Supply Chain Management PDF
Supply Chain Management PDF
Supply Chain Management PDF
JNU, Jaipur
First Edition 2013
JNU makes reasonable endeavours to ensure content is current and accurate. JNU reserves the right to alter the
content whenever the need arises, and to vary it at any time without prior notice.
Index
I. Content....................................................................... II
Book at a Glance
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Contents
Chapter I........................................................................................................................................................ 1
Supply Chain Management.......................................................................................................................... 1
Aim................................................................................................................................................................. 1
Objectives....................................................................................................................................................... 1
Learning outcome........................................................................................................................................... 1
1.1 Introduction............................................................................................................................................... 2
1.2 Supply Chain............................................................................................................................................. 2
1.3 Supply Chain Management....................................................................................................................... 4
1.4 Objective of Supply Chain Management.................................................................................................. 5
1.5 Importance of Supply Chain Management............................................................................................... 5
1.6 Activities of Supply Chain Management.................................................................................................. 6
1.7 Decision Phases in a Supply Chain........................................................................................................... 7
1.8 Process View of Supply Chain.................................................................................................................. 8
1.9 Linking Competitive (Business) and Supply Chain Strategies . ............................................................. 9
1.10 Supply Chain Drivers .......................................................................................................................... 10
1.11 Barriers of Supply Chain Management..................................................................................................11
1.12 Scope of Supply Chain Activities..........................................................................................................11
1.13 Marketing Mix Model............................................................................................................................11
Summary...................................................................................................................................................... 14
References.................................................................................................................................................... 14
Recommended Reading.............................................................................................................................. 14
Self Assessment............................................................................................................................................ 15
Chapter II.................................................................................................................................................... 17
Designing the Supply Chain Network....................................................................................................... 17
Aim............................................................................................................................................................... 17
Objectives..................................................................................................................................................... 17
Learning outcome......................................................................................................................................... 17
2.1 Introduction............................................................................................................................................. 18
2.2 Role of Distribution Network ................................................................................................................ 18
2.3 Factors Influencing Distribution Network Design.................................................................................. 19
2.4 Design Options for a Distribution Network . ......................................................................................... 20
2.5 E-business and its Impact ...................................................................................................................... 25
2.5.1 Advantages of E-business....................................................................................................... 27
2.5.2 Disadvantages of E-business.................................................................................................. 28
2.6 Distribution Networks in Practice . ........................................................................................................ 28
2.7 Distribution Network Design in the Supply Chain................................................................................. 28
2.8 Factors Affecting Network Design Decisions......................................................................................... 29
2.9 Supply Chain Model............................................................................................................................... 31
Summary...................................................................................................................................................... 33
References.................................................................................................................................................... 33
Recommended Reading.............................................................................................................................. 33
Self Assessment............................................................................................................................................ 34
Chapter III................................................................................................................................................... 36
Designing and Planning Transportation Networks.................................................................................. 36
Aim............................................................................................................................................................... 36
Objectives..................................................................................................................................................... 36
Learning outcome......................................................................................................................................... 36
3.1 Introduction............................................................................................................................................. 37
3.2 Transportation in Supply Chain.............................................................................................................. 37
3.3 Importance of Transportation . ............................................................................................................... 38
3.4 Role of Transport in Supply Chain......................................................................................................... 38
3.4.1 Transportation Modes in Supply Chain................................................................................. 39
3.5 Transportation Infrastructure and Policies ............................................................................................. 41
3.6 Design Options For Transportation Network ........................................................................................ 41
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3.7 Tailored Transportation........................................................................................................................... 45
3.8 Trade-off in Transportation Design......................................................................................................... 45
3.9 Routing and Scheduling in Transportation............................................................................................. 45
3.10 Making Transportation Decisions in Practice....................................................................................... 46
Summary...................................................................................................................................................... 47
References.................................................................................................................................................... 47
Recommended Reading.............................................................................................................................. 47
Self Assessment............................................................................................................................................ 48
Chapter IV................................................................................................................................................... 50
Sourcing and Pricing.................................................................................................................................. 50
Aim............................................................................................................................................................... 50
Objectives..................................................................................................................................................... 50
Learning outcome......................................................................................................................................... 50
4.1 Introduction............................................................................................................................................. 51
4.2 Sourcing ................................................................................................................................................. 51
4.3 In-house and Outsource ......................................................................................................................... 51
4.4 3PL and 4PL . ......................................................................................................................................... 53
4.5 Benefits of Effective Sourcing Decisions............................................................................................... 53
4.6 Supplier Scoring and Assessment........................................................................................................... 54
4.6.1 Scoring Suppliers.................................................................................................................... 54
4.6.2 Ranking Suppliers................................................................................................................... 54
4.7 Supplier Selection................................................................................................................................... 55
4.8 Design Collaboration ............................................................................................................................. 55
4.9 Procurement Process............................................................................................................................... 56
4.10 Sourcing Planning and Analysis........................................................................................................... 56
4.11 Pricing and Revenue Management for Multiple Customers................................................................. 56
4.12 Perishable Products and Seasonal Demand.......................................................................................... 58
Summary .................................................................................................................................................... 60
References.................................................................................................................................................... 60
Recommended Reading.............................................................................................................................. 60
Self Assessment............................................................................................................................................ 61
Chapter V..................................................................................................................................................... 63
Information Technology in the Supply Chain.......................................................................................... 63
Aim............................................................................................................................................................... 63
Objectives..................................................................................................................................................... 63
Learning outcome......................................................................................................................................... 63
5.1 Introduction............................................................................................................................................. 64
5.2 Supply Chain IT Framework.................................................................................................................. 65
5.3 Role of Information in Supply Chain...................................................................................................... 65
5.4 Customer Relationship Management (CRM)......................................................................................... 65
5.5 Internal Supply Chain Management ...................................................................................................... 67
5.6 Supplier Relationship Management........................................................................................................ 67
5.7 Transaction Management........................................................................................................................ 68
5.8 Enterprise Resource Planning (ERP)...................................................................................................... 68
5.9 E-commerce............................................................................................................................................ 69
5.10 Supply Chain Information Technology in Practice............................................................................... 70
Summary .................................................................................................................................................... 71
References.................................................................................................................................................... 71
Recommended Reading.............................................................................................................................. 71
Self Assessment............................................................................................................................................ 72
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Chapter VI................................................................................................................................................... 74
Coordination in a Supply Chain................................................................................................................ 74
Aim............................................................................................................................................................... 74
Objectives..................................................................................................................................................... 74
Learning outcome......................................................................................................................................... 74
6.1 Introduction............................................................................................................................................. 75
6.2 Lack of Supply Chain Coordination ...................................................................................................... 75
6.3 Bullwhip Effect....................................................................................................................................... 76
6.4 Managerial Levers.................................................................................................................................. 78
6.5 Building Strategic Partnerships and Trust.............................................................................................. 78
6.6 Continuous Replenishment Program (CRP) and Vendor Managed Inventory (VMI)............................ 78
6.7 Collaborative Planning, Forecasting and Replenishment (CPFR).......................................................... 80
Summary...................................................................................................................................................... 82
References.................................................................................................................................................... 82
Recommended Reading.............................................................................................................................. 82
Self Assessment............................................................................................................................................ 83
Chapter VII................................................................................................................................................. 85
Dimensions of Logistics.............................................................................................................................. 85
Aim............................................................................................................................................................... 85
Objectives..................................................................................................................................................... 85
Learning outcome......................................................................................................................................... 85
7.1 Introduction . .......................................................................................................................................... 86
7.2 Macro and Micro Dimension.................................................................................................................. 86
7.2.1 Macro Dimension................................................................................................................... 86
7.2.2 Micro Dimensions................................................................................................................... 87
7.3 Logistics Activities.................................................................................................................................. 89
7.4 Approach to Analysing Logistics Systems.............................................................................................. 90
7.5 Logistics and Systems Analysis.............................................................................................................. 93
7.6 Techniques of Logistics System Analysis............................................................................................... 94
7.7 Factors Affecting the Cost and Importance of Logistics........................................................................ 95
Summary...................................................................................................................................................... 98
References.................................................................................................................................................... 98
Recommended Reading.............................................................................................................................. 98
Self Assessment............................................................................................................................................ 99
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List of Figures
Fig. 1.1 A conceptual model of a basic supply chain...................................................................................... 2
Fig. 1.2 A supply chain network..................................................................................................................... 3
Fig. 1.3 Key parts of supply chain ................................................................................................................. 3
Fig. 1.4 Flows in a supply chain .................................................................................................................... 4
Fig. 1.5 Supply chain management activities................................................................................................. 6
Fig. 1.6 Cycle view of supply chain .............................................................................................................. 8
Fig. 1.7 Push/pull view of supply chain ........................................................................................................ 9
Fig. 1.8 Linking competitive (business) and supply chain strategies........................................................... 10
Fig. 1.9 Supply chain drivers.........................................................................................................................11
Fig. 1.10 Elements of marketing mix............................................................................................................ 12
Fig. 1.11 Market space model....................................................................................................................... 13
Fig. 2.1 Relationship between number of facilities and logistics cost.......................................................... 20
Fig. 2.2 Manufacturer storage with direct shipping...................................................................................... 21
Fig. 2.3 Manufacturer storage with direct shipping and in-transit merge..................................................... 22
Fig. 2.4 Distributor storage with package carrier delivery........................................................................... 23
Fig. 2.5 Distributor storage with last mile delivery...................................................................................... 24
Fig. 2.6 Manufacturer or distributor storage with costumer pickup............................................................. 25
Fig. 2.7 Elements of e-business domain....................................................................................................... 26
Fig. 2.8 Areas of e-business.......................................................................................................................... 27
Fig. 2.9 Supply chain model......................................................................................................................... 32
Fig. 3.1 Flow of product along the supply chain.......................................................................................... 38
Fig. 3.2 Direct shipping network.................................................................................................................. 42
Fig. 3.3 Direct shipping network with milk runs.......................................................................................... 43
Fig. 3.4 Shipments via central distribution network..................................................................................... 44
Fig. 3.5 A tailored network........................................................................................................................... 44
Fig. 3.6 Savings matrix method.................................................................................................................... 46
Fig. 4.1 Pricing charges into supply chain.................................................................................................... 57
Fig. 4.2 The 4 “R” strategy of revenue management.................................................................................... 57
Fig. 4.3 Pegging in SCM.............................................................................................................................. 58
Fig. 4.4 Warehousing in SCM....................................................................................................................... 59
Fig. 5.1 Integrated supply chain model......................................................................................................... 64
Fig. 5.2 Customer relationship management................................................................................................ 66
Fig. 5.3 SCM goals: the seven rights of fulfilment....................................................................................... 67
Fig. 5.4 Internal supply chain ...................................................................................................................... 67
Fig. 5.5 E-commerce model . ....................................................................................................................... 70
Fig. 6.1 A typical supply chain...................................................................................................................... 75
Fig. 6.2 Increasing order variability up the supply chain............................................................................. 76
Fig. 6.3 CPFR model.................................................................................................................................... 80
Fig. 7.1 Logistics costs as a percentage of GDP........................................................................................... 87
Fig. 7.2 Push and pull systems in supply chain............................................................................................ 88
Fig. 7.3 Logistic activities............................................................................................................................. 90
Fig. 7.4 Inbound and outbound logistics....................................................................................................... 91
Fig. 7.5 Nodes and links in a logistics system.............................................................................................. 93
Fig. 7.6 A simple logistics channel............................................................................................................... 93
Fig. 7.7 Relationship between required inventory and order cycle length .................................................. 95
Fig. 7.8 Relationship of the cost of lost sales to inventory cost.................................................................... 96
Fig. 7.9 Relationship of product dollar value to various logistics costs....................................................... 97
Fig. 8.1 Supply and demand balance.......................................................................................................... 103
Fig. 8.2 Supply and demand equilibrium.................................................................................................... 104
Fig. 8.3 Shift in demand.............................................................................................................................. 105
Fig. 8.4 Demand management process....................................................................................................... 107
Fig. 8.5 Demand forecasting error.............................................................................................................. 108
Fig. 8.6 Collaborative planning, forecasting and replenishment process................................................... 109
Fig. 8.7 Customer service strategy...............................................................................................................110
Fig. 8.8 Channels of distribution.................................................................................................................111
Fig. 8.9 Distribution network.......................................................................................................................112
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List of Tables
Table 4.1 Scoring and assessment of suppliers............................................................................................. 55
Table 4.2 Categories of procurement ........................................................................................................... 56
Table 7.1 Analysis of total logistics cost with a change to higher cost mode of transport........................... 92
Table 7.2 Analysis of total logistics cost with a change to more warehouses.............................................. 92
Table 7.3 Static analysis of C & B chemical company (50,000 pounds of output)...................................... 94
Table 8.1 Demand fluctuations based on price and supply......................................................................... 105
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Abbreviations
3PL - Third Party Logistics
4PL - Fourth Party Logistics
B2C - Business-to-Consumer
CPFR - Collaborative Planning, Forecasting and Replenishment
CRM - Customer Relationship Management
CRP - Continuous Replenishment Program
ERP - Enterprise Resource Planning
ICT - Information and Communications Technology
ISCM - Internal Supply Chain Management
IT - Information Technology
JIT - Just-in-time
PDA - Personal Digital Assistants
SC - Supply Chain
SCM - Suppliers Relationship Management
SCM - Supply Chain Management
SCOR - Supply Chain Operations Reference Model
UPS - Unit Parcel Service
VMI - Vendor Managed Inventory
WWW - World Wide Web
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Chapter I
Supply Chain Management
Aim
The aim of this chapter is to:
Objectives
The objectives of this chapter are to:
Learning outcome
At the end of this chapter, the students will be able to:
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Supply Chain Management
1.1 Introduction
The global market faces a fierce competition today. The introduction of products with shorter life cycles and the
heightened expectations of customers have forced business enterprises to invest in, and focus attention on, their
supply chains. This, together with continuing advances in communications and transportation technologies (e.g.,
mobile communication, internet, and overnight delivery), has motivated the continuous evolution of the supply chain
and of the techniques to manage it effectively. Recently, the pressure of the competitive market and new information
technologies has affected the structures of the production systems, calling for:
• reduction of time to market
• higher flexibility of the systems
• drastic reduction of costs
• extended quality concept
• The supply chain, which is also referred to as the logistics network, consists of suppliers, manufacturing centres,
warehouses, distribution centres, and retail outlets, as well as raw materials, work-in-process inventory, and
finished products that flow between the facilities.
