USER INSTRUCTIONS

Automax WS/WM Ultraswitch™ Installation

Switchbox
Operation
Maintenance
FCD AXENIM0135-02 - 09/16
 FCD AXENIM0135-02 - 09/16

CONTENTS
1. GENERAL INFORMATION..................................................................................... 3

2. SAFETY INSTRUCTION........................................................................................ 3

3. UNPACKING..................................................................................................... 3

4. CERTIFICATES.................................................................................................. 4

5. SPECIFICATIONS............................................................................................... 4
5.1 Technical data.................................................................................................................................. 4
5.2 Materials of construction................................................................................................................. 4
5.3 Product label.................................................................................................................................... 4
5.4 WS/WM UltraSwitch™ nomenclature............................................................................................... 5
5.5 WS/WM UltraSwitch™ switch options............................................................................................. 6

6. INSTALLATION................................................................................................. 8
6.1 Wiring instructions.......................................................................................................................... 9
6.2 Cover and housing options............................................................................................................ 10

7. SWITCHES (Certified)........................................................................................ 11
7.1 Installation in hazardous locations................................................................................................. 11
7.2 Adjusting limit switches................................................................................................................. 11
7.3 Cam fine adjustment ..................................................................................................................... 11
7.4 Switch option specifications (all)................................................................................................... 12

8. DIMENSIONS.................................................................................................. 14

9. SPARE PARTS................................................................................................. 15

10. SPECIAL CONDITIONS FOR SAFE USE................................................................... 15

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 FCD AXENIM0135-02 - 09/16

1. GENERAL INFORMATION
WS/WM Ultraswitch™ enclosures provide local and remote position indication for
automated valves. They generally feature a visual black/yellow or red/green indicator for
intuitive local position determination. The WS/WM Ultraswitch™ is available with a number
of limit switch options for remote indication, in a variety of electrical applications. They may
also be used as a junction box for direct installation of solenoid valves.

2. SAFETY INSTRUCTION
Read the safety instructions in this manual carefully before using the product. If any
questions arise during installation, contact supplier/sales office before continuing further.
This equipment is suitable for use in Class 1, Division 1&2, groups ABCDFG or non-hazardous locations
only.

3. UNPACKING
Report transport damage to the carrier immediately. In case of discrepancies - contact your
nearest FLOWSERVE location.

• Substitution of components may impair suitability • Pay attention to personal protection, (clothing,
for Div. 2 locations. glasses, gloves) when performing installation or
service.
• Inspect periodically for degradation. Replace parts if
degradation is found. • All installation, inspection, and maintenance of the
equipment should be performed by suitably trained
• Cleaning this housing by rubbing should be done in personnel. For more information refer to EN 60079-
a non-hazardous area. 14:1997, EN 60079-17, EN 60079-18, EN 60079-19.

• Potential electrostatic charging hazard, clean only • Do not disconnect equipment unless area is known
with a damp cloth – danger of propagating discharge. to be non-hazardous.

• All grounding and bonding installation requirements • To prevent ignition of flammable or combustible
must be addressed. atmospheres, disconnect power before servicing.

• Use only Flowserve original spare parts in order not

to invalidate certification.

WARNING
POTENTIAL ELECTROSTATIC HAZARD
DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT
CABLE ENTRANCES MAY REACH A TEMPERATURE OF MAX 83 ºC
SEE MANUAL FOR SAFE USE
CERTIFICATES, MANUAL AND CONTROL DRAWING CAN BE DOWNLOADED FROM
WWW.PMV.NU

3
 FCD AXENIM0135-02 - 09/16

4. CERTIFICATES
General Purpose
ATEX II 1GD Ex ia IIC T4/T5/T6
ATEX II 1GD Ex ia IIB T4/T5/T6
cCSAus Class I, Division 1 Groups A,B,C,D; Class II Division 1 Groups F,G; Class III
cCSAus Class I, Division 2, Groups A,B,C,D; Class II, Division 2, Groups F,G; Class III

5. SPECIFICATIONS
5.1 Technical data
Ingress protection IEC 529 IP 66/67, NEMA Type 4X Weight (max) 0.7 kg / 1.55 lbs

5.2 Materials of construction

Part Material
Housings Powder Epoxy painted Aluminum or
PA6/PA66 engineered resin, 25 – 30% fiberglass filled
Covers Powder Epoxy painted Aluminum or
PA6/PA66 engineered resin, 25 – 30% fiberglass filled or
Transparent Polycarbonate
Shaft Stainless Steel SS EN 2346 / AISI 303
Cams/Splines Nylon
Terminal Block Nylon
Internal Brackets Nylon, Aluminum or Stainless Steel
All Internal Fasteners Stainless Steel
All External Fasteners Stainless Steel
All Molded in Fasteners Anodized Aluminum
Indicators Polycarbonate or PA66

5.3 Product label

* NOTE: If the equipment is likely to come in contact with aggressive

substances, it is the responsibility of the user to take suitable precautions
to prevent it from being adversely affected, thus ensuring that the type of
protection provided by the equipment is not compromised.

