Service Instructions

Electronic Ballast

EB 400/575 Universal

- flicker free -

Arnold & Richter Cine Technik

Lighting Division
Pulvermühle
D-83071 Stephanskirchen
Tel. (0)8036-3009-0 L2.76260.0
Fax (0)8036-2471 L2.76262.0
 ______________________________________________ English _____

Contents Page

1. General Remarks ................................................................................................3

2. Important Safety Instructions............................................................................3
3. Product Description............................................................................................5
4. Start-Up Procedure.............................................................................................5
4.1 Energizing System .....................................................................................5
4.2 Control of Light Intensity .........................................................................6
5. Technical Data ....................................................................................................6
6. Trouble Shooting Guide.....................................................................................7
7. Connector Wiring...............................................................................................8
8. Operating Parts on Front Panel..........................................................................9
9. Block Diagram EB 400/575..............................................................................10
10. Opening and Closing of EB 400/575...............................................................11
11. Diagram Opened Ballast EB 400/575. .............................................................12
12. Diagram Bottom Housing................................................................................13
13. Diagram Top Housing......................................................................................14
14. Diagram Front Panel ........................................................................................15
15. Diagram Rear Panel..........................................................................................16
16. Measuring Instructions
M1 "Pre-Checks" ........................................................................................17
M2 "Opening the device" ...........................................................................18
M3 "Examination of the power semiconductors".....................................19
M4 "Device test" .........................................................................................20
M5 "Outline Jumpers / LEDs" ...................................................................27
17. Spare Part List...................................................................................................28
18. Appendix A : Electronic Boards EB 400/575 ..................................................A

26.09.02 -2-
 ______________________________________________ English _____
LICHTTECHNIK

OPERATING INSTRUCTIONS
Electronic Ballast ARRI EB 400/575
1. General Remarks Please read the following operating instructions very carefully before using the
Electronic Ballast (EB) the first time. They contain important information and
instructions for the safety, use and maintenance of the appliance. For your own safety
please follow all safety instructions and warnings.
Keep the operating instructions carefully in a safe place and pass them to any future
owner.

2. Important Safety 2.1 Warning - High voltages inside ballast ! Danger to life !
Instructions Disconnect EB from power supply before opening (pull out the line plug). Do not pull
on the connection cable, but on the plug, to disconnect the EB from mains. Any repairs
or changing of the line plug must only be carried out by qualified personnel or ARRI-
service departments.
2.2 Make sure of using a line cable that meets the safety standard of the country in which
the EB is used. The cable must be suitable for the maximum current (see max. current in
"Technical Data", page 6).
Before connecting the Electronic Ballast ensure that the power supply is correctly wired.
Do not use without adequate earth connection unless either an isolation transformer or
an earth-leakage trip is employed.
Note: In order to avoid unwanted tripping due to leaking currents and transient
disturbances, care shall be taken that the collective leakage current of equipment on the
load side of a residual current device is less than 1/3 of its rated residual current.
The typical leakage current of this device is 2.1 mA (according EN 60598-1:1996,
appendix G).
2.3 Lamphead must be disconnected from Electronic Ballast or Electronic Ballast must
be disconnected from mains before fitting or replacing a lamp.
2.4 The Electronic Ballast must be switched off before connecting or disconnecting
either head or supply cable. Do not use other than original cables and connector with
permitted cross section of the leads. The ballast is only suitable for specified ARRI
luminaires (see fig 1a + 1b, page 8). Using other than original cables or luminaires may
cause injury to the user as well and/or damage to the ballast could be caused.
2.5 The Electronic Ballast satisfies the standards of the recognized state of the
engineering and the pertinent safety regulation of DIN EN 60598/1 and DIN EN 60065
for electrical appliances.
2.6 Supply voltage must not exceed the ranges that are given in the "Technical Data" (see
page 6). Check that the power supply voltage and wiring are suitable for the ballast to be
used. Supply voltages which are greater or less than that specified for the ballast can
cause injury to the user as well as damage to the ballast.
The electronic of the EB is built in a housing with protective class I and protective rate
IP 21.
Ambient operating temperatures must be between -20°C and + 50°C!
Neither back nor side air slots for ventilation should ever be covered or obstructed.
The EB must be placed only on solid, flat and dry ground. Temperature of the ground
should be less than 50°C. If the EB could slip over the ground, it must be fastened.
Protect EB against direct sunshine. Protection against rain is needed when wind pushes
water drops direct into the air slots of the EB (acc. to protective rate IP 21).
Do not operate the EB in high humidity (dew) or in aggressive or explosive gas-air
mixtures.

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______________________________________________ English _____
LICHTTECHNIK

2.7 The Electronic Ballast must be used only according to the directions in this
"Operating Instruction". The manufacturer shall not be liable for any damages caused by
unintended use or wrong operation.
2.8 The user of the Electronic Ballast is urgently requested to observe the
following instructions:
• Dispose of packing material properly.
• Do not place the ballast into operation if damages are apparent.
• To assure safe operation, use EB only according to the information given in these
operating instructions, connect and operate it as shown on the serial number plate.
• In case of malfunction, disconnect the EB from mains (pull out the line plug).
• Repairs, exchange of replacement parts and manipulations on the EB must be carried
out by a qualified personnel or ARRI service only.
• Use only original spare parts for repairs.
• Use only original accessories.
• Make worn-out Electronic Ballasts inoperable and dispose of them properly.
• Make sure that children do not operate the EB.
• Always switch off the EB and pull out line plug before you clean it or do
maintenance work on it.
• Clean EB dry only or with a moist cloth. Never immerse it into water.
• Do not use the connection cables of the EB for carrying, do not pull them over sharp
edges, clamp them under doors or clamp them in any other way.
• Switch off EB when it is not needed.

-4-
______________________________________________ English _____
LICHTTECHNIK

3. Product Description The ARRI EB 400/575 is part of an optimized lighting system along with all ARRI 400
W and 575 W luminaires specified for operation with the EB (see fig.1 , page 8).
It is suitable for both professional indoor and outdoor use (IP 21 protection).
The Electronic Ballast EB 400/575 meets the European Council Directive 89/336/EEC
of electromagnetic compatibility. The limits of EN 50081-1 are fulfilled.

Compared to magnetic ballasts there are a number of advantages when operating

daylight-lamps with ARRI Electronic Ballasts:
• Flicker free light
• No synchronization of cameras necessary
• Typical lightripple max. 3 %
• Light intensity increased by at least 5 %
• Constant lamp power
• Constant color temperature
• Constant light quality
• Control of electric power of the lamp between 50...100% of nominal lamp power.
• Variation in power supply voltage of 10% has no influence on the power of the lamp
(see also "Technical Data" for limits, on page 6).
• Variation in power supply frequency of 10% has no influence on the power of the
lamp
• Operating life time of the lamp increased by at least 20%
• Substantially less volume and weight compared to magnetic ballasts
• The ballast is built-in to a casing with type of protection IP 21.

4. Start-up procedure All operating controls and cable connections are arranged on the front panel
(see fig. 2, page 9).
4.1 Energizing System
• Check mains switch to be in "O"-position.
• Connect the properly checked daylight luminaire with head to ballast cable to the
corresponding connector of the electronic ballast
• Connect the electronic ballast to the power supply source.
• Set mains switch to "I"-position. The green LED "POWER" is lit, when the ballasts is
supplied with line voltage.
If lamp does not strike check if the switch at the lamp head is switched on.
• Check earth protection. If correct, the green LED "PE" illuminates if the ballast is
switched on.. If not, disconnect EB from mains (pull out line plug) and check power
supply and socket.
• The yellow LED "LAMP" on front plate is lit after successful ignition.
• The red LED "TEMP" indicates that the ballast cuts off due to overtemperature. After
cooling down, the ballast restrikes the lamp automatically. The LED "TEMP" stays lit
to indicate a temperature problem. To reset the LED the ballast must be disconnected
from mains (pull out line plug or switch off mains switch) for at least 15 seconds.
• The LED "REMOTE" is designated for ballasts with remote control and has no
function with this model.

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______________________________________________ English _____
LICHTTECHNIK

4.2 Control of light intensity

After warming up, the light intensity of the metal halide daylight-lamp may be controlled
by the dimming potentiometer (stepless). The nominal lamp power can be adjusted
between 50 - 100% (left stop = MIN, right stop = MAX of power).

