After the cool down stage, a
repressurization stage repressurizes the offline tower for 3
DISPLAY
PRESS ENTER
minutes.
Depress the SELECT DISPLAY button until the OPERATING
6.7.2
7.7.2 HEATLESS PRESSURE SWING TIMER CYCLE
TIMES display appears.
In the heatless operating mode, the Microprocessor Control
controls a ten-minute cycle. The tower switch-over occurs
every five minutes. Ten seconds after tower switch-over
occurs, the regenerating tower depressurizes and tower
regeneration occurs for four minutes and 15 seconds. At that BEGIN TIMES
ENTER
time, tower repressurization begins.

6.8
7.8 RESTART MODES
Depressing the ENTER button enters the OPERATING TIMES
The Microprocessor Controller includes a Shutdown Sequence that is menu.
activated when the dryer OFF button is depressed. This feature
positions the valves to their failsafe position and resets the program and
is the recommended method of shutting down the dryer. When the dryer
is subsequently energized, the dryer is ready to run at the start of the
program. Should, however, power be cut to the dryer before the SELECT OPERATING HOURS
Shutdown Sequence has been initiated, as would be the case from a DISPLAY
000000065
power failure, the dryer can be configured to restart in one of two restart
modes. Note that when the dryer is shut down using the OFF button, Depressing the SELECT DISPLAY button displays the
the dryer will require user intervention to restart the dryer. cumulative operating hours of the dryer.

7.8.1
6.8.1 MANUAL MODE (ZERO)
Ingersoll Rand dryers are shipped from the factory in the
Manual Mode. After power is re-supplied to the dryer, the user SELECT PURGE HOURS
will be presented with the "PRESS ON" display. The valve
switching and timing operations will only start once the ON
DISPLAY
000000009
button is depressed. In this configuration, to restart the dryer,
the user must manually depress the ON button on the Depressing the SELECT DISPLAY button displays the
Microprocessor Control panel. cumulative hours the dryer has used purge air.

7.8.2
6.8.2 AUTO RESTART MODE (LAST)
In this mode, the dryer will re-start automatically once power BEGIN TIMES
is applied to the dryer. The Microprocessor Control will pick up SELECT
DISPLAY
where it left off in the program once power is applied.

Depressing the ENTER button returns the display to the top of

the OPERATING TIMES menu.

OPERATING TIMES
Õ PRESS ENTER
Depressing the Õ button returns the controller to the
CUSTOMER MODE

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 8.0 ALARMS AND INDICATORS
7.0

8.1
7.1 MOISTURE INDICATOR (STANDARD) 7.5
8.5 HIGH DEW POINT ALARM (INCLUDED WITH EMS)
The moisture indicator senses a sample of the control air which is taken The purpose of the High Dew Point Alarm is to provide the operator an
from the dryer outlet. The indicator provides a gross indication of dew alarm indication should the equipment fail to supply air at its designed
point deterioration at the outlet of the dryer. Under normal operating pressure dew point. The EMS dew point sensor communicates the
conditions, the indicator is blue. In the event of a dryer malfunction or pressure dew point reading to the Microprocessor Controller. Should
prolonged dryer shut down, it will turn gray in the presence of moisture. the pressure dew point rise above the alarm set point, the
Microprocessor Controller will display the alarm condition on the
7.2 HEATER HIGH TEMPERATURE ALARM
8.2 controller screen.
WITH INTERLOCK (STANDARD)
The Heater High Temperature Alarm monitors the internal temperature 8.6 ENERGY MANAGEMENT SYSTEM (EMS) (OPTIONAL)
7.6
of the heater housing. Should a component failure occur or system EMS is an energy savings feature that matches moisture loading and
conditions result in the heater temperature rising above the alarm set regeneration energy usage. Drying equipment is typically operated below
point, the dryer will alarm. During the alarm condition, the heater is full flow rating and/or below maximum water loading capacity of the
prevented from operating, the Microprocessor Control halts the program desiccant bed. The EMS option includes a dew point transmitter that
at the point where the alarm occurred and displays the condition in the transmits the outlet pressure dew point to the Microprocessor Controller.
Microprocessor Control LCD display. The dryer will be unable to be reset The Microprocessor Controller displays the outlet pressure dew point in
until the temperature of the heater has fallen below the alarm point. To real-time. The EMS feature utilizes the data communicated from the dew
reinstate the dryer, depress the RESET button on the Microprocessor point sensor and extends the normal timed switching sequence in
Controller AND manually reset the Heater High Temperature Safety in proportion to the moisture loading on the dryer. When the EMS feature is
the electrical enclosure. Note that the alarm condition will return should turned off, all switching sequences occur as described in Section 7.3.
proper corrective action not be taken. When the EMS feature is activated, the drying sequence is governed by
the outlet pressure dew point as measured by the dew point sensor. When
7.3
8.3 HEATER FAILURE ALARM (STANDARD) the sampled outlet dew point registers below the customer set point (-43°F
This feature produces an alarm should the heater fail to generate heat default for -40°F dryers; -102°F on -100°F dryers), an immediate change
at the beginning of the heating cycle. During the initial ten minutes of in dryer operation will not be noticeable. The dryer will continue its normal
the heating cycle, the Microprocessor Controller monitors the heater regeneration process through tower re-pressurization. Once the tower is
temperature. Should the heater temperature fail to rise to 150 °F within re-pressurized, both towers will be at line pressure but air will only flow
the ten minute period, the Heater Failure Alarm will be triggered. During through the tower indicated by the status panel. Tower switch over
this alarm condition, power to the heater is removed and the program is sequence is delayed until the dew point elevates above the EMS set point,
halted. Depressing the RESET button on the Microprocessor Controller at which point tower switch over will occur.
will reinstate the program and provided the heater problem has been
remedied, continue with normal operation. In addition to monitoring the outlet pressure dew point of the drying tower,
the EMS feature monitors the temperature of the purge exhaust air on the
8.4 FAILURE TO SHIFT ALARM (STANDARD)
7.4 regenerating tower. After a tower switch-over, and at the beginning of
Ingersoll Rand Failure To Shift Alarm monitors the dryer sequencing tower regeneration, the purge exhaust temperature will be relatively low
functions to insure proper dryer operation by sensing the pressure in each (normally 90 to 110°F). The purge exhaust temperature will increase as
tower via tower pressure switches. Should one of the following conditions desiccant regeneration progresses. As nearly all of the previously
occur, the Microprocessor Controller will communicate the alarm adsorbed moisture is driven off of the desiccant, the exhaust temperature
condition. There are several types of switching failure modes that can be will begin to rise. The timing for the temperature change will vary
detected by the Failure To Shift Alarm feature. They are as follows: depending on moisture loading on the towers. When the purge exhaust
temperature reaches 195°F, which indicates that the desiccant heating is
7.4.1
8.4.1 FAILURE TO REPRESSURIZE complete, the Microprocessor Controller will remove power to the heater.
Once the heater is turned off, the tower cool down process begins and
At the end of the repressurization stage of the dryer operation, continues for 57 minutes. Purge air will continue to exhaust and the
both towers should be at line pressure. Should the pressure exhaust air temperature will continue to rise (250°F is not uncommon) as
switches indicate that both towers are not at line pressure, the it removes the heat from the regenerated desiccant material. As the cool
Failure to Shift Alarm will activate and the Microprocessor down progresses, the exhaust temperature will begin to decrease. After
Control will stop the program at it's current position in the cooling, the Purge Valves close and the optional Repressurization Valve
program. The user must depress the RESET button followed (if equipped) opens. The off-line tower remains pressurized until the tower
by the ON button, at which time the Microprocessor Control switchover sequence is initiated.
will start at the beginning of the program.
8.7 HIGH OUTLET TEMPERATURE (OPTIONAL)
7.7
8.4.2
7.4.2 FAILURE TO DEPRESSURIZE
This option provides continuous monitoring of the the dryer discharge air
At the end of the depressurization stage of the dryer temperature via a thermostat that senses the outlet air temperature
operation, the regenerating tower should be at atmospheric during dryer operation. Should a high outlet temperature condition exist,
pressure. Should the pressure switches indicate that this is the alarm is displayed on the Microprocessor Controller to alert
not the case, the Failure to Shift Alarm will activate and the maintenance personnel of a malfunction. This alarm does not interrupt
Microprocessor Control will stop the program at it's current the dryer program. Depressing the RESET button will clear the alarm
position in the program. The user must depress the RESET provided the alarm condition as been addressed. Note that the alarm
button followed by the ON button, at which time the will clear automatically once the high temperature condition is corrected.
Microprocessor Control will start at the beginning of the
program.