Product name and model code

Logotype

Approvals Electrical rating

and diagram

Warnings Year of manufacture

Manufacturer Serial number

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 FCD AXENIM0135-02 - 09/16

5.4 WS/WM UltraSwitch™ nomenclature

A = Brand sticker
X Automax
B = Shaft type
N Namur shaft, EN 15714
S Low profile shaft
T For NAF Turnex
D Double ”D” 1/4 Inch Flats
C = Body style
WS General Purpose/I.S. Enclosure / 1/2” NPT Conduit entries
WM General Purpose/I.S. Enclosure / M20x1,5mm Conduit entries
D = Number of conduit entries
2 2 conduit entries
4 4 conduit entries (2 according to ”C” + entries opposite side with different type of th-
reading)
E = Body material
A Aluminum
R Engineered resin
F = Cover material
A Aluminum
R Engineered resin
P Polycarbonate Cover (clear)
G = Indicator
1 No indicator
2 Flat Arrow Indicator Yellow / Black
H Black / Yellow UltraDome™
U Standard UltraDome™ (Red Close/Green Open)
H = Number of switch elements
0 No switches (empty housing)
1 1 Switch
2 2 Switches
I = Switch type - (See page 12 and 13)
J = Certificate
14 General Purpose
15 ATEX Ex ia
28 cCSAus Ni

Ordering code example

A B C C D E F G H I I J J

X N W S 2 A R U 2 P P 2 8

A = brand, NAMUR shaft, 1/2” NPT Housing with 2 conduits, Aluminum body, Resin cover, stadard UltraDome™,
2 proximity switches ”PP”, cCSAus certificate (2 open terminals)

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 FCD AXENIM0135-02 - 09/16

5.5 WS/WM UltraSwitch™ switch options

Cert. Switch Option Manufacturer Load Capacity
M1 SPDT Mechanical Honeywell 15A @ 125/250 VAC; 0,5A @ 125 VDC; 0,25A @
MicroSwitch 250VDC; 5A @ 120VAC (resistive load)
MG A, B SPDT Gold Mechanical Honeywell 1A @ 125 VAC; 50 mA @ 24 VDC
MicroSwitch (resistive load)
F1 IN5129 IFM 10-36VDC
F3 IF5250 IFM 10-36VDC NC PNP, 150mA, 3-wire NC
F5 IF6001 IFM 18-32VDC, NO PNP, 150mA@50°C
F6 IF6034 IFM 10-36VDC, NO PNP, 150mA, Stainless
steel
F7 IN0074 IFM 20-250 AC/DC NO, 350mA/100mA
F8 IN0081 IFM 20-250 AC/DC NO, 350mA/100mA w/LED
FJ IN5263 IFM IN-2002-FRKG/PH RT
P4 A, B, C SPST Proximity Aleph 0.35A @ 140 VAC; 0.25A @ 200VDC
(50 W Max.)
P5 A, B, C SPDT Proximity Hamlin 0.25A @ 120 VAC; 0.25A @ 28 VDC
(3 W Max.)

PE A, B, C SPDT Sabre Proximity Flowserve 1A @ 120 VAC; 1A @ 24 VDC

PP C SPDT Phazer Proximity Flowserve 3A @ 120 VAC; 2A @ 24 VDC
PT A, B, C SPST BRS Proximity Flowserve 3A @ 120 VAC; 0.5 @ 24 VDC
N8 A Solid State Proximity PF NJ2 V3 N NAMUR NC Sensor; 8 VDC
NP A Solid State Proximity PF SJ3.5-N NAMUR Sensor Output; 5-25 VDC Supply

NQ A Solid State Proximity PF NJ4-12GK-N NAMUR NC Sensor; 8 VDC

NR Solid State Proximity PF NJ4-12GM40-E1 PNP Sinking; 200 mA max.
Current; 10-60 VDC
NS Solid State Proximity PF NJ4-12GM40-E2 NPN Sourcing; 200 mA max.
Current; 10-60 VDC
NT Solid State Proximity PF NJ4-12GK40-E2 NPN Sourcing; 200 mA max.
Current; 10-60 VDC
N9 Solid State Proximity PF NBB3-V3-Z4 NPN Sourcing; 100 mA max.
Current; 5-60 VDC
NW A Solid State Proximity PF SJ3.5-SN NAMUR NC Sensor; 8 VDC

More switch options available

6
 FCD AXENIM0135-02 - 09/16

Code Certificate
A ATEX II 1GD Ex ia IIC T4/T5/T6
ATEX II 1GD Ex ia IIB T4/T5/T6
B cCSAus IS
C cCSAus NI

Notes

1) Valid certification codes according to table in WS/WM Nomenclature on page 5.

