Aluminium Towers Manual

Customer Support Manual
This booklet contains information on how to

erect, dismantle and use
Waco Kwikform Aluminum Scaffolding.
WACO CUSTOMER SUPPORT MANUAL Page 0 of 70 August 2016

Index
Page Number
Safety Information …………………………………………………………….. 2
Competency / Work Practices ……….…………………………………………… 3
Risk Assessment / Planning / Preparation ……….…………………………….... 4
Risk Assessment Table ………..………………………………………………….. 5
Before commencing to erect the Scaffold ……………………………………….. 6
Before using the Scaffold ………………………………………………………… 6
Using the Scaffold ………………………………………………………………… 7
Care of the Scaffold ………………………………………………………………. 8
Correct Installation for Horizontal Braces/Guardrails …………………………… 9
Transportation …………………………………………………………………… 9
Storage ……………………………………………………………………….…… 9
Assembly Instructions ……………………………………………………… 10
SAFE ASSEMBLY for 0.7m wide towers ………………………………… 11
Dismantling of 0.7m wide tower guideline ……………………………………… 20
Ladder Installation Options ……………………………………………………… 44
Toeboard Installation …………………………………………………………… 45
Outriggers ………………………………………………………………………… 46
Technical Information …………………………………………………………. 47
Maximum Freestanding Tower Height …………………………………………… 48
Maximum Load Ratings …………………………………………………………… 49
Tower Configurations, Component Lists ……………………………………… 50
Aluminium Scaffold Towers - 0.7m wide …….…………………………………… 51
Aluminium Scaffold Towers - 1.3m wide ….……………………………………… 55
Aluminium Scaffold Towers - 1.9m wide ….……………………………………… 58
Product Information ………………………………………………………….… 60
Contact Details ……………………………………………………………….…. 66
WACO KWIKFORM CUSTOMER SUPPORT Page 1 of 70 August 2016

MANUAL
SAFETY INFORMATION

MANUAL
Competency / Work Practices
Scaffolding is to be used in accordance with current Australian and New Zealand standards, Worksafe or OH
& S/WHS requirements and codes of practice. Scaffolding is to be erected in accordance with suppliers
requirements, acceptable safe work practices and appropriate control measures including personal
protective equipment.
For safe and efficient erection, alteration and dismantling of scaffolding, you must:
Know the basic relevant rules of mechanics.
Be able to understand the suppliers information, general site plans and specifications for scaffolds. (An ability
to make simple calculations of dead load and live load is often needed.)
Have a thorough knowledge of the scaffolding equipment being used.
Have a thorough knowledge of the construction methods and design requirements associated with the
equipment.
Be able to recognise hazards at the worksite and implement appropriate controls to avoid risks to health and
safety
Visually inspect scaffolding for faults, safety and compliance with design and statutory requirements, codes of
practice and guidelines.
Have the physical skills needed for scaffolding construction.
Be competent in manual lifting techniques.
Work safely and confidently at heights.
Correctly use the various tools.
Erect and dismantle scaffolding in the correct sequence.
DO NOT erect, alter, dismantle or access a scaffold if you are tired or under the influence of alcohol or drugs
Carefulness, common-sense and caution are factors that cannot be built into scaffolding. These must
be provided by the user of the equipment.

MANUAL
Risk Assessment/Planning/Preparation
Before commencing any work involving scaffolding at your chosen work area, plan ahead
and be prepared. Ideally more than one person should do this. Seek expert advice if
required. Always ensure that you understand and can comply with the regulations that
apply to the erection and use of scaffolding in the area that you intend using this
equipment.
 Conduct an inspection of the worksite

 Consult with other workers or those that might be affected by the work intended
 Ensure you have fully read and understood the instructions provided
 Review relevant local legislative requirements
 Identify Hazards – Find out what could cause harm
 Assess the risks – Understand the nature of the harm that could be caused by the
hazard, how serious the harm could be and the likelihood of it happening
 Control the risks- implement the most effective control measure(s)
 Review control measures to ensure they are working as planned.
 Determine if the situation requires Certified Scaffolders to erect the Scaffold (i.e.
can a person or object fall more than 4m, including potential falls through any
penetration or over any retaining wall, edge of floor etc.). All other scaffolds to be
erected altered and dismantled by a competent person.
 Check that the surface is adequate for the point loads due to castors and
outriggers (up to 500kg). Sole boards (minimum 500mm x 200mm x 38mm –
subject to ground conditions) may be required on soft ground
 Assess the intended travel path for safe movement of a Mobile Scaffold. Develop
controls to avoid accidents. Remember to check;
o Overhead power and service Lines
o Underground services, floor penetrations etc.
o Uneven or unstable ground
o Trees
o Floor Loading Limits
o Other workers, general public, animals in the vicinity
o Surrounding Buildings, structures, vessels, equipment, vehicular traffic,
cranes etc.
o Corrosive substances and hazardous materials
o Barricades
o Inadequate lighting
o Any wet conditions likely to make the ground or any part of the scaffold
slippery
o Dynamic loadings such as concrete pump lines
o Moving plant (e.g. excavators)
o Any other likely adverse situation (e.g. weather deterioration).
 When working in a public area, ensure sufficient public protection has been
provided
ALWAYS ENSURE THAT YOU UNDERSTAND AND CAN COMPLY WITH THE REGULATIONS
THAT APPLY TO THE ERECTION AND USE OF SCAFFOLDING IN THE AREA THAT YOU
INTEND USING THIS EQUIPMENT.

