Service Parts

Engine

Engine Models:
John Deere 3029DF
3029TF
3029TF270
Generator Models:
20ROZJB
20--40REOZJB
20DSJB
20--40DSEJB

TP-6141 12/03b
 Table of Contents
Description Page Description Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Group 11b: Starter Motor Components . . . . . . . . . . . . 22
Number Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Group 12a: Exhaust Manifold . . . . . . . . . . . . . . . . . . . . 23
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . 1 Group 13a: Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Specification Number Index . . . . . . . . . . . . . . . . . . . . . . 2 Group 13b: Flywheel Housing . . . . . . . . . . . . . . . . . . . . 24
Group 1: Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Group 14: Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Group 2a: Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . 6 Group 15: Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Group 2b: Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Group 18: Timing Gear Cover . . . . . . . . . . . . . . . . . . . . 28
Group 2c: Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Group 21a: Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Group 3: Vent Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Group 21b: Oil Fill Tube . . . . . . . . . . . . . . . . . . . . . . . . . 30
Group 4a: Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Group 21c: Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Group 4b: Valve Train . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Group 22a: Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Group 4c: Rocker Arm Cover . . . . . . . . . . . . . . . . . . . . 11 Group 22b: Connecting Rod . . . . . . . . . . . . . . . . . . . . . 32
Group 5a: Fuel Injection System . . . . . . . . . . . . . . . . . 12 Group 25: Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Group 5b: Fuel Injection Nozzle . . . . . . . . . . . . . . . . . . 14 Group 26: Front Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Group 7: Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . 16 Group 39a: Cylinder Head Gasket Set . . . . . . . . . . . . 35
Group 8a: Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Group 39b: Overhaul Gasket Set . . . . . . . . . . . . . . . . . 35
Group 8b: Crankshaft Pulley . . . . . . . . . . . . . . . . . . . . . 19 Group 42: Short Block . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Group 9a: Cylinder Head and Valves . . . . . . . . . . . . . . 20 Group 50: Turbocharger & Oil Lines . . . . . . . . . . . . . . 37
Group 9b: Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Group 51a: Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Group 10: Oil Filter & Dipstick . . . . . . . . . . . . . . . . . . . . 21 Group 51b: Alternator Brackets . . . . . . . . . . . . . . . . . . 39
Group 11a: Starter Motor . . . . . . . . . . . . . . . . . . . . . . . . 22 Group 51c: Alternator Components . . . . . . . . . . . . . . . 40
 Introduction D Variation Number: A group might have several
variations. Parts comprising each variation perform the
This manual contains a list of service replacement parts same function, but parts lists vary. For example, a 50 Hz
for John Deere diesel-fueled 3029 series engines. Refer fuel injection pump and a 60 Hz fuel injection pump
to the Specification Number Index for generator models perform the same function. However, they are
and specifications covered. constructed of different parts. Each of these differences
necessitates the assignment of a group variation number.
This manual includes the following main sections:
D Part Number: The part number identifies an individual
D Table of Contents: Lists the sections of this catalog. assembly, subassembly, component, or accessory kit.

D Introduction (and other information sections):

Contains introductory material followed by sections on How to Find Part Numbers
specification numbers, part numbers, and hardware.
Follow these steps to identify a part:
D Index: Indexes generator set specifications and their
groups. STEP 1: Turn to the Specification Number Index. The first
column lists engine models grouped by generator set
D Group Parts Lists: List part numbers of parts in the model. The headings across the top identify the groups of
groups. parts that make up the engine. The intersection of the
engine model and the group numbers is the variation
number corresponding to the components of that engine.
Number Significance Note the variation number.
This catalog uses a variety of numbering systems. A STEP 2: Find the page number of the group in the Table of
description of these follows. Contents and turn to that page or page forward until you
find the group. Use the drawings and itemized text to
D Group Number: A group consists of parts needed to
locate the part and its part number.
perform one or more related functions. For example,
Group 1 is the Engine Air Intake group.

TP-6141 12/03 1
 Specification Number Index

Group Title

Group No. 1 2a 2b 2c 3 4a 4b 4c 5a 5b 7 8a 8b
Variation Number

Engine
Model
3029DF, 60 Hz 1712 2020 2110 2401 2902 9914 9901 1105 1603 1603 9906 9919 1330
3029DF, 50 Hz 1712 2020 2110 2401 2902 9914 9901 1105 1641 1641 9906 9919 1330
3029TF, 60 Hz 1710A 2020 2110 2401 2902 9914 9901 1105 16TR 16TR 9906 9919 1330
3029TF, 50 Hz 1710A 2020 2110 2401 2902 9914 9901 1105 16TT 16TT 9906 9919 1330
3029TF270 1710B 2020 2110 2401 2902 4607 4903 1105 164H 164H 4607 4702 1330

Group Title

Group No. 9a 9b 10 11a 11b 12a 13a 13b 14 15 18 21a

Variation Number

Engine
Model
3029DF, 60 Hz 9902 9903 4004 3008 3008 2802D 1501 1418 3710 1 4499 1901
3029DF, 50 Hz 9902 9903 4004 3008 3008 2802D 1501 1418 3710 1 4499 1901
3029TF, 60 Hz 9902 9903 4006 3008 3008 2802T 1501 1418 3710 1 4499 1901
3029TF, 50 Hz 9902 9903 4006 3008 3008 2802T 1501 1418 3710 1 4499 1901
3029TF270 5105 5105 5939 3008 3008 2802T 1501 1453 3710 35DD 4499 1901

2 TP-6141 12/03
 Specification Number Index

Group TItle

Group No. 21b 21c 22a 22b 25 26 39a 39b 42 50 51a 51b 51c
Variation Number

Engine
Model
3029DF, 60 Hz 1299 5906 9915 9916 9928 -- 1 9932 9910 -- 3123 6218 3123
3029DF, 50 Hz 1299 5906 9915 9916 9928 -- 1 9932 9910 -- 3123 6218 3123
3029TF, 60 Hz 1299 5906 9917 9918 9928 1 1 9932 9910 6547 3123 6218 3123
3029TF, 50 Hz 1299 5906 9917 9918 9928 -- 1 9932 9910 65BS 3123 6218 3123
3029TF270 1299 5939 4814 4814 5001 3622 9706 9706 9702 6547 3123 6218 3123

TP-6141 12/03 3
 Notes

4 TP-6141 12/03
 Group 1: Air Intake

6141

Qty.
Var.
Item Part No. Description 1712
1 222765 Screw, cap 2
2 # Washer, 10.500 x 18 x 1.600 mm 2
3 GM21398 Intake, air 1
4 223532 Gasket 1
5 Not used 1
6 Not used 1
# Common hardware; procure locally.