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Suppliers Manufacturers
Warehouses and
distribution centers
Customers
Manufacturing costs
Transportation costs
Material costs Transportation costs
Inventory costs
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Supply Chain Management
• A supply chain strategy refers to how the supply chain should operate in order to compete in the market. The
strategy evaluates the benefits and costs relating to the operation. The supply chain strategy focuses on the actual
operations of the organisation and the supply chain that will be used to meet a specific goal.
• The supply chain integrates, coordinates and monitors the flow of materials, information, and funds.
Raw Material
Manufacturing Retailers End Customers
Suppliers
Information Flow
Material Flow
Fund Flow
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1.4 Objective of Supply Chain Management
• A supply chain is a global network of organisations that cooperate to improve the flows of material and information
between suppliers and customers at the lowest cost and the highest speed. The final objective of a supply chain
is customer satisfaction.
• The supply chain management takes into consideration every facility that has an impact on cost and plays a
role in making the product match to customer requirements: from supplier and manufacturing facilities through
warehouses and distribution centres to retailers and stores.
• The main purpose of the supply chain is to maximise overall value generated. Value is the difference between
what the cost supply chain incurs and the worth end product has to the customer. Value of the commercial supply
chain is correlated with its profitability generally known as supply chain surplus.
• For example, A customer purchase a personal computer from IBM at $2,000, which indicates the revenue supply
chain achieved. All the stages incur costs to make sure the efficient transfer of funds, information, storage of
the product, transportation to the final consumer etc. The difference between the supply chain cost and revenue
generated from personal computer represent the supply chain surplus or profitability.
• Supply chain surplus can be defined as the total profit shared by all the stages and intermediaries of a supply
chain. The greater the supply chain surplus the more successful is supply chain. But, Supply chain success is
measured by its overall surplus not by the profit at each stage.
• The supply chain management has to be efficient and cost-effective across the entire system; from transportation
and distribution to inventories of raw materials, work in process, and finished goods, are to be minimized. The
emphasis is not on simply to minimise transportation cost or reducing inventories but, rather, on taking a systems
approach to supply chain management.
• The objectives of supply chain management can be listed below:
enhancing customer service
expanding sales revenue
reducing inventory cost
improving on-time delivery
reducing order to delivery cycle time
reducing lead time
reducing transportation cost
reducing warehouse cost
reducing supplier base
expanding depth of distribution
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Supply Chain Management
IS Strategy
Shared Understanding
IS Department Business
Department
- IS executives Operational
- IS team Level
- Business
executive
Communication
IS Users
Individual
Level
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1.7 Decision Phases in a Supply Chain
Successful supply chain management requires many decisions relating to the flow of information, product, and
funds. These decisions fall into three categories or phases, depending on the frequency of each decision and the
time frame over which a decision phase has an impact. The design, planning, and operation of a supply chain have
a strong impact on overall profitability and success.
i. Supply chain strategy or design
• During this phase, the supply chain is structured and configured.
• It is designed that, how resources will be allocated, and what processes each stage will perform.
• Strategic decisions made by companies include:
location and capacities of production and warehouse facilities
products to be manufactured or stored at various locations
modes of transportation to be made available along different shipping legs
type of information system to be utilized
• Supply chain design decisions are typically made for the long term (in years) and can be expensive to alter on
short notice. Consequently, when a company makes these decisions, they must take into account uncertainty in
anticipated market conditions over the next few years.
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Supply Chain Management
Customer
Retailer
Replenishement Cycle
Distributor
Manufacturing Cycle
Manucacturer
Procurement Cycle
Supplier
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Procurement Customer Order
Manufacturing and Cycles
Replenishment cycles
Customer
Order Arrives
Fig. 1.7 Push/pull view of supply chain
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Supply Chain Management
New Marketing
Product and Operations Distribution Service
Development Sales
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How to achieve
Efficiency Responsiveness
Drivers
Fig. 1.9 Supply chain drivers
(Source: http://www.clt.astate.edu/asyamil/SCM_Chopra/chopra3_ppt_ch02.ppt)
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Supply Chain Management
Product Price
target
market
Place Promotion
Marketing Mix
Fig. 1.10 Elements of marketing mix
(Source: http://www.designersplus.co.uk/unit1/elements_of_the_e_business_domain/level3.html)
The Marketspace Model (de Meyer et al) is a useful model that identifies three key features of e-business
that are enabled through technology, as an extension of the traditional ‘4 P’s’ marketing model. Customer
relationship is rightly placed at the centre, because the customer is uniquely identified. The on-line nature
of the internet, relationships between organisations and customers are becoming more interactive.
Interactivity is the two-way exchange of information and ideas with the customer through an on-line
interface, which enhances the richness of customer relationships and gives rise to new paradigms of product
design and customer service, such as internet forums.
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Product Price
Customer
Internet www
Interactivity Connectivity
Relationships
Promotion Placement
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Supply Chain Management
Summary
• The introduction of products with shorter life cycles and the heightened expectations of customers have forced
business enterprises to invest in, and focus attention on, their supply chains.
• A supply chain is a network of retailers, distributors, transporters, storage facilities, and suppliers that participate
in the production, delivery and sale of a product to the consumer.
• A supply chain strategy refers to how the supply chain should operate in order to compete in the market. The
strategy evaluates the benefits and costs relating to the operation. The supply chain strategy focuses on the actual
operations of the organisation and the supply chain that will be used to meet a specific goal.
• The supply chain integrates, coordinates and monitors the flow of materials, information, and funds.
• SCM is also called the art of management of providing the right product, at the right time, right place and at
the right cost to the customer.
• The supply chain management takes into consideration every facility that has an impact on cost and plays a
role in making the product match to customer requirements: from supplier and manufacturing facilities through
warehouses and distribution centres to retailers and stores.
• Successful supply chain management requires many decisions relating to the flow of information, product, and
funds. These decisions fall into three categories or phases, depending on the frequency of each decision and the
time frame over which a decision phase has an impact. The design, planning, and operation of a supply chain
have a strong impact on overall profitability and success.
• Planning decisions include those regarding markets to which a given production facility will supply and target
production quantities at different locations.
• The competitive strategy defines the set of customer needs which a firm seeks to satisfy through its products
and services. It includes low cost, rapid response, product differentiation etc.
• Marketing managers and strategists have used the ‘Four P’s’ model of marketing mix to define their business
strategy for product specification, delivery and promotion.
• The Marketspace Model (de Meyer et al) is a useful model that identifies three key features of e-business that
are enabled through technology, as an extension of the traditional ‘4 P’s’ marketing model.
References
• Objectives of supply chain management [Online]. Available at: <http://wiki.answers.com/Q/What_are_
objectives_of_supply_chain_management#ixzz1Fyi6LwK4>. [Accessed 14 March 2011].
• The objective of a supply chain [Online]. Available at: < http://mba-lectures.com/supply-chain/1113/the-objective-
of-a-supply-chain.html>. [Accessed 13 March 2011].
• Importance of Supply Chain Management - SCM, a set of critically important functions [Online]. Available at:
<http://www.supplychainmanagement.in/scm/importance-of-supply-chain.htm>. [Accessed 13 March 2011].
• Decision Phases in a Supply Chain [Online]. Available at: <http://www.sbaer.uca.edu/publications/supply_
chain_management/pdf/03.pdf>. [Accessed 14 March 2011].
• Creaney, N., 2008. Legal Issues for IT Professionals [Online]. Available at: <http://knol.google.com/k/n-/-
/1hzaxtdr9c09g/7>.[Accessed 13 March 2011].
Recommended Reading
• Mentzer J. T., 2001. Supply chain management, Sage Publications, 2nd ed., p.512.
• Chopra, S., & Meindl P., 2003. Supply Chain Management: Strategy, Planning, and Operations, Prentice Hall,
2nd ed., p.592.
• Hugos M. H., 2006. Essentials of supply chain management: Essentials (John Wiley) Series, John Wiley and
Sons, 2nd ed., p.290.
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Self Assessment
3. Which flow includes moving goods from supplier to consumer, as well as dealing with customer service
needs?
a. Product flow
b. Information flow
c. Financial flow
d. Materials flow
4. What is the term given to the difference between what the cost supply chain incurs and the worth end product
has to the customer?
a. Lead time
b. Sales revenue
c. Value
d. Supplier-base
5. Which decisions focus on adopting measures that will produce cost benefits such as using industry best
practices?
a. Tactical decisions
b. Strategic decisions
c. Operational decisions
d. Supply chain design decisions
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Supply Chain Management
9. There are ______ P’s’ in the model of marketing mix used by marketing managers and strategists.
a. five
b. two
c. four
d. three
10. ________is the two-way exchange of information and ideas with the customer through an on-line interface.
a. Interactivity
b. Customer relationship
c. Promotion
d. Internet
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Chapter II
Designing the Supply Chain Network
Aim
The aim of this chapter is to:
Objectives
The objectives of this chapter are to:
Learning outcome
At the end of this chapter, the students will be able to:
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Supply Chain Management
2.1 Introduction
The supply chain network consists of suppliers, manufacturing centres, warehouses, distribution centres, and retail
outlets, as well as raw materials, work-in-process inventory, and finished products that flow between the facilities.
It is the collection of physical locations, transportation vehicles and supporting systems through which the products
and services the firm markets are managed and ultimately delivered. All organisations have or can purchase the
components to build a supply chain network.
Physical locations included in a supply chain network can be manufacturing plants, storage warehouses, major
distribution centres, ports, etc. Transportation modes that operate within a supply chain network can include the
many different types of trucks, trains, container ships or cargo planes. The many systems which can be utilised to
manage and improve a supply chain network include order management systems, warehouse management system,
transportation management systems, strategic logistics modelling, inventory management systems, replenishment
systems, supply chain visibility, optimisation tools and more. Emerging technologies and standards are now making
it possible to automate these supply chain networks in a real time mode making them more efficient than the simple
traditional supply chain.
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role in controlling the cost of doing business.
• The distribution network design involves:
locating production plants and distribution warehouses
determining the best strategy for distributing the product from the plants to the warehouses and from the
warehouses to the customers
• The aim is to select the optimum numbers, locations and capacities of plants and warehouses to open so that
all customer demand is satisfied at minimum total costs of the distribution network (including transportation
and production costs).
• Since, controlling of the cost of doing business is an important factor; it can put supply chain network optimisation
goals ahead of competitors. The choice of distribution network can achieve supply chain objectives from low
cost to high responsiveness.
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Supply Chain Management
Total Costs
Facilities
Inventory
Transportation
Number of Facilities
Fig. 2.1 Relationship between number of facilities and logistics cost
• Changing the distribution network design affects the following supply chain costs:
inventories
transportation
facilities and handling
information
• As the number of facilities in a supply chain increases, the inventory and resulting inventory costs also increase
as shown in the above figure. As long as inbound transportation economies of scale are maintained, increasing
the number of facilities decreases total transportation cost.
• A distribution network with more than one warehouse allows reduction of transportation cost relative to a network
with a single warehouse. Facility costs decrease as the number of facilities is reduced, because a consolidation of
facilities allows a firm to exploit economies of scale. Total logistics costs are the sum of inventory, transportation,
and facility costs for a supply chain network.
• Distribution network design options must therefore be compared according to their impact on customer service
and the cost to provide this level of service.
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manufacturer can aggregate demand and provide a high level of product availability with lower levels of
inventory than individual retailers.
The benefits from such sort of centralisation are highest for high value, low volume items with unpredictable
demand and vice verse. Thus, drop shipping would not offer a significant inventory advantage to an online
grocer selling a staple item like detergent.
Transportation costs are high with drop shipping because the average outbound distance to the end consumer
is large and package carriers must be used to ship the product that have high shipping costs per unit compared
to truckload carriers.
With drop shipping, a customer order with items from several manufacturers will involve multiple shipments
to the customer. This loss in aggregation in outbound transportation further increases cost.
Supply chains save on the fixed cost of storage facilities when using drop shipping because all inventories
are centralised at the manufacturer.
There can be some savings of handling costs too because the transfer from manufacturer to retailer no longer
occurs. Handling costs can be significantly reduced if the manufacturer has the capability to ship orders
directly from the production line.
A good information infrastructure is needed so that the retailer can provide product availability information
to the customer even though the inventory is located at the manufacturer.
The information infrastructure requirement is simpler for direct sellers like Dell because two stages (retailer
and manufacturer) do not need to be integrated.
Response times tend to be large when drop shipping is used because the order has to be transmitted from the
retailer to the manufacturer and shipping distances are on average longer from the manufacturer’s centralised
site. Also, the response time need not be identical for every manufacturer that is part of a customer order.
Manufacturer storage with drop shipping allows a high level of product variety to be made available to the
customer.
Drop shipping provides a good customer experience in the form of delivery to the customer location. The
experience, however, suffers when a single order containing products from several manufacturers is delivered
in partial shipments.
Manufacturer
Retailer
Customers
Product Flow
Information Flow
Fig. 2.2 Manufacturer storage with direct shipping
(Source: http://www1.ximb.ac.in/users/fac/visiting/vfac.nsf/23e5e39594c064ee852564ae004fa010/89b99a7daf20
080665257086002ecac4/$FILE/Facility%20Decisions%20and%20Network%20Design.ppt)
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Supply Chain Management
Factories
Customers
Product Flow
Information Flow
Fig. 2.3 Manufacturer storage with direct shipping and in-transit merge
(Source: http://www1.ximb.ac.in/users/fac/visiting/vfac.nsf/23e5e39594c064ee852564ae004fa010/89b99a7daf20
080665257086002ecac4/$FILE/Facility%20Decisions%20and%20Network%20Design.ppt)
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• Distributor storage with package carrier delivery
Under this option, inventory is not held by manufacturers at the factories but is held by distributors or
retailers in intermediate warehouses and package carriers are used to transport products from the intermediate
location to the final customer. Information and product flows when using distributor storage with delivery
by a package carrier.