MANUAL
Risk Assessment Table
Examples of significant hazards/risks and appropriate control measures include but are not limited to, the following;
Serious Hazard Identified &

Possible Risk Control Measures
Unstable Scaffold ……… risk of Assembly instructions must be strictly adhered to. All Scaffolds
: Collapsed Scaffold from which a person or object could fall more than 4m, must be
erected by a licensed scaffolder
Check supporting surface is firm and adequate to support the
scaffold
Ensure scaffold is erected plumb and level.
Outriggers or ties to be fitted where required. – Refer maximum
height table page 45 & Outriggers page 44
Power lines ………. risk Do not use Scaffold within 4.0m of overhead electric wires. Some
of : Electrocution situations may require up to 8.0m clearance. Check with the
appropriate Electrical Supply Authority. Always look up and check
before moving scaffold.
Working at Height……. risk Guardrails and mid rails must be used on all Platforms over 2m
of :Falling from Scaffold high* - Refer note (below)
Do not ride on Scaffold whilst it is being moved.
Always ensure the horizontal (yellow) braces are clipped to the
inside of the standards.
Do not stand or sit on midrails or Guardrails.
Do not use a ladder or steps to gain extra height when working on
scaffold platforms.
Internal ladders only are to be fitted to scaffold for access. Do not
climb on inside or outside of scaffold framework.
Use only the internal ladders provided for access.
Material falling from Scaffold
…..risk of :Injury or damage Toeboards must be fitted at all Platforms over 2m* in height. (*
some states require all heights) Ensure there are no gaps.
below
Platforms to be clear of materials when mobile scaffold is being
moved.
Sloping Ground………. Castors on mobile Scaffolds must have brakes which must be
risk of : Unstable Scaffold applied when Scaffold is in use.
Do not use mobile Scaffold on any surface that slopes more than 5
degrees unless provision is made to take the load off the castors
during use of the scaffold.
Wind, Horizontal loading… Do not fit containment sheeting, banners or similar to scaffold.
risk of : Overturning of scaffold Tie scaffold to solid structure, AND fit outriggers to lower
height towers…
 Where adverse weather conditions are expected, winds
exceeding 32kph
 Where the scaffold is located in a wind funneling location,
between large buildings, or open exposed buildings
 Where the nature of work is applying horizontal forces at
the working deck, e.g. drilling.
 When the tower is to be left unattended for any time,
especially in areas of public access
*Note: the 2m platform height relates to the distance a person or object could fall from the platform.
Edge protection may be required at lower heights/ all heights - check your local requirements. (Note:
New Zealand requests edge protection is provided for platforms at all heights unless a full written risk
assessment has been carried out that prove no risk of harm exists.)

MANUAL
Before commencing to erect the Scaffold
 Ensure the suppliers instruction document is read and understood. Ensure
the scaffold is erected in accordance with this manual.
 Inspect all components, and, where required replace damaged
components. DO NOT use damaged or incompatible components
 Sort and separate like components. DO NOT mix and match components
from other systems
 Ensure unauthorised persons are prevented from accessing the area where
the scaffold is to be erected and used.
 Ensure you have any relevant permits required for working at height on
your particular site.
Before using the Scaffold

 Ensure the Scaffold Tower is plumb and level.
 Check that the surface is adequate for the point loads due to castors and
outriggers (up to 500kg). Sole boards (minimum 500mm x 200mm x
38mm – subject to ground conditions) may be required on soft ground.
 Check all Diagonal, Horizontal and Plan braces are installed, and that the
whole configuration is deviate, and use only original components.
 Check that Ladder access is available to every platform.

 Check that Outriggers are fitted as required –refer Fitting Outriggers (page
44)
 Check all platform levels have correctly fitted edge protection

(Guardrails/midrails/toe boards) to each deck over 2m* in height , (* some
states require all heights)
 If mobile, check that all Castor brakes are locked on.

 Check and assess the Scaffold at the start of each day/ use. If it has any
damage or defects, do not use the Scaffold but alert the supplier or
person(s) controlling the Scaffold.
 Ensure access to incomplete scaffold is closed and warning signs placed.

MANUAL
Using the Scaffold
 Ensure the Scaffold is never used for purposes that it was not designed to be used
for.
 Ensure there are no persons or objects on the Scaffold whilst it is being moved.
 Always reapply all Castor Brakes and re-level the Scaffold after moving.
 Do not overload / exceed the specified safe working load of the Scaffold. –Refer to
Maximum Load ratings (page46)
 Never use ladders or any sort of device to gain additional height above a Scaffold
platform.
 Never use or attach Hoisting equipment to the Scaffold
 Do not allow any part of the Scaffold to come within 4.0m of overhead power
lines. Some lines may require up to 8m clearance, check with the appropriate
power authority before approaching the wires.
 Do not use the Scaffold if you are tired, suffering any medical condition, or under
the influence of alcohol or drugs which may cause lethargy or danger to yourself
or others.
 Ensure the mobile scaffold is protected against impact from moving plant/ vehicles
 Ensure unattended scaffold is secure and access by unauthorised persons is
prevented
 Do not use the Scaffold in extreme weather, or high winds. Scaffold should be
anchored/secured to resist winds that are above 32kph.
 If in exposed or elevated area, secure the scaffold to a fixed structure (to prevent
overturning), and tie down platforms, (to prevent dislodgement).
 Be aware of situations where winds are magnified by funnelling effects e.g. at corners of
buildings or between tall buildings.
 Never attach tarpaulins or other coverings to the scaffold as this may seriously increase its
susceptibility to wind force.
Simple wind chart below, for identifying wind hazard, as a guideline only. Not to overwrite
site safety procedures.
Wind Speed Visible Indications Action Required

Description (kph)
Medium breeze 20 - 29 Raises dust and loose paper, small Safe to work on tower.
branches move on trees.
Fresh breeze 30 - 39 Small trees in leaf begin to sway. Ensure that the tower is tied to a
rigid structure & has outriggers
fitted
Strong breeze 40 - 50 Large branches in motion, umbrella’s use Cease to work on tower and
with difficulty, telegraph wires whistle. ensure any loose platforms are
tied down.
Gale Force 60+ Twigs break off tree, progress generally Dismantle tower if storms forecast.
impeded.

