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    Economizer Design Calculations

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    Daniyal Hashmi
    This document summarizes the design calculations for an evaporator with the following parameters: - Pressure of 13 bar - Mass flow rate of 5.75 kg/s - Saturation temperature of 191.6°C at 13 bar It determines that the heat transfer rate is 3424.24 kW. It then calculates the overall heat transfer coefficient based on temperature differences and properties of the gas and water. The required surface area is calculated to be 843.7471597 m2. Based on the tube dimensions, it is determined that 41 tubes high would be needed.

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    © All Rights Reserved
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    Economizer Design Calculations

    Uploaded by

    Daniyal Hashmi
    264 views4 pages
    This document summarizes the design calculations for an evaporator with the following parameters: - Pressure of 13 bar - Mass flow rate of 5.75 kg/s - Saturation temperature of 191.6°C at 13 bar It determines that the heat transfer rate is 3424.24 kW. It then calculates the overall heat transfer coefficient based on temperature differences and properties of the gas and water. The required surface area is calculated to be 843.7471597 m2. Based on the tube dimensions, it is determined that 41 tubes high would be needed.

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    Economizer Design Calculations.xlsx

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    This document summarizes the design calculations for an evaporator with the following parameters: - Pressure of 13 bar - Mass flow rate of 5.75 kg/s - Saturation temperature of 191.6°C at 13 bar It determines that the heat transfer rate is 3424.24 kW. It then calculates the overall heat transfer coefficient based on temperature differences and properties of the gas and water. The required surface area is calculated to be 843.7471597 m2. Based on the tube dimensions, it is determined that 41 tubes high would be needed.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    264 views4 pages

    Economizer Design Calculations

    Uploaded by

    Daniyal Hashmi
    This document summarizes the design calculations for an evaporator with the following parameters: - Pressure of 13 bar - Mass flow rate of 5.75 kg/s - Saturation temperature of 191.6°C at 13 bar It determines that the heat transfer rate is 3424.24 kW. It then calculates the overall heat transfer coefficient based on temperature differences and properties of the gas and water. The required surface area is calculated to be 843.7471597 m2. Based on the tube dimensions, it is determined that 41 tubes high would be needed.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 4

    EVAPORATOR

    Pressure = 13 bar
    mass flow rate = 5.75 kg/s
    Tsat @ 13 bar = 191.6 deg C

    Q = m x ∆h
    Q= 3424.24 kW
    Also,
    Tg, out = 183 deg C

    Q = UA(LMTD)

    For LMTD,
    Tg, in Tg,out Tw,in Tw,out Tg,in - Tw, out Tg,out - Tw, in

    208 140 40 180 28 100


    LN

    -1.27297

    LMTD (deg C) 56.560834

    GAS SIDE CALCULATIONS


    Outer dia m 0.038
    Inner Dia m 0.03
    mass flow rate kg/s= 5.76
    Area A (m2)= 0.00070686
    Tavg= 110
    vf (m3) @ 110 deg C= 0.001052
    rho.f (kg/m3)= 950.570342
    Velocity (assumed) (m/s)= 0.5

    Number of tubes width = Nw= m/rho.A.V

    Nw= 17.14489432 = 17

    Gmax 9
    Mass flow rate (m) = 49.86 kg/s

    Frontal Area (Aff)= m/G


    Aff= 5.54 m2
    PITCH OF THE TUBES

    Transverse Pith (ST)= (Aff/L.Nw) +do


    Length L= 10 m (Assumed)

    ST = 0.07058824 m

    WIDTH OF TUBES
    W= ST. Nw
    W= 1.2 m

    OVERALL HEAT TRANSER COEFFICIENT

    FOR WATER SIDE

    At avg temp = 110 deg C

    rho .f (kg/m3) = 950.570342


    μf = 2.42E-04
    Prf = 1.562
    kf = 6.84E-01

    For Reynold = rho.V.di/μ


    Re = 58919.6493

    For Nusselt = 0.023 (Re)^0.8 (Pr)^0.4


    Nu = 180.05632

    Now,
    Nu = hi.di/k
    hi = Nu*k/di

    hi = 4106.48448 W/m2.K

    FOR GAS SIDE

    Avg temp = 174


    Specific Heat = Cp = 966.9833525 J/kg.degC
    Cp = 0.966983352 kJ/kg.deg C
    Viscosity = μ= 2.47219E-05
    Thermal Conductivity = k= 0.034228591 J/m.sec.degC
    k= 3.422859E-05 kJ/m.sec.degC
    For Prandtl = μ Cp/k
    Pr = 0.69841213

    rho = 0.5 kg/m3

    For Reynold = Gdo/μ


    Re = 13833.8895

    For Nusselt = 0.33*FH*FN*Re^0.6*Pr*0.33


    FH = 1
    FN = 1

    Nu = 89.4617535

    Now,
    Nu = ho.do/k
    ho = Nu*k/do

    ho = 80.5828897 W/m2.K

    Inside fouling factor Ri 0.0002


    Outside fousing factor Ro 0.001
    K metal W/m.K 55

    Now,

    do/di 1.26666667
    1/ hi(do/di) 0.00019225
    Rfi (do/di) 0.00025333
    do/2k.ln(do/di) 8.1662E-05
    1/ho 0.01240958
    Rfo 0.001

    now overall heat taransfer coefficient

    1/U = 0.0139368
    Now,

    U= 71.7523401

    FLOW AREA REQUIRED

    A = Q/UA LMTD
    Surface Area (A) = 843.7471597 m2

    NUMBER OF TUBES HIGH

    NH = (A/Nw)*(1/pi.d.L)

    NH = 41.5693875

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