5. Technical Data Mains supply

Line Power : 667 VA (max.)
Supply Voltage : 90 – 130 V~ / 180 – 250 V~ 50/60 Hz 1, N, PE
Nominal Current : 7.4 – 5.1 A / 3.7 – 2.7 A
Power Factor : cos ϕ ≈ 0.98
Lamp connection
Lamp Power : 400 W / 575 W constant control
Power Regulation : autom. recognition of lamp-types
400 W and 575 W
Current Characteristic : square wave, ca. 110 Hz
Dimming : Range 50 - 100% of nominal Lamp power
Starting : cold start and hot restrike
typical light ripple : typ. < 3%
Dimensions
width · height · depth : 155 · 91 · 270 mm
Weight : ca. 3.0 kg
Environmental
Ambient Temperature: : -20 to +50 °C
Relative Humidity: : 10% to 80% (not condensing)
Protective Rate : IP 21

-6-
______________________________________________ English _____
LICHTTECHNIK

6. Trouble Shooting 6.1 Does supply voltage correspond with ballast required voltage? Dual voltage
Guide ballasts are autoswitching.
6.2. Ensure ballast wattage matches lamp power!
6.3 Ensure correct lamp is fitted!
6.4 Re-energizing system:
Ensure main switch is in "O" position.
Set mains switch to "I". - WAIT-
After approx. 2 seconds lamp should ignite.
6.5 If lamp does not strike, the safety circuit may be broken - check if lens door is fully
shut and the lens safety switch is activated.
6.6 Is there a good power supply to the ballast?
6.7 If a ballast / head to ballast cable / luminaire does not work then all three units
should be considered faulty.
Do not try a suspected luminaire with another ballast - you may end up with two faulty
ballasts!
To check if a ballast is good, run it with a known good luminaire and known good head
to ballast cable.
6.8 If a ballast cuts out after running a few minutes there are a number of possible
failures:
l The lamp itself may be faulty or at the end of its life.
l The thermal cut-out in the ballast may have activated (Red LED "TEMP" on front
plate is lit) due to extreme ambient temperature or exposure to direct sunlight in hot
summer conditions. After cooling down, the ballast will restrike the lamp
automatically. The LED "TEMP" stays lit to indicate a temperature problem. To reset
the LED the ballast must be disconnected from mains (pull out line plug or switch off
mains switch) for at least 15 seconds.
l The ventilation might be restricted. In such a case the ballast can be used after it had
cooled down and the condition causing the overheating is removed.
l If the power supply exceeds the limits or has spikes or drop-outs the ballast switches
off to protect itself. If running on a generator the output should be regulated between
95 - 125V / 185 - 245V.
l If a ballast has cut off due to a momentary supply drop-out switch the ballast "OFF"
and "ON" again. The ballast should start up as normal.
l Earth leakage of luminaires or head to ballast cables will also cause the protection
circuit to be activated. Test the ballast with a known good luminaire. If cables are
suspect, they should be exchanged with known good cables.
If a ballast is found to be faulty ideally it should be returned together with the luminaire
and head to ballast cable to the ARRI-service location for examination.

-7-
LICHTTECHNIK

Spannungsversorgung Elektronisches Vorschaltgerät Ausgangsbelegung / Lampe/

Electronic Ballast ARRILUX 400
Power Supply Output wiring, lamp Lamp
400 W
Funktion / Steckerbelegung /
Function Connector wiring,
socket
EB 400/575
EB
CIRS 020R-14SA-7S
1 or compatible

Lampe (Hi) /
90 – 130 V~ / Rechteck- Lamp (Hi) B S1
180 – 250 V~ wandler /
50/60 Hz Square Wave B
Converter Lampe (Lo) /
Lamp (Lo) E
N
Zündgerät /
Durch- D Igniter
Funktions- S1
steuerung/ schleifung /
B
Function Safety-
Control loop
F

Schutzleiter /
PE Protective A
Earth
Frei / S1: Sicherheitsschalter / Safety Switch
not used C,G

Abb./ Fig. 1a: Anschlußbelegung 400 W/

Connector Wiring 400 W

Lampe/ ARRI Daylight 575

Spannungsversorgung Elektronisches Vorschaltgerät Ausgangsbelegung /
Power Supply Electronic Ballast Output wiring, lamp Lamp ARRI Compact 575
575 W
ARRISUN 5
575W0/575
Funktion / Steckerbelegung /
Function Connector wiring,
socket

EB 400/575

1 VEAM Schaltbau
Lampe / 3
90 – 130 V~ / C 6
180 – 250 V~ Rechteck- Lamp (Hi)
50/60 Hz wandler / Lampe (Lo)/
Square Wave Zündgerät 2'
Converter Lamp (Lo)/ D 4
Igniter
N Zündzeit-
begrenzer Zündgerät / 1
0.75s Igniter/ F 5
Ignition-
Time Limiter

Funktions-
Durch- A 2 H
steuerung/ schleifung / 2
Function Safety
Loop S1 S2
Control
E 1 Zündgerät /
Igniter
Schutzleiter/
PE Protective G
Earth
S1: Ein-Aus / On-Off
Frei /
not used
B 3 S2: Sicherheitsschalter / Safety Switch
H: Stundenzähler / Hours Counter

Abb./Fig. 1b: Anschlußbelegung 575 W /

Connector Wiring 575 W

-8-
LICHTTECHNIK

Netzschalter und
Dimmpotentiometer / Sicherungsautomat 16A /
Dimming Potentiometer Main Circuit Breaker 16A

POWER
PE

O
LAMP
I

TEMP
MIN MAX
REMOTE

EB 400/575 E
F
D
G
A A
B F C
G B
C E
D

Netzkabelanschluß Lampensteckverbinder 400W Lampensteckverbinder 575W

Mains Connector Lamp Connector 400W Lamp Connector 575W

Abb./Fig. 2: Bedienelemente auf der Frontplatte

Operating Parts on Front Panel

-9-
 K2
Netzautomat /

Leuchtensteckverbinder
RF-Netzfilter / X12 C
RF Filter Main Circuit Breaker

ARRI 575 W VEAM

L1 D1 X13 D
BS.5.22151.A BS.5.08251.A

Lamp Connector
K3
L4 X14 F
22k 21 K6.1
1 X1 X15 E
X16 A
Gl1 Basisplatine / X17 B
12k 11 T1,2 C1 Base Board
N X2 G
BS.4.65070.A /
12 BS.4.65101.A K4
Y5

Leuchtensteckverbinder
X18 B
PE Y24 X19 E
12(n)
K5

Lamp Connector
X20 G
K6.2

ARRI 400 W
X21 D
X3
X22 F
X23 C
XF1

X11

X10
A

X4

X5
1
Dimmpoti /
Dimming Pot. 2
26 L7
BS.5.16031.A 3
- 10 -

XF1

X6

X9
X7

X8
Y6
3

T7 T8
10 HF-/NF-Wandlerkarte / C2 D2 Regelkarte /
XF2 XF2 HF-/LF-Converter Board Control Board
Frontplatine / BS.4.01741.A /
BS.4.47010.A / T5 T6
Front Panel Board BS.4.01801.A
BS.4.39400.A BS.4.47061.A
+ X24.1 T3,4 L6
- X24.2
Lüfter /
XF3

DC-Fan
BS.5.10083.A

Datum Name
25.06.02 Stölting Blockschaltbild/
25.10.02 Kräft Block Diagram
006-C\2\
BSB01
ARRI 400/575W VEAM
ARNOLD & RICHTER CINE TECHNIK
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN
 1. Obere Schrauben der Frontplatte
entfernen
POWER
PE
Remove top screws on front plate

O
LAMP

I
TEMP
MIN MAX
REMOTE

EB 400/575

Serial Nr.
Id. Nr.: L2.7626 .0
90-130V/180-250V 667VA

EB 400/575
AC 7,4 - 5,1 / 3,7 - 2,7A
cos ϕ 0.98 1N+PE 50/60Hz
ta45°C IP22 3,2kg
MADE IN GERMANY
Vor Öffnen des Gehäuses
2. Alle Schrauben der Rückwandplatte
Netzstecker ziehen!
Disconnect before
cover is opened !
entfernen
Remove all screws on rear plate

3. Obere Gehäuseschale abheben...

POWER
PE Lift up the upper shell of the housing
O

LAMP
I

TEMP
MIN MAX
REMOTE

EB 400/575

4. ...und umgedreht neben

die untere Schale legen.
...turn it around and
POWER
PE
put it down
O

LAMP
I

TEMP
MIN MAX
REMOTE

EB 400/575

Datum Name
28.08.01 Heidelberg
Öffnen des Vorschaltgerätes /
Opening the Ballast
006-c\manu\3\
OP-01
EB 400/575
ARNOLD & RICHTER CINE TECHNIK
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN

- 11 -
Frontplatte / Gehäuse Unterteil / Basisplatine /
Front Panel Housing Bottom Base Board