MANUAL
Care of the Scaffold
 Take good care of the scaffold, components should fit together easily
without using force. Keep equipment, specially joints and moving parts
clean.
 Care to be taken when dismantling scaffold, never let components drop or

fall to the ground as the impact could cause structural damage.
 Never modify or alter the Scaffold or its components in any way.
 Only persons authorized by the supplier are permitted to carry out repairs.
 Only original parts are to be used when replacing any parts of any Waco
Kwikform Scaffold components.
 Any damaged component must be reported to the person responsible for

the supply of the Scaffold immediately.
 If scaffold is being used for an extended period in a corrosive environment,

apply a lubricating spray to all brace grasper pins/ springs and check
regularly to ensure they move freely, & do not become stiff or seized.
 Do not use Components if;
o Graspers, Brace ends are loose

o Graspers do not engage correctly (stiff or seized)
o Ladder stand off arm does not operate correctly
o Aluminium components are dented, deformed or cracked
o Castor wheels do not rotate freely
o Castor or screw jack adjustment nuts do not rotate freely
o Castor Brakes do not unlock or lock

MANUAL
Correct Installation for Horizontal Braces/Guardrails
Do not step on Horizontal Braces when accessing the scaffold.
Please do not stand or sit on midrails or guardrails.
Make sure the horizontals braces (yellow) are always clipped to the INSIDE of the standards.
Misuse by dropping from height or throwing onto the back of vehicles for example can damage the ends of
graspers. Fittings should be regularly inspected and any damaged fitting should be replaced.
Further, if the grasper becomes closed or extended in any way for any reason it is to be discarded.
Do not use scaffold with damaged or missing component. Contact your Scaffold supplier for a replacement.
Transportation
All loads must be securely fastened as slippage occurs with aluminium components.
Storage
Stack equipment securely to prevent falling.
Equipment is best stacked away from corrosive materials.
If stored indoors stack one on top of each other and outdoors store upright to allow moisture to run off.
Avoid leaving plywood components (Platforms and Toe boards) in long term storage exposed to all weathers,
as excessive moisture and sunlight/heat can cause ply deterioration.

MANUAL
ASSEMBLY INSTRUCTIONS

MANUAL
SAFE ASSEMBLY for 0.7m wide Waco Kwikform Towers
Always ensure you understand and can meet the compliance requirements that apply to the erection and use
of scaffolding in the location where the equipment will be used.
Step 1
Lock brakes on Castors and insert into 1st Base Frame. Attach 2 Horizontal Braces (yellow ends) to INSIDE
(diagram 1b) of standards (vertical member) above bottom Rung (horizontal member). See Diagram 1a below.
1a 1b
Horizontal Brace (yellow

ends) attached to INSIDE
of standard
Step 2
Lock brakes on Castors and insert into second Base Frame. Attach Horizontal Braces to INSIDE of standards,
use threaded adjuster to approximately level scaffold. See diagram 2a
2a
Castors with threaded adjuster for

levelling, or fine tuning tower height.
Ensure Castor is locked to the Base
Frame after each adjustment with the
locking bolt or screw tightened to the
frame. IMPORTANT: Always leave
brakes applied unless moving tower

MANUAL
Step 3
Install Diagonal Brace (silver) from bottom Rung, to third Rung up (2 spaces). This should be fitted in as close
as practical to the inside of the frame. Check scaffold is level in each direction, and adjust using height
adjustable Castors.
3a
Diagonal Brace (silver
ends) fitted from base
rung to 3rd.
Step 4
Install 2 Horizontal Braces to the top rung of Base Frame, as a temporary guardrail.
4a
Horizontal Braces
(acting as temporary
guardrail)

MANUAL
Step 5
Install an Access Platform in temporary position to 2nd rung of Base Frame.
5a
Access Platform
Step 6
Standing on temporary platform
Upper Frames with
Install 2 Upper Frames male spigots facing
down. Inserts into
frame below
6a
Horizontal Braces
guardrail)

MANUAL
Step 7
Fit 4 x Horizontal Braces as guardrails and Midrails for next deck (Diagram 7a.)
Fit Diagonal Brace, fit in opposite direction to Diagonal brace below (diagram 7b)
Fit Outriggers as required (Diagram 7c .Note: 0.7m wide towers require Outriggers for platform heights of
1.4m or more)
Fit Diagonal Brace (diagram 7b)

7b
Diagonal Brace fitted in
opposite direction from
 top rung of frame below



Temporary platform
(standing position)
7c Fit Outriggers as required

OUTRIGGER INSTALLATION
“NOTE wall omitted for clarity”
Where the scaffold is erected alongside

a solid structure (eg a wall), two
outriggers are required; fitted on the
side opposite the wall. Otherwise 4
Outriggers are required; fitted to each
corner of the scaffold.
Top of Outrigger can be safely secured
by standing on Temporary platform.
Attach Outrigger standoff arm to base
frame. For details of when outriggers
are required refer to;
 Fitting Outriggers (pg44)
 Maximum Freestanding Tower
Height (Pg45)
Risk Assessment Table (Pg4)

MANUAL
Step 8
Standing on Ground,
Remove Horizontal braces acting as a temporary guardrail from top rung of Base frame. (diagram 8a)
Move temporary platform up to form full deck on top rung of base frame. (diagram 8b)
Install ladder to the top rung of the Base Frame at the end of the access hatch (diagram 8c)
8a 8b
Remove Horizontal
temporary guardrail
Move
Temporary
platform up
to form full
deck.
From here
Remove
To this level
8c
Install ladder to the top rung of the Base Frame at the end of the access hatch.
Ladder placed in
line with Access
Hatch

MANUAL
Fit toe board set
Take care installing Toe
board sets. Ensure
Hinge nuts face
OUTWARDS.
Hint. Place toe boards

on deck while inserting
into male hinge pin of
end board. Once
secured in end board
the other end can be
lifted into opposite end
board and placed into
position. More detail
available on page 43
Steps 10.You have now completed a full working platform. Repeat steps 4-9 for each additional
platform level, as follows.
10a. Standing on Full working platform*

Install 2 Horizontal Braces (acting as temporary guardrails) to top (4th) rung above working deck (diagram
10.4)
Install 2nd Access Platform in temporary position, 2 rungs above the working platform you’re standing on
Ensure Access Hatch is at opposite end, of tower to the one below.
Hint: Open hatch and stand through the platform for ergonomic handling (diagram10.5)
10.4 .5
2nd Access Platform

in temporary
position

MANUAL
*Ensure the access Hatch is closed at all times when standing/working on any access platform
10b. Standing on 2nd Temporary platform*
Install upper frames required. This example shows 2 Rung Frames being installed for Guardrails of top
working deck. (Diagram 10.6)
Fit 4 x Horizontal Braces as guardrails and Midrails for next deck (diagram 10.7a)
Fit Diagonal Brace, fit in opposite direction to Diagonal brace below (diagram 10.7b)
10.6
2nd Temporary
platform
(standing Horizontal Braces
position)* (acting as temporary
guardrail)
10.7a
4 x Horizontal Diagonal Brace
Braces as 10.7b fitted in opposite
guardrails and direction from
midrails top rung of
frame below
WACO KWIKFORM CUSTOMER SUPPORT MANUAL Page 17 of 70 August 2016

