Tuning Carburettor For Optimal - HTML
Tuning Carburettor For Optimal - HTML
Tuning Carburettor For Optimal - HTML
Are you tired of cold starts? Need to raise the throttle everyday to get the
cold engine running?
Does someone have the same bike with same setup as yours and are you
tired of losing to him in drag races?
Suddenly, the fuel efficiency has reduced after a service?
Has the mechanic screwed up your tuning?
Engine gives hiccups when you open the throttle?
Or your bike is just missing that smooth acceleration whenever you want?
Or your engine overheats even if you did not race too much.
May be the following will help you in tuning your mean machine for
optimal power delivery and best fuel economy. This guide aims at tuning
the fuel/air screw to give you an optimal air-fuel mixture.
Warm the engine nicely. Go get a ride around the town. Drive at least for
10-15 minutes so the engine system warms up nicely or you’ll get a bad
tune. Do not just leave the engine idle and start with process. I mean it.
Ride the bike.
Idle screw is closely linked with the throttle cable. Idle screw can be turned
by the hand. Screw driver is not essential for it. Finding these screws are
very simple. If you still cannot find the air/fuel screw, ask your mechanic
or I can help.
Ok now what? Apart from the above difference I gave between Air and
Fuel screw, there is one more major difference. Fuel screw turned in
(clockwise) gives a lean mixture and turned out (anti-clockwise) gives a
rich mixture. Air screw turned in gives a rich mixture and turned out
(anti-clockwise) gives a lean mixture. Lean means more air, less fuel.
Rich means more fuel, less air. This ends the basics.
Turn the idle settings screw so that rpm reaches about 3000 rpm. Now
tune the air/fuel screw to make the mixture leanest as possible. Please
refer to the above whether you must turn the screw clockwise or anti
clockwise.
As you make the mixture leaner, slowly the engine RPM decreases… Go on
doing this until you have put the fuel screw to the leanest possible point.
At the same time, ensure that the engine does not stall, by turning the idle-
screw.
OK the engine is running and the mixture is lean. If you notice from the
engine sound OR if you see the tachometer, the engine RPM will not be
steady at this point. Now very slowly start turning the fuel screw anti-
clockwise, 1/8th turn at a time. You will notice that the RPM increases
slowly and steadily. Again, do this very very slowly.
You’ll notice that when you have turned it to about 3-5 full revolutions, the
engine RPM slowly becomes constant. It is this point that you must stop
screwing more. This probably is the optimal setting for your engine.
Further on, try turning the screw even more and more to 5-7 revolutions
and you’ll notice that the engine RPM will slowly decrease. When this
happens, you are just putting in a too rich mixture in your engine. At this
point the engine loses all the fuel efficiency and the mixture is not optimal.
Anyways, repeat the process about 2-3 times and get the setting which
you feel is correct.
OK the engine is humming perfectly, now what? Decrease the idle setting
screw to about 1100rpm in the tachometer. When the engine slows down,
just twist the throttle. The response should be crisp and quick. It should
not give any hiccups! Try shutting off the engine and restarting. The
engine MUST start in a single kick or self with out giving throttle. If this
happens, the setting is ok. Now get a ride and you’ll notice the difference
for good or bad.
You’ll immediately notice change in the engine sound and the throttle
response. Your engine can become more smooth or harsh. Another
important point is, Ride and Feel. Always take a ride and get the feel of the
bike in each gears, check the response and the engine sound. You’ll
quickly come to know once you get the feel of the bike that you want to
make the mixture rich or lean.
It may take a few iterations before you fix a setting as permanent. Try
calculating the mileage per liter and tally it with your setting and the
feeling you get.
TROUBLESHOOTING
•Whenever I race up the engine, the rpm increases fast but very slowly
comes down to idle.
The mixture is not optimal, probably towards leaner side. Try again.
•Too much low end torque and the engine sound is very beaty/thumpy.
You’ll face a low mileage surely, when you drive below 40kmphr. You have
tuned on the higher/richer side.
Unknown at 16:57:00
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164 comments:
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Anand Sankar 21 April 2013 at 01:34
My engine gets overheated even on smallest rides (4-6km, and shifting
gears at 5-6k rpm), Plus the mileage has dropped drastically, although the
performance hasn't dropped and it runs nicely when the throttle is
twisted...
Can u tell me whats up with the engine tuning now and how should i
rectify it..??