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 8.0 ALARMS AND INDICATORS
7.0

7.8
8.8 ALARM LIST
SELECT FAIL TO SHIFT
The Microprocessor Controller stores the 20 most recent alarm
conditions. These alarms are stored with the type of alarm as well as
DISPLAY
TM 1635 DATE 1104
the date and time the alarm occurred. This list can greatly facilitate
troubleshooting the dryer and provide an indication of dryer operation Depressing the SELECT DISPLAY list displays the most
during unattended service. The following describe the method to access recent of the alarms stored by the Microprocessor Control.
and review the alarms stored in the Microprocessor Controller: Refer to the diagram at the end of this section for an
explanation of the ALARM LIST Display.

SELECT ALARM LIST Depressing the SELECT DISPLAY button will reveal the previous alarm
condition(s), as well as the remaining available alarm placeholders for
DISPLAY
PRESS ENTER alarms. To EXIT the ALARM LIST, perform the following:

Depress the SELECT DISPLAY button until the ALARM LIST

display appears.
BEGIN ALARMS
Õ
BEGIN ALARMS
ENTER
Depressing the Õ button returns the controller to the top of
the ALARM LIST.
Depressing the ENTER button enters the ALARM LIST menu.

ALARM LIST
Õ
PRESS ENTER
SELECT ALARM OFF
DISPLAY Depressing the Õ button again returns the controller to the
CUSTOMER MODE.
Depressing the SELECT DISPLAY button advances the menu
to the current alarm status.

Alarm Condition

FAIL TO SHIFT
TM 1635 DATE 1104

Time of Alarm Date of Alarm

(Military Time) (Date-Month)
Example shows April 11

Figure 3 - Alarm Screen Details

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 8.0
9.0 TECHNICIAN MODE

The Microprocessor Control provides a protected TECHNICIAN MODE 9.2 OPERATING MODE (BI-MODE)
8.2
to manipulate several parameters not accessible by the casual operator. As described in Section 7, Heat Reactivated Dryers can operate in a
Below is a list of parameters that can be accessed and manipulated by heated purge mode as well as a heatless pressure swing mode. To
the technician in the TECHNICIAN MODE: change the operation mode of the dryer, perform the following
keystrokes:
Parameter Display Set Point
OPERATION
OPERATION MODE HTLS, HEATED
MODE
DEW POINT ADJUSTER SETTING
PDP ADJUSTER -40, -4, +38 SELECT
SET OP MODE
(HEATLESS MODE ONLY)
ENERGY MANAGEMENT
DISPLAY HEATED PURGE
EMS OFF , ON
SYSTEM (OPTIONAL)
ENERGY MANAGEMENT SYSTEM Depress the SELECT DISPLAY button until the SET
EMS SET POINT -76 - +68 OPERATION MODE screen is displayed.
SETPOINT (OPTIONAL)
PURGE TEMPERATURE PURGE TEMP OFF , ON
RESTART MODE RESTART LAST, ZERO
+
SET OP MODE
EXTENDED HEATING EXTENDED HTG OFF , ON
PURGE FLOW ADJUSTER
- HEATLESS
SETTING (HEATLESS MODE PURGE ADJUST 30% - 100%
ONLY) Depress the +/- button until the desired operating mode is
displayed. Pressing SELECT DISPLAY saves the current
HIGH DEW POINT ALARM
HI DEW POINT OFF , ON selection.
ACTIVATION (OPTIONAL)

* NOTE: Setpoints indicated are adjustable ONLY when dryer is

equipped with the Energy Management System option. Setpoints are NOTICE
non-adjustable on dryers
The Microprocessor Controller must be in the OFF position prior to
8.1
9.1 ENTERING TECHNICIAN MODE changing the mode (heated purge / heatless) of the dryer. After the
change is made and the Microprocessor Control is subsequently
WARNING turned ON, the dryer will be in the new mode of operation.

TECHNICIAN MODE should only be entered by qualified service CAUTION

personnel. Altering the set points in TECHNICIAN MODE will have a
Any time the dryer is switched between two operating modes, care
significant effect on the operation of the dryer. Incorrect set points may
must be taken to ensure the purge adjustment valve is adjusted
damage dryer and cause potential serious injury.
correctly. Refer to the specification sheet in this manual for proper
gauge setting.
To enter the TECHNICIAN MODE, perform the following keystrokes:
8.3
9.3 HEATER TEMPERATURE SETPOINT (HEATED PURGE MODE
ONLY)
The Microprocessor Controller permits the user to adjust the
temperature of the heater, thereby altering the regeneration temperature
BEGIN in the heated purge mode.

2 3 TECHNICIAN MODE WARNING

The user is advised to only alter the regeneration temperature after
Pressing the “2” and “3” buttons simultaneously enters the being instructed to do so by Ingersoll Rand factory personnel.
TECHNICIAN MODE. Improper or inappropriate manipulation of the heater temperature can
result in degraded dryer performance, equipment damage and serious
injury. Notify Ingersoll Rand Compressed Air Solutions prior to altering

SELECT
SET OPMODE the heater temperature.

DISPLAY HEATLESS The following illustrates the method of adjusting the setpoint for the
heater temperature:
Depressing SELECT DISPLAY scrolls through the available
parameters.
SELECT HEATER TEMP
DISPLAY
375
Depress the SELECT DISPLAY button until the HEATER
TEMPERATURE SET POINT screen is displayed.

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 9.0 TECHNICIAN MODE
8.0

HEATER TEMP NOTICE

SET
___ New desiccant has a moisture holding capacity higher than the dryer’s
design regeneration capacity. The desiccant ages in a three- to six-
month time period at which point it stabilizes to an "aged" state. During
Pressing the SET button permits the value of the HEATER this aging process at initial start-up or after desiccant replacement, the
TEMPERATURE SETPOINT to be changed Energy Management System feature should be deactivated.

3
HEATER TEMP
9.4.1
8.4.1 ENABLING / DISABLING ENERGY MANAGEMENT
3__ SYSTEM
The following illustrates the method of accessing and
Use the numbers on the keypad to enter the desired value adjusting the Energy Management System feature:
for the HEATER TEMPERATURE setpoint.