Rückplatte /
Rear Panel

10 10

2 26
1

2 26
1

12
1
10 2

1
1
10 2

Gehäuse Oberteil / HF/NF-Wandlerkarte /

Housing Top HF/LF-Converter Board

Datum Name
15.06.01 Stölting
Geöffnetes Vorschaltgerät /
23.10.01 Heidelberg Opened Ballast
006-c\manu\3\
G-01
EB 400/575
ARNOLD & RICHTER CINE TECHNIK
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN

- 12 -
 GL1
L1

T1 T2 D1

TH1

R3

Y7
LED1 LED2
C5 X4 Y8
X3
Y9 Y10
X1
Y6
C4 IC3
C1
IC4
- 13 -

C13 Y3 X5 TR1
L3 K1
Y4

Y5 Y2
J6
J8
C3
10 10
X2 +
Y24 GL2
X18 2 26
X15 XF1
X20 X19 K5 K4 X21
J7 1

X11 X22
X10 K3 K2 X23
X12 X17
IC2

X13 K6
X16 M1
IC1

X14

Datum Name
26.06.01 Stölting
EB 400/575
09.11.01 Stölting Ansicht Gehäuse Unterteil /
006-C\MANU\3
U1-01
Diagram Bottom Housing
ARNOLD & RICHTER CINE TECHNIK
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN
 L6

D2 T3 T4 TH2
R1 T7 T5 T6 T8

R35

TR2 LED1
LED2

IC7
X9
X8
IC8
C12
XF1
C4 C3 2 26 X24.1
- 14 -

X7 X6 LED4 1
X24.2
M2

LED8 IC11 IC9 IC13 IC15 IC10

IC4

M3 LED9

IC14
12
1
LED5 LED3 LED7 XF2
TR1 C2 10 2
J4
1
1

IC5 IC12 10
XF3
2

IC3 IC2
J1
J3
IC6

IC1 J5
J2
LED6

Datum Name
25.06.01 Stölting EB 400/575
23.10.01 Heidelberg Ansicht Gehäuse Oberteil /
006-c\MANU\3\
O1-01
Diagram Top Housing
ARNOLD & RICHTER CINE TECHNIK
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN
 Frontplatine / Netzautomat / Dimmpotentiometer /
Front Panel Board Mains Circuit Breaker Dimming Pot
BS.4.39400.A BS.5.08251.A BS.5.16031.A

12n

22n
21
1
2 3

12k
11

12 RF-Netzfilter /
RF Filter
F A BS.5.22151.A
- 15 -

E G B
A
F B
D C G
E C
D

Lampenbuchse 575W / Lampenbuchse 400W /

Frontplatte /
Lamp Connector 575W Lamp Connector 400W
Front Panel
BS.3.01000.A BS.3.01201.Y
BS.3.09501.A

Datum Name
30.05.01 Stölting
Frontplatte /
04.12.02 Siemen Front Panel
006-c\MANU\3\F-01 EB 400/575 ARRI-VEAM
ARNOLD & RICHTER CINE TECHNIK
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN
 Rückwand /
Rear Panel
BS.3.06621.A
- 16 -

Lüfter /
DC-Fan
BS.5.10083.A

Datum Name
13.06.01 Stölting
Rückwand /
10.10.01 Stölting Rear Panel
006-c\MANU\3\H-01 EB 400/575 ARRI
ARNOLD & RICHTER CINE TECHNIK
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN
LICHTTECHNIK Measuring Instruction EB 400/575

M1 Pre-Checks
A first examination of the EB can already take place at the closed device. For that purpose the
EB is attached only to a voltage supply (insulating transformer).
Without connecting a lamp head the following tests are executed:

M1.1. Check the internal voltage supply

Mains voltage approx. 230 V. After switching the power switch to on " power " lights up to
and, with protective ground connected, " PE " also lights up. About one second later the
charge relay closes audible.

M1.2. Checking the safety loops

Warning! The electronic ballast does not operate separated from mains, i.e. all contacts of
the sockets can be connected to mains.

M1.2.1 At the 575 W-socket insert a bridge from pin A to E.

Switching of relays is to be heard from the inside of the device.
Remove bridge.

M1.2.2 At the 400 W-socket insert a bridge from pin D to F.

Switching of relays is to be heard from the inside of the device.
Remove bridge.

M1.3. Check of the output voltages

M1.3.1 575 W: Bridge as under M1.2.1. For the measurement of the lamp voltage connect
AC-Voltmeter to pins D and C. After inserting the bridge resp. after
switching on of the device a square wave voltage of 370 Vrms, 200 cycles
per second, will appear between D and C for approximately 3 seconds. For
the measurement of the ignition voltage connect AC-Voltmeter to D and F
of the socket. A load of approx. 1500 ohms / 10 W connected in parallel is
necessary (e.g. incandescent lamp 230 V 40 W). After inserting the bridge
resp. after switching on of the device a square wave voltage of 200 Vrms,
200 cycles per second, will appear between D and F for approximately 0.7
seconds.
M1.3.2 400 W: Bridge as under M1.2.2. Measurement of the lamp voltage between B and
E. Proceedings and values are the same as in M1.3.1. This socket does not
output ignition voltage.

Essentially three values of the lamp voltage are to be expected:

1. U = 370 V: This value corresponds to the normal output voltage. The electronic ballast can
have been disturbed by a defective light or by a defective cable. Lamp head
and cables have to be replaced by previously checked equipment.

2. U = 180 V: Due to missing half waves of the lamp voltage, possible defect in the output
bridge or the LF control. With 180 V at least one power switch in the output
bridge has failed.

3. U = 0 V : Faults possible within different areas.

- 17 -
LICHTTECHNIK Measuring Instruction EB 400/575

M2 Opening the device

M2.1 Opening the device
The electronic ballast consists of an upper and a lower housing shell, either fitted with a
printed circuit board together with a heat sink. The housing shells are linked by the front and
back plate.
To open the device remove the upper two screws of the front plate attachment (see page 11),
after that remove all four screws of the back plate. When removing the back plate unplug the
fan from it's connector on the HF/LF-Converter Board as well as the protective ground plug
on the back plate.
If the device is equipped with a remote control, then the appropriate printed circuit boards are
installed on the back plate. The ribbon cable connection is to be taken off from the plug on the
HF/LF-Converter Board.
After this, as shown on page 11, the upper housing shell can be lifted somewhat and turned
around to be stored beside the lower housing shell. The cables between the shell halves are to
be led across the edges without mechanical stress. First measurements can be executed
already in this way.

M2.2 Disassembling the printed circuit boards

For further dismantling detach the heat sink of the HF/LF-Converter Board from the housing
shell. For this the two screws at the exterior of the housing shell must be removed. Heat sink
and HF/LF-Converter Board form a unit. After loosening of protective grounds from the heat
sink and from the protective ground distributor the upper housing shell can be taken off
towards the ballast's rear side.
The heat sink in the lower housing part forms a unit with the Base Board. To detach the
housing, at first remove the two lower screws of the front plate. The connections from the
front plate to the Base Board and to the protective ground distributor are left in their place.
Then the heat sink of the Base Board has to be detached from the housing shell. For this the
two screws at the exterior of the housing shell must be removed. After loosening of its
protective ground from the protective ground distributor the lower housing shell can be taken
off towards the ballast's rear side.

M2.3 Closing of the device

The closing the electronic ballast takes place in reverse order. The cables are to be laid as
found. It is to be noted that the components installed on the printed circuit boards of the upper
and lower housing shells are fitting into each other.
Doing the rear wall assembly, prevent protective ground and fan cables from coming into the
rotor.

- 18 -
LICHTTECHNIK Measuring Instruction EB 400/575

M3 Examination of the power semiconductors

For examination first the power semiconductors T1 to T8 as well as the diodes D1 and D2
(see page A3.0 and A4.0) are to be checked. The check takes place with a digital multimeter
set to "diode measurement" range. In this range the semiconductors can be measured in-
circuit.

The values measured between Drain (D) and Source (S) of the MOSFET-Transistors T1 - T4
(STH15NB50FI, STW20NB50 with isolating foil) as well as between Collector (K) and
Emitter (E) of the IGBT-Transistors T5 - T8 (IRG4BC40S) result in the following:

Transistor not damaged: Approx. 400 mV in one direction,

" OL " in reverse direction.

Transistor damaged: Short-circuit (2-3 mV) or

G D S " OL " in both directions.
G K E

The values measured between Anode (A) and Cathode (K) of the diodes D1 and D2
(STTA3006PI or RURG3060 with isolating foil) result in the following:

Diode not damaged: approx. 400 mV in a direction,

" OL " in reverse direction.