2) Some models have more than two open terminal locations open as standard. Consult factory for details.

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 FCD AXENIM0135-02 - 09/16

6. INSTALLATION
The WS/WM Ultraswitch™ may be installed to
valves or valve actuators with a variety of mounting
hardware.

For best results, specify the NAMUR shaft option

and NAMUR mounting hardware when fitting to a
NAMUR compliant actuator. These options allow
direct coupling to actuators without couplings,
reducing dead band.

Bolt bracket to actuator and WS/WM

Ultraswitch™ to bracket, leaving bolts finger tight.

For NAMUR applications the WS/WM Ultraswitch™ ISO/NAMUR

switch shaft features an integral alignment pin. Mounting bracket Hex. screws
This pin must engage the tapped hole in the VDI/VDE 3845 4x M5x8
actuator shaft.

For non-NAMUR applications, make sure to

properly install a coupler between the WS/WM
Ultraswitch™ and actuator. Once the WS/WM
Ultraswitch™ is installed with fasteners loosely
tightened, stroke the actuator two or three times WS/WM switch mounted on rotary actuator
to align the bracket. Then tighten all fasteners.

Ambient temperature working conditions.

The WS/WM Ultraswitch™ switch box is tested
and operational in following temperature range:

-40° – 180°F
-40° – 80°C
Mounting kits
For compact/low profile installation - use mounting kit KL01 or KL02. Use with shaft type ”S” only. These
kits allow the user to install it on actuators with a shaft height of 20, 30 or 50mm. The kits also adapt
easily to both 80/30mm actuator top pattern as well as 130/80mm actuator top pattern (see table below
for reference). Standard NAMUR mounting brackets are also available.
Actuator shaft height (mm)

Bolt pattern 130/30 (mm)

Bolt pattern 80/30 (mm)
Mounting kit p/n

C = Height (mm)

KL01 20/30 yes yes 80/90

Note! Shaft type ”S”
KL02 50 yes yes 110
only!

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6.1 Wiring instructions

• Perform all wiring according to the Internal and external grounding
wiring diagram found on the label
in the housing (see picture) and
instructions given below.

• Make sure that the ground wire is

correctly connected

• Seal unused entries with proper and

suitable conduit plugs.

The WS/WM Ultraswitch™ enclosures feature

pre-wired switches. All user connections are made
at a numbered terminal strip. Both external and
internal grounding locations have been provided
for use in installation. A wiring diagram is located Wiring diagram inside
on the product label and indicates which terminal
number corresponds to which switch contact:
normally open, normally closed, common, etc. Terminal strip
Follow the wiring diagram, and electric code to
connect switches to your system.

For field wiring: ensure that any excess wire lengths Caution!
or loops are routed away from any moving parts • Proper and suitable conduit plugs must be
and are short enough, or secured to ensure a 1/4” installed in unused conduit entries before put-
clearance between the wire and the inside surface ting the unit into service.
of the switchbox cover.
• Installation must be according to National
Electric Code, local codes, local certificates
Note: for all magnetically tripped proximity swit- and manufacturer’s instructions in all cases.
ches, the top switch should only be used to indicate Environmental seals must be used to protect
the clockwise position: the bottom switch should ingress of water through the conduits.
only be used to indicate the counter-clockwise
position. Any deviation from these settings may
result in erratic indication. • Prevent electrostatic build-up for safe use. The
enclosure of the WS/WM Ultraswitch™ switch
box is made of PA6/PA66 and any impact or
Solenoids may also be wired through the WS/WM friction caused by external objects should be
Ultraswitch™ enclosure. At least two auxiliary avoided to prevent electrostatic build-up.
terminals are included as standard. Wire the so-
lenoid to auxiliary terminals, then connect power
leads to the opposite terminal side. Be sure to
properly ground the solenoid at the provided
ground terminal.