HEATER TEMP
8 SELECT
EMS: OFF
38_ DISPLAY

Use the numbers on the keypad to enter the desired value Depress the SELECT DISPLAY button until the ENERGY
for the HEATER TEMPERATURE setpoint. MANAGEMENT SYSTEM screen is displayed.

HEATER TEMP +
0
- EMS: ON
380
Use the numbers on the keypad to enter the desired value Depress the +/- button until the desired set point is displayed.
for the HEATER TEMPERATURE setpoint. Pressing SELECT DISPLAY saves the current selection.

HEATER TEMP 8.4.2

9.4.2 SETPOINT ADJUSTMENT
ENTER
380 On dryers equipped with the optional Energy Management
System the setpoint can be adjusted to match the dryers
Depressing ENTER saves the selected set point. operation to the desired pressure dew point.

The following illustrates the method of adjusting the setpoint

for the Energy Management System feature:
8.4
9.4 ENERGY MANAGEMENT SYSTEM (OPTIONAL)
The Energy Management System option includes a dew point sensor
that transmits the outlet pressure dew point to the Microprocessor SELECT EMS SET POINT
DISPLAY
Controller. The Microprocessor Controller displays the outlet pressure -43
dew point in real-time. This option package also includes Energy
Management System, an energy savings feature that matches moisture
Depress the SELECT DISPLAY button until the EMS SET
loading and regeneration energy usage. Drying equipment is typically
POINT screen is displayed.
operated below full flow rating and/or below maximum water loading
capacity of the desiccant bed. The Energy Management System feature
utilizes the data communicated from the dew point sensor and extends
the normal timed switching sequence in proportion to the moisture SET
EMS SET POINT
loading on the dryer. ___
When the Energy Management System feature is turned off, all Pressing the SET button permits the value of the EMS
switching sequences occur as described in Section 7.3. When the SETPOINT to be changed
Energy Management System feature is activated, the drying sequence
is governed by the outlet pressure dew point as measured by the dew
point sensor. When the sampled outlet dew point registers below the
customer set point (-43°F default for -40°F dryers; -102°F on -100°F
+ EMS SET POINT
-
dryers), an immediate change in dryer operation will not be noticeable. -___
The dryer will continue its normal regeneration process through tower
re-pressurization. Once the tower is re-pressurized, both towers will be To enter a negative number, depress the +/- button.
at line pressure but air will only flow through the tower indicated by the Otherwise, proceed to the next step.
status panel. Tower switch over sequence is delayed until the dew point
elevates above the Energy Management System setpoint, at which point
tower switch over will occur.
4 EMS SET POINT
-4__
Use the numbers on the keypad to enter the desired
pressure dew point temperature for the EMS setpoint.

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 9.0
8.0 TECHNICIAN MODE

8.6
9.6 RESTART MODE
1 EMS SET POINT Ingersoll Rand dryers can be configured to restart in one of two
-41_ operating modes. As described in Section 7.8, the dryer may be
configured for Manual operation (factory default) or Auto Restart, which
Use the numbers on the keypad to enter the desired permits the dryer to operate automatically once power is re-applied to
pressure dew point temperature for the EMS setpoint. the dryer after a power failure. The following illustrates the method of
accessing and adjusting the different start modes for the dryer:

EMS SET POINT

ENTER
-41 SELECT
RESTART
DISPLAY ZERO
Depressing ENTER saves the selected set point.
Depress the SELECT DISPLAY button until the START
MODE screen is displayed.

8.5
9.5 PURGE TEMPERATURE (OPTIONAL, HEATED PURGE MODE)
On dryers equipped with EMS, the temperature of the purge exhaust is + RESTART
-
monitored and displayed on the Microprocessor Controller. After a tower LAST
switch-over, and at the beginning of tower regeneration, the purge
exhaust temperature will be relatively low (normally 90 to 110°F). The To change the start mode from its current selection to the
purge exhaust temperature will increase as desiccant regeneration alternate setting, depress the +/- button until the desired set
progresses. As nearly all of the previously adsorbed moisture is driven point is displayed. Pressing SELECT DISPLAY saves the
off of the desiccant, the exhaust temperature will begin to rise. The current selection.
timing for the temperature change will vary depending on moisture
loading on the towers . When the purge exhaust temperature reaches
195°F, which indicates that the desiccant heating is complete, the
Microprocessor Controller will remove power to the heater. Once the NOTICE
heater is turned off, the tower cool down process begins and continues The restart modes will only affect restarting should power be
for 57 minutes. Purge air will continue to exhaust and the exhaust air unexpectedly removed from the dryer. After proper shut down, the
temperature will continue to rise (250°F is not uncommon) as it removes dryer will require the user to depress the ON button to initiate the
the heat from the regenerated desiccant material. As the cool down operation of the dryer program.
progresses, the exhaust temperature will begin to decrease. After
cooling, the Purge Valves close and the optional Repressurization Valve 9.7 EXTENDED HEATING (OPTIONAL)
8.7
(if equipped) opens. The off-line tower remains pressurized until the
tower switchover sequence is initiated. Activation of the Purge On dryers equipped with both the Energy Management System option,
Temperature feature is via the Microprocessor Controller. the dryer may be operated in an extended heating mode. In this mode,
the heating cycle is extended while the Energy Management System
The following illustrates the method of accessing and activating the function prolongs the drying cycle. This feature is particularly useful
Purge Temperature feature: when operating the dryer with new desiccant. As described earlier in this
manual, new desiccant has the ability to adsorb more moisture than the
dryer can desorb in a fixed regeneration cycle. With the Extended
Heating operation, the Energy Management System feature can be
SELECT
PURGE TEMP: OFF used immediately without the need to age the desiccant. To enable the
DISPLAY Extended Heating mode, perform the following keystrokes:

Depress the SELECT DISPLAY button until the POWER

SAVER screen is displayed.
SELECT
EXTENDED HEATING
DISPLAY OFF
+ PURGE TEMP: ON Depress the SELECT DISPLAY button until the EXTENDED
-
HEATING screen is displayed.

Depress the +/- button until the desired set point is displayed.
Pressing SELECT DISPLAY saves the current selection.
+ EXTENDED HEATING
-
ON
Depress the +/- button until the desired set point is displayed.
Pressing SELECT DISPLAY saves the current selection.

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 9.0 TECHNICIAN MODE
8.0

9.8 HIGH DEW POINT ALARM (OPTIONAL)

8.8
2 HI PDP SETPOINT
8.8.1
9.8.1 DESCRIPTION AND ACTIVATION
When the dryer is equipped with the optional Energy
-2__
Management System feature, the dew point sensor transmits
the dew point to the Microprocessor Control Should the outlet Use the numbers on the keypad to enter the desired
pressure dew point exceed the customer specified set point, pressure dew point temperature for the EMS setpoint.
High Dew Point Alarm will activate.

The following illustrates the method of activating the High 1 HI PDP SETPOINT
Dew Point Alarm feature:
-21_
SELECT HIGH DEW PT Use the numbers on the keypad to enter the desired
DISPLAY
OFF pressure dew point temperature for the HIGH DEW POINT
ALARM setpoint.