Diode damaged: Short-circuit (2-3 mV) or

K A " OL " in both directions.

It goes without saying, that multimeters of different manufacturers are apt for this test. The
correct Ohm-value then has to be evaluated by measuring a FET or IGBT which works
properly.

Since the transistors T1 and T2 as well as T3 and T4 are connected in parallel, it is

recommended to replace these two transistors always in pairs. With replacing transistors also
their Gate-Resistors and the Zenerdiodes of the gate circuit have to be replaced.
Base Board:
Transistor T1 T2
Resistor R16 R20
Diode D15 D16

HF/LF-Converter Board
Transistor T3 T4 T5 T6 T7 T8
Resistor R16 R20 R18 R2 R15 R4
Diode D15 D16 D4 D5 D3 D6

Replacing a defective diode a STTA 3006 PI may not be replaced by a RURG 3060. A
defective RURG 3060 can be replaced however by a STTA 3006 PI.

- 19 -
LICHTTECHNIK Measuring Instruction EB 400/575

M4 Device test

With suspicion on defective power semiconductors or after replacement of those, at first the
device is to be operated not with the mains voltage, but supplied internally with an auxiliary
voltage.
Necessary equipment: - Power supply with 60 V DC, at least 0.5 A,
- Variable isolating transformer 0... 250 V, at least 10 A.
Open the electronic ballast, as described in M2.
Remove Jumpers J3, J4, J5 (HF/LF-Converter Board, page A3.0) and J8 (Base Board, page
A4.0).

M4.1 check of internal voltage supply (IC5, HF/LF-Converter Board)

Connect power supply to J1 (-) and J2 (+), the current drawn from the power supply should
not exceed 0.1 A. At higher values IC 5 (and D 17) may be defective or one of the output
voltages (see below) may be shorted.
LED 4 and LED 6 on the HF/LF-Converter Board light up (page A3.0).

The following voltages should be measured on the HF/LF-Converter Board (see page A3.0):

Control board supply:

Ground at the heat sink of IC 5.
At Cathode D 25: +15 V ±0,8V
At Anode D 26: -15 V ±0,8V
LF converter supply: Ground at Anode D 9
At Cathode D 27: +15 V ±0,8V
Remote control/front plate supply:
Ground at M 3
At Cathode D 52: +15 V ±0,8V.

The control of the safety loop at the 400 W-socket takes place with an isolated auxiliary
voltage, which is produced by IC 3 and TR 1.
Measurement of the output signal of IC 3 with an oscilloscope:

Ground at M1 1µ s
Signal at solder pad Y11: DIV
200 kHz ±40 kHz
5V
DIV

Measurement of the auxiliary voltage:

At the 400 W-socket connect pin D and F, check DC voltage between Cathode of D 13
and Anode of D 17: 6 V ± 0.5 V.

- 20 -
LICHTTECHNIK Measuring Instruction EB 400/575

M4.2 Check of the On/Off control circuit

The On/Off control circuit is located on the HF/LF-Converter Board.

Bridge D and F at the 400 W-socket: No effect.
Briefly shorten J 3: No effect.
Briefly shorten J 5: No effect.
Attach J 6 on the Base Board: K 4 and K 5 are energized, on the front plate "Remote" and
"Power" light up.
Attach J 4: "Remote" goes out.
Briefly bridge J 5: LED 9 lights up.
Attach J 5.
Briefly interrupt connection D - F at the 400 W-socket: LED 9 goes out.
Reconnect D - F: LED 9 lights up,
Remove J 5.
Attach J 3.
Briefly interrupt connection D - F at the 400 W-socket: LED 9 goes out.
Reconnect D - F: LED 9 remains off,
disconnect voltage supply at J 2 and reconnect it after around 5 seconds: LED 9 lights up.
Remove J 3.
Briefly interrupt connection D - F at the 400 W-socket: LED 9 goes out.
Remove bridge D - F at the 400 W-socket.
Bridge pins A and E at the 575 W-socket: K 2 and K 3 are energized.
Attach J 3.
Attach J 5, LED 9 lights up.
Briefly interrupt bridge A - E: LED 9 goes out
Reconnect A - E: LED 9 lights up.

- 21 -
LICHTTECHNIK Measuring Instruction EB 400/575
M4.3 Check of the power transistors

Connect the fan. The voltage at the fan depends on the heat sink temperature (approx. 4 V
with 20 °C/68 °F).
Attach J 1 on the Control Board (page A1.0): Charge relay K 1 is energized, ignition relay
K 6 is energized for 0.7 seconds.
LED 1 and 2 (HF-Converter) as well as LED 3, 5, 7 and 8 (LF-Converter) light up.

M4.3.1 Check of LF-Converter Gate Drive:

Gate Drive signals of T5: 1 ms

Ground Anode of D4 DIV
Probe at Cathode of D4
5V
Gate Drive signals of T6:
DIV
Ground Anode of D5
Probe at Cathode of D5

Gate Drive signals of T7:

Ground Anode of D3
Probe at Cathode of D3 1 ms
DIV
Gate Drive signals of T8:
Ground Anode of D6 5V
Probe at Cathode of D6 DIV

M4.3.2 Check of LF-Converter Gate Drive:

Gate Drive signals of T3: 1 ms

Ground at M2 DIV
Probe at Cathode of D15
5V
Gate Drive signals of T4:
DIV
Ground at M2
Probe at Cathode of D16

Rated value for frequency:

27 kHz ± 1 kHz, adjustable with P 4 on Control Board.

- 22 -
LICHTTECHNIK Measuring Instruction EB 400/575

M4.3.3 Check of HF-Converter and current control

Additionally connect pin C and D at the 575 W-socket, monitor current in the
short circuit C - D on the oscilloscope by means of a current probe.
Connect variable isolating transformer to the ballast's mains input, set the
transformer output to 0 V, switch on the ballast's Main Circuit Breaker.

Measure the DC voltage across C1 with voltmeter: Connect voltmeter ground to

heat sink of IC 5, measure voltage at Cathode of D 8 (page A3.0).
Slowly increase output voltage of the transformer: Output current is shaped
rectangular and rises to approximately 15 A with 100 V at C1.

At 100 V at C1 remove Jumper

1ms
J 1 from the control board: The
DIV
ballast does not switch off.
Increase transformer output
voltage, until voltage at C 1 10 A
reaches 350 V: The current DIV
rises up to approx. 18 A.

Set the transformer output to 0 V.

M4.3.4 Check of the Active Line Filter

The Active Line Filter is located on the Base Board.
Remove short-circuit between pin C and D at the 575 W-socket.
Oscilloscope: Connect ground to M 1, connect probe to that pin of Jumper J 8
which is pointing to the Control Board (page A4.0).
J 8 must not be bridged during this measurement!
Slowly increase output voltage of the transformer: From 80 to 100 V at C1 gate
drive pulses appear:

5µs
Rated value of the switching DIV
frequency: 45 kHz ± 2 kHz,
can be adjusted with P 2 on the
5V
Control Board.
DIV

Increase output voltage of the transformer until voltage at C 1 reaches

300 V ± 5 V:
Briefly short circuit Base/Emitter of T 1 on the Control Board (see page A1.0):
Gate drive pulses disappear as long as short circuiting T 1.
Set the transformer output to 0 V, wait until C1 is discharged (the voltage may
stop dropping at 60 V because of feeding at J 1 and J 2).

- 23 -
LICHTTECHNIK Measuring Instruction EB 400/575

Oscilloscope: Connect probe to Anode D 1 (page A4.0), ground to M 1, attach

J 8, attach J 1 on the Control Board.
Increase output voltage of the transformer (up to 250 V~): Voltage pulses at D 1
must be limited to max. 400 V:

5µs
DIV

100 V
DIV

Set the transformer output to 0 V, disconnect power supply from J 1 and J 2,

remove J 1 from the Control Board.
Remove J 6.

- 24 -
LICHTTECHNIK Measuring Instruction EB 400/575

M4.3.5 Adjustment of output power

Connect a 575 W light head, check input current and lamp current with current probe and
oscilloscope.
Further measure voltage at C1. Dependent on the mains input voltage the voltage at C1 takes
two different values, which are to be adjusted as follows: switch on the electronic ballast with
100 V input voltage and adjust the voltage at C 1 to approx. 266 V with P 1 on the Control
Board (page A1.0).
Set Dimmer to "max" position and adjust the lamp power to 575 W ±5 W with P 5 on the
Control Board.
Note that the measurement of lamp voltage and current can be taken only with RMS
voltmeters with sufficient frequency response.
Set Dimmer to "min" position, the lamp power should be in the range of 270 to 305 W.
Check the input current for sinusoidal shape.
Set the input voltage to 230 V. With P 3 on the Control Board adjust the voltage at C 1 that
power output at "max." position results in the same value, as in the case of 100 V input
voltage.
The voltage at C 1 should not exceed 375 V, otherwise the adjustment procedure must be
executed again. In that case start with 260 V at C 1 at 100 V input voltage and repeat
adjustment.