Transportation costs are somewhat lower for distributor storage compared to manufacturer storage because an
economic mode of transportation (e.g. truckload) can be employed for inbound shipments to the warehouse,
which is closer to the customer.
Unlike manufacturer storage where multiple shipments may need to go out for a single customer order
with multiple items, distributor storage allows outbound orders to the customer to be bundled into a single
shipment further reducing transportation cost.
For faster moving items, transportation savings from distributor storage relative to manufacturer storage
increase.
Compared to manufacturer storage, facility costs are somewhat higher with distributor storage because of
a lack of aggregation. From a facility cost perspective, distributor storage is not good for extremely slow
moving items.
The information infrastructure needed with distributor storage is significantly less complex than the
manufacturer storage.
Response time with distributor storage is better than with manufacturer storage because distributor warehouses
are closer to customers and the entire order is aggregated at the warehouse on shipping.
Distributor storage can handle somewhat lower variety than manufacturer storage.
Factories
Warehouse Storage by
Distributor / Retailer
Customers
Product Flow
Information Flow
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Distributor storage with last mile delivery requires higher levels of inventory because it has a lower level
of aggregation.
Transportation costs are highest using last mile delivery. This is because package carriers aggregate delivery
across many retailers and are able to obtain better economies of scale than available to a distributor or
retailer attempting last mile delivery.
Last mile delivery is cheaper in dense cities.
Transportation costs are reasonable for bulky products where the customer is willing to pay for home
delivery. For example, home delivery for water and large bags of rice has proved quite successful in China,
where the high population density has helped decrease delivery costs.
Facility and processing costs are very high using this option given the large number of facilities required. For
example, a grocery store doing last mile delivery performs all the processing until the product is delivered
to the customer’s home unlike a supermarket where there is much more customer participation.
The information infrastructure with last mile delivery requires the additional capability of scheduling
deliveries.
Response times are faster than the use of package carriers.
Product variety is generally lower than distributor storage with carrier delivery.
Factories
Distributor / Retailer
Warehouse
Customers
Product Flow
Information Flow
Fig. 2.5 Distributor storage with last mile delivery
(Source: http://www1.ximb.ac.in/users/fac/visiting/vfac.nsf/23e5e39594c064ee852564ae004fa010/89b99a7daf20
080665257086002ecac4/$FILE/Facility%20Decisions%20and%20Network%20Design.ppt)
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Facility costs are high if new pickup sites have to be built.
A significant information infrastructure is needed. A good coordination is needed between the retailer, the
storage location, and the pickup location.
The main advantage of a network with consumer pickup sites is that it can lower delivery cost, thus expanding
the set of products sold as well as customers served online.
The major hurdle is the increased handling cost at the pickup site.
Factories
Pickup Sites
Customers
Customer Flow
Product Flow
Information Flow
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stage of e-business which involves collecting payments for the goods sold by the business firm.
• Wherein, commerce constitutes the exchange of products and services between businesses and groups and
individuals, electronic commerce focuses on the use of information and communication technologies to enable
the external activities and relationships of the business with individuals, groups and other businesses.
• An e-business may also use the internet to acquire wholesale products or supplies for in-house production. This
facet of e-business is sometimes referred to as e-procurement.
• Using email and private websites as a method for dispensing internal memos and white sheets is another use
of the internet by e-business.
• A central server or email list can serve as an efficient method for distributing necessary information. The trend
continues with new technologies, such as internet-enabled cell phones and laptops.
• It can be used for buying and selling of products. The electronic chat is widely in use nowadays which saves
time. The technical support operators can remotely access a customer’s computer and assist them in correcting
a problem.
• Organisations are finding that their ability to respond to unpredicted changes in the market is becoming a key
factor in survival. The ability to adjust e-business processes to customer references (flexibility) has become a
necessity for online systems.
E-Business Environment
Electronic Business
Electronic Commerce
Community
Supply Customer
Supplier Organisation Customer
Chain Chain
Chain
Intr-Business
Infrastructure
Social
Technical
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B2B = Business to Business
B2C = Business to Consumer
C2C = Consumer to Consumer
Customer Management
E-BUSINESS
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Affiliate marketing is a sort of marketing where customers are directed to a business portal because of the
efforts of the affiliate who in turn receive a compensation for their efforts meeting with success. Affiliate
marketing has helped both the business and the affiliates. The cost effective online advertising strategies
are used in e-business.
• Developing a competitive strategy
In order to ensure a competitive advantage, an effective strategy should be there to maintain the advantage
and earn profits.
It can be a cost strategy or a differentiation strategy.
For example, till the year 2007, Dell Inc. was selling computers only via the internet and the phone. It
adopted a differentiation strategy by selling its computers online and customizing its laptops to suit the
requirements of the clients. Thus, e-business resulted in Dell Inc. managing to capture a vast market using
the differentiation strategy.
• Better customer service
Customer services help in encouraging the customer to know more about the product or service.
For example, on visiting a website, the customer is greeted by a pop-up chat window. Moreover, payments
can be made online; home-delivery of products can be done.
From the above discussion, it is observed that the advantages clearly overshadow the disadvantages of
e-business.
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• How much inventory should be stocked at each distribution centre?
• What customers should be serviced by each distribution centre?
• How should the customer `order` from the distribution centre?
• How the distribution should centres `order` from vendors?
• How frequently should shipments be made to each customer?
• What should the service levels be?
• What transportation methods should be utilised?
• How to measure the balance between logistic costs and customer service correlation?
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international shipping paperwork should be done. Operations should be designed in a manner that product
re-labelling or special packaging for international customers can be done easily.
Facilities may be needed to accommodate inbound or outbound airfreight or ocean freight containers.
Customer service functions may need to operate in 24-hour mode to assist customers in all time zones.
• Government involvement
The involvement of government has an impact on distribution.
The distribution system should be aware of legislation that involves their industry.
Many decisions are made daily at a local, state, and federal level that impact distribution operations. Taxes,
labour regulations, transportation restrictions and infrastructure decisions are continually up for review and
discussion at every level of government.
• Information systems
In today’s e-world, timely and accurate information is needed. The days of daily distribution activity and
nightly updates to financial systems are done.
Today distribution execution systems must be:
i. Real-time: Customer requirements are moving toward being able to instantly track an order through
every step of the fulfilment process to delivery. The information is linked to internet where a customer
can easily log in and see the exact status of their order. Real-time interfaces and host system updates
enable the customer.
ii. Paperless: Language and educational barriers result in error-prone paper documents that are often
misinterpreted, at best resulting in loss within the distribution operation or, worse still, lost customers
due to fulfilment issues. The solution is paperless systems requiring operator validation.
iii. Standardised: Standardised, industry-tailored software is now the rule.
• Modularity
As companies in the distribution space move, their business will typically jump to a new distributor or
distributors.
The ability to quickly take on significant business volumes dictates that modularity is a necessity for a
thriving distribution organisation.
Modularity must be evident in:
i. Assets: Distribution assets must be modular, providing the ability to easily expand facilities, capacities
and equipment to meet increasing demands and diverse products. Many companies design this into
a facility.
ii. Work assignments: The workforce must be able to handle new work assignments and transfer
knowledge to new employees effectively.
iii. Labour management systems: These systems must be able to handle the addition of new
operations quickly and economically so that performance can be measured and costs can be kept
under control.
• Off-highway vehicles
In many countries, issues regarding the environment and air quality continue.
These issues for stringent air-quality regulations will impact the warehouse.
Electric vehicles will take over as the preferred models in the warehouse.
• Pace
Access to a web site can now order product, specify their service requirements, pay for their order on-line,
and track the order right to their doorstep.
For distributors, this means that the pace of distribution must increase significantly to account for the
reduced times, shorter product lives, increased inventory turnover and greater customer expectations that
is considered standard in the modern business-to-business and business-to-consumer marketplace.
For example, if a customer places an order today with next-day delivery, a company picks and ships the
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order the next day. This won’t be competitive and the entire supply chain needs to keep pace, from vendor
compliance to information and execution systems in order to support the new economy.
• People
Team-based, participatory organisational culture and a total dedication to customer satisfaction are the
components of success in supply chain distribution network.
For example, employee celebration days, employee suggestion programs, revised organisational designs,
compensation or incentive or bonus plans, and other processes that directly tie the distribution associate.
• Price
The service and quality are key factors in selecting a distribution partner.
Modern free enterprise demands efficient, effective and low-cost distribution.
The goal of a successful distribution operation should be to operate within their core values at the lowest
cost possible. The path to competitive pricing is to operate efficiently and flexibly at low cost.
• Accountability
A successful distribution operation must have accountability.
Accountability is made possible by effective leadership, clear communications and efficient systems and
equipment to enable productive operations and a fulfilling work environment. Effective leadership make
difficult decisions while maintaining the commitment of the organisation. Accountability requires establishing
standards, identifying improvement opportunities and measuring performance.
• Reverse logistics
The challenge is the question of handling the products that are coming back into the operation.
The decision on whether to accept the product, whether a refused shipment, an authorized customer return,
or an unexpected return must be planned for and communicated with the distribution operation.
• Third party logistics
A growing number of companies are turning to third party logistics organisations to handle the customer
fulfilment in the supply chain.
Companies that are accustomed to true partnering with customers and suppliers have less trouble moving
to the third party logistics and achieving the potential cost savings.
The key steps are to conduct a complete search for the right third party logistics vendor, thoroughly review
cost proposals and contracts to ensure there is financial benefit, and work with the third party logistics.
• Variety
Special packaging, pricing, labelling and delivery requirements are becoming the norm and must be addressed
in any distribution plan. These tasks should be designed into the operation.
Many companies invest large amounts of capital setting up specialised packing or value-added services to
gain competitive advantages.
Properly planned, these services can give profits, providing differentiation in a competitive marketplace.
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Source - Processes that procure goods and services to meet planned or actual demand.
Make - Processes that transform product to a finished state to meet planned or actual demand.
Deliver - Processes that provide finished goods and services to meet planned or actual demand, typically
including order management, transportation management, and distribution management.
Return - Processes associated with returning or receiving returned products for any reason. These processes
extend into post-delivery customer support.
Plan
Customers
Suppliers
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Summary
• The supply chain network is the collection of physical locations, transportation vehicles and supporting systems
through which the products and services the firm markets are managed and ultimately delivered.
• Emerging technologies and standards are now making it possible to automate these supply chain networks in a
real time mode making them more efficient than the simple traditional supply chain.
• The distribution is one of the four elements of the marketing mix. The other three parts of the marketing mix
are product, pricing, and promotion.
• Distribution is a key driver of the overall profitability of a company because it directly impacts both the supply
chain costs and customer experience.
• There is increasing number of complicated supply chains. So, the distribution network design plays a key role
in controlling the cost of doing business.
• Since, controlling of the cost of doing business is an important factor; it can put supply chain network optimisation
goals ahead of competitors. The choice of distribution network can achieve supply chain objectives from low
cost to high responsiveness.
• Distribution network design options must be compared according to their impact on customer service and the
cost to provide this level of service.
• Transportation costs are high with drop shipping because the average outbound distance to the end consumer
is large and package carriers must be used to ship the product that have high shipping costs per unit compared
to truckload carriers.
• With drop shipping, a customer order with items from several manufacturers will involve multiple shipments
to the customer. This loss in aggregation in outbound transportation further increases cost.
• Electronic business commonly referred to as eBusiness or e-business, or an internet business, may be defined
as the application of information and communication technologies in support of all the activities of business.
• E-business is a term used to describe businesses that run on the internet, or utilize internet technologies to
improve the profitability of a business.
• The Supply-Chain Operations Reference model (SCOR) measures total supply chain performance. It is a process
reference model for supply-chain management, spanning from the supplier’s supplier to the customer’s customer.
It is the most widely used model.
References
• Supply Chain Edge: 15 Key Factors That Impact Your Distribution Network Effectiveness [Online]. Available
at <http://www.investorwords.com/1498/distribution_network.html#ixzz1G0TR7yBo>. Accessed 15 March
2011.
• Chopra, S., & Meindl P., 2001. Supply Chain Management: Strategy, Planning, Operation. Prentice Hall, New
Jersey, 3rd ed., 636 pages.
• Supply Chain Edge: 15 Key Factors That Impact Your Distribution Network Effectiveness [Online]. Available
at: < http://www.buzzle.com/articles/advantages-and-disadvantages-of-e-business.html>. Accessed 15 March
2011.
Recommended Reading
• Chopra S., 2010. Supply Chain Management, Pearson Education India, 4th ed., ISBN8131730719, 9788131730713,
p.578.
• Joris J. A. Leeman, 2010. Supply Chain Management, BoD – Books on Demand, ISBN 3839137918,
9783839137918, p.250.
• Shah J., 2009. Supply Chain Management: Text and Cases, Pearson Education India, ISBN 8 1 3 1 7 1 5 1 7 5 ,
9788131715178, p.472.