Depress the SELECT DISPLAY button until the HIGH DEW

POINT screen is displayed.
HI PDP SETPOINT
ENTER
-41
+ HIGH DEW PT Depressing ENTER saves the selected set point.
-
ON
Depress the +/- button until the desired set point is displayed. NOTICE
Pressing SELECT DISPLAY saves the current selection.
The High Dew Point Alarm set point should not be greater than the
Energy Management System set point. Failure to do so will result in an
alarm indication. Ingersoll Rand recommends setting the High Dew
Point Alarm at least 10°F wetter than the Energy Management System
8.8.2
9.8.2 SETPOINT ADJUSTMENT setpoints.
On dryers equipped with the optional Energy Management
9.9 PROGRAM JOG
8.9
System, the High Dew Point Alarm setpoint can be adjusted
as follows. Factory settings on -40°F dryers is -28°F. All heated purge dryers come equipped with a Program Jog feature that
is accessible via the Microprocessor Controller. This feature allows the
The following illustrates the method of adjusting the setpoint dryer cycle to be accelerated for troubleshooting and routine inspection
for the High Dew Point Alarm feature: purposes. By accessing the Program Jog routine in the Microprocessor
Control, the customer can advance the program to the next program
step. Note that the program advance feature will not advance through all
steps of the program.

SELECT
HI PDP SETPOINT
WARNING
DISPLAY -10 When the Program Jog is initiated in the middle of the heating cycle,
advancing the program without allowing normal tower cool down will
Depress the SELECT DISPLAY button until the HIGH DEW result in an outlet air temperature that may exceed 300°F. As such,
POINT SET POINT screen is displayed. proper precautions must be taken to protect downstream equipment
from high temperature exposure.

NOTICE
HI PDP SETPOINT During the Program Jog routine, the display may show intermediate
SET
___ steps in the program that are not active in the current program set up.
This should be considered normal operation.

Pressing the SET button permits the value of the HIGH

DEW POINT ALARM SETPOINT to be changed The Microprocessor Controller will only permit the jog function during
specific stages of the program. Should the program be at a stage where
the program can not advance, the following will be displayed:

+ HI PDP SETPOINT
-
-___ SELECT JOG MODE
DISPLAY
WAIT
To enter a negative number, depress the +/- button.
Otherwise, proceed to the next step.
Depress the SELECT DISPLAY button until the JOG MODE
display appears. The WAIT prompt will appear should the
program not be able to advance at this stage.

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 9.0 TECHNICIAN MODE
8.0

Should the program be at a stage whereby the Microprocessor Control NOTICE

permits the jog feature, the following will be displayed:
The Program Jog advances steps #6, #8, #20 & #22, which are the
longest program steps. The balance of the steps are not advanced in
Program Jog Mode.
JOG: ENT TO JOG
STEP 6 TME10699 NOTICE
To exit the TECHNICIAN MODE, press the “+ / -” key to the initial “SET
Depress the SELECT DISPLAY button until the JOG MODE
OPMODE” screen and depress the Õ button to return to the
display appears. The PRESS ENTER prompt will appear, CUSTOMER MODE.
along with the current step and remaining time, should the
program be able to advance at this stage.
8.10 SHUTDOWN SEQUENCE
9.10
JOG MODE When the OFF button is pressed, SHUTDOWN SEQUENCE will be
ENTER
STEP 8 TME00550 displayed for 30 seconds. During this time the offline tower will
represurrize. Both main flow valves will open and purged air will cool the
heater element.
Depressing the ENTER button advances the program to the
next step. The display will indicate the next step has been
initiated.

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 10.0
9.0 INSTALLATION AND START-UP

9.1
10.1 EQUIPMENT APPLICATION GUIDELINES pipe, install it horizontal or downward to avoid accumulation of condensate
Ingersoll Rand Regenerative air dryers are shipped complete with at low points. If the purge exhaust is required to run upward, install a valve
desiccant up to and including model EH2100. On larger units, the at the low point. Keep this valve partially (50-75%) open to continually drain
desiccant is packaged separately for ease in handling. Refer to Section any liquid water. If extending the exhaust pipe farther than 15 feet, consult
9.6 for desiccant fill procedures. the factory for recommendations.

To achieve the best dryer performance, carefully check that the design Once all piping has been connected all joints, including those on the
and installation requirements outlined below are satisfied. dryer, should be soap bubble tested at line pressure to ensure no joints
have been damaged in transit and site placement.
Ingersoll Rand dryers are available with an operating range from 75 -
150 PSIG. Air available for your usage will vary with operating pressure. 9.4
10.4 FILTRATION
The maximum design pressure of the standard Desiccant Dryers is 150 It is important that a pre-filter and an post-filter be provided in your dryer
PSIG. For units that require higher operating pressures, consult your installation. These are included with the dryer. They are mounted on
Ingersoll Rand representative. models EH1500 and below.

Dryers are sized according to flow and pressure drop, not pipe size. The NOTICE
difference between the inlet and the outlet flow is the amount of purge
air required. This air is exhausted to atmosphere and is not available for All dryers must have proper filtration. Liquid water and oil must be
use downstream. Make certain air supply to dryer meets air demand removed before the air enters the dryer. Ensure separators, pre-filters
plus purge air requirements. and drains are in good working order. Failure to do so will void
warranty.
NOTICE It is recommended that a mechanical separator be installed immediately
The standard dryer is not rated for any gas other than air. preceding the pre-filter to remove the bulk liquid and entrained water.

NOTICE Coalescing pre-filters, located before the dryer, protect desiccant beds from
contamination by oil, entrained water, pipe scale, etc., thereby, extending
Ingersoll Rand recommends that the mufflers be cleaned after initial start- dryer desiccant life. Locate pre-filters as close to dryer as possible.
up to remove any desiccant dust generated during shipment. After running FAILURE TO PROVIDE AND MAINTAIN A HIGH EFFICIENCY
dryer for initial 30 minute period, de-energize / depressurize dryer and COALESCING PRE-FILTER WILL VOID DRYER WARRANTY.
remove mufflers. Disassemble and clean the removable insert inside the
muffler core. Reinstall mufflers prior to operating dryer. Post-filters, located after the dryer, help eliminate the possibility of
desiccant dusting carrying over into the air system.
9.2
10.2 LOCATING AND MOUNTING
The dryer must never be installed where air and/or ambient temperature WARNING
exceeds 120°F or drops below +35°F. Locate dryer to avoid extremes
High temperature filters must be used to prevent rupture possibility in the
of heat and cold from ambient or other conditions. Where applicable,
event dryer failure should occur. Consult your Ingersoll Rand
dryer towers may be insulated to reduce heat loses. Avoid locating
representative for appropriate filter selection.
dryer outside or where it is exposed to the elements.

The dryer, or any air system component, must be located to avoid 10.5
9.5 ELECTRICAL CONNECTION
exposure to pulsation in the compressed air as well as possible surges Refer to wiring diagram for all electrical connections. Electrical
due to fluctuating demand. In addition, care must be used to minimize connection must be hard piped with an external fused disconnect switch
exposure to vibration transmitted through mounting pads or piping. with proper overload protection.

Provide adequate space around the dryer for normal maintenance Size field connection knock-out for the conduit fitting required by the NEC.
requirements and service.
Service wires must be sized according to the minimum circuit ampacity
If the dryer is shipped with the desiccant packaged separately, install the shown on the dryer serial nameplate and the requirements of the NEC.
desiccant after locating and mounting. Desiccant has been provided
separately to minimize handling difficulty and placing unnecessary The power connections are marked L1, L2 and L3.
stress on the dryer assembly.