Turn Dimmer to "min" position, check that indicator "Lamp" on the front plate is still lit.

Check switching point of voltage regulation at C 1: With input voltage at 150V ± 10 V the
voltage at C1 changes between approx. 266 V and 370 V.

Check output power at the 400 W socket: 400 W ±12 W, 200 W ±12 W. These values are not
adjustable separately.

- 25 -
LICHTTECHNIK Measuring Instruction EB 400/575

M4.3.6 Miscellaneous function tests

Earth current detection:

Operate the ballast at an isolating transformer.
At the 575 W socket bridge terminals A and E.
Briefly connect a resistor of abt. 27 Ohms between lamp socket C or D and one terminal of
the main circuit breaker: The Ballast must switch off immediately.

Idle Shut down

At the 575 W socket bridge terminals A to E. Switch on the ballast.

After about 3 seconds the ballast will shut off (LED’s 1, 2, 3, 5, 7, 8 will go out).

PE-LED:
Set the isolating transformer output to 100 V, attach a resistor of abt. 27 Ohms between the
housing and one terminal of the main circuit breaker. On the front plate the indicator "PE"
must light up.

Overtemp protection:
Either block the cooling of the electronic ballast (wrap up ballast hermetically and run it at
low mains voltage), until LED "Temp" lights up and the ballast switches off.
Or briefly connect IC 2 pin 13 on the Control Board to ground (M 1): "Temp" lights up. The
indication of "Temp" is only reset when the internal ±15 V voltage supply is interrupted.

Minimum input voltage:

Device must still run with 80 V input voltage.

Overvoltage protection:

The main circuit breaker trips at an input voltage in the range of 270..290 V.

- 26 -
LICHTTECHNIK Measuring Instruction EB 400/575

M 5 Outline Jumpers / LEDs

M5.1 Outline Jumper

HF/LF-Converter Board
J1: Test mode, 60V-Auxiliary supply, (-)
J2: Test mode, 60V-Auxiliary supply, (+)
J3: Attached for switch control (ARRI)
J4: Attached in devices without remote control
J5: Attached for switch control (ARRI)

Base Board
J6: Test mode
J7: Designated for 400W-Heads without safety loop
J8: Gate drive signal for Active Line Filter

M5.2 Outline LED indicators

HF/LF-Converter Board
LED1: Gate signal T 3
LED2: Gate signal T 4
LED3: Gate signal T 5
LED4: Enable HF-Converter
LED5: Gate signal T 7
LED6: Operating voltage control
LED7: Gate signal T 8
LED8: Gatesignal T 8
LED9: Enable Control Board

Base Board
LED1: Gate drive signal T 1
LED2: Gate drive signal T 2

- 27 -
 LICHTTECHNIK

ERSATZTEILLISTE / SPARE PART LIST

Elektronisches Vorschaltgerät
Electronic Ballast EB 400/575 L2.76260.0

a.) Elektronikkarten / Electronic Boards

Pos. Bezeichnung Nr. Bemerkung
pos. mark no. remark
1. Regelkarte / Control Board BS.4.01741.A ersetzt durch / replaced by:
BS.4.01801.A
2. Frontplatine / Front Panel Board BS.4.39400.A
3. HF-/NF-Wandlerkarte /HF-/LF Converter Board BS.4.47010.A
4. DMX Empfängerkarte / DMX Receiver Board BS.4.56040.A
5. DMX Anschlußkarte /DMX Connector Board BS.4.62020.A
6. Basisplatine / Base Board BS.4.65070.A Ser.No. à 057007801
BS.4.65101.A Ser.No. 057007901 à

b.) Bauteile / Components

Pos. Bezeichnung Nr. Bemerkung
pos. mark no. remark
1. Leistungs-FET / Power FET STH15NB50FI BS.5.02018.A
2. Leistungs-FET / Power FET STW20NB50 BS.5.02150.A
3. Leistungs-FET / Power FET SPW47N60C2 BS.5.02162.A
4. Diode STTA3006 PI BS.5.03020.A
5. Gleichrichter / Rectifier GBPC 3508 BS.5.04000.A
6. Relais / Relay V23110-A1012-A202 BS.5.07271.A
7. HF-Drossel / HF-Choke BS.5.09221.A
8. Lüfter / Fan Sunon KDE 1206-PHS2 BS.5.10083.A
9. Netzautomat /Main Circuit Breaker ETA BS.5.08251.A
10. Dimmpoti / Dimming Potentiometer BS.5.16031.A
11. Thermoschalter / Thermo Switch 67L080 BS.5.17041.A
12. Widerstand / Resistor MPC71 (1Ω) BS.5.21259.A
13. NTC 1k BS.5.21030.A
14. RF-Netzfilter / RF-Line Filter BS.5.22151.A
15. IGBT IRG4BC40S BS.5.29079.A
16. Varistor S20K460 BS.5.32014.A

c.) Mechanische Bauteile / Mechanical Parts

Pos. Bezeichnung Nr. Bemerkung
pos. mark no. remark
1. Leuchtensteckverb. / Lamp Connector 575 W BS.3.01000.A
2. Leuchtensteckverb. / Lamp Connector 400 W BS.3.01201.Y
3. Rückwand / Rear Panel BS.3.06621.A
4. Rückwand / Rear Panel DMX BS.3.06631.A
5. Frontplatte / Front Panel BS.3.09501.A
6. Lüfterabdeckung / Fan Cover BS.3.21101.A
7. Gehäuse Unterteil / Housing Bottom BS.3.69011.A
8. Gehäuse Oberteil / Housing Top BS.3.70011.A

27.06.2002 - 28 -
LICHTTECHNIK

Anhang A / Appendix A
Elektronikkarten / Electronic Boards

EB 400/575

Inhalt / Contents Seite / page

1. Regelkarte / Control Board BS.4.01741.A

Ansicht / Diagram ...............................................BS.4.01801.A ..........A1.0
2. Frontplatine / Front Panel Board
Schaltplan / Circuit Diagram ...............................BS.4.39400.A .........A2.0
Stückliste / Spare Part List.....................................................................A2.1
3. HF/NF Wandlerkarte / HF/LF Converter Board
Schaltplan / Circuit Diagram ...............................BS.4.47010.A ..........A3.0
Stückliste / Spare Part List.....................................................................A3.1
4. Basisplatine / Base Board BS.4.65070.A
Schaltplan / Circuit Diagram ...............................BS.4.65101.A ..........A4.0
Stückliste / Spare Part List.....................................................................A4.4

- A0 -
 X2 X3
1 10 1 10

Freq. AW
Freq. ALF

P5
P4

Power
P2

UDC 270V

UDC 370V
P1

P3
3/C
T1
2/B 1/E

T1
14
8

IC6 IC2
14
IC5 IC9

8
2 1

IC1 IC3 14 J1
16L

IC4 14
IC8
8

IC7 14

Datum Name
16.10.01 Stölting Ansicht Regelkarte
26.06.02 Kräft Diagram Control Board
006-c\2\
4-01801A BS.4.01741.A / BS.4.01801.A
ARNOLD & RICHTER CINE TECHNIK
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN

- A1.0 -
 R1 LED1
Power

LED2
XF2.10 Lamp

LED3
XF2.9 Temp

XF2.8

LED4
XF2.7 PE

D1
XF2.6
R2

R3 LED5
Remote
D2

XF2.5 n.c.

XF2.4 n.c.

