Why Have A Skirt
Why Have A Skirt
Why Have A Skirt
All modern hovercraft - large and small - use a skirt of one sort or another for their
suspension system so that the power required to lift the craft can be minimised.
Contain the cushion of air beneath the craft at the required hoverheight.
Have the ability to conform or contour efficiently over obstacles so as to keep
to minimum, the loss of cushion air.
Return to its original shape after having been deformed.
Give adequate stability.
Offer little resistance to the passage of obstacles beneath it.
Have the ability to absorb a large proportion of the energy which is produced
on impacts or collisions with obstacles greater than hoverheight or cushion
depth
Be easily maintained on site without the need to lift or jack-up the craft.
Have a long operating life.
Be relatively simple to make and fit.
Have a low maintenance cost. The initial cost of making the skirt may not be
very low but it is important that once made and fitted, the skirt be cheaply
maintained.
Be tailored so that it is even in height above the ground all the way around the
craft. One part of the skirt should not drag whilst another is 20 or 30
millimetres above the ground.
SKIRT DESIGNS
There are several major designs of hovercraft skirts but only the three main types will
be
presented in the following pages. Each has its own applications.
HOVERCRAFT SKIRTS
The stability of a hovercraft is dependent upon the pitch (fore and aft) and roll (side to
side) stiffness of the air cushion. This stiffness is derived from two main sources:
The bag skirt employs an inflated bag surrounding the air cushion and it is the
pressure of the bag which provides the stability.
All three designs use the movement of the centre of pressure on the collapse of
the skirt to provide stability, ie., when the skirt crumples as the edge of the craft
drops, the effective contact point where the skirt touches the ground moves.
There fore extra cushion area and thus more lift is provided at that side, moving
the centre of lift pressure over and tending to raise the craft to restore it to a
level position.
DESIGN SEQUENCE
The first action when designing a skirt is to decide upon the main use to which you will
put the hovercraft and the type of terrain over which you intent to operate it. For a
cruising craft that will be operated over water you will probably opt for the smooth but
stable ride of the bag and finger skirt. If you fancy yourself as the driver of a racing
hovercraft you may choose the full finger skirt which has very low drag characteristics
or maybe a straight bag skirt if racing on terrain where hull damage would otherwise
occur if a soft skirt were used. The next step is to develop a section through the side
skirt geometry, deciding where to put the hull structure to pick up the skirt and
remembering the hydro-dynamics of the hull form. The skirt and the hull shape must
be designed
together. Finger skirt hulls generally have rounded corners whereas those fitted with
bag skirts usually have square or angular ones. At this point in designing a hovercraft a
great deal of variation in the exact shape and size of the skirt and structure can be
considered until the happy medium is found. The bow shape can now be developed in
a similar way. The final stage is the development of the tailoring, splitting it into a
sensible number of panels which, when sewn or glued together, adopt the shape
required. These panels should be sufficient in number to enable the skirt to look
smooth and free from stress when it is inflated. There should, however, be few enough
panels to make construction of the skirt fairly simple and straightforward. Finally, you
must decide on the type of material.
Skirt Designs
Pictures (HPH 1)
As far as Hovercrafts go, there are three types of
Procedure (HPH 1)
skirts to be concerned with: Bag Skirts, Wall Skirts,
Videos and Finger Skirts. Type I hovercrafts generally use
Bag Skirts, Type II (our type) use Wall Skirts, and
Pictures 1
Type III large-scale professional hovercrafts for
Pictures 2 racing or recreation usually use finger skirts. You
Frequently Asked can mix and match the type of skirt with the type of
Questions hovercraft you're making, but as for now we've only
Building a Type I
tested Type I with a bag skirt and Type II with a wall
Hovercraft skirt. As so far we don't know how to construct a
Finger Skirt (they're really complicated), but down at
Rudders and Steering
the bottom of the page is a brief explination of what
Our Hovercraft
Building a Type II one is and how they work.
Hovercraft
Wall skirts hang down from the edge of your The bottomside, with top edge of the
hovercraft (hence the wall name). The skirt inflates skirt mounted and bottom edge of the
and pushes outwards, so the hovercraft rides on a skirt pulled tight.
cushion of air. It's like an electric inflating matress, if
the bottom was cut out of it, and a piece of plywood
placed on top of it, the matress would still inflate, but
when it was fully inflated some air would pick it up
still a centimeter more so it could slide out from
underneath. A good bag skirt is like a wall skirt that
uses an inflated wall to contain the air.