6141

Qty.
Var.
Item Part No. Description 1710A 1710B
1 # Screw, cap, 3/8 x 1 1/8 in. (SAE grade 8) 2 2
2 # Washer, lock, 3/8 in. 2 2
3 GM21399 Tube (also order items 7 and 8) 1
3 GM32721 Duct, air 1
4 223532 Gasket 1 1
5 GM21400 Hose 1 1
6 336706 Clamp, hose 2 2
7 360174 Fitting 1
8 # Sealant, Loctiter 592 AR
# Common hardware; procure locally.
AR As Required
Loctiter is a registered trademark of Loctite Corporation.

TP-6141 12/03 5
Group 2a: Water Pump

21

6141

Qty.
Var.
Item Part No. Description 2020
1 GM21401 Pump, water 1
2 223659 Pulley 1
3 X Housing (order item 1) 1
4 X Bearing, ball (order item 21) 1
5 X Seal (order item 21) 1
6 223553 Impeller 1
7 223560 Gasket 1
8 GM21402 Cover 1
9 # Plug, pipe, 1/2 in.-14 NPT 1
10 GM21403 Fitting, union, 1/4 in.-18 NPT x 54 mm 1
11 352067 Tube 2
12 # Screw, cap, 3/8 in. x 1 1/2 in. (SAE grade 8) 1
13 # Washer, 10 x 18 x 2.500 mm 1
14 # Screw, cap, 3/8 in. x 1 3/8 in. (SAE grade 8) 1
15 # Washer, 10.500 x 18 x 1.600 mm 1
16 223628 Gasket 1
17 # Screw, cap, 3/8 in. x 2 in. (SAE grade 8) 1
18 # Washer, locker, 3/8 in. 3
19 # Nut, 3/8 in. 1
20 # Screw, cap, 3/8 in. x 3 1/2 in. 2
21 GM21404 Kit, pump repair 1
# Common hardware; procure locally.
X Not sold separately.

6 TP-6141 12/03
 Group 2b: Thermostat

13

See Group 5a

6141

Qty.
Var.
Item Part No. Description 2110
1 360013 Plug 1
2 GM21508 O-ring 1
3 # Screw, cap, 3/8 in. x 1 1/8 in. 2
4 # Washer, 10 x 18 x 2.500 mm 2
5 GM32722 Cover (also order items 1, 7, and 12) 1
6 GM21406 Gasket 1
7 360116 Gasket, water bypass tube 1
8 GM21407 Gasket 1
9 GM21408 Clamp 2
10 GM21409 Clamp 1
11 336463 Hose 1
12 GM15403 Plug, pipe 1
13 223595 Thermostat, 82 deg. C 1
# Common hardware; procure locally.

Group 2c: Fan Belt

See Group 8b

6141

Qty.
Var.
Item Part No. Description 2401
1 GM11846 Belt, fan 1

TP-6141 12/03 7
Group 3: Vent Tube

6141

Qty.
Var.
Item Part No. Description 2902
1 223491 O-ring 1
2 223551 Fitting, elbow 1
3 336475 Clamp 1
4 GM32723 Tube 1
5 # Screw, 5/16 x 1/2 in. 1
6 # Washer, 8.4 x 16 x 1.6 mm 1
7 GM32724 Clamp 1
# Common hardware; procure locally.

8 TP-6141 12/03
 Group 4a: Camshaft

6141

Qty.
Var.
Item Part No. Description 9914 4607
1 GM21411 Camshaft kit 1 1
2 223407 Key, woodruff 1 1
3 X Camshaft 1 1
4 223611 Tappet 8 8
5 352246 Bushing 1 1
6 # Screw, cap, 3/8 in. x 1 in. (SAE grade 8) 2 2
7 223610 Plate 1 1
8 Not used Gear, spur 1 1
9 223609 Gear 1 1
# Common hardware; procure locally.
X Not sold separately.

TP-6141 12/03 9
Group 4b: Valve Train

See Item 8

See Group 9b

6141

Qty.
Var.
Item Part No. Description 4903 9901
1 223480 Plug 2 2
2 GM32725 Shaft, rocker arm 1
2 GM21412 Shaft, rocker arm 1
3 223634 Washer 2 2
4 223632 Spring 2 2
5 GM32726 Screw, self locking 3
5 # Screw, cap, 3/8 in. x 2 1/2 in. (SAE grade 8) 3
6 223756 Washer 3
7 223633 Support 3
7 360112 Support 3
8 223592 Arm, rocker 6 6
9 GM21413 Rod, push 6 6
10 223611 Tappet 6 6
# Common hardware; procure locally.

10 TP-6141 12/03
 Group 4c: Rocker Arm Cover

6141

Qty.
Var.
Item Part No. Description 1105
1 X Label 1
2 GM21414 Screw with washer 6
3 GM21415 Cover, valve 1
4 GM21416 Gasket 1
5 336435 Cap, filler 1
X Not sold separately.