Bolt the dryer to the foundation using the bolt holes provided in the base NOTICE
frame. Anchor bolts should project a minimum of 3.5 inches above the Dryer must be grounded with the full sized ground wire connected to
foundation and allow proper nut and washer assembly. an earth ground.

10.3 PIPING
9.3 9.6
10.6 START-UP
Pipe the compressed air lines to the inlet and outlet connections. Locate
the pre-filters as close as possible to the dryer. Ensure the positioning
allows for ease of servicing. NOTICE
Initial dryer start-up must be in the Heated Purge Mode
Note that the wet air inlet is located at the dryer's upper manifold and the
dry outlet air is located at dryer's lower manifold. In situations where air
supply is required 24- hours a day (it is undesirable to interrupt the airflow), • With dryer de-energized, slowly pressurize the dryer. When the dryer
a three-valve bypass system is recommended to bypass the dryer. To reaches full operating pressure, check the system for air leaks. Soap test
keep pressure drop at a minimum, use the fewest elbows necessary all joints and fitting. To maintain desired dew point, any leaks detected
must be repaired, especially those on the outlet side of the dryer.
To eliminate noise created by frequent tower release of purge exhaust, the
dryer's exhaust may be piped to an outside or more remote location. This • Turn on dryer disconnect switch to apply power to the dryer.
will also eliminate any possible problems caused by indoor accumulation
of condensed moisture from the purge exhaust. If extending the exhaust
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 10.0
9.0 INSTALLATION AND START-UP

PRESS ON NOTICE
On dryers equipped with EMS, merely leaving the unit in EMS without
a compressed air supply is not advised, as it is likely that the system
pressure will decay over time. Should this occur, the unit will go into a
Once power is applied to the dryer and after a brief initialization FTS alarm as well as risk misalignment of valves should switchover
sequence, the PRESS ON prompt will be displayed. occur prior to reinstating the air compressor.

CAUTION
• Verify all actuated valves are in their failsafe position. Dryer should not be shut down during the heating cycle. Doing so may
cause the Heater High Temperature alarm to activate, which will
• Using a voltmeter, check the power connections for the correct voltage require the user to manually reset the Heater High Temperature safety
shown on the dryer serial nameplate in the control enclosure. If the dryer must be shut down during the
heating cycle, advance the program via the Program Jog function (see
• Close and secure all electrical panel covers. Section 9.9) to the end of the heating cycle prior to initiating the
Shutdown Sequence.
• Ensure that the purge adjustment valve is in the open position.

For all Heat Reactivated Dryers Ingersoll Rand recommends that an

isolation valve be installed at the dryer outlet. Upon restarting the dryer,
LT DRY RT REGEN it is likely that the pressure downstream of the dryer will have decayed.
ON When starting the dryer without the valve (or with the valve in the fully
open position), the high velocities of the air through the towers could
damage the desiccant, as well as provide unprocessed air down stream.
Depress the ON button to initiate the dryer program. The
Microprocessor Controller will display the first CUSTOMER NOTICE
MODE screen
Prior to removing power or compressed air from the dryer, depress the
OFF button on the Microprocessor Control This initiates the Shutdown
• The sequence will initiate proper Inlet and Purge Valve positioning and Sequence, which closes the purge valves, repressurizes the off-line
tower depressurization. tower and opens the flow valves. DO NOT REMOVE POWER OR
COMPRESSED AIR FROM THE DRYER DURING THE SHUTDOWN
• If the dryer has been in storage or off for an extended period of time, SEQUENCE.
the Blue Moisture Indicator may be gray, the High Dew Point Alarm (if
equipped) may be activated and the Dew Point Display (if equipped) Shut Down Procedure:
may indicate a high dew point. Depending upon the duration of idle • Maintain a compressed air source to the dryer and a
time, it may take anywhere from one to twelve hours for the alarm to supply of power to the Microprocessor Controller.
deactivate, the BMI to return to its normal blue state and dew point to
drop.

• For dryers equipped with EMS, refer to Section 9.4 regarding the use SHUTDOWN
OFF
of this option. SEQUENCE
NOTICE
Depress the OFF button to initiate the SHUTDOWN SEQUENCE.
-100° F dryers require flow through the dryer to lower the pressure dew
point to design levels. Failure to permit air flow through the dryer
• Permit the dryer to complete the full SHUTDOWN
(dead-heading) will result in elevated outlet dew points. Once air is
SEQUENCE (30 seconds)
permitted to flow through the dryer, the pressure dew point will
gradually reduce to design levels.
PRESS ON
9.6
10.7 SHUT DOWN PROCEDURES
The following procedures must be followed to properly shut down the
Heat Reactivated Dryer to avoid damage to the unit and preserve dryer
performance. The dryer requires compressed air to actuate the valves. Once the PRESS ON Prompt is displayed, the dryer has
Removing the compressed air supply prior to shutting down the dryer completed the SHUTDOWN SEQUENCE. Power and air may be
will result in improper valve positioning. In addition, the dryer must safely removed from the dryer.
complete a specific Shutdown Sequence prior to being turned off.
Should power be removed from the dryer or air pressure removed from
the dryer prior to the completion of the Shutdown Sequence, damage to • De-energize the dryer
the dryer may occur. Lastly, the inlet valves are configured to open on
a loss of power and the purge valves configured to close (fail safe). • Shut down air compressor or bypass dryer
Should a valve open to a depressurized tower, as would be the case if
the dryer were stopped in mid-cycle, a rapid pressurization will occur. • Close Isolation Valves (if equipped)

Note: On the subsequent Start-up, the outlet isolation valve should be

NOTICE in the closed position. Slowly open the valve to build pressure
The force of repeated rapid pressurizations will damage the dryer. downstream.

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 11.0
10.0 MAINTENANCE AND SYSTEM CHECK

11.1 SCHEDULED MAINTENANCE

10.1 NOTICE
Daily Maintenance Functions:
Should the drying system be overloaded and/or malfunctioning causing
• Check and record inlet pressure, temperature and flow. Verify that it is
high pressure drop, HB post-filters will prematurely plug. This problem
within specifications.
can be avoided by frequent inspection and cleaning of elements.
• Check tower pressure gauge readings within operating tolerance.
• Check tower pressure gauges for proper dryer cycling. WARNING
• Check that pre-filter condensate drains are functioning properly.
Replace cartridges sooner if necessary as required by differential Depressurize the system before disassembling filters. Failure to do so
pressure indicator. may result in injury or death.
• Verify that pressure in purging tower is 5 PSIG or less.
• Verify that pre-filter and post-filter differential pressure is within Filter elements should be changed as indicated on the pressure
operating limits. Replace cartridges sooner if necessary as required by differential gauge. Change carbon elements when hydrocarbons are first
differential pressure indicator. detected downstream or every six months, whichever comes first.

Monthly Maintenance Functions: Certain filters contain multiple elements. When replacing filter elements,
• Check your operating conditions: inlet flow, inlet pressure, and inlet all elements should be replaced simultaneously. Mixing new and old
temperature. elements can result in reduced air quality.
• Check pre-filter(s) and post-filter(s) differential pressure and drains.
Replace cartridges sooner if necessary as required by differential
11.2.1 THREADED FILTERS:
pressure indicator.
• Check dryer cycle and sequence of operations (i.e. drying,
depressurizing, regenerating).

Quarterly Maintenance Functions:

• Replace pre-filter(s) and post-filter(s) cartridges. Replace cartridges
sooner if necessary as required by differential pressure indicator.
• Check pilot air filter element and replace as needed.