WS UltraSwitch™ Series enclosures include two

1⁄2” NPT conduit entries and the WM Series inclu-
des two M20x1.5 conduit entries.

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6.2 Cover and housing options

Aluminum or Resin Aluminum or Resin Aluminum or Resin

cover cover flat cover
Dome Indicator Arrow Indicator

Polycarbonate transparent cover Polycarbonate transparent cover

Dome Indicator Arrow Indicator

Aluminum housing Resin housing

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7. Switches (certified)
Substitution of components may impair suitability for hazardous (classified) locations. Do
not disconnect equipment unless area is known to be non-hazardous.

To prevent ignition of flammable or combustible atmospheres, disconnect power before ser-

vicing, or; read, understand and adhere to the manufacturer’s live maintenance procedures.

7.1 Installation in hazardous locations

Refer to control drawing RA-2. Consult factory.

7.2 Adjusting limit switches

UltraSwitch™ enclosures feature Quick-Set™ cams
which are used to trip the limit switches. These
cams are easily adjusted without tools.

Caution: disconnect power before removing cover

when installed in hazardous locations.

Remove cover and set aside. Rotate actuator/valve
to full clockwise (CW) position. Adjust cam(s) as-
sociated with CW as follows:

1. Push or pull cam against spring to disengage

it from splines.
2. Rotate cam CW breaking contact with switch
(or moving magnet away from switch).
Cam adjustment
3. Continue rotating cam CW just until switch
trips.
rotate cam(s) CCW.
4. Release cam and re-engage it with splines.
Note: factory setting is:
Top switch = CW (closed)
Rotate actuator/valve to full counter-clockwise Second switch = CCW (open)
(CCW) position. Adjust cam(s) associated with
CCW as described in steps 1 through 4, except

7.3 Cam fine adjustment

Some cams have a fine adjustment available. These
cams will have a small screw embedded in the side
of the cam.

Adjusting this screw clockwise or counter clock-

wise will deform the cam, changing the trip point
slightly.

Cam fine adjustment

11
 FCD AXENIM0135-02 - 09/16

7.5 Switch option specifications (all)

Code Switch Option Manufacturer Part Number Load Capacity
00 No switches
(empty housing)
F1 IFM IN5129 10-36VDC (J=14only)
F3 IFM IF5250 10-36VDC NC PNP, 150mA, 3-wire NC
F5 IFM IF6001 18-32VDC, NO PNP, 150mA@50°C
F6 IFM IF6034 10-36VDC, NO PNP, 150mA, Stainless Steel
F7 IFM IN0074 20-250 AC/DC NO, 350mA/100mA
F8 IFM IN0081 20-250 AC/DC NO, 350mA/100mA w/LED (J=14)
F9 IFM IN0097 20-250 AC/DC NO FB
IFM IF5249 10-36VDC NO PNP, 150mA, 3-wire NO
FC IFM IF5718 10-36VDC NO PNP/NPN, 150mA, plastic
FE IFM NS5003 IS-2002-N
FG IFM IS5070 FB3004-APKG
FH IFM IS5001 IS-3002-BPOG
FJ IFM IN5263 IN-2002-FRKG/PH RT
FK IFM NS5002 IS-2002-N
FZ AS-i Bus Card 31VDC 28 mA
M1 SPDT Honeywell V7-1C13D8-201 15.1A (1/2 HP) at 125/250 VAC; 1/4A at 125 VDC;
Mechanical MicroSwitch 1/4A at 250 VDC; 5A at 120 VAC (resistive load)
MG SPDT Honeywell V7-1D19D8-201 1A at 125 VAC / 50 mA at 24 VDC
Gold Mechanical MicroSwitch (resistive load)
N1 Pepperl+Fuchs NJ4-12GM40-E
N2 Pepperl+Fuchs NJ2-12GK-N
N3 Pepperl+Fuchs SJ3,5-S1N
N4 Pepperl+Fuchs NJ2-12GK-SN
N5 Pepperl+Fuchs NJ4-12GK40-E
N6 Pepperl+Fuchs NJ4-12GK40-E1
N7 Pepperl+Fuchs NBB2-V3-E0
N8 Solid State Proximity Pepperl+Fuchs NJ2-V3-N NAMUR Sensor Output / 5-25 VDC Supply
N9 Solid State Proximity Pepperl+Fuchs NBB3-V3-Z4 NPN Sourcing/ 100 mA max. Current / 5-60 VDC
NA Pepperl+Fuchs NBN4-12GM40-E2
NB Pepperl+Fuchs NJ2-12GM-N
NC Pepperl+Fuchs NJ4-12GM-N
ND Pepperl+Fuchs NCB2-12GM40-Z1
NE Pepperl+Fuchs NCB2-12GM35-N0
NF Pepperl+Fuchs NCN4-12GM35-N0
NG Pepperl+Fuchs NJ5-11-N-G
NH Pepperl+Fuchs NCB4-12GM40-N0
NK Pepperl+Fuchs NCN4-12GM40-Z0
NL Pepperl+Fuchs NCB2-V3-N0
NM Pepperl+Fuchs NJ2-11-SN-G
NN Pepperl+Fuchs NBB2-V3-E2
NP Solid State Proximity Pepperl+Fuchs SJ3.5-N
NQ Solid State Proximity Pepperl+Fuchs NJ4-12GK-N
NR Solid State Proximity Pepperl+Fuchs NJ4-12GM40-E1 PNP Sinking / 200 mA max. Current / 10-60 VDC