TP-6141 12/03 11
Group 5a: Fuel Injection System

26 25

28

27 See Group 2b

See Group 15

See Group 5b

See Group 26

6141

12 TP-6141 12/03
 Group 5a: Fuel Injection System
Qty.
Var.
Item Part No. Description 1603 1641 16TR 16TT 164H
1 GM21495 Pump, fuel injection 1
1 GM21496 Pump, fuel injection 1
1 GM21497 Pump, fuel injection 1
1 GM21498 Pump, fuel injection 1
1 GM32727 Pump, fuel injection 1
2 GM21499 Key, shaft 1 1 1 1 1
3 224172 O-ring 1 1 1 1
3 GM17487 O-ring 1
4 223471 Washer, lock 1 1
4 GM21501 Washer 1 1
4 GM17456 Washer 1
5 224161 Nut 1 1 1
5 GM21500 Nut 1 1
6 # Nut 4 4 3 3 3
7 GM21503 Fuel line, no. 1 1 1 1 1 1
8 GM21504 Fuel line, no. 2 1 1 1 1 1
9 GM21505 Fuel line, no. 3 1 1 1 1 1
10 223572 Clamp 1 1 1
11 224071 Clamp 1 1 1
12 # Screw, cap, M6 x 12 1 1 1 1 1
13 — Not used
14 GM21502 Pinion 1 1
14 224238 Gear 1 1 1
15 223460 Fitting 1 1
15 223820 Fitting 1 1 1
16 GM21506 Fuel line 1 1
16 See table below Fuel line (includes items 17, 18) 1 1 1
16 See table below Fuel line (includes items 17, 18) 1 1 1
17 360141 Nut 2 2 2
18 223476 Packing 2 2 2
19 223504 Tube (includes items 17, 18) 2 2 2 2 2
20 223710 Plug 1
21 223476 Packing 1
22 GM21455 Line, fuel (includes nut and sealing washer) 1 1 1 1
22 GM21453 Nut (not shown) 2 2 2 2
22 GM17494 Washer, sealing (not shown) 2 2 2 2
22 GM32728 Line, fuel 1
23 222764 Fitting 1 1
23 360037 Fitting (includes item 24) 1 1 1
24 222760 O-ring 1 1
24 360178 O-ring 1 1 1
25 GM21508 O-ring 1 1 1
26 GM21509 Switch, temperature 1 1 1
27 GM21510 Harness, wiring 1 1 1
28 GM32784 Solenoid valve coil 1 1
# Common hardware; procure locally.

Serial Number-Contingent Fuel Line

Use the engine serial number to verify item16. Find your
serial number on the engine nameplate and choose the fuel
filter line from the chart below.
Model Variation Serial Number Part Number
PE3029T266666 and before GM21507
3029TF 60 Hz
3029TF, 16TR
After PE3029T266666 GM32738
PE3029T028590 and before GM21507
3029TF 50 Hz
3029TF, 16TT
After PE3029T028590 GM32738

TP-6141 12/03 13
Group 5b: Fuel Injection Nozzle

6141

14 TP-6141 12/03
 Group 5b: Fuel Injection Nozzle
Qty.
Var.
Item Part No. Description 1603 1641 16TR 16TT 164H
1 GM21511 Nozzle, injection 3 3
1 GM21512 Nozzle, injection 3 3
1 360017 Nozzle, injection 3
2 GM21513 Fitting, tee 1 1 1 1 1
3 X Washer (order item 10) 1 1 1 1 1
4 223517 Nut, tube 1 1 1 1 1
5 224257 Plug AR AR AR AR AR
6 X Washer (order item 10) 1 1 1 1 1
7 X Packing (order item 10) 1 1 1 1 1
8 223660 Plug AR AR AR AR AR
9 224188 Screw, cap 3 3 3 3 3
10 GM21515 O-ring kit AR AR
10 GM21516 O-ring kit AR AR AR
AR As Required
X Not sold separately.

TP-6141 12/03 15
Group 7: Cylinder Block

See Group 25
See Group 10

6141

16 TP-6141 12/03
 Group 7: Cylinder Block
Qty.
Var.
Item Part No. Description 4607 9906
1 GM21417 Block, cylinder 1 1
2 # Screw, cap, 3/8 in. x 1 in. (SAE grade 8) 2 2
3 223610 Plate 1 1
4 223407 Key, woodruff 1 1
5 X Camshaft (order kit part number GM21411) 1 1
6 223611 Tappet 1 6
7 GM21418 Orifice 3 3
8 223472 Pin, dowel 4 4
9 352064 Pin, dowel 2 2
10 # Screw, cap, 3/8 in. x 2 1/4 in. 2 2
11 # Stud, 3/8 in. x 47 mm 1 1
12 360517 Cap AR AR
13 360518 Bushing 1 1
14 X Spring (order item 32) 1 1
15 X Valve (order item 32) 1 1
16 223639 Screw, cap 8 8
17 GM21419 Washer 8
17 224089 Washer 8
18 223503 Cap, bearing 3
19 223516 Cap 1
20 336458 O-ring 1 1
21 X Block, cylinder 1 1
22 # Plug, pipe, 3/8 in. 1 1
23 # Screw, cap, 1/2 in. x 1/2 in. 1 1
24 223638 Nipple, threaded 1 1
25 224268 Plug, pipe 4 4
26 # Plug, pipe, 1/4 in.-18 NPT 1 1
27 # Plug, pipe, 1/2 in.-14 NPT 1 1
28 223802 Plug, pipe 1
28 # Plug, pipe, 1/4 in. 1
29 # Plug, pipe, 1 in.-11.5 NPT 1 1
30 # Nut, 3/8 in.-16UNC 1 1
31 352246 Bushing 1 1
32 GM21420 Valve kit AR AR
33 223435 Valve, drain AR AR
# Common hardware; procure locally.
AR As Required
X Not sold separately.

TP-6141 12/03 17
Group 8a: Crankshaft

6141

Qty.
Var.
Item Part No. Description 4702 9919
1 GM21421 Crankshaft 1 1
2 223422 Seal 1 1
3 223607 Slinger, oil 1 1
4 Not used 1 1
5 223615 Gear 1 1
6 X Crankshaft 1 1
7 223407 Key, woodruff 1 1
8 GM21422 Bearing kit, standard 3 3
8 GM21423 Bearing kit, 0.25 mm US AR AR
9 GM21424 Bearing kit, standard 3 3
10 GM21425 Bearing kit, thrust standard 1 1
10 GM21426 Bearing kit, thrust 0.25 mm US AR AR
11 GM21427 Washer, thrust standard 1 1
11 GM21428 Washer, thrust 0.1 mm OS AR AR
12 223583 Seal, rear 1 1
13 223472 Pin, dowel 1 1
14 224056 Sleeve AR AR
15 224007 Ring AR AR
X Not sold separately.
AR As Required