FINGER SKIRT:
The full flow system feeds all the lift air into the skirt and from there through
small holes in the inner skirt wall into the cushion. By controlling the number
and size of the holes it is possible to alter the pressure differential between the
loop and the air cushion.
The no-flow system pressurizes the loop via small scoops at the tip of the lift
fan. The size of the scoop is about 10% of the total lift fan area. The skirt is
sealed and does not have any exit holes since most of the air is fed directly into
the cushion. Even small tears in this type of skirt can, however, lead to
considerable loss of skirt pressure which in turn could result in dangerous
instability.
Skirt Characteristics.
The bag skirt is fairly simple to design and construct but gives a harder ride than the
segmented type and has more limited obstacle clearance, depending upon the pressure
differential between the loop and the air cushion. Usually it gives fairly high drag
over
undulating surfaces. The inflated loop skirt is very stiff in roll and pitch.
THE BAG SKIRT CROSS SECTION.
To design the cross section, the height must first be established and this should be
about
one eighth of the craft width. The cross section of the bag is comprised of two radii, the
outer curve and the inner curve. For simplicity it can be assumed that the ground
contact point is directly beneath the outer extremity of the hull and therefore the outer
radius is equal to half the distance between the ground and the upper fixing point.
The ground contact point can in fact be positioned fractionally in from the outer hull
edge
but for the sake of stability, it must never be outside. To design the cross section, make
a scale drawing of the craft lower hull at the appropriate hover height and draw in the
outer semi-circle.
The radius of the inner circle is calculated by multiplying the outer radius by a factor
given in the following table.
Pressure Differential Factor
bag pressure / cushion pressure Inner radius / outer radius
1.2 : 1 6.0
1.3 : 1 4.53
1.4 : 1 3.5
1.5 : 1 3.0
1.6 : 1 2.66
1.7 : 1 2.43
1.8 : 1 2.25
The choice of pressure differential is based upon the degree of stability required. The
higher the ratio the greater the stability, but at the expense of undulating surface
performance and higher skirt wear on uneven terrain.
After calculating the inner radius, draw in the inner circle. This will give the inner
skirt
fixing point and note that the changeover from the small radius to the larger radius is at
a
point 15 degrees in from the ground point. The skirt cross section calculated in this
way has balanced geometry and will automatically take up this shape, provided that the
pressure differential is accurately predicted.
THE BAG SKIRT - BOW SECTION
An ordinary side cross section at the bow would be very prone to plough-in problems,
therefore the bow section is usually designed with a less bellowed outer curve. This
shape however, does not have balanced geometry and so it will not automatically take
up this shape but must be forced to do so by the tailoring. The inner curve has the
same radius as that of the side cross-section, but the outer radius is now centered on a
point retracted well in from the leading edge of the hull. This is quite acceptable if the
bow corners are tapered back, thereby providing a number of joints where the skirt can
be forced into this shape.
If the bow is straight with square corners, the long front panels of the skirt will not
adopt this shape and will tend to round out. To overcome this problem, the bow skirt
will need to be designed with balanced geometry which means using a much larger
inner radius.
To layout this cross section, center the outer radius at a distance equal to r x 0.85 in
from the leading edge and maintaining a hover height of 1/8 hull width, use an inside
radius equal to r x FACTOR as used in calculating the side cross section - see table
below.
Pressure Differential Factor
bag pressure / cushion pressure Inner Radius / Outer radius
1.2 : 1 6.0
1.3 : 1 4.53
1.4 : 1 3.5
1.5 : 1 3.0
1.6 : 1 2.66
1.7 : 1 2.43
1.8 : 1 2.25
The disadvantage of this skirt is the large overall width of material. As well as very
high wear on uneven terrain around the ground contact line. Even if you can patch
several times your bag skirt you will need to replace him once the patches produce
major wrinkles in the lower section ( 3" inner and outer of ground contact line ).
THE BAG SKIRT - PERIPHERAL JETS
The bag skirt requires a number of holes on the inner fact to transfer air from the skirt
to the cushion. These holes vary in size but are generally 3 - 6 inches in diameter.
The total required area of these holes can be calculated using the following formula:
A = Q
20 X Pb x Pc
Where A = Total area of peripheral jets (sq. ft)
Q = Air Flow (cu ft / sec)
Pb = Pressure in the bag (lb. / sq. ft)
Pc = Pressure in the cushion (lb. / sq. ft)
Cut about 90% of the calculated number of holes and then slowly cut out the
remainder, checking regularly the relative pressures with a simple water manometer
until the required differential is obtained. Holes should only be cut in the bow and side
sections of the skirt. No holes should be cut in the rear section as this can cause water
scooping.