XF2.3 Y3

XF2.2 Y2

XF2.1 Y1

XF2.
10

Y3
Y2
1 Y1

Datum Name
13.06.01 Stölting Frontplatine /
29.08.01 Stölting Front Panel Board
006-c\2\
4-39400A
BS.4.39400.A
ARNOLD & RICHTER CINE TECHNIK
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN

- A2.0 -
LICHTTECHNIK BS.4.39400.A

STÜCKLISTE / SPARE PART LIST

Frontplatine /
Front Panel Board
Pos. Bezeichnung Bauteilname Bemerkung
pos mark component remark

1. R1 Widerstand 2,7kΩ
2. R2 resistor 2,7kΩ
3. R3 " 2,7kΩ

4. D1 Diode 1N4148
5. D2 diode Z5V1

6. LED1 LED 3mm, grün / green

7. LED2 " 3mm, gelb / yellow
8. LED3 " 3mm, rot / red
9. LED4 " 3mm, grün / green
10. LED5 " 3mm, grün / green

29.08.01

- A2.1 -
 L6

D2 T3 T4 TH2
R1 T7 T5 T6 T8

GK E GK E GK E GK E
K A G D S G D S
R35

D15
Anode /
Anode D9 D16

Kathode / TR2 Y4 LED1

Y5
Cathode D8
LED2

IC7
Y6
X9
X8
IC8
C12
XF1
- A3.0 -

C4 C3 2 26 X24.2
X7 X6 LED4 1
X24.1
D6 M2 M2
Kathode /
Cathode D27 LED8 IC11 IC9 IC13 IC15 IC10
IC4

D5 M3 LED9 M3

IC14
D4 12
1
LED5 LED3 LED7 XF2
TR1 C2 10 2
J4
D3 J4
1
1

IC5 IC12 10
XF3
2

IC3 IC2 J1 Kathode /

Cathode D52
J3
IC6

IC1 J5
J2
LED6

Datum Name
Kühler / J1 Anode / Kathode / J2 J3, J5 12.10.01 Stölting HF/NF - Wandlerkarte /
Heat Sink IC5 Anode D26 Cathode D25
23.10.01 Heidelberg HF/LF - Converter Board
006-c\2\
4-47010A-1
BS.4.47010.A
ARNOLD & RICHTER CINE TECHNIK
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN
1/4
 UDC
Seite / Page 4 X8

X7 D68 R59
C54
T7 D8 D11 T8
D2 R37 D34 D35 R1
D3 D6 R58
D67

C12 C2 X9
D30 R6 LED5 R5 LED8

T3 C3 C4
C34 T5 D9 D10 T6

T4 Y3 Y4
X6
D15 TR2 L6 D4 D5
D16 D32

LED2 R19 LED3 LED7 R8

R25
R15
R17 D7
XF1.6 Y1 Y2

C17
XF1.15 LED1 R14 R18 R4 C14

C15

C16

D21 D18
XF1.17 R16 R20 R2
- A3.1 -

D100
D20 D19
c, Seite / Page 4
d, Seite / Page 4 R9
XF1.10 C10 C11
D43
XF1.12

1
7

1
IC3 IC2

+15_E

11
8

10

12

13

14

11
10

12

13

14
8

9
R3 R13
C13
C8
D13 C9
R11
5 C19
C6 IC1
4 10
D14 C18
6
8 11 R12
12
GND_E D12
R7 3

C5 1
14
Datum Name
2

9 13 18.10.01 Stölting HF/NF - Wandlerkarte /

XF1.9 1 6 7 13
23.10.01 Heidelberg HF/LF - Converter Board
C7 006-c\2\
XF1.1 2 5 R10
4-47010A-2
BS.4.47010.A
IC6
4
ARNOLD & RICHTER CINE TECHNIK
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN
2/4
 XF1.4 +15_FS
8
R99 IC9 10
a
S./P. 4 C42 T14
RN2 RN2 T18 D54 D56
XF3.8 1 2 3 4 XF2.8
XF1.6 7 9 R47
IC12
C48 T9 D48
D49 7 D55 XF1.16 14
1 R48 +15_FS
RN2 RN4 XF1.17 +15_FS 3
T16
b 6 5 +15_FS 2
8 D65 R46 C41
S./P. 4 D47 5 C43 8

RN2 FS
8 R39
6 RN4 +15_FS +15_FS
D66 RN4 D52 FS RN3
XF3.9 3 4
6 2 1 8
7
J3 D53 C49 RN3 RN3 R54 Led6

D99 5 D51 7 D50

T11 T10 XF2.6
RN4 3
2 1 RN3
J4
4
T12
Gnd_FS

+15_FS
+15_FS
1 IC10
5
XF1.26
- A3.2 -

R53 +15
R52 IC12
4
XF2.5 13
11 2 6
C47 R30 R31
LED9 XF1.23
12
Y5
D38
R50
R35
J5 R49
9
R51 10 T17 D39 Y6
C52 D61 XF2.4 XF1.18
C46
8
C33 T15
6 XF1.13
D41
D40 RN5 IC11
5 1
R34 X24.1
5 D62
+15_FS
XF1.4 4 X24.2
R57
4 7
D64 R36 6 2
14 RN5
C44 C53
8
13 D58 D63
3 Gnd_FS
XF1.19
IC9
XF1.7 5 5
4
11
C45 6 IC12
C32 D59
12 Datum Name
6
2
RN5
1
20.09.01 Stölting HF/NF - Wandlerkarte /
+15_FS

RN5 C51
12.10.01 Stölting HF/LF - Converter Board
3 4 T13 006-c\2\
4-47010A-3
BS.4.47010A
R56 D60
ARNOLD & RICHTER CINE TECHNIK
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN
3/4
 XF1.25 +15 +15_E

GND_E
J2
XF1.14
TH2
D28
D17 TR1 D26 D27 D29
UDC
+15_FS
Seite / Page 2
D24 4 3 D25 1 7 (11)
C22 R27 C23 R33 C25
D42
6 2 2 8 (12)

IC7 C30 C20 C24

R23 D23 GND_FS
D22
XF1.2 2 R32
3 D31
8
1
R22 6,7 IC5
2 -15
5 C21
3

J1 d Seite / Page 2

c Seite / Page 2

IC8 R29
D33
8

R28 8 4
- A3.3 -

2 IC13
3 6 R41
C31 T19 6
XF2.10 6 4 XF1.24
Led4 IC4
2 D37
5
5 3
3 C27 C29 D36
7 5
R24 C26 R26 R42
XF1.1 7 1
XF2.9 7 1 XF1.20
C28 T20

XF2.3 2

8
+15_FS

IC14 Gnd_FS

R45 C36
XF2.1 5 8 D44 R44
7 2 R40 IC9
C40 IC15
6 XF2.7 15 1 +15
D46 4 C38 IL300
5 XF1.22
RN1 2 XF1.21
1 2 1
16
3
+15_FS
R43 6 +15
RN1
4 3 4

IC14 C39
3 D45 Datum Name
2
1
12.10.01 Stölting HF/NF - Wandlerkarte /
a, Seite / Page 3 18.10.01 Stölting HF/LF - Converter Board
RN1
006-c\2\
XF3.7 8 7
6
b, Seite / Page 3
4-47010A-4
BS.4.47010.A
RN1 C37
ARNOLD & RICHTER CINE TECHNIK
5
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN
4/4
LICHTTECHNIK BS.4.47010.A / BS.4.47061.A

STÜCKLISTE / SPARE PART LIST

HF/NF-Wandlerkarte /
HF/LF-Converter Board
Pos. Bezeichnung Bauteilname Bemerkung
pos mark component remark

1. R1 Widerstand / 1,0Ω 5W , MPC71

2. R2 resistor 68Ω
3. R3 " 10kΩ
4. R4 " 68Ω
5. R5 " 5,6kΩ
6. R6 " 5,6kΩ
7. R7 " 22kΩ
8. R8 " 5,6kΩ
9. R9 " 22Ω
10. R10 " 100kΩ
11. R11 " 2,2kΩ
12. R12 " 2,2kΩ
13. R13 " 1kΩ
14. R14 " 5,6kΩ
15. R15 " 68Ω
16. R16 " 22Ω
17. R17 " 5,6kΩ
18. R18 " 68Ω
19. R19 " 5,6kΩ
20. R20 " 22Ω
21. R22 " 1kΩ
22. R23 " 1kΩ
23. R24 " 100kΩ
24. R25 " 100Ω
25. R26 " 10kΩ
26. R27 " 15Ω
27. R28 " 1,5kΩ
28. R29 " 2,2kΩ
29. R30 " 100kΩ
30. R31 " 22kΩ
31. R32 " 4,7kΩ
32. R33 " 4,7kΩ
33. R34 " 22kΩ
34. R35 " 1kΩ NTCK45
35. R36 " 100kΩ
36. R37 " 6,8Ω 2W
37. R39 " 5,6kΩ
38. R40 " 2,7kΩ
39. R41 " 2,7kΩ
40. R42 " 2,7kΩ
41. R43 " 150kΩ
42. R44 " 1kΩ
43. R45 " 10kΩ
44. R46 " 10kΩ
45. R47 " 22kΩ
46. R48 " 22kΩ
47. R49 " 4,7kΩ
48. R50 " 1,2kΩ