18 TP-6141 12/03
 Group 8b: Crankshaft Pulley

See Group 8a

See Group 2c

6141

Qty.
Var.
Item Part No. Description 1330
1 # Screw, cap, 1/2 in. x 1 3/4 in. (SAE grade 8) 14
2 352035 Spacer 1
3 GM21429 Sheave (pulley) 1
4 GM21430 Key, shaft, 5/16 in. x 1 1/8 in. 1
5 # Screw, cap, 3/8 in.-16UNC AR
# Common hardware; procure locally.
AR As Required

TP-6141 12/03 19
Group 9a: Cylinder Head and Valves

6141

Qty.
Var.
Item Part No. Description 5105 9902
1 224164 Screw, cap 14 14
2 GM21431 Head, cylinder 1 1
3 223448 Cap 2 2
4 GM32729 Gasket, cylinder head 1
4 GM21432 Gasket, cylinder head 1
5 # Plug, pipe, 1/2 in.-14 NPTF AR AR
6 360174 Fitting (also order item 7) 1
7 223746 O-ring 1
# Common hardware; procure locally.
AR As Required

Group 9b: Valves

6141

Qty.
Var.
Item Part No. Description 5105 9903
1 224184 Lock 12 12
2 224176 Rotator 6 6
3 223455 Spring 6 6
4 224243 Seal 6 6
5 GM21433 Insert, valve 6 6
6 224168 Valve, intake, standard 3 3
6 224193 Valve, intake, OS, 0.381 mm AR AR
6 224197 Valve, intake, OS, 0.762 mm AR AR
7 GM21434 Insert, valve 6 6
8 224156 Valve, exhaust 3 3
8 224153 Valve, exhaust, OS, 0.381 mm AR AR
8 224151 Valve, exhaust, OS, 0.762 mm AR AR

20 TP-6141 12/03
 Group 10: Oil Filter & Dipstick

See Group 21c

6141

Qty.
Var.
Item Part No. Description 4004 4006 5939
1 223604 Filter, oil 1 1
1 GM34935 Filter, oil 1
2 223443 Dipstick 1 1 1
3 223454 O-ring 1 1 1
4 223502 Nipple, threaded 1
4 GM21435 Guide, dipstick 1 1
5 # Nut, 1/2 in. 1 1 1
# Common hardware; procure locally.

TP-6141 12/03 21
Group 11a: Starter Motor

6141_11a-a

Qty.
Var.
Item Part No. Description 3008
1 GM21436 Starter 1
6 GM40186 Cover 1
7 # Nut, M10 1
8 # Screw, 3/8 in. x 1 1/8 in. 2
9 X Label 1
# Common hardware; procure locally.
X Not sold separately.

Group 11b: Starter Motor Components

6141

Qty.
Var.
Item Part No. Description 3008
1 GM40185 Solenoid 1
2 * Shifter 1
3 * Brush kit 1
4 GM40184 Starter motor drive 1
5 * Seal kit 1

* Contact factory for part number.

22 TP-6141 12/03
 Group 12a: Exhaust Manifold

6141

Qty.
Var.
Item Part No. Description 2802D
1 336726 Nut, hex 2
2 # Washer, 10 x 18 x 2.500 mm 6
3 # Stud, 9.525 x 48.500 mm 2
4 # Screw, 3/8 in. x 1 1/4 in. (SAE grade 8) 4
5 GM21443 Manifold, exhaust 1
6 GM21444 Gasket 3
# Common hardware; procure locally.

6141

Qty.
Var.
Item Part No. Description 2802T
1 336724 Screw, hex head 6
2 # Washer, 10 x 18 x 2.500 mm 6
3 GM21445 Manifold, exhaust 1
4 GM21446 Gasket 3
# Common hardware; procure locally.

TP-6141 12/03 23
Group 13a: Flywheel

See Group 8a

6141

Qty.
Var.
Item Part No. Description 1501
1 # Screw, cap, 1/2 in. x 1 1/2 in. 4
2 GM21447 Flywheel 1
3 223613 Gear, flywheel ring 1
# Common hardware; procure locally.

Group 13b: Flywheel Housing

See Group 8a

6141

Qty.
Var.
Item Part No. Description 1418 1453
1 GM21448 Housing 1
1 GM32730 Housing 1
2 224268 Plug, pipe AR
3 # Screw, cap, 5/8 in. x 3 in. (SAE grade 8) 2
3 # Screw, cap, 5/8 in. x 2 1/2 in. 2
4 # Screw, cap, 3/8 in. x 1 3/8 in. (SAE grade 8) 8 8
5 # Screw, cap, 5/8 in. x 5 1/2 in. (SAE grade 8) 2 2
6 360582 Plug 1 1
7 223558 Gasket 1 1
8 223583 Seal 1 1
# Common hardware; procure locally.
AR As Required

24 TP-6141 12/03
 Group 14: Fuel Pump

6141

Qty.
Var.
Item Part No. Description 3710
1 GM21449 Pump, fuel 1
2 GM17555 O-ring, 44.12 x 2.616 1
3 # Washer, 11/32 in. x 11/16 in. x 0.065 in. 2
4 # Screw, cap, 5/16 in. x 7/8 in. 2
5 GM21450 Clip 2
6 GM21451 Hose 1
7 GM21452 Line, fuel 1
8 GM17494 Washer, sealing 1
9 GM21453 Nut 1
# Common hardware; procure locally.

TP-6141 12/03 25
Group 15: Fuel Filter

See Group 5a

See Group 5a

6141

26 TP-6141 12/03
 Group 15: Fuel Filter
Qty.
Var.
Item Part No. Description 1 35DD
1 GM17543 Kit 1 1
2 222772 Kit 1 1
3 275501 Filter, fuel 1
3 336545 Filter, fuel (also order item 15) 1
4 222773 Seal kit 1 1
5 360048 Kit 1 1
6 GM32731 Kit, sediment bowl 1
7 — Retainer 1 1
8 — Retainer (order item 1 or 4) 1 1
9 — Seal (order item 2) 1 1
10 — Retainer (order item 1 or 4) 1 1
11 — Filter head (order item 1) 1 1
12 360178 O-ring 2 2
13 # Plug, pipe, M12 x 1.5 2
13 360015 Plug 2
14 — Drain plug (order item 1 or 4or 5) 1 1
15 GM17445 Seal 1 1
16 — Filter element (order item 3) 1 1
17 — Retainer (order item 1 or 4) 1
18 — O-ring (order item 2 or 6) 1
19 — Wing nut (order item 6) 1
20 — O-ring (order item 2 or 6) 1
21 — Nut (order item 6) 1
22 — Lock Washer (order item 6) 1
23 — Washer (order item 6) 1
24 — Bowl, sediment (order item 6) 1
25 — O-ring (order item 6 or 2 or 5) 1
26 — Gasket (order item 6 or 2 or 5) 1
27 — Drain plug (order item 6 or 5) 1
28 — Screw (order item 6) 1
29 — O-ring (order item 6 or 2 or 5) 1
# Common hardware; procure locally.