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Self Assessment
1. Supply chain distribution often introduces ___________ into the economic market.
a. common men
b. middlemen
c. suppliers
d. distributors
3. _______ is the ability of the customer to track their order from placement to delivery.
a. Customer experience
b. Product availability
c. Order visibility
d. Product variety
4. A _________ always wants the highest level of performance along with the above dimensions.
a. supplier
b. customer
c. distributor
d. retailer
5. A decrease in the response time, which the customers desire, increases the number of facilities required in the
__________.
a. networks
b. distribution
c. supply chain
d. location
6. Which of the following supply chain costs are not affected by change in the distribution network design?
a. Inventories
b. Transportation
c. Facilities and handling
d. Customers
7. The biggest advantage of _______ is the ability to centralise inventories at the manufacturer.
a. drop shipping
b. direct shipping and in-transit merge
c. distributor storage with package carrier delivery
d. distributor storage with last mile delivery
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8. Which of theses is not an advantage of e-business?
a. Sectoral limitations
b. Worldwide presence
c. Cost effective marketing and promotions
d. Developing a competitive strategy
9. Which sector has not experienced growth of sales and revenue generation because of a number of practical
reasons like perishable items?
a. Retail
b. Chemical
c. Software
d. Food
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Chapter III
Designing and Planning Transportation Networks
Aim
The aim of this chapter is to:
Objectives
The objectives of this chapter are to:
Learning outcome
At the end of this chapter, the students will be able to:
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3.1 Introduction
The importance of supply chain management has been growing in various areas because of the trend of
nationalisation and globalisation in recent decades. For industries, it helps to optimise the existing production and
distribution processes based on the same resources through management techniques for promoting the efficiency
and competitiveness of enterprises. Transportation system is the key element in a supply chain. It joins the separated
activities. Transportation occupies one-third of the amount in the supply chain costs and transportation systems
influence the performance of supply chain system enormously. Transporting is required in the whole production
procedures, from manufacturing to delivery to the final consumers and returns. A good coordination between each
component can give the maximum benefits.
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supply to ship its computers from the factory to the customer, ABC is the shipper & uninterruptible power
supply is the carrier.
• The management of the supply chain requires a coordinated approach to manage all activities to provide the
greatest value to the customer.
Row
Finished
Material
Goods
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• Transport infrastructure services are critical for diversification and modernisation of production and distribution
process.
• Transport is the key factor to link dispersed areas. Transport increases the economic efficiency of resources.
The economic efficiency of resources of various countries is increased with the growth of different mode of
transportation.
• Transport reduces the cost of production and distribution by effective, planned, integrated and co-ordinated
network.
• Developed or developing nations depend largely on transport development for better utilisation of resources.
• The adequacy of transport infrastructure is a key factor in the ability of countries to compete in international
trade. Competition for new exports and location of global industries largely depends on the quality of transport
infrastructure. Increased globalisation of world trade in many countries arouses not only from the liberalisation
of trade policies but also from advances in transportation.
• Transport helps to stabilise prices. Goods can be transported to places, where there is scarcity for it. By this the
consumers can get their desired products or commodities at a reasonable price. Similarly, by transporting goods
to the market, the producer gets fair price on their products.
• Transport curbs monopoly of the trader. Facilities for quick transport of commodities from one place to another,
restricts the traders to charge high price to the consumers. The demand for a product increases because of non-
availability of a product in the market.
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Trains run on a more consistent time schedule than trucks or airlines. They are often able to travel in weather
that would slow or stop trucks and airplanes.
Disadvantages include inflexibility, potential damage of goods and ineffectiveness with small shipments.
• Pipelines
Pipeline routes are practically unlimited as they can be laid on land or under water.
They are used for transport of homogenous materials.
The costs are lower than other transportation modes. Pipeline construction costs vary according to the
diameter and increase proportionally with the distance and with the viscosity of fluids. Pipeline terminals
are very important since they correspond to refineries and harbors.
Pipelines are ideal for materials such as water, oil, and gas. Pipelines have high initial costs since they must
be built but once they are constructed transportation costs are much lower than other modes.
They are unable to transport a variety of materials.
• Maritime transportation
Ships are one of the oldest methods of transporting goods and they are virtually the only way to transport
large volumes of good over-seas. Although this method is slower than shipping by air, a ship can carry
much more cargo than an airplane. Costs are reduced significantly by choosing ships over air transport.
Because of the physical properties of water such as buoyancy and limited friction, maritime transportation
is the most effective mode to move large quantities of cargo over long distances.
Main maritime routes are composed of oceans, coasts, seas, lakes, rivers and channels.
However, due to the location of economic activities maritime circulation takes place on specific parts of the
maritime space. The construction of channels and dredging are attempts to facilitate maritime circulation
by reducing discontinuity. Comprehensive inland waterway systems are there.
Maritime transportation has high terminal costs, since port infrastructures are among the most expensive
to build, maintain and improve and also high inventory costs.
Maritime transportation is linked to heavy industries, such as steel and petrochemical facilities adjacent to
port sites.
• Air transportation
Air is considered a premium mode of transportation because of the speed of delivery and the low impact
on the cargo (items are less likely to be broken than those shipped by rail or truck).
Airplanes are also able to cover much longer distances in a short time.
Savings resulting in speed of delivery are greater than extra costs.
Air transport constraints can be the site, the climate, fog and aerial currents. For instance, a commercial
plane needs about 3,300 meters of runway for landing and for take off.
Air activities are linked to sectors like finance and tourism, which lean on the long distance mobility of
people.
The mode of transportation has been accommodating growing quantities of high value goods and is playing
a growing role in global supply chain management.
• Intermodal transportation
Intermodal transport refers to a variety of modes that is used in combination so that the respective advantages
of each mode are better exploited.
The intermodal transportation applies for passenger movements, such as the usage of the different, but
interconnected modes of a public transit system,
Containerisation has been a powerful vector of intermodal integration, enabling maritime and land
transportation modes to more effectively interconnect.
• Telecommunications
Telecommunications are structured networks with a practically unlimited capacity. They have very low
constraints that include the physiographic and oceanic masses that may impair the setting of cables.
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They provide for the instantaneous movement of information.
Wave transmissions, because of their limited coverage, often require substations, such as for cellular phone
networks.
Satellites use a geostationary orbit which is getting crowded.
High network costs and low distribution costs characterise many telecommunication networks.
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Whereas each mode has its specific cost and service attributes, the use of any or a particular combination
is important and on the terms of contract between the supplier and the firm for transportation.
The questions related to transport in supply chain are:
i. What are the transportation options?
ii. Which one to select? On what basis?
• Direct shipping network
In this case, the manufacturer ships directly go from the manufacturing plant to the retailer without using
a distribution centre or a warehouse.
It reduces costs associated with warehousing or intermediate distribution centres.
The time related to order processing is also reduced when goods are shipped directly to retail stores.
This is a valid approach, provided the supplier is able to respond quickly and cost effectively.
Using less than truck load carrier, the cost and transit time both increase.
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suppliers retail stores
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distribution center
receiving trucks
shipping trucks
to Y with A/B
to X with A/B from A, with
from B, with
goods for X, Y & Z
goods for A, Y & Z
Product
Customer
Services
Supply
Chain
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3.7 Tailored Transportation
• The use of different transportation networks and modes based on customer and product characteristics is tailored
transportation.
• The factors affecting tailoring are:
customer distance and density
product demand and value
customer order size
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AB Customer X AB
AB Customer Y AB
AB Customer X Customer Y AB
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Summary
• Transportation system is the key element in a supply chain. It joins the separated activities. Transportation
occupies one-third of the amount in the supply chain costs.
• The fixed facilities are the physical components of the system that are fixed in space and constitute the network
of links and nodes of the transportation system.
• The success of any supply chain is closely linked to the appropriate use of transportation.
• There are two key players in any transportation that takes place within a supply chain namely shipper and
carrier.
• The adequacy of transport infrastructure is a key factor in the ability of countries to compete in international
trade. Competition for new exports and location of global industries largely depends on the quality of transport
infrastructure.
• Increased globalisation of world trade in many countries arouses not only from the liberalization of trade policies
but also from advances in transportation.
• The financing of infrastructure can either be public or private. Transport is a necessity for the public; roads, and
in some countries railways and airports are funded through taxation.
• The tailored network is the integration of supply chain services with the core product in order to give each
customer a value added product which has been tailor made according to the requirement.
• Routing and scheduling must be done to reduce transportation cost and at the same time make deliveries in the
earliest time possible and meet the promised level of customer responsiveness.
• The efficient mobility of goods is the optimal routing and scheduling.
References
• Supply Chain Management [Online]. Available at: <http://www.slideshare.net/thadeshvar/supply-chain-
management-presentation-731970>. [Accessed 16 March 2011].
• Slack B., Rodrigue J. P., & Comtois C. Transportation Modes: An Overview [Online]. Available at: <http://
people.hofstra.edu/geotrans/eng/ch3en/conc3en/ch3c1en.html>. [Accessed 17 March 2011].
• Transportation in the Supply Chain [Online]. Available at: <http://www.clt.astate.edu/asyamil/scm_chopra/
chopra3_ppt_ch13.ppt>. [Accessed 18 March 2011].
• Transportation: An Important Tool in Supply Chain Management [Online]. Available at: <http://www.xomba.
com/transportation_important_tool_supply_chain_management>. [Accessed 18 March 2011].
Recommended Reading
• Chase, 2006. Operations Management for Competitive Advantage, Tata McGraw-Hill Education, 11th ed.,
p.875.
• Tyndall, G., 1998. Supercharging Supply Chains: New Ways to Increase Value Through Global Operational
Excellence. John Wiley and Sons, New York, p.269.
• Meredith, J.R., & Shafer, S.M., 2007. Operations Management for MBAs. John Wiley and Sons, New York,
3rd ed., p.445.
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Self Assessment
1. Which is the key element in a supply chain which joins the separated activities?
a. Infrastructure
b. Production
c. Transportation
d. Distribution
3. The ______is that party which requires the movement of the product between two points in the supply chain.
a. shipper
b. carrier
c. distributor
d. consumer
4. As _______ rises, infrastructure adopts to support changing patterns of demand, with the shares of power,
transport and communication.
a. per capita income
b. national income
c. gross income
d. firm’s income
7. Which of the following transportation modes are large consumers of space with the lowest level of physical
constraints among transportation modes?
a. Road
b. Railways
c. Airways
d. Marine
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8. Which of the following transportation modes is the mostly used in road transportations?
a. buses
b. cars
c. trucks
d. trams
9. _______ is by far the land transportation mode offering the highest capacity of cargo carried.
a. Pipelines
b. Railways
c. Airways
d. Shipping
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Chapter IV
Sourcing and Pricing
Aim
The aim of this chapter is to:
Objectives
The objectives of this chapter are to:
Learning outcome
At the end of this chapter, the students will be able to:
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4.1 Introduction
Sourcing strategy deals with planning, designing and building a reliable and competitive supplier base, determining
the strategy for procurement, defining pricing strategies and supply chain requirements. The strategy involves
confirming to the objectives of stake holders in operations, finance, marketing and distribution. Some supply chain
managers favour “everyday low pricing” strategies to reduce demand distortion, improve customer service, and
lower costs. Others apply “high-low pricing” strategies to clear slow moving items and build retail traffic, thereby
increasing revenues.
4.2 Sourcing
• Sourcing is the entire set of business processes required to purchase goods and services.
• Sourcing processes include:
supplier scoring and assessment
supplier selection and contract negotiation
design collaboration
procurement
sourcing planning and analysis
• The most significant decision is either to outsource or perform in-house.
• In business, the term word sourcing refers to a number of procurement practices, aimed at finding, evaluating
and engaging suppliers of goods and services. The methodology involved in procuring the necessary materials,
supplies, and services necessary to sustain a supply chain system.
• A thorough understanding of a company’s business strategy, the resources required to deliver that strategy, the
market forces and the unique risks within the company associated with implementing specific approaches is
essential for success.
• To ensure the achievement of desired results and continued alignment with business objectives, a periodic review
of the sourcing strategy is needed.
• The sourcing strategies used in supply chain management includes:
Single sourcing: Single sourcing is a method whereby a purchased part is supplied by only one supplier.
A Just-in-time (JIT) manufacturer will frequently have only one supplier for a purchased part so that close
relationships can be established with a less number of suppliers. These close relationships and mutual
interdependence promote high quality, reliability, less time and cooperative action.
Multisourcing: Multi-sourcing is a method whereby procurement of a good or service is from more than
one independent supplier. It is used sometimes in a company to induce healthy competition between the
suppliers in order to achieve higher quality and lower price.
Outsourcing: Outsourcing is the process of having suppliers that provide goods and services previously
provided internally. Outsourcing involves the replacement of internal capacity and production by that of the
supplier. This third party can increase the supply chain surplus relative to performing the activity in house.
Outsourcing makes the sense only if it increases the supply chain surplus without increasing the risks.
Insourcing: Insourcing is the process where the goods or services are developed internally.
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Repair Centre and deliver it back to the customer. UPS is the in charge of delivering products for Toshiba.
• Organisations sometimes take such business decisions because it enables them to maintain a better control of
what they outsource. For example, organisations involved in production usually opt for insourcing in order to
cut down the cost of labor and taxes. (e.g., American labor is often cheaper than European labor), transportation,
etc. Since the year 2006, the trend towards insourcing has increased.
• According to recent studies, there is more wok insourced than outsourced in the U.S and U.K. These countries
are currently the largest outsourcers in the world. The U.S and U.K outsource and insource work equally.
• Insourcing is loosely referred in call centers that are doing the work of the outsourcing companies. Some of the
companies that outsource include Dell, Wipro, and Symantec etc.
• Outsourcing (or contracting out, sub-servicing) refers to the process of contracting to a third-party.
• Outsourcing involves the contracting out of a business function - commonly one previously performed in-house
- to an external provider. The two organisations may enter into a contractual agreement involving an exchange
of services and payments.
• For example, BMW outsourced with Boss Sound System in a way that Boss does all the music for the BMW
cars. It is cheaper for BMW to make a deal with Boss sound system instead of opening a new factory to produce
speakers and subwoofers. Boss is the in charge of doing sound systems in BMW.
• The ability of businesses to outsource to suppliers outside the nation is referred to as off-shoring or offshore
outsourcing.
• Outsourcing has the following benefits:
Cost savings: Outsourcing lowers the overall cost of the service to the business, involving reducing the
scope, defining quality levels, re-pricing, re-negotiation, and cost re-structuring. Labour arbitrage is the access
to lower cost economies through off-shoring, which has generated by the wage gap between industrialised
and developing nations.