- A3.4 -
LICHTTECHNIK BS.4.47010.A / BS.4.47061.A

49. R51 " 1kΩ

50. R52 " 1kΩ
51. R53 " 10kΩ
52. R54 " 47kΩ
53. R56 " 10kΩ
54. R57 " 22kΩ
55. R58 " S20K460 Varistor
56. R59 " S20K460 Varistor
57. R99 " 2,2kΩ
58. R100 " 22kΩ →nur/only BS.4.47061.A

59. RN1 Widerstandsnetzwerk / 10kΩ x4

60. RN2 resistor array 10kΩ x4
61. RN3 " 22kΩ x4
62. RN4 " 10kΩ x4
63. RN5 " 10kΩ x4

64. C2 Kondensator / 220µF 450V

65. C3 capacitor 2,2µF 400V=
66. C4 " 2,2µF 400V=
67. C5 " 0,047µF
68. C6 " 0,1µF keramisch / ceramic
69. C7 " 100pF
70. C8 " 0,1µF keramisch / ceramic
71. C9 " 0,1µF keramisch / ceramic
72. C10 " 0,1µF keramisch / ceramic
73. C11 " 0,1µF keramisch / ceramic
74. C12 " 2,2µF 400V=
75. C13 " 1000pF
76. C14 " 22µF 50V
77. C15 " 22µF 50V
78. C16 " 0,1µF keramisch / ceramic
79. C17 " 0,1µF keramisch / ceramic
80. C18 " 1000pF
81. C19 " 1000pF
82. C20 " 0,15µF 630V=
83. C21 " 47µF 25V
84. C22 " 100µF 25V
85. C23 " 100µF 25V
86. C24 " 100µF 25V
87. C25 " 100µF 25V
88. C26 " 0,1µF keramisch / ceramic
89. C27 " 0,1µF keramisch / ceramic
90. C28 " 0,1µF keramisch / ceramic
91. C29 " 470pF keramisch / ceramic
92. C30 " 0,1µF keramisch / ceramic
93. C31 " 0,1µF keramisch / ceramic
94. C32 " 0,1µF keramisch / ceramic
95. C33 " 0,1µF
96. C34 " 470pF 1600V-
97. C36 " 0,1µF keramisch / ceramic
98. C37 " 0,1µF keramisch / ceramic
99. C38 " 10n
100. C39 " 10n
101. C40 " 0,1µF keramisch / ceramic
102. C41 " 0,1µF keramisch / ceramic
103. C42 " 10µF 25V
104. C43 " 0,01µF

- A3.5 -
LICHTTECHNIK BS.4.47010.A / BS.4.47061.A

105. C44 " 0,01µF

106. C45 " 0,01µF
107. C46 " 0,1µF keramisch / ceramic
108. C47 " 0,1µF keramisch / ceramic
109. C48 " 10µF 25V
110. C49 " 10µF 25V
111. C51 " 0,1µF keramisch / ceramic
112. C52 " 10µF 25V
113. C53 " 10µF 25V
114. C54 " 1nF 3kV
115. C55 " 100µF 25V→ nur/only BS.4.47061.A

116. D2 Diode / STTA3006PI

117. D3 diode 18V 1,3W
118. D4 " 18V 1,3W
119. D5 " 18V 1,3W
120. D6 " 18V 1,3W
121. D7 " BA159
122. D8 " MUR460
123. D9 " MUR460
124. D10 " MUR460
125. D11 " MUR460
126. D12 " 1N4148
127. D13 " 1N4148
128. D14 " 12V
129. D15 " 18V 1,3W
130. D16 " 18V 1,3W
131. D17 " 1N4007
132. D18 " BYT01-400
133. D19 " BYT01-400
134. D20 " BYT01-400
135. D21 " BYT01-400
136. D22 " 1N4148
137. D23 " BA159
138. D24 " P6KE200
139. D25 " BYT01-400
140. D26 " BA159
141. D27 " BA159
142. D28 " 1N4007
143. D29 " BYT01-400
144. D30 " BA159
145. D31 " Z8,2V
146. D32 " BA159
147. D33 " Z5,6V
148. D34 " MUR460
149. D35 " MUR460
150. D36 " 1N4148
151. D37 " 1N4148
152. D38 " 1N4148
153. D39 " 1N4148
154. D40 " 1N4148
155. D41 " 1N4148
156. D42 " BA159
157. D43 " BA159
158. D44 " 1N4148
159. D45 " 1N4148
160. D46 " 1N4148
161. D47 " 1N4148

- A3.6 -
LICHTTECHNIK BS.4.47010.A / BS.4.47061.A

162. D48 " Z5,6V

163. D49 " 1N4148
164. D50 " 1N4148
165. D51 " 1N4148
166. D52 " 1N4148
167. D53 " 1N4148
168. D54 " 1N4148
169. D55 " 1N4148
170. D56 " 1N4148
171. D58 " 1N4148
172. D59 " 1N4148
173. D60 " 1N4148
174. D61 " 1N4148
175. D62 " 1N4148
176. D63 " 1N4148
177. D64 " 1N4148
178. D65 " 1N4148
179. D66 " 1N4148
180. D67 " BZW06-376
181. D68 " BZW06-376
182. D99 " 1N4148
183. D100 " BA159
184. D101 " 1N4148 → nur/only BS.4.47061.A
185. D102 " 1N4148 → nur/only BS.4.47061.A
186. D103 " 1N4148 → nur/only BS.4.47061.A

187. T3 Transistor / STH15NB50FI

188. T4 transistor STH15NB50FI
189. T5 " IRG4BC40S
190. T6 " IRG4BC40S
191. T7 " IRG4BC40S
192. T8 " IRG4BC40S
193. T9 " BC337-25
194. T10 " BC337-25
195. T11 " BC337-25
196. T12 " BC337-25
197. T13 " BC337-25
198. T14 " BC337-25
199. T15 " BC337-25
200. T16 " BC337-25
201. T17 " BC327-25
202. T18 " BC337-25
203. T19 " BC337-25
204. T20 " BC337-25

205. IC1 Schaltkreis / HEF4047BT

206. IC2 circuit IR2112
207. IC3 " IR2112
208. IC4 " NE555
209. IC5 " TOP223Y
210. IC6 " CNY17-2
211. IC7 " TLP250
212. IC8 " 6N136
213. IC9 " ILQ30
214. IC10 " CNY17-2
215. IC11 " CNY17-2
216. IC12 " 4093
217. IC13 " ILD30

- A3.7 -
LICHTTECHNIK BS.4.47010.A / BS.4.47061.A

218. IC14 " LM358

219. IC15 " IL300

220. LED1 LED 3mm gelb / yellow

221. LED2 " 3mm gelb / yellow
222. LED3 " 3mm gelb / yellow
223. LED4 " 3mm gelb / yellow
224. LED5 " 3mm gelb / yellow
225. LED6 " 3mm gelb / yellow
226. LED7 " 3mm gelb / yellow
227. LED8 " 3mm gelb / yellow
228. LED9 " 3mm gelb / yellow

229. TH2 Thermoschalter / 67L080

thermo switch

230. TR1 Trafo / BS.5.06340

231. TR2 transformer R16N30, 33:1 Wdg.

232. L6 Drossel / BS.5.09221.A

choke

28.05.02

- A3.8 -
 GL1
L1

T1 T2 D1

TH1

G D S G D S K A

R3

Anode /
Y7 Anode D1
LED1 LED2
C5 X4 Y8
X3
Y9 Y10
X1
Y6
C4 IC3 Y11
C1
IC4
- A4.0 -

C13 Y3 X5 TR1
K1 Y12 J6
L3 Y4 Y11
Y2
Y5 J6 J8
J8
C3
10 10
X2 +
GL2
Y24
X18 2 26
X15 XF1
X20 X19 K5 K4 X21
J7 1

X11 Kathode /
X22 Cathode D13
X10 K3 K2 X23
X12 X17
D13
IC2

X13 K6
M1 D17 Anode /
X16 Anode D17
IC1

X14

Datum Name
09.11.01 Stölting
Basisplatine /
Varistor R52 M1
(BS.4.65101.A) 30.01.04 Kräft Base Board
006-c\2\
4-65070A-1
BS.4.65070.A / BS.4.65101.A
ARNOLD & RICHTER CINE TECHNIK
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN
1/3
 R36