12
 FCD AXENIM0135-02 - 09/16

7.5 Switch option specifications (continued)

Code Switch Option Manufacturer Part Number Load Capacity
NS Solid State Proximity Pepperl+Fuchs NJ4-12GM40-E2 NPN Sourcing / 200 mA max.
Current / 10-60 VDC
NT Solid State Proximity Pepperl+Fuchs NJ4-12GK40-E2 NPN Sourcing / 200 mA max.
Current / 10-60 VDC
NV Solid State Proximity Pepperl+Fuchs NJ2-11-N-G NAMUR Sensor Output / 5-25 VDC Supply
NW Solid State Proximity Pepperl+Fuchs SJ3,5-SN NAMUR Sensor Output / 5-25 VDC Supply
NX NBB2-V3-E3
NY Solid State Proximity Pepperl+Fuchs NJ4-12GK-SN NAMUR Sensor Output / 5-25 VDC Supply
P4 SPST Proximity Aleph PS-6132 0.35A at 140 VAC / .25A at 200VDC
(50 W Max.)
P5 SPDT Proximity Hamlin 59135-030 0.25A at 120 VAC / 0.25A at 28 VDC (3 W Max.)
PE SPDT Sabre Pxy Flowserve XA0199 1A at 120 VAC / 1A at 24 VDC
PP SPDT Phazer Pxy Flowserve XA0155 3A at 120 VAC / 2A at 24 VDC
PT SPST BRS Pxy Flowserve XA0157 3A at 120 VAC / 0.5 at 24 VDC
R1 Pepperl+Fuchs NBB3-V3-Z4-3G-3D
R2 Pepperl+Fuchs NBB2-V3-E3-3G-3D
R3 Pepperl+Fuchs NBN4-V3-E2-3G-3D

13
 FCD AXENIM0135-02 - 09/16

8. Dimensions

WS body enclosure WM body enclosure

14
 FCD AXENIM0135-02 - 09/16

9. Spare parts

1 Pos Part No Description

1 D2-SP31 Arrow indicator assembly

2 D2-SP52 Dome indicator assembly

red/green
2 2 D2-SP17 Dome indicator assembly
black/yellow

3 M800214 Polycarbonate transparent cover

with dome indicator red/green

4 M800215 Polycarbonate transparent cover

with arrow indicator
3 5 ME1967 Gasket for cover
(all cover types)

10. Special Conditions for Safe Use

• The Rotary Limit Switch Box is marked with the following warning marking: ”WARNING – POTENTIAL
ELECTROSTATIC CHARGING HAZARD – SEE INSTRUCTIONS”.

• Enclosure material limits for EPL Ga are exceeded, as aluminium content is greater than 10%. User
must determine the suitability of the equipment for the particular application, for example, to avoid an
ignition hazard due to impact or friction

• The total electrical ratings must not exceed the values indicated in the control drawing, W-43C.

15
 Flowserve Corporation
Flow Control Division
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Phone: +931 432 4021
Fax: +931 432 5518

Flowserve Flow Control (UK) Ltd.

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Tel: +44 (0) 1444 884846
E-mail: pmvuksales@flowserve.com
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4703 RC Roosendaal000 0000
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To find your local Flowserve representative:
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To find your local Flowserve representative please use the Sales Country Name 19a
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Support Locator System found at www.flowserve.com 48683
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Name, City 00000 Country
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0000
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Bulletin XX-00-00 (X) No. 35, Baiyu Road
Telephone: 0 000 000
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To find Corporation
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established industry leadership in the design and manufacture
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+86-512-6288-1688
intended function safely during its useful life. However, the purchaser or user of Flowserve Telephone: 0 000 000 0000
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