Focus on core business: Resources (for example, investment, people, and infrastructure) are focused
on developing the core business. Organisations outsource their IT support to specialised IT services
companies.
Cost restructuring: Operations leverage is a measure that compares fixed costs to variable costs. Outsourcing
changes the balance of this ratio by offering a move from fixed to variable cost and also by making variable
costs more predictable.
Improve quality: Contracting out the service with a new service level agreement achieves an improved
quality.
Knowledge: Outsourcing helps to access to intellectual property and wider experience and knowledge.
Contract: Services are provided to a legally binding contract with financial penalties.
Operational expertise: Access to operational best practice that would be too difficult or time consuming
to develop in-house.
Access to talent: Access to a larger talent pool and a sustainable source of skills, particularly in science
and engineering.
Capacity management: Services and technology where the risk in providing the excess capacity is borne
by the supplier needs capacity management.
Catalyst for change: Outsourcing can be used as a catalyst for major step change that cannot be achieved
alone and the outsourcer becomes a change agent in the process.
Enhance capacity for innovation: Companies increasingly use external knowledge service providers to
supplement limited in-house capacity for product innovation.
Reduce time to market: Outsourcing helps to accelerate the development or production of a product through
the additional capability brought by the supplier.
Commodification: Outsourcing enables to buy the product at the right price.
Risk management: An outsourcer is better able to provide the mitigation of risks.
Tax benefit: Countries offer tax incentives to move manufacturing operations to counter high corporate
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taxes within another country.
Scalability: The outsourced company is prepared to manage a temporary or permanent increase or decrease
in production.
Creating leisure time: It optimises the work-leisure balance.
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• Design collaboration can result in products that are easier to manufacture and distribute, finally resulting in
lower overall costs.
• Appropriate supplier contracts can allow for the risk sharing.
• By increasing competition through the use of auctions, the firms can achieve a lower purchase price.
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Purchase Production
Inventory Transportation Introduction
Factors influencing total cost
Price of
Cycle Safety Cost Time
Component
Supply quality X X
Inbound transport cost X
Pricing terms X X
Information coordination X X
Design collaboration X X X X X
Exchange rates and taxes X
Supplier viability X X
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proposed positioning strategies
target group and willingness to pay
• Revenue management encompasses a wide range of opportunities to increase revenue. It predicts consumer
behaviour at the micro-market level and optimises product availability and price to maximise revenue
growth.
• The primary aim is selling the right product to the right customer at the right time for the right price. The essence
of this discipline is in understanding customer’s perception of product value and accurately aligning product
prices, placement and availability with each customer segment.
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Demand
Supply
Fig. 4.3 Pegging in SCM
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• The second problem is similar to first, except that the demand is assumed to increase as time proceeds.
• The third problem allows a specific number of integer orders during the planning horizon.
• The fourth problem allows the ordering cost to increase as time progresses.
• Warehousing refers to the activities involving storage of goods on a large-scale in a systematic and orderly
manner and making them available conveniently when needed.
• It refers to holding or preserving goods in huge quantities from the time of their purchase or production till
their actual use or sale.
• It creates time utility by bridging the time gap between production and consumption of goods.
• Warehousing arises due to the following reasons:
seasonal production of goods
seasonal demand
large-scale production
quick supply
continuous production
price stabilisation
• The functions of warehouses are:
storage of goods
protection of goods
risk bearing
financing
Plant Plant
Warehouse 1 2
Shipping
Warehouse
Plant Plant
3 4
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Summary
• Sourcing strategy deals with planning, designing and building a reliable and competitive supplier base,
determining the strategy for procurement, defining pricing strategies and supply chain requirements.
• Sourcing is the entire set of business processes required to purchase goods and services.
• A Just-in-time (JIT) manufacturer will frequently have only one supplier for a purchased part so that close
relationships can be established with a less number of suppliers.
• Single sourcing is a method whereby procurement of a good or service is from more than one independent
supplier. It is used sometimes in a company to induce healthy competition between the suppliers in order to
achieve higher quality and lower price.
• Outsourcing involves the contracting out of a business function - commonly one previously performed in-house
- to an external provider.
• Third-party logistics (3PL) involves using external organisations to execute logistics activities that have previously
been performed within an organisation itself.
• The first part of supplier’s evaluation process is the scoring of suppliers. Performance in terms of delivery, lead
time, and the quality of items supplied, the price, service levels etc. can be done.
• Direct negotiations refer to exclusive negotiations between an agency and a supporter without first undergoing
a genuine competitive process.
• Revenue management encompasses a wide range of opportunities to increase revenue. It predicts consumer
behaviour at the micro-market level and optimises product availability and price to maximise revenue
growth.
References
• Supply Chain Resource Cooperative [Online]. Available at: <http://scm.ncsu.edu/public/terms/s.html> Accessed
18 March 2011].
• Supplier Scoring – The Importance of Ranking Your Suppliers [Online]. Available at: <http://supplychain-
mechanic.com/?p=104> [Accessed 18 March 2011].
• Pricing and Revenue Management in the Supply Chain [Online]. Available at: <http://www.clt.astate.edu/asyamil/
SCM_Chopra/chopra3_ppt_ch15.ppt> 2007, Pearson Education, [Accessed on 18 March 2011].
• Gupta, Y., Sundararaghavan P. S., & Ahmed M., 2003. Ordering policies for items with seasonal demand,
International Journal of Physical Distribution & Logistics Management, Vol. 33, pp.500 – 518. Available at:
<http://www.emeraldinsight.com/journals.htm?articleid=846884&show=html>.[Accessed 18 March 2011].
Recommended Reading
• Chopra S., 2010. Supply Chain Management, Pearson Education India, 4th ed., p.578.
• Mohanty R.P., & Deshmukh S.G., 2005. Supply Chain Management (Theories & Practices), Dreamtech Press,
p.376.
• Chopra, S., & Meindl P., 2006. Supply Chain Management, Pearson Education India, 3rd ed., p.636.
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Self Assessment
1. _____is the entire set of business processes required to purchase goods and services.
a. Sourcing
b. Pricing
c. Assessment
d. Scoring
2. Which type of sourcing is the process of having suppliers that provide goods and services previously provided
internally?
a. Outsourcing
b. Multisourcing
c. Single sourcing
d. Insourcing
3. _______is the access to lower cost economies through off-shoring, which has generated by the wage gap between
industrialised and developing nations.
a. Off-shoring
b. In-sourcing
c. Labour arbitrage
d. Outsourcing
4. Which is the quality that enables to buy the product at the right price?
a. Labour arbitrage
b. Scalability
c. Commodification
d. Outsourcing
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8. What percentage of the cost of a purchased part is fixed in the design phase?
a. 30
b. 50
c. 80
d. 90
9. _________in supply chain is the process in which the supplier sends product in response to orders placed by
the buyer.
a. Procurement
b. Design collaboration
c. Sourcing
d. Pricing
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Chapter V
Information Technology in the Supply Chain
Aim
The aim of this chapter is to:
Objectives
The objectives of this chapter are to:
Learning outcome
At the end of this chapter, the students will be able to:
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Supply Chain Management
5.1 Introduction
Information is said to be the glue that holds supply chains together. Without information, the managers will not know
the demand of the customers, the stock of inventory available with him and when to order, how much to order and
when it should be shipped. This is where the role of IT comes into the picture. Web-based technologies continue
to have significant impact on supply chain strategies. Web provides a virtual platform for eliminating information
delays and significantly reducing transaction costs. For effective supply chain coordination, there should be a
good coordination of material, information, and cash flows. The information technology involves data recognition
equipment, communication technologies, factory automation and other hardware and services are included. Supply
chain management (SCM) is concerned with the flow of products and information between supply chain members’
organisations. In the integrated supply chain model, bi-directional arrow reflects the accommodation of reverse
materials and information feedback flows.
Customers
Retailers
Distribution Centres
Assembly Manufacturing
For example, Wal-Mart is very well known for its supply chain. The company’s cost of goods is 5% to 10% less
than that of most of its competitors. Wal-Mart captures the information on sale of its products from all its stores,
analyses the demand and then determines that how much inventory it should hold in each store and how much
should be ordered. It sends the same information to all its key suppliers so as to ensure that the orders are fulfilled
in time and the time is reduced.
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5.2 Supply Chain IT Framework
• Any supply chain management should perform following activities:
getting information
making decisions
implementing decisions
buffering against imperfections in information, decision-making, or implementation
• A company’s supply chain can be grouped into macro processes:
Customer relationship management
Internal supply chain management
Supplier relationship management
Transaction management
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Marketing
IT
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The Right Product
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customer relationship management
sales and marketing, commissions, service, customer contact, call center support
data services
self–service interfaces for customers, suppliers and employees
5.9 E-commerce
• Electronic commerce or e-commerce refers to a wide range of online business activities for products and
services. It refers to the business transaction in which the parties interact electronically. It creates a virtual
marketplace.
• It consists of the buying and selling of products or services over electronic systems such as the internet and
other computer networks.
• The amount of trade conducted electronically has grown extraordinarily with widespread internet usage.
• The e-commerce includes:
electronic funds transfer
supply chain management
internet marketing
online transaction processing
electronic data interchange
inventory management systems
automated data collection systems
• Modern electronic commerce typically uses the World Wide Web (www) in the transaction’s lifecycle. It can
encompass a wider range of technologies such as e-mail, mobile devices and telephones.
• While e-commerce and e-business terms are used interchangeably, they are distinct concepts. In e-commerce,
information and communications technology (ICT) is used in inter-business or inter-organisational transactions
and in business-to-consumer transactions.
• In e-business, on the other hand, ICT is used to enhance one’s business. It includes any process that a business
organisation conducts over a computer-mediated network.
• M-commerce (mobile commerce) is the buying and selling of goods and services through wireless technology
i.e., handheld devices such as cellular telephones and personal digital assistants (PDAs). Japan is seen as a
global leader in m-commerce.
• Content delivery over wireless devices is faster, more secure, and scalable. It is believe d that m-commerce
will surpass e-commerce as the method of choice for digital commerce transactions. This can be true for the
Asia-Pacific where there the number of mobile phone users is more than internet users.
• E-commerce has the following advantages:
E-commerce serves as an equaliser and enables start-up and small- and medium- sized enterprises to reach
the global market.
E-commerce makes mass customisation possible.
E-commerce allows network production.
• Amazon.com is a virtual bookstore. It does not have a single square foot of bricks and mortar retail floor space.
Nonetheless, Amazon.com is posting an annual sales rate of approximately $1.2 billion. Due to the efficiencies
of selling over the Web, Amazon has spent only $56 million on fixed assets. Thus, in many industries doing
business through e-commerce is cheaper than conducting business in a traditional brick-and-mortar company.
• E-tailing (or electronic retailing) is the selling of retail goods on the Internet. It is the most common form of
business-to-consumer (B2C) transaction.
• Dell has been using e-tailing and recorded multimillion dollar orders taken at its web site in 1997.
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Product
Advertisement Product 1
1
Product 2
Inventory
Process
Secure Payment Gateway
Shipping Order
Form
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Summary
• Supply chain management (SCM) is concerned with the flow of products and information between supply chain
members’ organisations.
• In the integrated supply chain model, bi-directional arrow reflects the accommodation of reverse materials and
information feedback flows.
• Relevant information available throughout the supply chain allows managers to make decisions that take into
account all stages of the supply chain.
• The location, capacity, schedules of a facility; need information about trade-offs between flexibility and efficiency,
demand, exchange rates, taxes, etc. are facility decisions.
• Customer Relationship Management includes methodologies, software, and internet capabilities that help an
enterprise manage customer relationships in an organised way. It is a widely-implemented strategy for managing
a company’s interactions with customers, clients and sales prospects.
• Internal supply chain management includes all processes involved in planning for and fulfilling a customer
order.
• The goal of supplier relationship management is to streamline and make the processes between an enterprise
and its suppliers effective.
• When conducting a transaction, there should be proper management.
• Enterprise resource planning (ERP) integrates internal and external management information across an entire
organisation, embracing finance/accounting, manufacturing, sales and service, etc.
• M-commerce (mobile commerce) is the buying and selling of goods and services through wireless technology-
i.e., handheld devices such as cellular telephones and personal digital assistants (PDAs). Japan is seen as a
global leader in m-commerce.
References
• Customer relationship management [Online]. Available at: <http://searchcrm.techtarget.com/definition/CRM>.
[Accessed 18 March 2011].
• Need for supplier chain relationship management [Online]. Available at: <http http://bimtech-retail.com/
blog/2010/need-for-supplier-relationship-management-in-retail/>. [Accessed 19 March 2011[.
• Enterprise resource planning [Online]. Available at: <http://en.wikipedia.org/wiki/Enterprise_resource_
planning>. [Accessed 19 March 2011].
• Resource Manager’s Role in Transactions [Online]. Available at: <http://msdn.microsoft.com/en-us/library/
ms679472%28v=vs.85%29.aspx>. [Accessed 16 March 2011].
• Information Technology and the Supply Chain [Online]. Available at: <http://www.clt.astate.edu/asyamil/
SCM_Chopra/chopra3_ppt_ch16.ppt>. [Accessed 19 March 2011].
• Andam Z. R., 2003. e-Commerce and e-business [Online]. Available at: <http://www.apdip.net/publications/
iespprimers/eprimer-ecom.pdf>. [Accessed 18 March 2011].
Recommended Reading
• Chopra, S., & Meindl P., 2006. Supply Chain Management, Pearson Education India, 3rd ed., p.636.
• John J. C., Langley C., Bardi E. J., Gibson B. J., Novack R. A., 2008. Supply chain management: a logistics
perspective, Cengage Learning 8th ed., p.705.
• Mahadevan B., 2010.Operations Management: Theory and Practice, Pearson Education India, 2nd ed., p.672.