10c. Standing on 2nd Temporary platform*
Unclip Horizontal braces acting as temporary guardrails above 2nd Platform only at the end away from the
access hatch, leaving the graspers resting on the rung inside the standard. (Diagram 10.8a) The graspers
above the access hatch remain attached.
Hint: If a diagonal grasper is in the way, release and lift that out of the way, release the horizontal grasper and pull it
back to rest on the rung on the inside of where diagonal grasper is fitted, and refit the diagonal grasper.
10.8a
Removing Horizontal
Braces acting as
temporary guardrail.
Step 1.
10d. Standing on 1st working platform* through access hatch of 2nd temporary platform
Remove Horizontal braces acting as a temporary guardrail from 2nd rung above temporary platform.(diagram
10.8b) Hint: if this is the final or top platform position, place the Horizontal Braces down one rung to store, ready to be
used for dismantling the tower.
Move temporary platform up to form full deck on 4th rung above existing working platform. (diagram 10.8b)
Install ladder at the end of the access hatch (diagram 10.8c)
10.8b
Move
Temporary
platform up to
form full deck.
From here
To this level
Standing position to
remove temporary
guardrails and move up
access platform

MANUAL
10.8 c Standing on 1st working platform
Ladder placed in
line with Access
Hatch
10e. Standing on 2nd (top)platform*

Fit toe board set (diagram 10.9)
10.9 board sets. Ensure
Hinge nuts face
OUTWARDS.

end board. Once

MANUAL
DISMANTLING OF 0.7m TOWER GUIDELINE.
The dismantling process for the Mobile scaffold tower is the reverse method of the erection process. During
dismantling, stability of the scaffold must be maintained at all times.
DISMANTLING Key points…

1. Ensure the safety of other people and property in the vicinity.
2. Ensure Castor wheel brakes are locked.
3. Remove all materials, debris and equipment from working platforms
4. Starting at the top of the tower dismantle in reverse order of the erection sequence.
5. Avoid overloading / stacking removed components of dismantled equipment on the tower
6. Components should be lowered to the ground in a controlled manner and not dropped to
avoid structural damage to the components
7. Horizontal guardrails should not be removed before the removal of scaffold decks of the
same level.
IMPORTANT Utilise the method in instruction 10c and diagram 10.8a on page 16 to safely
remove guardrails in a narrow tower where you can’t walk the length of the platform (e.g.
When protected by access platform hatch in temporary position)
8. Do not remove diagonal braces until it is necessary to remove the frames to which they are
attached.
9. If the scaffold is stabilised with outriggers or tied to a supporting structure, removal of any
outriggers or ties should not be done until the dismantling is down to that level which they
are attached.

MANUAL
of scaffolding in the location where the equipment will be used...
Step 1
1a
Horizontal Brace (yellow

ends) attached to INSIDE
of standard
Step 2

levelling or fine tuning tower height.

MANUAL
Step 3
Attach Plan Brace (red ends) to diagonally opposite standards. The suggested position is just above the
Castor.
3a
Plan Brace (red ends)

attached corner to corner at
base of tower
 Plan bracing should be incorporated at the base of a mobile scaffold to provide stability.
Alternatively the base of the mobile may be fully decked out.
Step 4
Install 2 Diagonal Braces (silver) from bottom Rung, to third Rung up (2 spaces). These should be fitted in
opposite directions as close as practical to each side of the frame. Check scaffold is level in each direction,
and adjust using height adjustable Castors.
4a
Diagonal Brace (silver
ends) fitted in opposite
directions.

MANUAL
Step 5
Install 1 Horizontal Brace to one side of the top rung of Base Frame, as a temporary guardrail.
5a
Horizontal Brace (acting
as temporary guardrail)
Step 6
Add an Access Platform to top rung of Base Frame on opposite side to Horizontal Brace. Install ladder to the
top rung of the Base Frame at the end of the access hatch.
Access Platform
Ladder placed in
line with Access
Hatch
WACO KWIKFORM CUSTOMER SUPPORT August 2016

MANUAL
Step 7
Install a Standard Platform in temporary position to 2nd rung of Base Frame on opposite side to Access
Platform.
Access Platform (acting

as temporary guardrail)
Horizontal Brace
guardrail)
Temporary platform

MANUAL
Step 8
Install 2 Upper Frames, 4 x Horizontal Braces as guardrails and Midrails for next deck (Diagram 8a.)
Fit 2 x Diagonal Braces (diagram 8b)
Fit Outriggers as required (Diagram 8c .Note: 1.3m wide towers require Outriggers for platform heights of
3.4m or more)
8a
Upper Frames with

male spigots facing
down. Inserts into
frame below
Temporary platform
(standing position)

MANUAL
2 x Diagonal Braces
fitted in opposite
directions from top rung
of frame below
8c Fit Outriggers as required
“NOTE wall omitted for clarity”
Where the scaffold is erected alongside

a solid structure (eg a wall), two
outriggers are required; fitted on the
side opposite the wall. Otherwise 4
Outriggers are required; fitted to each
corner of the scaffold.
Top of Outrigger can be safely secured
by standing on Temporary platform.
Attach Outrigger standoff arm to base
frame.
For details of when outriggers are
required refer to;
 Maximum Freestanding Tower
Height (Pg45)
 Risk Assessment Table (Pg4)

MANUAL
Step 9
Standing on Ground,
Remove Horizontal brace acting as a temporary guardrail. (diagram 9a)
Move temporary platform up to form full deck on top rung of base frame. (diagram 9b)
Install Toeboards (diagram9c)
9b
as temporary
Move
Temporary
platform up
to form full
deck.
Remove From here
To this level
9c

board sets. Ensure
Hinge nuts face
OUTWARDS.