D6 D5
GL2 R40 T16
XF1.21
R41 R51
Y24 C8
T13 R45 R46 R47 R49 T17
R48 C15
C10 R50 D9
D7 R38 C9 R39

Y5 R10
D1
L3 Y7 L1 Y8
X1 X5
K1.1 Gl1 R37
D19 Y3

T1 T2 C12
R35 C5 R4
C13 R52
(BS.4.65101.A) C1 C4
R14 R17 R5
L2
LED1 LED2
D20 Y4
- A4.1 -

K1.2 R19
X2 X4
Y6
C3 D15 D16 M1 +15
L5
R13 +15

C14 K1 R20 R21 1

R16 RN1 C30
5
X3 RN1 2 T14
UGL D4
D14 3
6 RN1
XF1.12 J8
C32 4 D3 K6
+15
2.6

3.5

3.3

2.1

2.5
2.2

2.3

2.4

2.7

3.10
3
2 T15
1
Y9 IC4 Regelkarte / 8
Control Board
2.10

R3 RN1
3.6

3.8

3.9

3.4

3.2

3.7
3.1

2.8

2.9

C18
7
Y10

R27 D21

C7 C11 TH1 DIM3

CS

Seite / Page 3 Datum Name

12.03.02 Stölting Basisplatine /
29.01.04 Kräft Base Board
006-c\2\
4-65070A-2
BS.4.65070A / BS.4.65101.A
XF1.1

XF1.2

XF1.20

XF1.24

XF1.26

XF1.14

XF1.10

XF1.22
XF1.6

XF1.8

XF1.9
XF1.16

XF1.23

XF1.18

XF1.15
XF1.17

XF1.25

ARNOLD & RICHTER CINE TECHNIK

LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN
2/3
 X11 X12
K2

X10 X13
K3
D8
R6
XF1.4
X14
T12 D10 C6 K6.1
R1
T11 D12
+15V
IC1 5 K5 K4 X15
J6 2 C20
T18 R7
R12 X16
R29 C21 R30
X17
1 6 4 R9 T9
R28 C17
D11 K2 K3
UGL R11

Gnd
X18
R8 K4
DIM 3 R24
R23 R22 T10 +15
- A4.2 -

IC2 5 X19
1 K5
C16
R25 R26 D24
R18 R15

D17 D18
2
6 4
X20
R34 K6.2
C28 R2
C29
C23 R31 X21
J7
TR1
XF1.16 X22
C22
D13 X23
C19

R42
R32 R33
R43
+15

XF1.19 XF1.7 XF1.13

7 D23
1 IC3 C24
6 Datum Name
C27 30.08.01 Stölting Basisplatine /
2 3 4 5 8
R44
D22 18.10.01 Stölting Base Board
C25 C26
006-c\2\
4-65070A-3
BS.4.65070.A / BS.4.65101.A
ARNOLD & RICHTER CINE TECHNIK
LIGHTING DIVISION
PULVERMÜHLE D-83071 STEPHANSKIRCHEN
3/3
LICHTTECHNIK BS.4.65070.A / BS.4.65101.A

STÜCKLISTE / SPARE PART LIST

Basisplatine /
Base Board
Pos. Bezeichnung Bauteilname Bemerkung
pos mark component remark

1. R1 Widerstand / PTC1450
2. R2 resistor PTC1450
3. R3 " K45_1k
4. R4 " 249kΩ Metallschicht / metal film
5. R5 " 249kΩ Metallschicht / metal film
6. R6 " 47Ω
7. R7 " 10kΩ
8. R8 " 100kΩ
9. R9 " 4,7kΩ
10. R10 " PTC C1450
11. R11 " 10kΩ
12. R12 " 47Ω
13. R13 " PTC C1450
14. R14 " 5,6kΩ
15. R15 " 1kΩ
16. R16 " 47Ω
17. R17 " 5,6kΩ
18. R18 " 390Ω
19. R19 " 0,01Ω 4W
20. R20 " 47Ω
21. R21 " 5,6kΩ
22. R22 " 10kΩ Metallschicht / metal film
23. R23 " 221kΩ Metallschicht / metal film
24. R24 " 22kΩ
25. R25 " 390Ω
26. R26 " 1kΩ
27. R27 " 1kΩ
28. R28 " 249kΩ Metallschicht / metal film
29. R29 " 249kΩ Metallschicht / metal film
30. R30 " 100kΩ
31. R31 " 22kΩ
32. R32 " 2,2kΩ
33. R33 " 2,2kΩ
34. R34 " 100kΩ
35. R35 " 200Ω Metallschicht / metal film
36. R36 " 270Ω 2W
37. R37 " 6,8Ω 2W
38. R38 " 100kΩ
39. R39 " 100kΩ
40. R40 " 470Ω
41. R41 " 150kΩ
42. R42 " 1,2kΩ
43. R43 " 1,2kΩ
44. R44 " 7,15kΩ Metallschicht / metal film
45. R45 " 1Ω Metallschicht / metal film
46. R46 " 1Ω Metallschicht / metal film
47. R47 " 1Ω Metallschicht / metal film

- A4.3 -
LICHTTECHNIK BS.4.65070.A / BS.4.65101.A

48. R48 " 1Ω

49. R49 " 100kΩ
50. R50 " 1Ω
51. R51 " 1,5kΩ
52. R52 " S20K275 Varistor, nur / only BS.4.65101.A

53. RN1 Widerstandsnetzwerk / 10kΩ x4

resistor array

54. C1 Kondensator / 220µF 450V

55. C3 capacitor 22nF 250V~, Y
56. C4 " 2,2µF 400V-
57. C5 " 2,2µF 400V-
58. C6 " 2,2nF 250V~, Y
59. C7 " 22µF 35V
60. C8 " 0,15µF 250V~
61. C9 " 0,1µF keramisch / ceramic
62. C10 " 10µF 63V
63. C11 " 22µF 35V
64. C12 " 470pF 1600V-
65. C13 " 1µF 250V~, X
66. C14 " 6,8nF 250V~, Y
67. C15 " 1µF keramisch / ceramic
68. C16 " 0,1µF keramisch / ceramic
69. C17 " 0,1µF keramisch / ceramic
70. C18 " 22µF 35V
71. C19 " 22µF 35V
72. C20 " 0,1µF keramisch / ceramic
73. C21 " 0,1µF keramisch / ceramic
74. C22 " 22µF 35V
75. C23 " 22µF 35V
76. C24 " 22µF 35V
77. C25 " 470pF keramisch / ceramic
78. C26 " 0,1µF keramisch / ceramic
79. C27 " 0,1pF keramisch / ceramic
80. C28 " 22µF 35V
81. C29 " 22µF 35V
82. C30 " 0,1µF keramisch / ceramic
83. C32 " 22µF 16V

84. D1 Diode / STTA3006PI

85. D3 diode 1N4148
86. D4 " 1N4148
87. D5 " 1,5KE350
88. D6 " DB3i
89. D7 " Z15V
90. D8 " K1V26
91. D9 " Z5V6
92. D10 " Z18V 1,3W
93. D11 " Z18V 1,3W
94. D12 " 1N4148
95. D13 " 1N4148
96. D14 " 1N4148
97. D15 " Z18V 1,3W
98. D16 " Z18V 1,3W
99. D17 " 1N4148
100. D18 " 1N4007
101. D19 " 1N4007
102. D20 " 1N4007
103. D21 " Z5V6

- A4.4 -
LICHTTECHNIK BS.4.65070.A / BS.4.65101.A

104. D22 " 1N5819

105. D23 " 1N5819
106. D24 " K1V26

107. T1 Transistor / STH15NB50FI → 09-2001

transistor STW20NB50 10-2001 → 12-2001, nur mit Isolierfolie/
use insulation foil
SPW47N60C2 01-2002 → nur mit Isolierfolie/
use insulation foil
108. T2 " STH15NB50FI → 09-2001
STW20NB50 10-2001 → 12-2001, nur mit Isolierfolie/
entfällt/omitted 01-2002 → use insulation foil
109. T9 " BC337-25
110. T10 " BC337-25
111. T11 " BC337-25
112. T12 " BC337-25
113. T13 " BUZ77B
114. T14 " BC327-25
115. T15 " BC337-25
116. T16 " BC337-25
117. T17 " BC337-25
118. T18 " BC337-25

119. IC1 Schaltkreis / CNY17-2

120. IC2 circuit CNY17-2
121. IC3 " UC3845
122. IC4 " LM317

123. LED1 LED 3mm gelb / yellow

124. LED2 " 3mm gelb / yellow

125. TH1 Thermoschalter / 67L080

thermo switch

126. TR1 Trafo / R16N30, 7:4 Wdg.

transformer

127. K1 Relais / RTE24012

128. K2 Relay V23110
129. K3 " V23110
130. K4 " V23110
131. K5 " V23110
132. K6 " RTE44012

133. L1 Drossel / BS.5.06340.A

134. L2 choke PE-51687
135. L3 " MB007
136. L5 " R10N30, 2Wdg.

12.03.02

- A4.5 -