SKIRT TAILORING
Once the skirt cross-sections have been worked out you have to decide how to cut out
all
the panels of material and assemble them so that the skirt will adopt the required
shape.
Tailoring of skirts is quite an art and can be approached in two ways; one is by
employing
a mathematical method and the other is by using a system of templates.
THE BAG SKIRT
The Mathematical Method:
To begin, scribe marks around the skirt circumference at intervals of 100 mm, starting
from the inside edge. These marks will be the contour lines. Measure the horizontal
distance from the outer skirt fixing to each of these contours.
These contours now have to be plotted on a scale horizontal plan of the craft. Each
contour line should be drawn its respective distance from the outer fixing. The method
to calculate a rear corner by drawing lines along every side. To design a piece of
material from AA' to BB', draw a 'line (xy) midway between AA' and BB' at right
angles to the body. On a piece of skirt material, put a line XY and draw contour lines
at right angles to it and at 100 mm intervals. Measure the distance between the AA' line
and the xy line along each of the contours and transfer the distances.
For example, the distance between xy and AA' along the 900 contour is 300 mm,
therefore put a mark 300 mm from XY on the 900 contour and repeat this for the xy to
BB' distances. When this has been done for each contour line, link the marks and you
will have the shape for the panel. When cutting out the panel, allow a 20 mm margin
to allow for sewing and gluing. To make up the skirt, pin the two adjacent panels
together along the sewing line and sew several times for strength.
Calculating the bow.
The same techniques can be applied for the bow as that used for the other skirt
sections. This is done by taking 100 mm contour points around the bow section and
plotting these on a scale horizontal plan of the craft together with the side contours.
The Template method.
Cut out a number of full-size templates of the required size from stiff cardboard or
plywood. Turn the craft hull up - side down and affix the templates in position. Place
the skirt material over the templates so that it adopts the proposed shape of the skirt.
Where pieces of the skirt meet at the joint, they may be joined together with pins and
subsequently sewn together as described in the mathematical method.
Or try to make a mock up from your finally skirt shape in foam - mark all different
angles ( attachment panel to panel ) and copy to cardboard. Lay cardboard on skirt
material and transfer shape - allow again at least 20 mm for sewing and gluing panels
together. Check shape on your foam mock up and continue.
The fingers should not be sewn or connected together in any way or else the design of
the skirt which is to form a very flexible air seal between the hovercraft and terrain,
will be defeated.
To achieve this, the fingers should only be attached to the craft by a rigid strip along
the upper edge and by some from of corner tie at the two innermost apexes.
The straight finger serves well as a bow skirt due to the advantageous receding angle of
attached which helps in riding over waves and ground undulations and at keeping
frontal spray and dust to a minimum. The straight finger however, is very unforgiving
to being dragged backwards over obstacles. The extended finger is best used at the
side and rear of the hovercraft as it has a better obstacle clearing characteristic and also
its design helps to maximise the effective cushion area because the ground contact
point is much further out towards the hull perimeter than for that of the straight finger.
The inner fact of the finger skirt is completely open which means that apart from a very
marginal increase in pressure due to the peripheral jetstream, is a very soft and flexible
with only actual cushion pressure holding it firm. This is vastly different to the bag
skirt which has a peripheral pressure much greater than cushion pressure. The finger
skirts at the rear of the hovercraft must be equipped with either a single antiscoop flap
or for improved flexibility, individual strips may be sewn to the inner edges of each
finger which extend out belong the ground contact point. This reduces their efficiency
in retraining cushion air from escaping, but unfortunately is quite essential if the
hovercraft is to be used anywhere than over smooth terrain.
CHARACTERISTICS OF THE FINGER SKIRT
The straight finger skirt is easy to design and construct and repair work is also easy
because of the small size of each segment. The extended finger however is a little
more difficult to design .
The finger skirt, straight or extended, gives a very smooth ride and has a low friction
characteristic and so long as the cushion height is adequate, is ideal for travelling at
high speed over waves and rough ground. Apart from the rear fingers which should
have an anti-scoop flap, a hovercraft with a finger skirt does not trap water like a bag
skirt at lift off. An extended finger uses a great deal more material than a straight
finger or bag skirt and for this reason, it has become common practise for the expensive
low friction neoprene coated fabric to be used only on the knuckle which constantly
rubs across the on-coming waves and for less expensive non-coated fabric to be used
on the bellow and sides of the finger.
To construct a Straight Finger Skirt.
Straight Fingers are best used at the bow of a hovercraft.