TP-6141 12/03 27
Group 18: Timing Gear Cover
17

18

6141

Qty.
Var.
Item Part No. Description 4499
1 # Screw, cap, 3/8 in. x 2 in. (SAE grade 8) 5
2 # Washer, 10 x 18 x 2.500 mm 13
3 # Screw, cap, 3/8 in. x 2 1/4 in. 1
4 # Screw, cap, 3/8 in. x 2 3/8 in. (SAE grade 8) 4
5 # Screw, cap, 3/8 in. x 2 1/2 in. (SAE grade 8) 2
6 # Screw, cap, 3/8 in. x 1 7/8 in. 1
7 336451 Cover kit 1
8 223620 Gasket 1
9 GM32732 Fitting 1
10 GM21456 O-ring 1
11 336454 Plug, fitting 1
12 223410 Washer 1
13 # Washer, 21/64 in. x 3/4 in. x 0.035 in. AR
14 224095 Spring 1
15 224058 Valve 1
16 223422 Seal 1
17 223451 Plug, drain 1
18 GM21460 Washer 1
# Common hardware; procure locally.
AR As Required

28 TP-6141 12/03
 Group 21a: Oil Pan

6141

Qty.
Var.
Item Part No. Description 1901
1 GM21457 Gasket 1
2 GM21458 Pan, oil 1
3 GM21459 Strap 24
4 # Washer, lock, 3/8 in. 26
5 # Screw, cap, 3/8 in. x 1 in. (SAE grade 8) 24
6 GM21460 Ring, copper 1
7 223616 Plug, drain 1
8 # Plug, 1/2 in.-14 NPT 1
9 # Plug, 3/4 in.-14 NPT 1
10 # Screw, cap, 120 mm 2
11 GM21461 Intake, oil pump 1
12 224035 O-ring 1
# Common hardware; procure locally.

TP-6141 12/03 29
Group 21b: Oil Fill Tube

See Group 18

6141

Qty.
Var.
Item Part No. Description 1299
1 223559 Gasket 1
2 GM21462 Cover 1
3 # Washer, 10 x 18 x 2.500 mm 2
4 # Screw, cap, 3/8 in. x 7/8 in. 1
5 # Screw, cap, 3/8 in. x 2 1/4 in. 1
# Common hardware; procure locally.

30 TP-6141 12/03
 Group 21c: Oil Cooler

6141

Qty.
Var.
Item Part No. Description 5906 5939
1 GM21409 Clamp 8 8
2 GM21463 Hose 2 2
3 336462 Line 1 1
4 336461 Line 1 1
5 336463 Hose 2 2
6 GM21464 Nipple, threaded 1
6 GM32733 Adapter 1
7 GM21465 Cooler, oil 1 1
8 GM21466 Packing 1 1
9 # Screw, cap, 3/8 in. x 2 3/8 in. (SAE grade 8) 1 1
10 336466 Clamp 1 1
11 336467 Washer 1 1
12 # Washer, 10 x 18 x 2.5 mm 1 1
# Common hardware; procure locally.

TP-6141 12/03 31
Group 22a: Piston
Qty.
Var.
Item Part No. Description 9915 9917 4814
1 GM21472 Piston-liner kit 3
1 GM21476 Piston-liner kit 3 3
2 360066 Ring kit 1 1 1
3 X Piston 1 1 1
4 GM21473 Liner, cylinder 1 1
4 X Liner, cylinder 1
5 223419 O-ring kit 1 1 1
6 GM21474 Shim, 0.05 mm AR AR AR
6 GM21475 Shim, 0.1 mm AR AR AR
AR As Required
X Not sold separately.

6141

Group 22b: Connecting Rod

See Group 8a
6141

Qty.
Var.
Item Part No. Description 9916 9918 4814
1 GM21470 Connecting rod kit (includes items 2--4, 5) 3
1 GM21467 Rod, connecting (includes item 2) 3
1 GM32734 Rod, connecting (includes items 2, 3) 3
2 223528 Screw 2 2
2 GM17477 Screw 2
3 GM21468 Piston pin kit (includes items 4--6) 3 3
4 GM21471 Ring, snap 2
4 223479 Ring, snap 2 2
5 X Pin, piston (order item 1) 1
5 X Pin, piston (order item 3) 1 1
6 X Bushing 1 1
7 GM21424 Bearing kit, standard 3 3 3
7 GM21469 Bearing kit, 0.25 mm US AR AR
AR As Required
X Not sold separately.

32 TP-6141 12/03
 Group 25: Oil Pump

See Group 21a

6141

Qty.
Var.
Item Part No. Description 5001 9928
1 GM21477 Oil pump kit 1 1
2 # Nut, 1/2 in.-13UNC 1 1
3 224035 O-ring 1 1
4 223511 O-ring 1 1
5 336458 O-ring AR AR
7 GM21478 Tube, oil 1 1
8 223512 O-ring AR AR
9 Not used 1 1
10 223631 Gear 1 1
11 224274 Screw, cap 1 1
12 # Washer, lock, 3/8 in. 1 1
# Common hardware; procure locally.
AR As Required