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Self Assessment
4. According to Procurement Strategy Council, without proper control, the value of a contract can degrade by up
to ______ in the first year based upon typical industry benchmarks; post contractual opportunities.
a. 30 %
b. 40 %
c. 50 %
d. 10 %
5. Which is the buying and selling of goods and services through wireless technology?
a. E-commerce
b. E-business
c. M-commerce
d. E-tailing
6. Which company has been using e-tailing and recorded multimillion dollar orders taken at its web site in
1997?
a. Wal-Mart
b. Hewlett-Packard
c. Dell
d. Procter & Gamble
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8. ______ integrates internal and external management information across an entire organisation, embracing
finance/accounting, manufacturing, sales and service, etc
a. Transaction management
b. Enterprise resource planning
c. Supplier relationship management
d. Internal supply chain management
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Chapter VI
Coordination in a Supply Chain
Aim
The aim of this chapter is to:
Objectives
The objectives of this chapter are to:
Learning outcome
At the end of this chapter, the students will be able to:
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6.1 Introduction
Supply chain is the movement of materials as they flow from their source to the end customer. Supply chain includes
purchasing, manufacturing, warehousing, transportation, customer service; demand planning, supply planning and
supply chain management. It is made up of the people, activities, information and resources involved in moving a
product from it’s supplier to customer. Supply chain activities include:
• design
• manufacturing
• procurement
• planning and forecasting
• order fulfilment
• distribution
Coordination between the above mentioned activities within a supply chain is a strategic response to the challenges
that arise from these dependencies.
SCM is the planning and coordination of activities, from procurement to production. There are a number of different
people, entities, and processes that interact in order to execute supply chain objectives. Coordination mechanisms,
then, provide tools for effectively managing these interactions. Increasing competition due to market globalisation,
product diversity and technological breakthroughs stimulates independent firms to collaborate in a supply chain.
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Shortage gaming: Customers order more than they need during a period of short supply.
Demand forecast inaccuracies: Each supply chain player adds a certain percentage to the demand estimates.
The result is no visibility of true customer demand.
neglecting to order in an attempt to reduce inventory
no communication up and down the supply chain
delay times for information and material flow
quantity discount
misperceptions of feedback
panic ordering reactions after unmet demand
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• When Hewlett-Packard (HP) executives examined the sales of one of its printers at a major reseller, they found
that there were some fluctuations over time. However, when they examined the orders from the reseller, they
observed much bigger swings. They discovered that the orders from the printer division to the company’s
integrated circuit division had even greater fluctuations.
6.6 Continuous Replenishment Program (CRP) and Vendor Managed Inventory (VMI)
• CRP focuses on improving the flow of products in the supply chain, both, forward to the customer and eventually
the end consumer, and backward to the supplier.
• The goals of CRP are to:
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increase inventory turns
reduce inventory levels
decrease stock-outs
improve customer service levels
boost warehouse efficiency
enhance your trading partner’s perception of value
• Vendor Managed Inventory (VMI) is a term widely used when implementing CRP an arrangement where the
supplier, not the customer, decides when and how much of the customer’s stock is replenished. VMI focuses
on assuring that products are replenished to stock in the most efficient way, without manual information such
as orders having to be transferred between customer and supplier. Automatic electronic messages are used to
keep track of the current stock situation and planned sales forecasts, so it can be determined when it is time to
refill the stock and avoid stock-outs. VMI initiatives emerged in the late 1980s when department stores such as
Wal-Mart moved to automated VMI.
• The objectives of VMI are to:
increase in-stock inventory
increase sales
improve customer service
increase gross margins
reduce overall inventory in the supply chain
stabilise vendor’s production
• In the CRP-VMI process, these electronic messages are usually seen as:
inventory report
sales forecast
order response
dispatch advice
sales report
invoice
• Supplier benefits by CRP-VMI are:
simplifies forecasting due to visibility to the customer’s point-of-sale data
reduced customer ordering errors
stock level visibility helps identify priorities (the supplier can see the potential need for an item before the
item is ordered)
• Customer benefits by CRP-VMI are:
improved fill rates from supplier and end consumer
decreased stock outs and inventory levels
decreased planning and ordering costs (the responsibility is shifted to the supplier)
improved service level overall (the right product at the right time)
supplier is provides superior service
• Dual benefits by CRP-VMI are:
reduced data entry errors due to computer-to-computer communications
improved overall processing speed
better service offered to the end consumer by both parties
true collaborative partnership between the supplier and the customer
Long-term benefits include more efficient promotion handling, improved product introductions, more
efficient product distribution and increased sales
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Stra
teg
sis Seller y&
ly
a
An
Pl
ann
ing
Buyer
End
Customer
ent ly
em Supp
Ex
ut &
ec
ion a
d
n ag
Dem Man
Fig. 6.3 CPFR model
(Source: http://www.sql-server-performance.com/articles/biz/BI_Collaborative_Planning_Forecasting_
Replenishment_p1.aspx)
• The importance of communication and collaboration can be seen from a well-documented example of Volvo
and green cars. In the 80’s, Volvo had a growing inventory of green cars. To reduce this growing inventory, a
promotional campaign was initiated which turned out to be a huge success. The production department interpreted
that the sales of green cars had a shoot up and assuming that demand has increased; they started producing more
green cars. This again resulted in a growing inventory of green cars. Thus, if different entities collaborate and
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communicate in their functioning, the situation is always much better.
• CPFR comprises of four main collaboration activities:
Strategy and planning: establishing the ground rules for the collaborative relationship and developing
event plans.
Demand and supply management: estimation of consumer demand and order and shipment requirements
over the planning horizon
Execution: orders and shipments are placed and delivered, products are received and stocked, sales
transactions are recorded and payments are made
Analysis: planning and execution are monitored, results are aggregated and key information is shared
between the partners and plans and are adjusted for improving results
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Summary
• SCM is the planning and coordination of activities, from procurement to production. There are a number of
different people, entities, and processes that interact in order to execute supply chain objectives.
• Coordination mechanism provides tools for effectively managing these interactions. Increasing competition
due to market globalisation, product diversity and technological breakthroughs stimulates independent firms
to collaborate in a supply chain.
• The Bullwhip Effect (or Whiplash Effect) is an observed phenomenon in forecast-driven distribution channels. It
occurs because the demand for goods is based on demand forecasts from companies, rather than actual consumer
demand. The concept is also known as the Forrester Effect.
• Demand variations are amplified when moving up the supply chain.
• VMI focuses on assuring that products are replenished to stock in the most efficient way, without manual
information such as orders having to be transferred between customer and supplier.
• Automatic electronic messages are used to keep track of the current stock situation and planned sales forecasts,
so it can be determined when it is time to refill the stock and avoid stock-outs.
• The CPFR reference model provides a framework for planning, forecasting and replenishment process. A buyer
and a seller work as collaboration partners to satisfy the customer demand which at the centre of the model.
• When all stages in the supply chain take actions together, it usually results in greater total supply chain
profits.
• SC coordination requires that each stage take into account the effects of its actions on the other stages.
References
• Coordination in the Supply Chain [Online]. Available at: <http://www.clt.astate.edu/asyamil/SCM_Chopra/
chopra3_ppt_ch17.ppt>. [Accessed 14 March 2011].
• Xu L., Beamon, Benita M., 2006. Supply chain coordination and cooperation mechanisms: an attribute-based
approach. Journal of Supply Chain Management [Online]. Available at: http://www.highbeam.com/doc/1G1-
143011706.html>. [Accessed 16 March 2011].
• Decision Craft Inc, 2000. Variability and Supply Chain [Online]. Available at: <http://www.decisioncraft.com/
dmdirect/variability.htm>. [Accessed 14 March 2011].
• The Bullwhip Effect in Supply Chain [Online]. Available at: <http://www.ehow.com/about_5230010_bullwhip-
effect-supply-chain.html#ixzz1GeqgM5QD>. [Accessed 17 March 2011].
• Supply Chain Coordination [Online]. Available at: <http://www2.isye.gatech.edu/~spyros/courses/IE3103/SC-
Coordination.ppt>. [Accessed 16 March 2011].
• Continuous Replenishment Program (CRP) and Vendor Managed Inventory [Online]. Available at: <http://swe.
lawson.com/www/resource.nsf/pub/CRP_VMI.pdf/$FILE/CRP_VMI.pdf>. [Accessed 16 March 2011].
Recommended Reading
• Mentzer J. T., 2001. Supply Chain Management, Sage Publications, 2nd ed., p.512.
• Chopra, S., & Meindl P., 2006. Supply Chain Management, Pearson Education India, 3rd ed., p.636.
• Mentzer J. T., 2004. Fundamentals of supply chain management: twelve drivers of competitive advantage, Sage
Publications, p.293.
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Self Assessment
6. _______occurs when larger orders are placed in an effort to reduce ordering costs.
a. Order variations
b. Demand forecast inaccuracies
c. Stock-outs
d. Order batching
7. Which is a classic example of a product with very little consumer demand fluctuations?
a. Procter & Gamble
b. Hewlett-Packard
c. Dell
d. Amul
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10. Each supply chain player adds a certain percentage to the ________estimates.
a. supply
b. demand
c. stock-outs
d. order
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Chapter VII
Dimensions of Logistics
Aim
The aim of this chapter is to:
• define logistics
Objectives
The objectives of this chapter are to:
Learning outcome
At the end of this chapter, the students will be able to:
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7.1 Introduction
Logistics in the 21st century touches every aspect of the company’s daily operations and has grown into a business
especially of its own. Strategic planning and resource management is a part of logistics management, but logistics
is also about how companies go about their day and its impact. As a business specialty, the explosion of globalism
has promulgated the practice of logistics. In the days of mostly domestic companies, shipping departments in most
companies were run by an experienced shipping clerk. Since, there were only few people who could adequately
understand how to get things done, it was a difficult task. Firms want their packages shipped and delivered on
time.
Logistics is essential for the company’s competitive strategy and survival. The buyer is not interested in the promises
of the seller that he can supply goods at competitive price. If the supplier fails to meet the terms with the predetermined
supply of period, the seller may not only get his sale amount back, but may also be legally penalised, if the sales
contract specifies so. The better delivery schedule is a good promotional strategy when buyers are unwilling to
invest in warehousing and keeping higher level of inventories. Similarly, better and timely delivery helps in getting
repeat orders through the goodwill created.
Effective logistics system contributes immensely to the achievements of the business and marketing objectives of
a firm. It creates time and place utilities in the products and thereby helps in maximising the value satisfaction to
consumers. By ensuring quick deliveries in minimum time and cost, it relieves the customers of holding excess
inventories. It also brings down the cost of carrying inventory, material handling, transportation and other related
activities of distribution. In nutshell, an efficient system of physical distribution/logistics has a great potential for
improving customer service and reducing costs.
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Economic impacts of logistics
The economic impacts of logistics include the economic development and specialisation, variety of goods, prices
and land values.
• Economic development and specialisation
For economic development, investment in transportation is an essential part.
The extent of market can be determined by logistics.
• Variety of goods
Logistics capabilities enable the ability to provide a wide variety of goods.
• Prices
Logistics represents about 10% of gross domestic product.
It also represents a much larger percentage of the value of many products and services.
• Land values
If there is access to transportation service, it affects the economic potential of land.
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between seller and buyer. For example, if the seller makes his promotion by television or radio, it’s not
possible for the buyer to interact with. On the other hand, if the communication is made by phone or internet,
the buyer has possibilities to interact with the seller.
In the first case information is just “pushed” toward the buyer, while in the second case it is possible for the
buyer to demand the needed information according to his requirements.
In a “pull” system the consumer requests the product and “pulls” it through the delivery channel.
For example, a mobile manufacturing company assembles parts to produce mobile phone. The process
before production of the phone is push process but the process after production is pull process, as the
manufacturer is predicting that the product will be accepted. As the customer orders for mobile phone it
will become Pull Process.
Raw
Customers
Material
Push Pull
• Seasonal demand
build-up of seasonal inventories to meet demand and to smooth production
• Supply-side interface
materials management
supplier relations is critical to efficient production and logistics
logisticians involved in production scheduling
• Protective packaging
most firms consider this a logistics activity
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The size, shape, weight (density), packaging, and other physical characteristics affect logistics. For example,
any product size and weight affects transportation and storage.
Industrial packaging is done because of product protection and security
• Promotion
The promotion campaigns need to be coordinated with logistics staff.
• Place
The logistics interfaces with marketing also refers to the distribution channels decisions (e.g., sell through
wholesalers or direct to retailers)
• Customer service is the output of logistics. It depends upon following factors:
time
dependability
communications
convenience
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• Purchasing
supply source selection
purchase timing
purchase quantities
• Inventory management: raw material and finished goods
stocking policies
short-term sales forecasting
product mix at stocking points
number, size and location of stocking points
just in time, push and pull strategies
• Customer service
• Site location
Business logistics
Source of Plants/
Customers
supply operations
• Transportation • Transportation
• Inventory maintenance • Inventory maintenance
• Order processing • Order processing
• Acquisition • Product scheduling
• Protective packaging • Protective packaging
• Warehousing • Warehousing
• Materials handling • Materials handling
• Information maintenance • Information maintenance
• For example, every month the Toyota distribution moves more than 8 million parts and accessories. It is a 30
year old distribution network. This resulted in two distribution centres, one in California, another in Kentucky,
feeding nine smaller distribution centres located around the country. Thus, the new network both improved
customer service and lowered costs.
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• Inbound Logistics involves the processes from the purchase of raw material till it reaches manufacturing unit.
The departments which are involved in-bound logistics are:
purchasing department
warehouse
manufacturing unit
• Outbound Logistics delivers the finished goods or product to the customer as per their requirement. It is their
responsibility to determine the shortest route through which transportation cost is the minimum.
• Usually the movement and storage of raw materials in a company is very different from the movement and
storage of finished products. For example, a steel company may move required raw materials of iron ore and
coal by large rail carload. Storage may require land where these items can be dumped and piled for future use.
On the other hand, the finished steel will very often be moved by motor carrier, and the storage will require an
enclosed facility for protection against the elements and, perhaps, elaborate materials handling equipment.