To design a straight finger you must draw the cross-section of the skirt under the bow
and make a paper template to this shape. Draw a rectangle of width equal to half the
hoverheight and of height equal to the skirt length from the nose of the hull to the
ground contact point. Duplicate the cross section pattern and lay these alongside the
rectangle.
Allow for a seam at the top of the rectangle and then using this completed shape, make
a
full template out of plywood.
To make the skirt, simple mark around the template and cut out as many fingers as are
necessary to evenly fit across the bow of your hovercraft.
TO CONSTRUCT AN EXTENDED FINGER SKIRT.
Extended fingers are best used at the side and rear of the craft although it is common
practise to use them as bow fingers also, in lieu of the straight finger which has a set
back ground contact point.
To draw a development, you must draw the cross section of the skirt under the bow
and make a paper template to this shape. Next draw a rectangle of height equal to the
straight fore edge of the cross section and of width equal to half the hoverheight.
Transpose the cross-section shape along both sides of this rectangle and then draw in
two smooth curves from the centre of the top of the rectangle out to the outer hull
contact points of the two adjoining skirt cross-sections.
The extended skirt knuckle is developed by extending two curved lines upward from
the centre of the top of the rectangle to intersect with a horizontal line equal in width to
half the hoverheight and at such a height that the distance along the outward radiating
curves is exactly equal to the upward radiating curves. The lengths of these curves
must be equal as they represent the common stitch lines on the finished finger and the
hull contact point on the cross-section shape and the top of the knuckle must come
together at the same point. Allow for a seam at the top of the knuckle and then using
this completed shape, make a full template out of plywood. The knuckle template will
naturally be separate from the lower part, but when making the skirt, it may be an
advantage to leave a web of material between the two curve lines on each side to
facilitate stitching.
If you use straight fingers on the bow, you will need to make approximately three
fingers on each side with progressively more knuckle bellow to accommodate the
transition between the straight fingers and the extended fingers.
THE BAG AND FINGER SKIRT
The integrated bag and finger skirt compromises between the flexibility of the finger
skirt and the economy of the bag skirt. It is the most complex and sophisticated
Hovercraft skirt - a combination of a pressurized bag skirt and finger skirt. This
combination uses the positive aspects of both skirt designs while only implementing
marginal disadvantages of the finger and bag skirt. You will see this skirt design in
nearly all commercial craft and some noncommercial.
Detail of commercial Bag and finger skirt as used on the Hover ferry.
The advantages are a relative smooth ride over most uneven surfaces with the finger
section quickly adjusting to the surface contours. Low friction from the small cross
section of the finger compared to the wide and relatively inflexible bag skirt. As shown
in several tests it is seldom that you damage several finger at the same time and it is
easier to repair in the field once damage occurs than a bag skirt. Even with the partial
loss of up to 3 finger your craft will fly safely. Most of the time you can get your craft
at a save location if not even back to your home base or trailer. It is easier and more
inexpensive to replace some finger than a whole bag skirt of a craft. All patches and
repair on a bag skirt will only be quickly chaffed off if they are close to the "ground
contact" line. While a replaced finger has the same ground contact shape as all the
other finger and will not be worn off quicker than the surrounding finger.
Reduce "plow in" compared to a racing finger skirt provided by the upper bag section
of this skirt. The bag section is not only a flexible attachment for the finger but as well
a pressurized flexible cushion to the craft. The bag section provides higher stability to
the craft while absorbing great forces to the bow and side section just before "plow in"
would occur. In the integrated bag and finger skirt ( short B/F-skirt ) the bag section
can be easily drained once water found its way in. Several small drain holes in the bags
aft section will allow the water to drain out of your skirt and hold craft weight low.
Where there is a lot of sunshine is always some shadow - the biggest disadvantages of
the B/F-skirt are the high weight, big amounts of material and much labor to build.
Because of these downsides this skirt design is not at all useful for a racing craft. A
craft mostly used over ice or smooth water would as well not benefit from the B/F-
skirt. For all cruising craft with a mixed use of land, water, ice and uneven terrain the
skirt would provide the biggest benefit. If you use your craft over not totally frozen
bodies of water you could reduce damage from floating ice.
As you see the skirt selection is mostly done from the final application of your craft.
Building sequence:
You can break down the building sequence into five major steps :
1.) Dimension of bag section and finger.
2.) Cut and mark the fabric for final glue joints
3.) Glue the finger to the bag sections and bag sections to each other
4.) Apply to craft and adjust bounce web.
5.) Set your craft on temporary feet, start lift and mark ground contact line on finger,
cut in shape and enjoy flying.
Sequence 1.)