end board. Once

MANUAL
Step 10.
You have now completed a full working platform. Repeat steps 5-9 for each additional platform level, as
follows.
10a. Standing on Full working platform Install Horizontal Brace (acting

as temporary guardrail on
same side as access platform
below it
Install Access Platform 4 rungs

10b. Standing on Full working platform above standard platform of
the deck below. Ensure Access
Hatch is at opposite end and
opposite side, of tower to the
one below.
Install ladder through the

access platform ladder gap*
(*explained in diagram 6a)

MANUAL
10c. Standing on Full working platform
Add a Standard Platform in

temporary position 2 rungs
below and opposite side to
top access platform which
acts as a temporary
guardrail
10d. Standing on Temporary platform

Install upper frames required.
This example shows 2 Rung
Frames being installed for
Guardrails of top working
deck.
Temporary Platform
(standing position for steps
10d,10e and 10f ,protected by
Horizontal Brace and upper
Access Platform as
temporary guardrails.

MANUAL
10e. Standing on Temporary platform
10f. Standing on Temporary platform
Install Diagonal Braces (1 for top

level to brace guardrail frame, 2 if
full frameset See Diagram8b on
page 24)

MANUAL
10g. Standing on Full working platform
temporary guardrail.
(Hint) if this is the final or top
platform position; place the
Horizontal Brace down one rung to
store, ready to be used for
dismantling the tower.
Full working platform

(standing position, for steps
10g and 10h)
10h. Standing on Full working platform
Lift Standard
platform from
temporary position,
up 2 rungs to form
a full working
platform
From here
To this level

MANUAL
10i. Standing on Top working platform
Fit Toeboard set.
Dismantling of 1.3m wide tower guideline


1. Ensure the safety of other people and property in the vicinity of the scaffold.
2. Ensure Castor brakes are locked.
5. Avoid overloading due to stacking excessive equipment on the tower
same level.
attached.
are attached.

MANUAL
of scaffolding in the location where the equipment will be used...
Step 1
Horizontal Brace
(yellow ends)
attached to INSIDE of
standard
Step 2
2a

levelling or fine tuning tower height.

MANUAL
Step 3
Attach Plan Brace (red ends) to diagonally opposite standards. The suggested position is just above the
Castor.
3a Plan Brace (red ends)

attached corner to corner at
base of tower
 Plan bracing should be incorporated at the base of a mobile scaffold to provide stability.
Alternatively the base of the mobile may be fully decked out.
Step 4
Install 2 Diagonal Braces (silver) from bottom Rung, to third Rung up (2 spaces). These should be fitted in
opposite directions as close as practical to each side of the frame. Check scaffold is level in each direction,
and adjust using height adjustable Castors.
4a Diagonal Brace (silver

ends) fitted in opposite
directions.
WACO KWIKFORM CUSTOMER SUPPORT MANUAL ge 34 of 70 August 2016

Pa
Step 5
Install 1 Standard Platform to one side of the top rung of Base Frame, (will act as a temporary guardrail.)
5a
Standard Platform
guardrail)
Step 6
Add an Access Platform to top rung of Base Frame on opposite side to Standard Platform. Install ladder to the
top rung of the Base Frame at the end of the access hatch.
6a
Access Platform
Ladder placed in
line with Access
Hatch
WACO KWIKFORM CUSTOMER SUPPORT MANUAL Page 35 of August 2016

Step 7
Install a Standard Platform in temporary position to 2nd rung of Base Frame in centre of frame (directly below
gap between the Standard and Access Platform.
Standard Platform
7a (acting as temporary Access Platform (acting
guardrail) as temporary guardrail)
Standard platform in
temporary position for
next assembly steps

MANUAL
Step 8
Install 2 Upper Frames, 4 x Horizontal Braces as guardrails and Midrails for next deck (Diagram 8a.)
Fit Outriggers if required *(Not shown for this 4m high tower example)
*For details of when outriggers are required refer to;

 Maximum Freestanding Tower Height (Pg45)
 Risk Assessment Table (Pg4)
8a
Upper Frames with
male spigots facing
down. Inserts into
frame below
Temporary platform
(standing position)

MANUAL
8b
2 x Diagonal Braces
fitted in opposite
directions from top rung
of frame below

MANUAL
Step 9
Standing on Ground,
Move temporary platform up to form full deck on top rung of base frame. (diagram 9a)
Install Toeboards (diagram9b)
Move
Temporary
platform up
to form full
deck.
From here
To this level
9b

board sets. Ensure
Hinge nuts face
OUTWARDS.

end board. Once

MANUAL
Step 10.
You have now completed a full working platform. Repeat steps 5-9 for each additional platform level, as
follows.
10a. Standing on Full working platform
Install Standard Platform to

one side 4 rungs above full
working platform
10b. Standing on Full working platform
Install Access Platform 4 rungs

above standard platform of
the deck below. Ensure Access
Hatch is at opposite end and
opposite side, of tower to the
one below.
Install ladder through the

access platform ladder gap*
(*explained in diagram 6a)

MANUAL
10c. Standing on Full working platform
Add a Standard Platform in

temporary position 2 rungs
down and directly below gap
between top access platform
and Standard Platform which
now acts as a temporary
guardrail
10d. Standing on Temporary platform

Install upper frames required.
This example shows 2 Rung
Frames being installed for
Guardrails of top working
deck.
Temporary Platform
(standing position for steps
10d,10e and 10f ,protected by
Horizontal Brace and upper
Access Platform as
temporary guardrails.
10e. Standing on Temporary platform

MANUAL
10f. Standing on Temporary platform
Install Diagonal Braces

MANUAL
10g. Standing on Full working platform
Lift Standard
platform from
temporary position,
up 2 rungs to form
a full working
platform
From here
To this level
10i. Standing on Top working platform
Fit Toeboard set.