Manufacturing
unit
Inbound Outbound
Logistics Logistics
Supply
chain
• The movement and storage of raw materials is extremely different from the movement and storage of finished
goods.
• This classification is very useful to logistics management.
• From the inbound and outbound requirements perspective, there are four different classifications of logistics
system:
Balanced system: Companies receive supplies from various vendors in different locations and ship to
various customers in different locations, e.g., consumer products.
Heavy inbound: The process requires no warehousing, special transportation arrangements, or packaging.
In contrast, the inbound side requires detailed scheduling, coordination, and planning to ensure that parts
arrive in time. Aircraft companies use thousands of parts manufactured by hundreds of vendors to assemble
and produce a finished airplane. Once the airplane is finished and tested, the company simply flies it to the
customer e.g. aircraft, construction.
Heavy outbound: A wide variety of industrial and consumer products are produced that need storage,
packaging, and transportation to the final customer. Therefore, in a company with heavy outbound, the
physical distribution side of logistics system is more complex e.g. chemicals companies like Dow.
Reverse systems: Some companies have reverse flows on the outbound side of their logistics systems. In the
companies producing durable products that the customer may return for trade-in, for repairs, or for disposal.
Companies that produce computers, telephone equipment, and copy machines have these characteristics.
Increased concern with the environment will require more companies to develop reverse logistics systems
to dispose of packaging materials on used products e.g. returnable products.
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• Trade-offs
To make it easier to study cost trade-offs between the centres, logistics activities are treated as cost
centres.
Table 7.1 Analysis of total logistics cost with a change to higher cost mode of transport
(Source: http://www.swlearning.com/quant/coyle/seventh_edition/powerpoint/ch02.ppt)
System 1 System 2
Cost Centers
Three Warehouses Five Warehouses
Table 7.2 Analysis of total logistics cost with a change to more warehouses
(Source: http://www.swlearning.com/quant/coyle/seventh_edition/powerpoint/ch02.ppt)
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M
M
W M
P
M W
P
W
W P W
W
W = Warehouse
P = Plant W
P M
M = Market M
• Logistics channel
The network of intermediaries involved in the logistics system.
Supplier
Raw Materials
Manufacturing
Distribution
Consumer Customer
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• Cost perspective
The most efficient systems are not always comprised of each system component operating at its lowest
possible cost.
The critical concern is to have the entire system operating at its lowest total cost.
• Level of optimality
Logistics systems must work in harmony with marketing, finance, production, etc.
This may result in sub-optimal logistics performance.
Packaging 0 500
Storage and handling 0 150
Inventory carrying 0 75
Administrative 0 75
Fixed cost 0 2,400
Total cost* $ 5,775 $5,950
*In thousands of dollars.
Table 7.3 Static analysis of C & B chemical company (50,000 pounds of output)
(Source: http://www.swlearning.com/quant/coyle/seventh_edition/powerpoint/ch02.ppt)
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• Long-run/dynamic analysis
This is a mathematical method to calculate the point of equality between the two systems.
For example, suppose there are two systems1 and 2, equal at about 70,500 pounds of output. If a graph is
used to determine the equality point, the accuracy is difficult.
The equation for a straight line (y = a + bx) is considered in mathematical solution, where
“a” = fixed costs
“b” = variable cost per unit
“ x”= output level
Since, the two systems are equal at some point, the two equations are set up as equal and the cost information
is used to solve these equations.
Known is the fact that at approximately 70,500 pounds, the two systems are equal, and a point of indifference
is seen between the two systems.
System 1
If, Total cost = fixed cost + variable cost/unit × number of units
Then, y = 4,200 + 0.0315x ------ equation 1
System 2
y = 4,800 + 0.0230x ----------equation 2
Trade-off point
4,800 + 0.0230x = 4,200 + 0.0315x (equation 1 = equation 2)
600 = 0.0085x
x = 70,588 pounds
Fig. 7.7 Relationship between required inventory and order cycle length
(Source: http://www.swlearning.com/quant/coyle/seventh_edition/powerpoint/ch02.ppt)
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The more substitutable product, the higher customer service level is required.
Increase in inventory reduces cost of lost sales.
TC
INV
Logistics cost
COLS
Flow
TC = Total cost
INV = Inventory cost
COLS = Cost of lost sales
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Inv
Logistics cost Tr
Pkg
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Summary
• Effective logistics system contributes immensely to the achievements of the business and marketing objectives
of a firm.
• An efficient system of physical distribution/logistics has a great potential for improving customer service and
reducing costs.
• The macro dimension of logistics are categorised as value added role and economic impacts.
• On markets the consumers usually “pulls” the goods or information they demand for their needs, while the
offers or suppliers “pushes” them toward the consumers.
• The logistics interfaces with marketing include the price, product, promotion, place and customer services.
• Static analysis method analyses costs associated with a logistics system’s various components at one point in
time or at one output level.
• Some companies have reverse flows on the outbound side of their logistics systems.
• Companies that produce computers, telephone equipment, and copy machines have these characteristics. Increased
concern with the environment will require more companies to develop reverse logistics systems to dispose off
packaging materials on used products. e.g., returnable products.
• Optimisation in supply chain is the application of processes and tools to ensure the optimal operation of a
manufacturing and distribution supply chain. This includes the optimal placement of inventory within the
supply chain, minimising operating costs (including manufacturing costs, transportation costs, and distribution
costs).
• The higher the density, there is more efficient use of warehouse and transportation space. If the risk of damage
is greater, the transportation and warehousing cost is higher.
• Special handling requirements, spatial relationships and distance are other factors affecting the cost and
importance of logistics.
References
• Conrad A., Dimensions of Logistics [Online]. Available at: <http://www.personal.psu.edu/faculty/a/c/acc10/
CHAP02.ppt. [Accessed 15 March 2011].
• Dimensions of Logistics [Online]. Available at: <http://www.scribd.com/doc/7918106/Dimensions-of-Logistics>.
[Accessed 14 March 2011].
• Push–pull strategy [Online]. Available at: <http://en.wikipedia.org/wiki/Push%E2%80%93pull_strategy>.
[Accessed 14 March 2011].
• Supply Chain Strategies & e-Business Supply Chain [Online]. Available at: <http://info.cba.ksu.edu/ehie/
faculty%20site%20templates/mangt%20662/sc-strategy&e-scm.ppt>. [Accessed 14 March 2011].
• Supply chain [Online]. Available at: < http://pradipsuryavanshi.blogspot.com/>. [Accessed 14 March 2011].
• Supply and demand [Online]. Available at: <http://en.wikipedia.org/wiki/Supply_and_demand>. [Accessed 15
March 2011].
• Logistics [Online]. Available at: <http://www.stat.mq.edu.au/Stats_docs/stat321/Wk9Handout.pdf>. [Accessed
13 March 2011].
• Coyle J. J., & Langley J.C., 2008. Supply chain management: a logistics perspective, 8th ed., Cengage Learning,
pp.47-65.
Recommended Reading
• Christopher M., 2011. Logistics and Supply Chain Management, FT Press, 4th ed., p.288.
• Donald C. & Waters J., 2003. Logistics: an introduction to supply chain management, Palgrave Macmillan,
p.354.
• Rushton A., Croucher P., Baker P., 2006. The handbook of logistics and distribution management, Kogan Page
Publishers, 3rd ed., p.612.
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Self Assessment
1. __________in supply chain is the application of processes and tools to ensure the optimal operation of a
manufacturing and distribution supply chain.
a. Optimisation
b. Forecasting
c. Collaboration
d. Planning
2. In _______, companies receive supplies from various vendors in different locations and ship to various customers
in different locations.
a. heavy inbound
b. balanced system
c. heavy outbound
d. reverse systems
3. To make it easier to study cost trade-offs between the centres, logistics activities are treated as _______.
a. distribution centres
b. links
c. cost-centres
d. nodes
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Chapter VIII
Demand Management and Customer Service
Aim
The aim of this chapter is to:
Objectives
The objectives of this chapter are to:
Learning outcome
At the end of this chapter, the students will be able to:
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8.1 Introduction
A market is a group of buyers and sellers of a particular product or service. Supply and demand is the most useful
model for a competitive market, and shows how buyers and sellers interact in market. Whatever be the reasons, one
element that is always present is price. If the price is too low, sellers will not sell. If the price is too high, buyers
will not buy. Prices play a crucial role in our economic system. Demand management activities in any global supply
chain consist of three activities: demand management, demand planning, and sales forecasting management. The
Law of Demand states that “Quantity demanded varies inversely with (in the opposite direction to) changes in price”.
Thus, buyers will purchase more of an item at a lower price and less at a higher price.
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Product cost Income
Technology Price
Price Acceptability
No. of suppliers Buyer’ expectations
No. of buyers
Demand Supply
• In a competitive market, the unit price for a particular good varies until it settles at a point where the quantity
demanded by consumers (at current price) will equal the quantity supplied by producers (at current price),
resulting in an economic equilibrium of price and quantity.
• The four basic laws of supply and demand are:
If demand increases and supply remains unchanged, then it leads to higher equilibrium price and
quantity.
If demand decreases and supply remains unchanged, then it leads to lower equilibrium price and quantity.
If supply increases and demand remains unchanged, then it leads to lower equilibrium price and higher
quantity.
If supply decreases and demand remains unchanged, then it leads to higher price and lower quantity.
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Price ($)
Supply
(s)
Equilibrium
P*
Demand
(D)
Q* Quantity
Fig. 8.2 Supply and demand equilibrium
(Source: http://www.investopedia.com/university/economics/economics3.asp)
• Changes in supply and demand can be short run or long run in nature.
• Weather tends to influence market prices generally in the short run. Changes in consumer preferences can have
either a short run or long run effect on prices depending upon the goods or services. They are categorised based
on importance of product i.e., luxuries or necessities.
• A luxury good may enjoy a short term shift in demand due to changing styles or appeal while necessities tend
to have stable or long run demand curves.
• Another major factor influencing market prices is technology. A major effect of technology in agriculture is to
shift out the supply curve rapidly by reducing the costs of production on a per unit basis.
• Here is an example to illustrate the law of supply and demand. For a particular Saturday night, the willingness
of particular restaurants to supply a nice dinner for two and the willingness of couples to dine out is observed,
depending on the price of the dinner.
• There are five restaurants, each with a seating capacity of 30 couples. One restaurant is willing to supply a nice
dinner for $15 a couple, but the others require higher prices. If the price were $15, everyone would show up at
the one restaurant, so that it would have a very long line. Only 30 lucky couples would get to eat.
• There are 250 couples willing to go out for dinner, if the price were as low as $12 a couple. Twenty couples
would be willing to pay as much as $80, but everyone else requires lower prices. Here is the whole picture.
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Supply offered by
Price of Dinner for Two Demand from Consumers
Restaurants
$12 0 250
$15 $30 200
$25 $60 140
$35 $60 60
$45 $90 50
$65 $120 40
$80 $150 20
P
D1 D2 S
P2
P1
Q1 Q2 Q
Fig. 8.3 Shift in demand
(Source: http://sustainabilitynz.blogspot.com/2009/05/economicssupply-and-demand.html)
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Know your Establish the Identify Develop Implement &
clients true costs Demand response evaluate
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Forecast Demand
Volume
Forecast Error
Actual Demand
Time
8.9 CPFR
• Collaborative Planning, Forecasting and Replenishment (CPFR) is a concept that aims to enhance supply chain
integration by supporting and assisting joint practices.
• CPFR was launched in 1995 by Wal-Mart with the pharmaceutical group Warner Lambert. It seeks cooperative
management of inventory through joint visibility and replenishment of products throughout the supply chain.
• Planning and satisfying customer demands occur through a supportive system of shared information between
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suppliers and retailers.
• Continuous updating of inventory and upcoming requirements is possible, making the end-to-end supply chain
process more efficient.
• The CPFR process is divided into four steps:
Strategy and planning: The ground rules for the collaborative relationship are established. Collaboration
arrangement is the process of setting the business goals for the relationship, defining the scope of collaboration
and assigning roles, responsibilities, checkpoints and growth procedures. The joint business plan identifies
the significant events that affect supply and demand in the planning period, such as promotions, inventory
policy changes, store openings or closings, and product introductions.
Demand and supply management: Sales forecasting projects consumer demand at the point of sale. Order
planning or forecasting determines future product ordering and delivery requirements based upon the sales
forecast, inventory positions and transit lead times.
Execution: Order generation includes transitions forecasts to firm demand. Order fulfilment is the process
of producing, shipping, delivering, and stocking products for consumer purchase. The sales transactions
are recorded and payments are made.
Analysis: Monitor planning and execution activities for exception conditions i.e. exceptions management.
Aggregate results are calculated. The active monitoring of planning and operations and performance
assessment are the tasks included. For continuously improved results, plans are analysed.
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8.11 Cost of Stock-outs
• Stock-out is a situation where the demand or requirement for an item cannot be fulfilled from the current (on
hand) inventory.
• Stock-out costs are the costs associated with being unable to draw on a stock of raw material, work-in-progress
or finished goods inventory (loss of sales, profits and goodwill, production dislocation).
• The cost of a stock out is a critical to the implementation of any retail inventory model. Unless these costs are
known, retailers cannot balance the costs (and risk) of holding inventory with the inevitable profits when an
item is out of stock.
Manufacturer
Wholesaler
Retailer
Consumer
• Therefore, the channel serves to bridge the gap between the point of production and the point of consumption
thereby creating time, place and possession utilities.
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Agent Retailer
Consumer Consumer
Wholesaler
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Summary
• The Law of Demand states that “Quantity demanded varies inversely with (in the opposite direction to) changes
in price”. Thus, buyers will purchase more of an item at a lower price and less at a higher price.
• Demand refers to how much (quantity) of a product or service is desired by buyers. The quantity demanded is
the amount of a product, people are willing to buy at a certain price; the relationship between price and quantity
demanded is known as the demand relationship.