Before you can get your bag and finger cross section you have to determine your actual
hover height which should be about 10% of your craft width.
Once you know your hover height the bag section should provide 10 - 20 % and the
finger section the remaining 80 - 90% of your final hover height.
Hold in mind that your bag section has to provide a section which is parallel to the
surface to attach your finger.
Once you have the shape you can either make a temporary mock up to get the
dimensions or follow bag skirt and finger skirt pages for the dimensions.
Bag section molds
Sequence 2.)
Take the dimension (length ) from the lower skirt attachment line and top skirt
attachment line of your craft.
Mark and cut the fabric as well as mark the final glue joints. Start with the side sections
of the craft , and mark the bag skirt section first, remaining fabric can be used for
finger. On the outer surface of the bag skirt panel mark the location of your finger - it is
useful to start from the CL of the bag and work yourself to the aft and front corner.
Leave the last 1 ? ? ( or 50 cm ) open for the final corner finger - which can be easiest
done if your bag skirt panels ( side and front / aft ) are temporary glued together. Mark
the corner glue joints and don't forget to allow at least ?? ( or 1.2 cm ) for overlap and
glue joint.
Turn the bag skirt fabric around and mark location of the bounce web.
Once you have all lines on the fabric, make a template of a single finger and mark to
the left over material. Satisfied with the layout start cutting all the finger and bag skirt
sections.
Sequence 3.)
Lay the bag skirt sections (sides of craft) on a flat surface and make sure that there are
no wrinkles in the fabric. Glue every second finger ( reference point A ) to your bag
skirt section. Allow enough time for the glue to set before bending them over and glue
one side section ( reference point B ) to the bag section. Do not attempt to glue both at
the same time since this would loosen the wet glue joint. After the glue has adequate
set apply the last finger section ( reference C) to your bag section.
Top= Finger / X-X-X- Line = folding line top = a, left = B , right = C
Bottom template for finger
Once you are done with the first set apply the remaining finger ( every second one) on
glue joint (reference A) to the bag section. Allow at least 24 hours for your glue to set
before applying the side sections of these finger in the same building sequence as
described above for the first set.
Before gluing the finger to the front and aft sections of your skirt verify your CoG on
the craft and be sure that the fingers ground contact line will have an equal distance
( CoG to front ground contact line as well as CoG to aft ground contact line.) to the
CoG. Only if this is the case start gluing the finger in the same sequence as on the side
panels of the skirt.
side front and aft finger attached - ready for corner layout
Once all finger are attached to your bag skirt section decide on a nice and clean layout
for the corner finger. This is best done when you glue the corners of the bag skirt along
the lower corner together while the fabric is still laying flat on a surface. Even if it is
very time consuming to apply the corner finger - if you rush now you will increase
friction of the craft.
Once you have all finger in place you can turn your skirt around and it should stand on
all the finger 45 degree pointing upwards. Apply the bounce web to the inner side of
the skirt and if you are 100% confident that the dimensions are correct - glue as well to
the top craft attachment line (not recommended).
Now is the best time to glue all corner joints on your bag section.
More or less done deal.
Sequence 4.)
Once your skirt is all glued and well dried - you can start to attach it to your craft - start
with the aft lower craft attachment line and work yourself forward. Once the skirt is
attached to the lower hull set your craft on a leveled surface.
Now the bag and finger skirt should lay quite flat to the floor and it is the best
possibility to attach the bounce web ( temporary with SS staples ) before you fold the
bag section over and attach to the top hull attachment line. When the skirt is all sealed
it's time to start your lift unit and apply pressure to the skirt - the bag section should
inflate while the finger should slowly expand and hold the air under your craft. Most of
them will be tucked under the craft and show wrinkles in the ground contact line. If
you have no major wrinkles in the bag section and the appearance is more or less
smooth it's time to get to the final adjustment of the finger.
Sequence 5.)
Final adjustment. Try to support your craft on a leveled surface to actual hover height.
The easiest way is to let the lift unit lift your craft and slide precut temporary feet under
the craft. Once you have supported your craft even - reduce lift pressure to just over
idle. This should provide enough pressure to hold the bag section inflated and apply a
small amount of pressure to the finger. Mark all finger along the ground contact line
and shut lift unit down. Once the pressure escaped from your skirt it is relatively easy
to cut your finger in shape. Just for safety reasons leave at least ?? (1.2 cm ) from your
marked ground contact line to the actual cut.
Once all finger are even the required air volume should be less and friction between
surface and finger nearly nothing. Start your lift unit and your craft should fly gently
off the temporary feet - ready for your first test flight.