Semi-Annual Maintenance Functions:

• Check outlet dew point.
• Check amp draw on heater.
• Replace pre-filter and post-filter elements and / or cartridges. Replace
cartridges sooner if necessary as required by differential pressure
indicator.

Annual Maintenance Functions:

• Check desiccant and replace if necessary.
• Inspect and clean no-loss drain valves and check valves. Replace
worn or damaged seats and parts as required.
• Test lights and switches, replace as necessary.
• Test electrical components, replace as necessary.
• Check and repair any air leaks, loose bolts, flanges and fittings.

Every Two Years:

• Change check valves STEP 1 - Rotate filter bowl counter-clockwise to loosen bowl from filter
• Change control no-loss drain valves head. If necessary, a spanner and/or strap wrench may be used.
• Check and change temperature probes Remove bowl.

Every Three to Five Years: STEP 2 - Elements are removed by grasping element and pulling
• Replace desiccant. downward. Note that filter bowl need only be dropped approximately 2"
to permit element to drop from head.

NOTICE STEP 3 - Inspect element prior to installation. If necessary, lubricate o-

rings on upper end cap to facilitate installation.
Refer to Section 9.7 for the proper way to shut down the Heat
Reactivated Dryer.
Inspect filter head o-ring. Lubricate, reseat or replace as required. If
equipped with internal float drain, inspect drain operation. Repair or
11.2 PRE-FILTERS AND POST-FILTERS
10.2 replace as required.
Pre-filter elements must be changed as often as required to prevent
contamination of the regenerative dryer’s desiccant bed. STEP 4 - Insert element into filter head and push into place.

Pre-filter drains must be checked daily. Failure to drain condensed liquid Reinstall filter bowl. Alternately, the element may be placed within the
from the sump of the filter housing will result in carry over and damage center of the filter bowl with the o-rings facing upward. The element will
to the desiccant material. HB post-filters are used to prevent desiccant seat itself in the filter head as the bowl is threaded into place.
dust particulate contamination from migrating downstream into plant
processes. Elements should be changed as pressure drop increases to STEP 5 - With replacement element installed, tighten filter bowl such
an undesirable level. that the flat of the filter bowl is in contact with the filter head.

STEP 6 - With filter bowl tightened, slowly pressurize filter. Avoid rapid
introduction of compressed air to the filter.

EH Series Desiccant Dryer Models 400-2100 17

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 11.0 MAINTENANCE AND SYSTEM CHECK
10.0

11.3 MUFFLER CHANGE-OUT PROCEDURE CAUTION

噝Turn control power off per shutdown procedures described in Section 9.7.
Be sure to wear respiratory protection during the draining and filling
process to minimize inhalation of desiccant, as desiccant will produce
WARNING dust during this procedure.
To avoid injury, depressurize dryer before performing any service
• Desiccant dryers are furnished with fill and drain ports on each
噝 Once the dryer has been depressurized, replace the muffler. desiccant tower. Remove the caps on both ports.
噝 Follow normal start-up procedures as described in Section 9.
• To assist in getting the desiccant to flow from the tower, insert a small
rod in to the drain port as necessary. This may be required as the
11.4 NO-LOSS DRAIN VALVES
desiccant is packed into the towers which may interfere with the
Periodically clean all no-loss drain valves. Cleaning can be desiccant flow from the towers.
accomplished by removing the no-loss drain, removing the mufflers and
removing the valve bodies from the manifold. Check and replace o-rings • Retainer screens, located at the inlet and outlet piping connections of
as necessary. If the no-loss drain valves fail to operate, check the the tower, are removable on all models. It is suggested that these
following: screens be removed and cleaned at the time of desiccant changeout.
These screens can be accessed by disconnecting the upper and lower
• Control Circuit - Verify that the no-loss drain is receiving electric manifolds from the dryer towers.
current.
• Burned out no-loss drain coil. • After cleaning the retainer screens, replace screens and reattach the
• High/low voltage - Voltage should be +/- 10% of nameplate readings. outlet port plug.
• No-loss drain valve leaking - Disassemble, clean and repack or
replace. • With the fill port plug removed, fill the dryer tower with the appropriate
grade and size desiccant. The level and grade of the desiccant should
11.5 PILOT OPERATED ACTUATOR be consistent with the Desiccant Fill Chart.
Should the actuator fail to rotate, disconnect the pilot lines to check if the
actuator is receiving pilot pressure. CAUTION
Desiccant quantity, positioning and grades must match the
If the actuator is receiving pressure:
corresponding values in the Desiccant Fill Chart. Failure to do so may
• Verify that control pressure is 75 psig min.
result in poor dryer performance.
• Ensure the inlet valve is not plugged.

11.6 DESICCANT CHANGEOUT PROCEDURE • Once the towers have been filled, replace the fill port plug on each
tower.
WARNING • Any connections disturbed in the desiccant changeout process should
To avoid injury, depressurize dryer before performing any service. be leak tested prior to re-commissioning the dryer.
 10.0 MAINTENANCE AND SYSTEM CHECK

EH -40ć/-40̧Dryers EH -73.3ć/-100̧Dryers

ACTIVATED ALUMINA 4-8mm ACTIVATED ALUMINA 4-8mm

ACTIVATED ALUMINA 2-5mm ACTIVATED ALUMINA 2-5mm

 MOLECULAR SIEVE

MODEL A B C
D425IE 16” 40.12” 52.25”
D500IE 8” 37.12” 51.25”
D675IE 23” 50.37” 64.38”
D850IE 10” 45.50” 62.75”
D1000IE 20.25” 59.75” 75.50”
D1350IE 4.00” 55.75” 75.50”
D1700IE 14.50” 52.50” 69.50”
D2040IE 6.00” 50.25” 69.50”
D2550IE 25.75” 63.00” 78.50”
D3050IE 14.75” 60.00” 78.50”
D3575IE 5.50” 60.00” 78.50”
D5100IE 7.75” 53.75” 81”
Tolerance = +/- .50”

DESCRIPTION CCN
ACTIVATED ALUMINA2-5mm 25KG BAGS 19050244
ACTIVATED ALUMINA4-8mm 25KG BAGS 19050251
MOLECULAR SIEVE 150KG DRUM 19065382

AA = ACTIVATED ALUMINA
MS = MOLECULAR SIEVE
 12.0
11.0 TROUBLESHOOTING

PROBLEM PROBABLE CAUSE CORRECTIVE ACTION

Elevated dew point Insufficient purge rate / I Check purge flow settings.

Check purge piping for obstruction.

Clean purge piping and muffler.

Inlet air/gas pressure below design condition. Check pressure source.

Flow rate higher than design condition. Check flow rate and cause for increased demand.

Inlet temperature above design condition. Check aftercooler, clean and service as necessary.

Entrained water entering desiccant bed. Check air/moisture separator and pre-filter. Replace
dryer desiccant if necessary.

Desiccant contaminated by oil. Install suitable pre-filter. Replace dryer desiccant.

Excessive pressure drop in Excessive flow rate. Check flow rate and cause for increased air demand.
dryer
Inlet pressure below design condition. Check pressure source.

Excessive back pressure in Air is leaking across valve. Check inlet valve. Verify inlet valve is closed to purging
regenerating tower (Above tower (0 PSIG tower).
5 PSIG).