• Demand management is the supply chain management process that balances the customers’ requirements with
the capabilities of the supply chain.
• Managing supply with demand factors are essential using the right process, forecasting and executing the plan
with minimal disruptions. It includes synchronizing supply and demand, increasing flexibility and reducing
variability.
• Demand chain management is the management of upstream and downstream relationships between suppliers
and customers to deliver the best value to the customer at the least cost to the demand chain as a whole.
• In a competitive market, the unit price for a particular good varies until it settles at a point where the quantity
demanded by consumers (at current price) will equal the quantity supplied by producers (at current price),
resulting in an economic equilibrium of price and quantity.
• Demand for an item will likely rise if a competitor increases the price or if the item is promoted regularly. The
resulting sales a change in demand as a result of consumers responding to stimuli that potentially drive additional
sales. These forces need to be factored into planning and managed within the demand forecast.
• Demand forecasting is the area of predictive analytics dedicated to understanding consumer demand for goods
or services.
• A distribution channel can be as short as being direct from the vendor to the consumer or may include several
inter-connected (usually independent but mutually dependent) intermediaries such as wholesalers, distributors,
agents, retailers.
References
• Supply and demand [Online]. Available at: <http://en.wikipedia.org/wiki/Supply_and_demand>. [Accessed 18
March 2011].
• Economics Basics: Demand and Supply [Online]. Available at: <http://www.investopedia.com/university/
economics/economics3.asp>. [Accessed 17 March 2011].
• How Supply and Demand Determine Commodities Market Prices [Online]. Available at: <http://futures.
tradingcharts.com/learning/supply_and_demand.html>. Accessed 18 March 2011].
• Demand Management Guideline [Online]. Available at: <http://www.treasury.nsw.gov.au/__data/assets/pdf_
file/0003/5097/demand_management.pdf>. [Accessed 17 March 2011].
Recommended Reading
• Crum, C. & Palmatier G. E., 2003. Demand management best practices: process, principles, and collaboration,
Integrated business management series, J. Ross Publishing, ISBN 1932159010, p.239.
• Mentzer, J. T. & Moon, M. A., 2005. Sales forecasting management: a demand management approach, SAGE
publications, 2nd ed., p.347.
• Ling L., 2007. Supply chain management: concepts, techniques and practices enhancing the value through
collaboration, World Scientific, p.347.
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Self Assessment
1. The Law of Demand states that “Quantity demanded varies inversely with (in the opposite direction to) changes
in _________.
a. price
b. quality
c. supply
d. income
5. The standard graphical representation, usually credited to________, has price on the vertical axis and quantity
on the horizontal axis.
a. Ling Li
b. John T. Mentzer
c. Alfred Marshall
d. C. Crum
7. _______is a situation where the demand cannot be fulfilled from the current (on hand) inventory.
a. Stock-out
b. Collaboration
c. Stock costs
d. Forecasting error
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8. Which
of these play an important role to generate income and revenue of an organisation?
a. Demand management
b. Revenue management
c. Demand forecasting
d. Customer service
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Case Study I
Procter & Gamble: Third-Party Logistics Management Supply Chain
Procter & Gamble (P&G) is the world’s largest consumer goods manufacturers. In 1992, Procter & Gamble entered
the Chinese market and established large-scale production base. In order to save transport costs, railway as transport
and logistics service was used.
P&G’s logistics services follow the response time, service reliability and high quality requirements of the
protection system. The logistics industry occupies the leading position of state-owned enterprises and private
storage enterprise. But, after investigation, it was found that it lacks many things such as perfect quality protection,
transport, information technology, lack of awareness of service staff etc. So, P&G required private storage enterprise.
Using third-party 3PL logistics companies, P&G used rail freight transfer stations in order to “quality first, customer
first, 24-hour service” feature, to provide “door to door” service. For the establishment of the logistics network across
the country, 3PL was used. The aim of the whole process was to provide value-added services to ensure the delivery
of goods to the destination. The storage and transportation trainings were given to staffs for receiving, unloading,
delivery services. It maintained strict good manufacturing practices (GMP) quality management standards. P&G’s
products were quickly, accurately and timely delivered to sales outlets across the country.
With P&G business growth in China, there was a significant increase in demand for warehouse storage. The
planning, design and implementation of logistics management systems efficiently optimised business processes.
High standards for the information technology systems were established to manage and provide comprehensive and
effective information platform storage, transportation and other logistics information in real time. The electronic
data began to be used for the effective integration of processes and information. As a result, the logistics became
more efficient, rationalised and systematic. It greatly reduced the cost of P&G’s logistics and shortened the order
cycle and delivery times, improved customer service levels. Thus, P&G successfully applied third party logistics.
Concluding, businesses choose the right third-party logistics service providers, first to accurately define their logistics
needs, and then choose to meet the business needs and goals of the provider.
Questions
1. P&G’s focus on supply chain management is responsible for its leadership in the consumer goods manufacture.
Discuss the need for third party logistics by P&G.
Answer
Even after good logistics services such as the response time, service reliability and high quality requirements
of the protection system, it was found that it lacks many things such as perfect quality protection, transport,
information technology, lack of awareness of service staff etc. So, P & G required the third party logistics to
accurately define their logistics needs, and to meet the business needs and goals.
2. P&G has always used innovative information technology tools to supplement its supply chain. In a few words,
explain how use of IT benefited P&G.
Answer
High standards for the information technology systems were established to manage and provide comprehensive
and effective information platform storage, transportation and other logistics information in real time. The
electronic data began to be used for the effective integration of processes and information. As a result, the
logistics became more efficient, rationalised and systematic. It greatly reduced the cost of P&G’s logistics and
shortened the order cycle and delivery times, improved customer service levels.
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3. Price is an important factor in the supply and demand relationship. How the cost of logistics in P&G was
reduced?
Answer
Using third-party 3PL logistics companies, P&G’s products were quickly, accurately and timely delivered to
sales outlets across the country. The planning, design and implementation of logistics management systems
efficiently optimised business processes. High standards for the information technology systems were established
to manage and provide comprehensive and effective information platform storage, transportation and other
logistics information in real time. The electronic data began to be used for the effective integration of processes
and information. As a result, the logistics became more efficient, rationalized and systematic. It greatly reduced the
cost of P&G’s logistics and shortened the order cycle and delivery times, improved customer service levels.
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Case Study II
McDonald’s Food Chain
McDonald’s is a fast food chain with restaurants all over the world. It serves burgers and other fast food. It remains
consistent in terms of cost and quality of burgers. To meet such high standards, it was essential to have an excellent
supply chain management system.
McDonald’s was started as a drive-in restaurant by two brothers, Richard and Maurice McDonald in California, US
in the year 1937. The business, which was generating $200,000 per annum in the 1940s, got a further boost with
the emergence of a revolutionary concept called ‘self-service.’ Prices were kept low. Speed, service and cleanliness
became the critical success factors of the business. By mid-1950s, the restaurant’s revenues had reached $350,000.
As a result, franchisees started showing interest. However, the franchising system failed because the McDonald
brothers observed very transparent business practices. As a consequence, imitators copied their business practices
and emerged as competitors.
In 1996, when McDonald’s entered India, Mumbai-based Radhakrishna Foodland Private Limited (RFPL) was
chosen as a distribution agent who would act as a hub for all its vendors. RFPL stored the products in controlled
conditions in Mumbai and New Delhi and supplied them to McDonald’s outlets on a daily basis. By transporting the
semi-finished products at a particular temperature, the cold chain ensured freshness and adequate moisture content of
the food. The specially designed trucks maintained the temperature in the storage chamber throughout the journey.
From its experience in other countries, McDonald’s was aware that supply chain management was undoubtedly the
most important factor for running its restaurants successfully.
In India as in other parts of the world, McDonald’s had a very well orchestrated supply chain, called the ‘cold
chain’. Around the world (including India), approx. 85% of McDonald’s restaurants were owned and operated
by independent franchisees. Yet, McDonald’s was able to run by outsourcing nine different ingredients used in
making a burger from over 35 suppliers spread all over India through a massive value chain. McDonald’s sourced
its ingredients from all parts of India. For example, the iceberg lettuce was specially developed for India using a
new culture farming technique.
Thus, US-based fast food giant, McDonald’s success in India had been built on four pillars: limited menu, fresh
food, fast service and affordable price. Intense competition and demands for a wider menu drive-through and sit-
down meals - encouraged the fast food giant to customize product variety without hampering the efficacy of its
supply chain.
Questions
1. What business strategies were used in McDonald’s food supply chain?
2. What was the role of outsourcing in SCM?
3. How McDonald’s continues to be the fast food giant?
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Case Study III
Dell’s Direct Selling Model
US based computer hardware manufacturer Dell Inc. (Dell) aims to integrate its supply chain and achieve higher
efficiency and quality. It is a leading direct computer systems manufacturing company. Earlier, all Dell’s factories had
been managed regionally, and procurement functioned as a separate division. Dell had been the top PC manufacturer
till the second quarter of 2006. But in the third quarter of 2006, HP overtook Dell for worldwide PC shipments.
To rank first among PC manufacturers, Dell used direct selling method. The Dell’s direct selling model had the
idea of selling computers directly to the consumer eliminating the need for middlemen and distributors. Dell sold
its computer systems directly to end customers, bypassing distributors and retailers (resellers). Thus, Dell’s supply
chain consisted of only three stages: the suppliers, the manufacturer (Dell), and end users.
By selling PCs directly to the consumers, the company was better able to understand the needs of its customers. Its
direct contact with customers allowed it to identify market segments, analyze the requirements and profitability of
each segment and develop more accurate demand forecasts. . The company’s procurement decisions were based on
four criteria - quality, cost, delivery and technology.
The first computer Turbo PC was introduced in 1985. The launch was advertised in computer magazines and sold
directly to customers. Dell also began employing computer literate sales personnel to guide consumers in their
choice of systems. Each system was assembled according to the preferences of the customers. This option helped
customers to get computers at a price lower than other brands.
Dell matched supply and demand because its customers ordered the computer configurations over the phone or
online. Dell received orders via the telephone, internet, e-mail, etc. With advancement in technologies, the choices
available for the consumers also widened. Customers could use Dell’s website www.dell.com, to configure their
customised computer and place an order for it and choose from a variety of products ranging from desktops, notebooks,
servers, printers, etc. The website catered to different segments of customers like individuals, home office customers,
small businesses, medium businesses, large businesses and public sector customers like Government departments,
educational institutions and healthcare institutions. Thus, it got popular amongst all.
Dell’s strategy was to provide customised, low cost, and quality computers delivered on time. Dell reduced the
cost of intermediaries that would otherwise add up to the total cost of PC for the customer. The time on processing
orders was saved that other companies normally incur in their sales and distribution system. Moreover, the company
got a clearer indication of market trends. This helped to plan for future besides better managing its supply chain.
It was also able to get the customers requirements regarding software to be loaded. Dell loaded the ordered software
in its plant itself before dispatching it. By eliminating the need of a PC support engineer to load software, the
customers gained both in time and cost. Dell collaborated closely with its suppliers in order to manage its operations
with low inventory levels.
Demand forecasting with 75% accuracy was done as it maintained a database to track the purchasing
patterns of corporate customers and their budget cycles. It also maintained a similar database for indi-
vidual customers in order to cater to their future requirements for PCs. The changing demand patterns
were communicated to the major suppliers frequently.
Questions
1. How direct contact with the customers helped Dell to rank first among PC manufacturers?
2. Dell has always use innovative information technology tools to supplement its supply chain. In a few words,
explain how the use of IT tools has benefited Dell.
3. Which databases were created in order to cater to the customer’s future requirements for PCs?
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Bibliography
References
• Andam Z. R., 2003. e-Commerce and e-business [Online]. Available at: < http://www.apdip.net/publications/
iespprimers/eprimer-ecom.pdf>. [Accessed 18 March 2011].
• Chopra, S., & Meindl P., 2001. Supply Chain Management: Strategy, Planning, Operation. Prentice Hall, New
Jersey, 3rd ed., 636 pages
• Conrad A., Dimensions of Logistics [Online]. Available at: <http://www.personal.psu.edu/faculty/a/c/acc10/
CHAP02.ppt. [Accessed 15 March 2011].
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Recommended Reading
• Chase, 2006. Operations Management for Competitive Advantage, Tata McGraw-Hill Education, 11th ed.,
p.875.
• Chopra S., 2010. Supply Chain Management, Pearson Education India, 4th ed., p.578.
• Chopra, S., & Meindl P., 2003. Supply Chain Management: Strategy, Planning, and Operations, Prentice Hall,
2nd ed., p.592.
• Chopra, S., & Meindl P., 2006. Supply Chain Management, Pearson Education India, 3rd ed., p.636.
• Christopher M., 2011. Logistics and Supply Chain Management, FT Press, 4th ed., p.288.
• Crum, C. & Palmatier G. E., 2003. Demand management best practices: process, principles, and collaboration,
121/JNU OLE
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122/JNU OLE
Self Assessment Answers
Chapter I
1. b
2. a
3. a
4. c
5. a
6. b
7. d
8. c
9. c
10. a
Chapter II
1. b
2. d
3. c
4. b
5. a
6. d
7. a
8. a
9. d
10. a
Chapter III
1. c
2. a
3. a
4. b
5. d
6. c
7. a
8. c
9. b
10. d
Chapter IV
1. a
2. a
3. c
4. c
5. d
6. a
7. a
8. c
9. a
10. a
123/JNU OLE
Supply Chain Management
Chapter V
1. a
2. b
3. d
4. a
5. c
6. c
7. a
8. b
9. c
10. c
Chapter VI
1. c
2. a
3. c
4. b
5. a
6. d
7. a
8. c
9. a
10. b
Chapter VII
1. a
2. b
3. c
4. c
5. a
6. b
7. b
8. c
9. a
10. b
Chapter VIII
1. a
2. d
3. c
4. b
5. c
6. b
7. a
8. d
9. b
10. c
124/JNU OLE