MANUAL
Dismantling of 2.0m wide tower guideline

1. Ensure the safety of other people and property in the vicinity of the scaffold.
2. Ensure Castor brakes are locked.
5. Avoid overloading due to stacking excessive equipment on the tower
same level.
attached.
are attached.
Ladder Installation Options

Supplied Ladders must ALWAYS be installed INSIDE the tower. They can be installed either;
Top of ladder level with the platform (fig1).
Fig 1
Top of ladder one rung above the platform (fig 2.)
Fig 2
Or top of ladder two rungs above the platform (fig 3).
Fig 3
Bottom of ladder must be within 400mm of the lower platform/ground

MANUAL
Toeboard Installation
Toeboards are made up of a 4 piece system…2 ends and 2 sides. It is important that the Toeboards are
fitted the correct way around. Two important notes are as follows…
1. The nuts holding the fittings are placed on the OUTSIDE.

2. Install the End Toeboards with the male part of the hinge facing up
3. Install the side Toeboards with the female part of the hinge facing downwards over the male part of
the hinge on the end Toeboard
See illustration below. If there is any doubt contact the supplier for advice.
Side Toeboards.
End Toeboards.

MANUAL
Outriggers
Adjustable Outriggers are normally used to increase the base size of a scaffold. Outriggers can be
used at the base of any width tower with standard base and upper frames.
To be effective, Outriggers need to be set up at an angle of approximately 1 horizontal to 2 vertical. If room is

limited, they can be set up steeper - refer to requirements in columns 5 and 6 of “Maximum Height Table” on
page 45.
Only two Outriggers are required when the scaffold is against a wall or solid structure which extends up to
the height of the top platform, along the full width of the scaffold.
When the scaffold is not against a wall or solid structure, four outriggers are required; one on each corner of
the scaffold.
The supporting surface for the Outriggers must give adequate support. Outriggers must then be adjusted to
provide firm pressure on the supporting surface. Sole plates must be used under the Outriggers feet when on
soft surfaces.
When moving mobile scaffolds with Outriggers Props fitted, it is good practice to lift the Outriggers feet the
minimum required space to achieve mobility. Care is needed because of the reduced base size when feet
are clear of the supporting surface.
ALSO USE OUTRIGGERS and tie to solid structure… REGARDLESS of tower height,
for the following situations
 Where there is a possibility of adverse weather conditions, winds exceeding
32kph
 Where the scaffold is located in a wind funneling location, between large
buildings, or open exposed buildings
 Where the nature of work is applying horizontal forces at the working deck, e.g.
drilling.
It must also be remembered that just because you have Outriggers fitted to the base of a tower does not
mean you can build it up endlessly.
Care must be taken to observe maximum heights allowed with outriggers fitted…
0.7m wide towers (single width) needs outriggers from 1.4m platform height and can be taken to a maximum
platform height of 5.0m with 3m Outriggers fitted.
1.3m wide towers (double width) needs outriggers from 3.5m platform height and can be taken to a
maximum platform height of 6.5m with 3m Outriggers fitted.
2.0m wide towers (triple width) needs outriggers from 5.5m platform height and can be taken to a maximum
platform height of 8.5m with 3m Outriggers fitted.

MANUAL
TECHNICAL INFORMATION

MANUAL
Maximum Freestanding Tower Height
The stability of a mobile tower must comply with AS/NZS 1576.1
Refer to Maximum Height Table (below) for guidance on maximum top working platform heights.
NB Also refer to Risk Assessment Table (pg. 4) for additional requirements in adverse wind or loading
conditions.
Maximum Height Table (Height to top working Platform – overall tower heights are 1.0m higher; including edge protection)
Assembly by competent person <4.0m Assembly by Certified Scaffolders only >4.0m
Maximum Maximum Maximum Maximum Minimum Base

Height Height Height Height dimension
Tower Width
(without (with 2m (with 3m above top of -Including
outriggers) outriggers) outriggers) outriggers outriggers
0.7m 1.4m 4.0m 5.0m 2.0m 1.7m
1.3m 3.4m 5.5m 6.5m 3.5m 2.2m
2.0m 5.4m 7.5m 8.5m 5.5m 2.9m
For higher Scaffolds obtain the suppliers recommendations.

MANUAL
LOAD RATINGS
Total loading of any single Waco Kwikform scaffold tower must not exceed 2000kg (including scaffold
weight) evenly spread over 4 castors or screw jacks.
Working Platform Live Load Ratings/ Typical applications
Light Duty: 225kg (2.2kN) per bay single width, including up to 120kg (1.2kN) point load.
Typically used by painters or maintenance staff with light hand tools only
Medium Duty: 450kg (4.4kN) per bay double width or multi platform width scaffold, including up to
150kg (1.5kN) point load
Typically used by plasterers or builders with equipment or materials.
Heavy Duty: 675kg (6.6kN) per bay Aluminium scaffolding CANNOT be used
Typically used by bricklayers with heavy materials
WORKING LOAD LIMITS (WLL) Maximum Live load ratings
Single scaffold platform -Light Duty eg 225kg (2.2kN)
Working platform level* Single width (0.7m wide) towers -Light Duty eg 225kg (2.2kN)
(One, two or three uniformly distributed load
adjacent platforms)
Double width (1.3m wide) -Medium Duty eg 450kg (4.4kN)
Or Triple width (2.0m wide) towers uniformly distributed load
Single bay scaffold tower Single width (0.7mwide) towers -up to 5 x Light duty platform levels
Double width (1.3m wide) either -up to 5 x Light duty platform levels
Or Triple width (2.0m wide) towers or -up to 2 Medium duty platform levels
* NB. A typical working level consists of one scaffold platform for single width towers, two scaffold platforms
for double width towers and three scaffold platforms for triple width towers.
FOR ANY SCAFFOLD CONFIGURATIONS OR LOADINGS OUTSIDE THE SCOPE OF THIS DOCUMENT CONTACT THE
SUPPLIER

MANUAL
TOWER CONFIGURATIONS
COMPONENT LISTS

MANUAL
STANDARD COMPONENT LIST FOR SINGLE WIDTH TOWERS 0.7m WIDE
Standard Towers with Adjustable castors