TP-6141 12/03 33
Group 26: Front Plate
Code 9922 Code 9923

See Group 8a

6141
6141

Qty.
Qty.
Var.
Var.
Item Part No. Description 1 3622
Item Part No. Description 1 3622
1 GM21479 Gasket 1 1
2 # Washer, 3/8 in. 5 5 1 # Nut, 1/2 in.-20UNF 1 1
3 224333 Screw 5 2 336447 Washer, thrust 1 1
3 GM32735 Bolt 5 3 223729 Gear 1 1
4 GM21480 Plate (also order items 6 and 7) 1 1 4 223984 Bushing 1 1
5 GM21481 Washer AR AR 5 224186 Pin 1 1
6 223442 Screw, set 8 8 6 336446 Washer, thrust 1 1
7 223445 Screw, set 2 2 7 224267 Washer 1 1
8 224335 Stud 3 3 8 224260 Screw, hex head 1 1
9 # Nut, 5/16 in.-18UNC 3 3 # Common hardware; procure locally.
# Common hardware; procure locally.
AR As Required Code 9924

See Group 8a
6141

Qty.
Var.
Item Part No. Description 1
1 223652 Screw 1
2 336447 Washer, thrust 1
3 223432 Gear 1
4 223606 Bushing 1
5 224186 Pin 1
6 336446 Washer, thrust 1

34 TP-6141 12/03
 Group 39a: Cylinder Head Gasket Set
Code 9932

6141

Qty.
Var.
Item Part No. Description 1 9706
1 GM21482 Gasket kit 1 1

Group 39b: Overhaul Gasket Set

6141

Qty.
Var.
Item Part No. Description 9932 9706
1 GM21483 Gasket kit 1 1

TP-6141 12/03 35
Group 42: Short Block

6141

Qty.
Var.
Item Part No. Description 9702 9910
1 GM32736 Short block assembly 1
1 GM21484 Short block assembly 1

36 TP-6141 12/03
 Group 50: Turbocharger & Oil Lines

6141

Qty.
Var.
Item Part No. Description 6547 65BS
1 336477 Fitting, tee 1 1
2 223457 Fitting 1 1
3 336721 Clamp 1 1
4 GM21485 Hose, hydraulic 1 1
5 GM21486 Gasket 1 1
6 GM21487 Turbocharger 1
6 GM21488 Turbocharger 1
7 # Washer, lock, 8.100 mm 4 4
8 # Screw, cap, 5/16 in. x 7/8 in. 4 4
9 GM21489 Clamp 1 1
10 GM21490 Line, oil 1 1
11 GM21409 Clamp 1 1
12 GM21491 Hose 1 1
13 336475 Clamp 1 1
14 GM21492 Fitting, hose 1 1
15 # Screw, cap, 3/8 in x 7/8 in. 1
16 # Washer, 10.5 x 18 x 1.6 mm 1
17 GM32737 Bracket 1
18 # Nut, 5/16 in. 1
19 # Screw, cap, 5/16 in. x 3/4 in. 1
# Common hardware; procure locally.

TP-6141 12/03 37
Group 51a: Alternator

6141

Qty.
Var.
Item Part No. Description 3123
1 # Screw, cap, 5/16 in. x 1 3/8 in. 1
2 # Washer, 11/32 in. x 3/4 in. x 0.120 in. 1
3 GM21517 Shield 1
4 # Washer, lock, 8.100 mm 2
5 # Nut, 5/16 in. 1
6 GM21518 Harness, wiring 1
7 # Screw, cap, 5/16 in. x 3 3/4 in. 1
8 GM21519 Alternator 1
9 GM21520 Sheave 1
10 # Nut, lock, M5 2
11 # Nut, lock, M6 1
# Common hardware; procure locally.

38 TP-6141 12/03
 Group 51b: Alternator Brackets

See Group 51a

See Group 51a

See Group 51a 6141

Qty.
Var.
Item Part No. Description 6218
1 # Screw, cap, 3/8 in. x 3 1/2 in. 2
2 # Washer, 10.5 x 18 x 1.6 mm 2
3 GM21493 Bracket 2
4 GM21494 Spacer 2
5 # Nut, lock, 3/8 in. 2
6 # Screw, cap, 3/8 in. x 2 in. (SAE grade 8) 1
7 # Washer, lock, 3/8 in. 1
8 224099 Strap 1
# Common hardware; procure locally.

TP-6141 12/03 39
Group 51c: Alternator Components

See Group 51a

6141

Qty.
Var.
Item Part No. Description 3123
1 GM21521 Regulator 1
2 GM21522 Diode 1

40 TP-6141 12/03
 Appendix A Common Hardware Identification

Screw/Bolts/Studs Nuts Hardness Grades

Head Styles Nut Styles American Standard

Hex Head or Machine Head Hex Head Grade 2

Hex Head or Machine Head

Lock or Elastic Grade 5
with Washer

Flat Head (FHM) Square Grade 8

Grade 8/9 (Hex Socket

Round Head (RHM) Cap or Acorn
Head)
Metric
Pan Head Wing
Number stamped on 5.8
Hex Socket Head Cap or Washers hardware; 5.8 shown
Allent Head Cap
Washer Styles
Hex Socket Head or Allent
Head Shoulder Bolt Plain

Sheet Metal Screw Split Lock or Spring

Stud Spring or Wave

Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr

Slotted

Hex Socket

Allent head screw is a trademark of Holo-Krome Co.

Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters

TP-6141 12/03 Appendix A-1

Appendix B Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-8 7/16-14 x 1.25 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-3 7/16-14 x 1.50 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-4 7/16-14 x 2.00 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-11 7/16-14 x 2.75 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-6024-12 7/16-14 x 6.50
X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-15 1/2-13 x .75 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-17 1/2-13 x 1.00 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-18 1/2-13 x 1.25 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-19 1/2-13 x 1.50 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-20 1/2-13 x 1.75 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50 X-129-25 1/2-13 x 3.00
X-125-25 5/16-18 x 1.75 X-129-27 1/2-13 x 3.50
X-125-26 5/16-18 x 2.00 X-129-29 1/2-13 x 4.00 Washers
230578 5/16-18 x 2.25 X-129-30 1/2-13 x 4.50 Bolt/
X-125-29 5/16-18 x 2.50 X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00 X-129-51 1/2-20 x .75 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-45 1/2-20 x 1.25 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-129-52 1/2-20 x 1.50 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-3 5/8-11 x 1.00 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-4 5/8-11 x 1.25 X-25-85 .344 .687 .065 5/16
X-6021-2 5/8-11 x 1.50 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-1 5/8-11 x 1.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 273049 5/8-11 x 2.00
X-125-30 5/16-24 x .75 X-25-26 .531 1.062 .095 1/2
X-6021-5 5/8-11 x 2.25 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-6021-6 5/8-11 x 2.50
X-125-38 5/16-24 x 2.75 X-25-29 .812 1.469 .134 3/4
X-6021-7 5/8-11 x 2.75
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6021-12 5/8-11 x 3.75
X-6238-10 3/8-16 x .75 X-6021-11 5/8-11 x 4.50
X-6238-3 3/8-16 x .88 X-6021-10 5/8-11 x 6.00
X-6238-11 3/8-16 x 1.00 X-6021-9 5/8-18 x 2.50
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-1 3/4-10 x 1.00
X-6238-1 3/8-16 x 1.75 X-6239-8 3/4-10 x 1.25
X-6238-6 3/8-16 x 2.00 X-6239-2 3/4-10 x 1.50
X-6238-17 3/8-16 x 2.25 X-6239-3 3/4-10 x 2.00
X-6238-7 3/8-16 x 2.50 X-6239-4 3/4-10 x 2.50
X-6238-8 3/8-16 x 2.75 X-6239-5 3/4-10 x 3.00
X-6238-9 3/8-16 x 3.00 X-6239-6 3/4-10 x 3.50
X-6238-19 3/8-16 x 3.25 X-792-1 1-8 x 2.25
X-6238-12 3/8-16 x 3.50 X-792-5 1-8 x 3.00
X-6238-20 3/8-16 x 3.75 X-792-8 1-8 x 5.00
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50

A-2 Appendix TP-6141 12/03

Metric
Hex head bolts are hardness grade 8.8 unless noted.