Excessively high pressure at Improper calibration Check gauge against tower gauges when in switching
the purge gage (Blower and sequence. Replace gauge as required.
Heatless Modes)

Failure to Shift No input power Check power input.

(Switching Failure)
Defective no-loss drain valve Check no-loss drain valve.

No pilot air / Low pilot air pressure Check pilot air line. Check that control air line filter is
clean. Check regulator setpoint.

Defective pressure switch Check switch. Open pressure: > 65 psig; close pressure:
< 40 psig

Failure to Shift Faulty purge valve Check purge valve and its no-loss drain valve.
(Dryer fails to pressurize.)
Check that repressurization circuit is sending control
signal.

Failure to Shift (Dryer fails to Purge valve does not open. Purge valve stuck Check no-loss drain valve. Repair and replace if
depressurize.) in closed position. necessary.

Heater High Temp. Alarm Contactor stuck closed. Replace contactor.

(Heater runs continuously)
Defective thermocouple Replace thermocouple.

Defective temperature control Replace temperature control.

Heat High Temp. Alarm Valve switching failure Contact Ingersoll Rand Distributor / Factory
(Loss of flow across heater)

NOTICE NOTICE
The Heater High Temperature Alarm halts the Microprocessor Control To reset the Heater High Temperature Alarm, reset the Microprocessor
program. Prior to reinstating dryer, note the position of all valves. This Controller using the RESET button and manually reset the Heater High
is critical in determining the possible cause of the alarm condition. Temperature safety in the control enclosure.

20 EH Series Desiccant Dryer Models 400-2100

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 12.0 GENERAL ARRANGEMENT
１　１／２＂ＢＰＳＴ＠Ｄ４２５ＩＥ
２＂ＢＳＰＴ＠Ｄ５００ＩＥ
ＡＩＲ　ＯＵＴＬＥＴ　ＣＯＮＮＥＣＴＩＯＮ
12.0 GENERAL ARRANGEMENT
2"
2"
12.0 GENERAL ARRANGEMENT
3"
3"
12.0 GENERAL ARRANGEMENT
12.0 GENERAL ARRANGEMENT
12.0 GENERAL ARRANGEMENT
12.0 GENERAL ARRANGEMENT
12.0 GENERAL ARRANGEMENT
13.0 WIRING DIAGRAM
13.0 WIRING DIAGRAM
13.0 WIRING DIAGRAM
13.0 WIRING DIAGRAM
13.0 WIRING DIAGRAM
13.0 WIRING DIAGRAM
13.0 WIRING DIAGRAM
Note:
This heater has 9 electrical tubes which are divided into
2 groups, one has 6 tubes and its current is 29A; the other
has 3 tubes and its current is 14.5A; The 6 tubes group
should be connected with contactors, and the other one should
be connected with SSRs.

13.0 WIRING DIAGRAM

14.0 FLOW DIAGRAM
14.0 FLOW DIAGRAM
14.0 FLOW DIAGRAM
 15.0 REPLACEMENT PARTS

IR CCN DESCRIPTION MODELS USED ON QTY

38054086 1/4” Ball Valve,Brass, One way, D850IE psig All 1

38053286 Muffler, 1/4” Bronze All 1

38053641 Probe, Temp., 0-200 deg C, 8’ Lead All 1

38053609 Thermostat, High Limit Fail Safe All 1

38053260 Switch, LPCO, All 2

38053302 Temperature Gauge, 3”, 50-D850IE deg F All 2

38053310 Gauge 63MM D425IE5 Brass 1/4 NPT Back D425IE Psi All 2

38053674 Gauge 1 1/2” 1005 Brass 1/8 NPT Back 160 Psi All 1

38053351 Valve, Adjustable Flow All 2

38054516 3/4” Ball Valve, Bronze, Full Port D425IE, D500IE 1

38054037 1” Ball Valve, Bronze, Full Port D675IE, D850IE 1

38054052 1 1/2” Ball Valve, Bronze, Full Port D1000IE, 1350, 1700, 2040, D2550IE 1

38054532 2” Ball Valve, Bronze, Full Port D3050IE, D3575IE, D5100IE 1

38053427 1 1/2” Actuated Ball Valve D425,500,675,850,1000,1350,1700,2040,2550IE 2

38053393 3” Actuated Butterfly Valve D850IE, 1000, 1350, 1700, 2040, 2550IE 2

38053401 4” Actuated Butterfly Valve D3050IE, D3575IE, D5100IE 2

38054441 1 1/2” MPT Hinged Double Disc Check Valve D425IE, D500IE 2

38054458 2” MPT Hinged Double Disc Check Valve D675IE, D850IE, D1000IE 2

38053484 3” MPT Hinged Double Disc Check Valve D1350IE, D1700IE, D2040IE, D2550IE, D3050IE 2

38053567 4” Wafer Check Valve D3575IE, D5100IE 2

38054417 1” Actuated Ball Valve D425IE, D500IE 2

38053427 1 1/2” Actuated Ball Valve D425,500,675, 850, 1000, 1350, 1700, 2040, 2550IE 2

38023435 2” Actuated Ball Valve D675IE,D3050IE, D3575IE, D5100IE 2

38054508 3/4” Union Insert Check Valve D425IE, D500IE 2

38054490 1” Union Insert Check Valve D675IE, D850IE 2

38054474 1 1/2” Union Insert Check Valve D1000IE, D1350IE, D1700IE, D2040IE, D2550IE 2