Nominal Tower height 1m 2m 3m 4m 5m
Actual PLATFORM HEIGHT 1,12 2 ,05 2 ,98 3,91 4,84
TOWER HEIGHT (to top of Handrail frames) 2 ,12 3,05 3,98 4,91 5 ,84
WORKING HEIGHT 3,12 4,05 4,98 5 ,91 6,84
Component List
Horizontal Brace 6 6 8 10 12
Diagonal Brace 1 3 3 4 5
101406 0.7m x 1.8m Doorbase Frame
101402 0.7m x 1.4m (3 Rung) Base Frame
101404 0.7m x 1.9m (4 Rung) Base Frame 2 2 2 2 2
101401 0.7m x 0.9m (2 Rung) Upper Frame 2 2 2
101403 0.7m x 1.4m (3 Rung) Upper Frame
101405 0.7m x 1.9m (4 Rung) Upper Frame 2 2 3
Access Platform 1 1 2 2 3
151452 Outrigger Prop 2.0m (See Note: (1)) 4 A A
151450 Outrigger Prop 3.0m (See Note: (1)) 4 4 4
9100121 Doorbase Frame Connector
LADDERS, SEE Note (2)
251401 1.8m Ladder 1 1 2 2
251402 2.4m Ladder
251403 3.0m Ladder
251404 3.6m Ladder
251405 4.2m Ladder
251406 4.8m Ladder
300207 200mm Castor/Screwjack 4 4 4 4 4
Toe Board Set, See note (3) If required 1 1 2 2
Optional Equipment
300211 15 0mm Baseplate /Screwjack (~) 4 4 4 4 4
All heights in chart(with the exception of the doorway packs) are fitted with 300207 Adjustable wheels, and at lowest
adjustment. See below for alternatives affect on actual heights. Actual heights are rounded "up" to the nearest 10mm.
Extra adjustment to raise tower or level up on uneven ground of 280mm with this wheel
(~)(300211) Change from a wheel to this adjustable Baseplate Lowers all heights by 220mm. Extra adjustment of 500mm
with these baseplates.
Note (1) Outriggers require 4 if freestanding or 2 if against a wall.See instruction manual or document for
outrigger requirements.
Note (2) Ladders Default size with tower in list. Another alternative In taller towers is to remove lower Access
Platform/s and fit longer ladder once tower is safely assembled.
Note (3) Toeboard set consists of 2 end boards and 2 side boards, per working platfom.
1,3 and 5m high towers all have a platform at the 1m height, 2nd rung on base frame. By default these 1m
high platforms has no midrails or toeboard set to allow practical and safe access onto th platform. Due
diligence must be taken, if a risk assessment shows the midrals and toeboards are needed at 1m then thy
can be fitted once standing on the platform.

MANUAL
Aluminium Scaffold Towers - 0.7m wide
Single 2/25
Platform Height: 2.0m
Platform Length: 2.5m Component Description Qty Required
Nominal Width: 0.7m
2.5m Horizontal Brace 6
2.5m Diagonal Brace 3
Outrigger Prop - 2.0m 4
0.7m x 0.9m Upper Frame 2
2.5m Access Platform 1
1.8m Ladder 1
200mm Adjustable Castor 4
0.7m End Toeboard 2
2.5m Side Toeboard 2
Single 3/25
Nominal Width: 0.7m
0.7m x 1.9m Base Frame 2
1.8m Ladder 1
0.7m End Toeboard 2

MANUAL
Single 4/25
Nominal Width: 0.7m
1.8m Ladder 2
0.7m End Toeboard 4
Single 5/25
Nominal Width: 0.7m
1.8m Ladder 2
0.7m End Toeboard 4

MANUAL
STANDARD COMPONENT LIST FOR SINGLE WIDTH TOWERS 1.3m
WIDE
Nominal Tower height 1m 2m 3m 4m 5m 5.8m 6.7m
Actual PLATFORM HEIGHT 1.12 2.05 2.98 3.91 4.84 5.77 6.70
TOWER HEIGHT (to top of Handrail frames) 2.12 3.05 3.98 4.91 5.84 6.77 7.70
WORKING HEIGHT 3.12 4.05 4.98 5.91 6.84 7.77 8.70
Component List
Plan Brace 1 1 1 1 1 1 1
Horizontal Brace 6 6 8 10 12 14 16
Diagonal Brace 2 4 4 5 7 8 9
1.3m x 1.4m (3 Rung) Base Frame
101414 1.3m x 1.9m (4 Rung) Base Frame 2 2 2 2 2 2 2
101411 1.3m x 0.9m (2 Rung) Upper Frame 2 2 2 2 2
Standard Platform 1 1 2 2 3 3 4
Access Platform 1 1 1 2 2 3 3
151450 Outrigger Prop 3.0m (See Note: (1)) 4 4 4 4
251401 1.8m Ladder 1 2 2 3 3 4
251402 2.4m Ladder
251403 3.0m Ladder
251404 3.6m Ladder
251405 4.2m Ladder
251406 4.8m Ladder
300207 200mm Castor/Screwjack (Taiwan) 4 4 4 4 4 4 4
Toe Board Set, See note (3) If requi red 1 1 2 2 3 3
Optional Equipment
300211 150mm Baseplate /Screwjack (~) 4 4 4 4 4 4 4
All heights in chart are fitted with 300207 Adjustable wheels, and at lowest adjustment. See below for alternatives affect
on actual heights. Actual heights are rounded "up" to the nearest 10mm. Extra adjustment to raise tower or level up on
uneven ground of 280mm with this wheel
Note (1) Outrigger Props require 4 if freestanding or 2 if against a wall. 3:1 ratio applies to all towers
(Platforms height no more than 3 times the narrowest width of tower) Outrigger fitted from this point
and the same rule then applies from top of Outrigger.
Note (2) Ladders Default size with tower in list. Another alternative In taller towers is to remove lower
Access Platform/s and fit longer ladder once tower is safely assembled.
1,3,5 and 7m high towers all have a platform at the 1m height, 2nd rung on base frame. By default these
1m high platformsare a single standard platform and have no midrails or toeboard set to allow
practical and safe access onto the platform. A ladder is placed in the space beside the platform to
allow safer access onto the 1m high, and at the oppostie end to the next ladder up. Due diligence must
be taken, if a risk assessment shows the midrals and toeboards are needed at 1m then thy can be fitted

MANUAL
once standing on the platform.