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Any tips i should take care on this particular bike while tuning..
p.s. i have never tuned any bike and this will be my first time..
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Terence De Haas 14 June 2014 at 19:19
ok... this is what i did and my bike is great! I took idling up then i screwed
the screw in till the bike almost dies then i slowly turned the screw out.... i
could hear the revs going up and i kept turning... the revs kept going
higher... and then on a spot the revs stayed the same for about 1/4 of a
turn then the revs dropped.... i then screwed it in 1/4 where the revs was
the highest point..... is this right? Bike runs well and sounds nice ....
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was this the exact method of tuning or once i set idle to 3k rpm, do i ahve
to set it to 1.1k when i set the leanest point ?
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Posting after a long time owing to a new job and other reasons
SVC rep cleaned the air filter, all plugs, drained fuel from carb and
adjusted AFR but no good.
tried adjusting AFR on my own..from 2 turns out to 4 turns out from fully
turned in screw position...but no luck
bike avg is 46 kmpl at 2 turns out and 35 kmpl at 4 turns out (tank full to
full) but didnt get rid of flat spot
Just cant cruise at 75-85 kmph which happens b/w 5-6k rpm
bike still pulls great post 7-7.5k and reaches 142 odd speedo indicated
have re-fueled from a different petrol stn but didnt help either
Best
Abhishek
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Leo
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How to understand rpm for those bike which don't have tachometer for
fuel setting
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Keep Posting:)
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😊
screwed out after constant...I go further to screw in untill the point before
rpm starts to drop...!! Find engine, start etc smooth without hiccups..
want to know whether the method is ok or not ??
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😊
screwed out after constant...I go further to screw in untill the point before
rpm starts to drop...!! Find engine, start etc smooth without hiccups..
want to know whether the method is ok or not ??
Reply
Now my question is :
1. Where does this TPS connects in unicorn? In car I understand it goes to
ECU which in turns adjust fuel injectors.. but in motorcycle I dont know
where does it goes..
2. Running bike without sensor gives sudden pickup issues while over
taking.. with sensor bike has good pickup.. means surely its controlling
fuel & air feeding to carb... but nowhere i can see any elctronic
adjustments / relays or coils near carb or air filter..
Please help me out guys.. has anyone faced such issues earlier?
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Kelum Tharanga 20 October 2016 at 21:56
As my knowledge it's just a small problem in carburator tuning..
adjust the carburator correctly.
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https://dubaiposter.com/
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I purchased new Honda Shine Sp, after few months it met with an
accident. I claimed insurance and it was again looking like new beast.
Before repairing its top speed was 110 Kmph, but now it not even crossing
100 Kmph. I'm sure that there was no problem in engine after accident but
the acceleration wire was changed. Tell me solution so that I achieve my
old top speed again.
Thanx
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Issue is ,Honda authorized service center guy has change lifter assembly
for timing chain, after that work, one issue arised, is that , whenever i start
bike, its doesn't match with the throttle acceleration like (petrol is near to
empty ) for some distance like 1 km, after then speed matches with
throttle up , this issue arise on every time i start bike after say interval of
30 min or more .
can anyone tell what is the issue???? i have service the bike and they have
cleaned arifilter ,sparkplug, carburetor etc..
Thank you for the tips! They helped me to undestand about carburetor....
Mine is a hero scooty plesure.... after 4th service it's consuming petrole
more than i expected... almost 25km for a 1L.
Can you tell me how can i fix this? (I am not sure about the guy working in
the service station..... and i couldn't find a article regarding to exact byk!)
Thanks
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Santosh Kumar 19 September 2017 at 17:33
I have Suzuki gixxer 155, mileage is 26-30, srweing in increasing the rpm
and vice versa of carburetor, plz help
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Now here's my problem my engine is giving more mileage than before and
I am worried it may be bad.
You said to keep the fuel screw in 3-5 revolution from least position but
I've place it only half revolution from the least position in clockwise.
Because that's where the engine sounded better.
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Thankyou..
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Thankyou..
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Metal Gaskets
How many turns of air-fuel screw can give the better mileage and
optimum power in 150 CC Honda CB unicorn?
Please help, My bike has some vibrations and crackling noise from engine,
its like piston is hitting hardly to something else. I am getting this problem
at 3-4 gear. while speed up the bike. I usually shift the gear around 5k-4.5k
RPM.
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