38054482 2” Union Insert Check Valve D3050IE, D3575IE, D5100IE 2

38054524 Muffler, 1” D425IE, D500IE 2

38054540 Muffler, 1 1/2” D675IE 2

38054045 Muffler, 2” D850, 1000, 1350, 1700, 2040, 2550,3050,3575,5100IE 2

38053641 Thermistor, 0-200 deg c, 8” lead All 1

38054185 Programmable Logic Controller -DPC All 1

 15.0 REPLACEMENT PARTS

IR CCN DESCRIPTION MODELS USED ON QTY

38053682 Display Board, Dynoptic Panel All 1

38054284 Blue Moisture Indicator assembly All 1

38053625 Valve 4 WaySolenoid, 24 vdc All 4

23398795 Solenoid Valve End Plate Kit All 1

38053708 RLY SOLST 30A@48-600VAC D1350IE,D1700IE,D2040IE,D3050IE,D3575IE,D5100IE 3

38053690 RLY SOLST 20A@48-600VAC, 4-32 D425IE,D500IE,D675IE, D850IE,D1000IE 3

38053716 RLY SOLST 45A@48-600VAC D2550IE 3

19064856 PLOWER SUPPLY D-50B DC SV/24V All 1

19064864 RSTR 200Ω 0.5W 250VAC All 1

19064872 RSTR 10KΩ 0.25W All 1

19064880 FUSE FNM-0.5A 600V D425IE,500,675,850,1000,2040,3575 2

19064898 FUSE FNM-2A 250V D425IE,500,675,850,1000, 2040, 3575IE 1

19064906 FUSE FNM-0.6 A 600V D1350IE,1700,2550,3050,3575 2

19064914 FUSE FNM-1.25A 250V D3050IE 1

19064922 TRANSF JBK5-150VA~220~380~400~415~460/~110~115~120 All 1

19064971 RLY TIME DLY,DLY ON BREAK D3050IE,D3575IE,D5100IE 2

19064989 RLY DPDT 24 VDC 20A IND/RES D3050IE,D3575IE,D5100IE 1

19053321 Relief Valve, 3/4’’NPT, GB D425IE,D500IE,D675IE,D850IE(GB) 2

19053339 Relief Valve, 1’’NPT, GB D1000IE,D1350IE(GB) 2

19054303 Relief Valve, 1 1/2’’NPT, GB D1700IE,D2040IE(GB) 2

19054311 Relief Valve, 2’’NPT, GB D2550IE,D3050IE,D3575IE,D5100IE(GB) 2

23288392 VALVE, RELIEF 1/4” SM 150 PSIG D425IE, D500IE, D675IE, D850IE (ASME) 2

38054060 VALVE, SAFETY 1/2”NPT 150 PSIG D1000IE, D1350IE, D1700IE, D2040IE(ASME) 2

38054375 VALVE, RELIEF 3/4” NPT 150 PSIG D2550IE, D3050IE, D3575IE, D5100IE(ASME) 2

19050616 Heater HTR IMRSN 3 KW 400V/3PH 632560 D425IE, D500IE 1

19047885 Heater HTR IMRSN 4.5 KW 400V/3PH 632037 D675IE,D850IE 1

19050624 Heater HTR IMRSN 6 KW 400V/3PH 632356 D1000IE 1

19050632 Heater HTR IMRSN 9 KW 400V/3PH 633689 D1350IE, D1700IE 1

19047844 Heater HTR IMRSN 12 KW 400V/3PH 632044 D2040IE 1

19050640 Heater HTR IMRSN 15 KW 400V/3PH 32189 D2550IE 1

19050657 Heater HTR IMRSN 18 KW 400V/3PH 633792 D3050IE, D3575IE 1

 15.0 REPLACEMENT PARTS

IR CCN DESCRIPTION MODELS USED ON QTY

19050665 Heater HTR IMRSN 30 KW 400V/3PH 633741 D5100IE 1

19064781 RTNR SCRN ASSY D425IE,500IE 4

19064823 RTNR SCRN ASSY 3 X 2 D675IE(4 pcs),D850IE(2 pcs) -

19064955 RTNR SCRN ASSY 3” D850IE 4

19064807 RTNR SCRN ASSY 3” D1000IE, D1350IE 4

19064815 RTNR SCRN ASSY 4” D1700IE, D2040IE 4

19064831 RTNR SCRN ASSY 4” D2550IE,D3050IE, D3575IE 4

19064963 RTNR SCRN ASSY 6” D5100IE 4

85565513 Element Control Filter Coalescing, 19 scfm All 1

85565794 Element, Prefilter F424IH D425IE 1

85565836 Element, Prefilter F577IH D500IE 1

85565877 Element, Prefilter F791IH D675IE 1

85565919 Element, Prefilter F985IH D850IE 1

85565950 Element, Prefilter F1155IH D1000IE 1

85565992 Element, Prefilter F1529IH D1350IE 1

85566230 Element, Prefilter F1817IH D1700IE 1

85566248 Element, Prefilter F2124IH D2040IE 1

92452911 Element, Prefilter HE2119 add description" element" front D2550IE,D3050IE,D3575IE 3

92452911 Element, Prefilter HE4132 D5100IE 6

19064997 Hi-T Afterfilter 10DS25-130 D425IE 1

19065002 Element Hi-T Afterfilter 10DS25-130 D500IE 1

19065010 Element Hi-T Afterfilter 10DS25-130 D675IE 1

19065028 Element Hi-T Afterfilter 10DS25-130 D850IE 1

19065036 Element Hi-T Afterfilter 10DS25-130 D1000IE 1

19065044 Element Hi-T Afterfilter 10DS25-235 D1350IE 1

19065051 Element Hi-T Afterfilter 10DS25-235 D1700IE 1

19065069 Element Hi-T Afterfilter 10DS35-280 D2040IE,D2550IE 1

19065051 Element Hi-T Afterfilter 10DS25-235 D3050IE 2

19065069 Element Hi-T Afterfilter 10DS35-280 D3575IE,5100IE 2

23288392 VALVE, RELIEF 1/4” SM 150 PSIG D425IE, D500IE, D675IE, D850IE 2

38054060 VALVE, SAFETY 1/2”NPT 150 PSIG D1000IE, D1350IE, D1700IE, D2040IE 2

38054375 VALVE, RELIEF 3/4” NPT 150 PSIG D2550IE, D3050IE, D3575IE, D5100IE 2
 15.0 REPLACEMENT PARTS

EMS PARTS

DESCRIPTION CCN

TRANSMITTER, DEWPOINT -40C/-70C 23167778

CABLE, TRANSMITTER 38053112

BLOCK, SAMPLE -40C/-70C 38053138

16.0 ENGINEERING SPECIFICATIONS

Flow-40 Air in Air Out Air in Air Out Shipping

Heater MCA MOP Purge Width Depth in W/o Height
MODEL Dewpoint Connection Connection Connection Connection Weight
KW (amps) (amps) SCFM in(mm) Bypass(cm) in(cm)
SCFM /GB / GB /ASME / ASME (kg)

D425IE 250 3 5.1 6 17.5 52.5(133.3) 33.6(85.3) 68(172.7) 1 1/2”BSPT 1 1/2”BSPT 1 1/2”BSPT 1 1/2”BSPT 543

D500IE 300 3 5.1 6 21 52.5(133.3) 33.6(85.3) 68(172.7) 2”BSPT 2”BSPT 2”BSPT 2”BSPT 578

D675IE 400 4.5 7.5 8 28 56.5(143.5) 38.2(97) 82.5(208.3) 2”BSPT 2”BSPT 2”BSPT 2”BSPT 747

D850IE 500 4.5 7.5 8 35 56.5(143.5) 39.7(100.8) 82.5(208.3) 2”BSPT 2”BSPT 2”BSPT 1 1/2”BSPT 829

D1000IE 600 6 9.8 10 42 64(162.5) 52(132) 88(223.5) 3”BSPT 3”BSPT 3”BSPT 3”BSPT 1150

D1350IE 800 9 11.6 12 56 64(162.5) 52(132) 88(2235) 3”BSPT 3”BSPT 3”BSPT 3”BSPT 1302

D1700IE 1000 9 11.6 12 70 78.5(199.4) 56.7(144) 80(203) 3”BSPT 3”BSPT 3”BSPT 3”BSPT 1478

D2040IE 1200 12 15.4 17.5 84 78.5(199.4) 56.7(144) 80(203) 3”BSPT 3”BSPT 3”BSPT 3”BSPT 1595

D2550IE 1500 15 23.9 25 105 84(213.4) 67.7(172) 92(234) DN100FLG DN100FLG 4”FLG 4”FLG 2176

D3050IE 1800 18 28.6 30 126 84(213.4) 67.2(170.8) 92(234) DN100FLG DN100FLG 4”FLG 4”FLG 2407

D3575IE 2100 18 28.6 30 147 84(213.4) 64.2(160.6) 92(234) DN100FLG DN100FLG 4”FLG 4”FLG 2597

D5100IE D425IE0 30 47.5 50 210 96(243.8) 68(172.7) 99.6(253) DN150FLG DN100FLG 6”FLG 4”FLG 3739

NOTE: All above dryers reated at 150psig, 48.9℃(120℉)Max, Inlet temperature, Capacity basis
100psig, 38℃(100℉)Inlet.
XXXBJSJOHFSTPMMSBOEDPN

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