Part No. Dimensions Part No. Dimensions Part No. Dimensions

Hex Head Bolts (Partial Thread) Hex Head Bolts (Partial Thread), Hex Head Bolts (Full Thread),
M931-05055-60 M5-0.80 x 55 continued continued
M931-06040-60 M6-1.00 x 40 M960-16090-60 M16-1.50 x 90 M933-12016-60 M12-1.75 x 16
M931-06055-60 M6-1.00 x 55 M931-16090-60 M16-2.00 x 90 M933-12020-60 M12-1.75 x 20
M931-06060-60 M6-1.00 x 60 M931-16100-60 M16-2.00 x 100 M961-12020-60F M12-1.50 x 20
M931-06060-SS M6-1.00 x 60 M931-16100-82 M16-2.00 x 100* M933-12025-60 M12-1.75 x 25
M931-06070-60 M6-1.00 x 70 M931-16120-60 M16-2.00 x 120 M933-12025-82 M12-1.75 x 25*
M931-06070-SS M6-1.00 x 70 M931-16150-60 M16-2.00 x 150 M961-12030-60 M12-1.25 x 30
M931-06075-60 M6-1.00 x 75 M933-12030-82 M12-1.75 x 30*
M931-06090-60 M6-1.00 x 90 M931-20065-60 M20-2.50 x 65 M961-12030-82F M12-1.50 x 30*
M931-06145-60 M6-1.00 x 145 M931-20090-60 M20-2.50 x 90 M933-12030-60 M12-1.75 x 30
M931-06150-60 M6-1.00 x 150 M931-20100-60 M20-2.50 x 100 M933-12035-60 M12-1.75 x 35
M931-20120-60 M20-2.50 x 120 M961-12040-82 M12-1.25 x 40*
M931-08035-60 M8-1.25 x 35 M931-20140-60 M20-2.50 x 140 M933-12040-60 M12-1.75 x 40
M931-08040-60 M8-1.25 x 40 M931-20160-60 M20-2.50 x 160 M933-12040-82 M12-1.75 x 40*
M931-08045-60 M8-1.25 x 45
M931-08050-60 M8-1.25 x 50 M931-22090-60 M22-2.50 x 90 M961-14025-60 M14-1.50 x 25
M931-08055-60 M8-1.25 x 55 M931-22120-60 M22-2.50 x 120 M933-14025-60 M14-2.00 x 25
M931-08055-82 M8-1.25 x 55* M931-22160-60 M22-2.50 x 160 M961-14050-82 M14-1.50 x 50*
M931-08060-60 M8-1.25 x 60 M931-24090-60 M24-3.00 x 90
M931-08070-60 M8-1.25 x 70 M961-16025-60 M16-1.50 x 25
M931-24120-60 M24-3.00 x 120 M933-16025-60 M16-2.00 x 25
M931-08070-82 M8-1.25 x 70* M931-24160-60 M24-3.00 x 160
M931-08075-60 M8-1.25 x 75 M961-16030-82 M16-1.50 x 30*
M931-24200-60 M24-3.00 x 200 M933-16030-82 M16-2.00 x 30*
M931-08080-60 M8-1.25 x 80
M931-08090-60 M8-1.25 x 90 M933-16035-60 M16-2.00 x 35
M931-08095-60 M8-1.25 x 95 Hex Head Bolts (Full Thread) M961-16040-60 M16-1.50 x 40
M931-08100-60 M8-1.25 x 100 M933-16040-60 M16-2.00 x 40
M933-04006-60 M4-0.70 x 6 M961-16045-82 M16-1.50 x 45*
M931-08110-60 M8-1.25 x 110
M931-08120-60 M8-1.25 x 120 M933-05030-60 M5-0.80 x 30 M933-16045-82 M16-2.00 x 45*
M931-08130-60 M8-1.25 x 130 M933-05035-60 M5-0.80 x 35 M933-16050-60 M16-2.00 x 50
M931-08140-60 M8-1.25 x 140 M933-05050-60 M5-0.80 x 50 M933-16050-82 M16-2.00 x 50*
M931-08150-60 M8-1.25 x 150 M933-16060-60 M16-2.00 x 60
M933-06010-60 M6-1.00 x 10 M933-16070-60 M16-2.00 x 70
M931-08200-60 M8-1.25 x 200 M933-06012-60 M6-1.00 x 12
M931-10040-82 M10-1.25 x 40* M933-06014-60 M6-1.00 x 14 M933-18035-60 M18-2.50 x 35
M931-10040-60 M10-1.50 x 40 M933-06016-60 M6-1.00 x 16 M933-18050-60 M18-2.50 x 50
M931-10045-60 M10-1.50 x 45 M933-06020-60 M6-1.00 x 20 M933-18060-60 M18-2.50 x 60
M931-10050-60 M10-1.50 x 50 M933-06025-60 M6-1.00 x 25 M933-20050-60 M20-2.50 x 50
M931-10050-82 M10-1.25 x 50* M933-06030-60 M6-1.00 x 30 M933-20055-60 M20-2.50 x 55
M931-10055-60 M10-1.50 x 55 M933-06040-60 M6-1.00 x 40
M931-10060-60 M10-1.50 x 60 M933-06050-60 M6-1.00 x 50 M933-24060-60 M24-3.00 x 60
M931-10065-60 M10-1.50 x 65 M933-24065-60 M24-3.00 x 65
M933-07025-60 M7-1.00 x 25 M933-24070-60 M24-3.00 x 70
M931-10070-60 M10-1.50 x 70
M931-10080-60 M10-1.50 x 80 M933-08010-60 M8-1.25 x 10
M931-10080-82 M10-1.25 x 80* M933-08012-60 M8-1.25 x 12 Pan Head Machine Screws
M931-10090-60 M10-1.50 x 90 M933-08016-60 M8-1.25 x 16
M931-10090-82 M10-1.50 x 90* M933-08020-60 M8-1.25 x 20 M7985A-03010-20 M3-0.50 x 10
M931-10100-60 M10-1.50 x 100 M933-08025-60 M8-1.25 x 25 M7985A-03012-20 M3-0.50 x 12
M931-10110-60 M10-1.50 x 110 M933-08030-60 M8-1.25 x 30 M7985A-04010-20 M4-0.70 x 10
M931-10120-60 M10-1.50 x 120 M933-08030-82 M8-1.25 x 30* M7985A-04016-20 M4-0.70 x 16
M931-10130-60 M10-1.50 x 130 M7985A-04020-20 M4-0.70 x 20
M931-10140-60 M10-1.50 x 140 M933-10012-60 M10-1.50 x 12
M961-10020-60 M10-1.25 x 20 M7985A-04050-20 M4-0.70 x 50
M931-10180-60 M10-1.50 x 180 M7985A-04100-20 M4-0.70 x 100
M931-10235-60 M10-1.50 x 235 M933-10020-60 M10-1.50 x 20
M931-10260-60 M10-1.50 x 260 M933-10025-60 M10-1.50 x 25 M7985A-05010-20 M5-0.80 x 10
M960-10330-60 M10-1.25 x 330 M961-10025-60 M10-1.25 x 25 M7985A-05012-20 M5-0.80 x 12
M933-10025-82 M10-1.50 x 25* M7985A-05016-20 M5-0.80 x 16
M931-12045-60 M12-1.75 x 45 M961-10030-60 M10-1.25 x 30 M7985A-05020-20 M5-0.80 x 20
M960-12050-60 M12-1.25 x 50 M933-10030-60 M10-1.50 x 30 M7985A-05025-20 M5-0.80 x 25
M960-12050-82 M12-1.25 x 50* M933-10030-82 M10-1.50 x 30* M7985A-05030-20 M5-0.80 x 30
M931-12050-60 M12-1.75 x 50 M961-10035-60 M10-1.25 x 35 M7985A-05080-20 M5-0.80 x 80
M931-12050-82 M12-1.75 x 50* M933-10035-60 M10-1.50 x 35 M7985A-05100-20 M5-0.80 x 100
M931-12055-60 M12-1.75 x 55 M933-10035-82 M10-1.50 x 35*
M931-12060-60 M12-1.75 x 60 M961-10040-60 M10-1.25 x 40 M7985A-06100-20 M6-1.00 x 100
M931-12060-82 M12-1.75 x 60*
M931-12065-60 M12-1.75 x 65 Flat Head Machine Screws
M931-12075-60 M12-1.75 x 75
M931-12080-60 M12-1.75 x 80 M965A-04012-SS M4-0.70 x 12
M931-12090-60 M12-1.75 x 90 M965A-05012-SS M5-0.80 x 12
M931-12100-60 M12-1.75 x 100 M965A-05016-20 M5-0.80 x 16
M931-12110-60 M12-1.75 x 110 M965A-06012-20 M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

TP-6141 12/03 Appendix A-3

Metric, continued
Part No. Dimensions Type
Hex Nuts
M934-03-50 M3-0.50 Standard
M934-04-50 M4-0.70 Standard
M934-04-B M4-0.70 Brass
M934-05-50 M5-0.80 Standard
M934-06-60 M6-1.00 Standard
M934-06-64 M6-1.00 Std. (green)
M6923-06-80 M6-1.00 Spiralock
M982-06-80 M6-1.00 Elastic Stop
M934-08-60 M8-1.25 Standard
M6923-08-80 M8-1.25 Spiralock
M982-08-80 M8-1.25 Elastic Stop
M934-10-60 M10-1.50 Standard
M934-10-60F M10-1.25 Standard
M6923-10-80 M10-1.50 Spiralock
M6923-10-62 M10-1.50 Spiralock[
M982-10-80 M10-1.50 Elastic Stop
M934-12-60 M12-1.75 Standard
M934-12-60F M12-1.25 Standard
M6923-12-80 M12-1.75 Spiralock
M982-12-80 M12-1.75 Elastic Stop
M982-14-60 M14-2.00 Elastic Stop
M6923-16-80 M16-2.00 Spiralock
M982-16-80 M16-2.00 Elastic Stop
M934-18-80 M18-2.5 Standard
M982-18-60 M18-2.50 Elastic Stop
M934-20-80 M20-2.50 Standard
M982-20-80 M20-2.50 Elastic Stop
M934-22-60 M22-2.50 Standard
M934-24-80 M24-3.00 Standard
M982-24-60 M24-3.00 Elastic Stop
M934-30-80 M30-3.50 Standard

Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24

[ This metric hex nut’s hardness is grade 8.

A-4 Appendix TP-6141 12/03

TP-6141 12/03b