MANUAL
Single 2/25
Nominal Width: 1.3m
2.5m x 1.3m Plan Brace 1
2.5m Standard Platform 1
1.8m Ladder 1
1.3m End Toeboard 2
Single 3/25
Nominal Width: 1.3m
1.8m Ladder 1
1.3m End Toeboard 2
Single 4/25 2.5m Side Toeboard 2
Platform Length: 2.5m
Component Description Qty Required
Nominal Width: 1.3m
1.8m Ladder 2
1.3m End Toeboard 4

MANUAL
Single 5/25
Nominal Width: 1.3m
1.8m Ladder 3
1.3m End Toeboard 4
Single 2/25
Nominal Width: 1.3m
1.8m Ladder 3
1.3m End Toeboard 6

MANUAL
STANDARD COMPONENT LIST FOR SINGLE WIDTH TOWERS 1.9m
WIDE
Nominal Tower height 1m 2m 3m 4m 5m 5.8m 6.7m
Actual PLATFORM HEIGHT 1.12 2 .05 2 .98 3.91 4.84 5 .77 6.70
TOWER HEIGHT (to top of Handrail frames) 2 .12 3.05 3.98 4.91 5 .84 6.77 7.70
WORKING HEIGHT 3.12 4.05 4.98 5 .91 6.84 7.77 8.70
Component List
Plan Brace 1 1 1 1 1 1 1
Horizontal Brace 6 6 8 10 12 14 16
Diagonal Brace 2 4 4 5 7 8 9
1.9m x 1.4m (3 Rung) Base Frame
101414 1.9m x 1.9m (4 Rung) Base Frame 2 2 2 2 2 2 2
Standard Platform 3 2 4 4 6 6 8
Access Platform 1 1 2 2 3 3
151450 Outrigger Prop 3.0m (See Note: (1)) 4 4
251401 1.8m Ladder 1 2 2 3 3 4
251402 2.4m Ladder
251403 3.0m Ladder
251404 3.6m Ladder
251405 4.2m Ladder
251406 4.8m Ladder
300207 200mm Castor/Screwjack (Taiwan) 4 4 4 4 4 4 4
Toe Board Set, See note (3) If requi red 1 1 2 2 3 3
Optional Equipment
300211 150mm Baseplate /Screwjack (~) 4 4 4 4 4 4 4
All heights in chart are fitted with 300207 Adjustable wheels, and at lowest adjustment. See below for alternatives affect
on actual heights. Actual heights are rounded "up" to the nearest 10mm. Extra adjustment to raise tower or level up on
uneven ground of 280mm with this wheel
Note (1) Outrigger Props require 4 if freestanding or 2 if against a wall. 3:1 ratio applies to all towers
(Platforms height no more than 3 times the narrowest width of tower) Outrigger fitted from this point and the
same rule then applies from top of Outrigger.
Note (2) Ladders Default size with tower in list. Another alternative In taller towers is to remove lower Access
Platform/s and fit longer ladder once tower is safely assembled.
1,3,5 and 7m high towers all have a platform at the 1m height, 2nd rung on base frame. By default these 1m
high platformsare a single standard platform and have no midrails or toeboard set to allow practical and
safe access onto the platform. A ladder is placed in the space beside the platform to allow safer access onto
the 1m high, and at the oppostie end to the next ladder up. Due diligence must be taken, if a risk assessment
shows the midrals and toeboards are needed at 1m then thy can be fitted once standing on the platform.

MANUAL
Single 2/25
Nominal Width: 1.9m
1.8m Ladder 1
1.9m End Toeboard 2
Single 3/25
Nominal Width: 1. 9m
1.8m Ladder 2
1.9m End Toeboard 2
Single 4/25
Nominal Width: 1.9m
1.8m Ladder 2
1.9m End Toeboard 4

MANUAL
Single 5/25
Nominal Width: 1.9m
1.8m Ladder 3
1.9m End Toeboard 4
Single 6/25
Nominal Width: 1.9m
1.8m Ladder 3
1.9m End Toeboard 6

MANUAL
PRODUCT INFORMATION
WACO KWIKFORM CUSTOMER SUPPORT MANUAL Page 61 of 70

Product Code Designation Nom Scaff length Weight Grasper colour
150121 Horizontal Brace 1.3m 1.9kg Yellow

150130 Diagonal Brace 1.3m 2.2kg Silver
151402 Plan Brace 1.3m x 2.0m 3.0kg Red
Horizontal Braces with Yellow ends are also used as Midrails and Guardrails.
Repair kits are available for the grasper ends, if they should become bent seized or missing.
OUTRIGGERS
Used to increase the base width of a scaffold and thereby increase stability
Nom. Dimension
Product Code Weight
(length top to base)
151452 2.0m 4.8kg
151450 3.0m 6.3kg

MANUAL
CASTOR AND SCREWJACK
Product Code Adjustable Size SWL Weight Colour
300207 Yes 280mm 200mm 500Kg 6.7Kg Red
300211 Yes 500mm 150x 150mm 500Kg 3.6Kg Galv
SCAFFOLD LADDERS
Product Code Length No. of rungs Weight
251401 1.8m 6 7.9Kg

251402 2 .4m 8 9.5 Kg
251403 3.0m 10 11.0Kg
251404 3.6m 12 12.7Kg
251405 4.2 m 14 14.5 Kg
251406 4.8m 16 16.9Kg

MANUAL
FRAMES
0.7m wide Frames 1.3m Wide Frames 2.0m Wide Frames
4.3Kg 5.6Kg 7.3Kg
0.7m x 0.9m 1.3m x 0.9m 2.0m x 0.9m

Upper Frame Upper Frame Upper Frame
Product Code 101401 Product Code 101411 Product Code 101421
6.2Kg 8.0Kg 10.3Kg
0.7m x 1.4m 1.3m x 1.4m 2.0m x 1.4m

7.7Kg 10.3Kg 13.8Kg
0.7m x 1.9m 1.3m x 1.9m 2.0m x 1.9m

7.0Kg 9.7Kg 13.2Kg
0.7m x 1.9m 1.3m x 1.9m 2.0m x 1.9m

Base Frame Base Frame Base Frame

MANUAL
PLATFORMS
Product Code Nom. Dimensions (LxW) SWL Weight
201440 2.0m x 0.56m 225Kg 14.5Kg

201441 2.0m x 0.56m (with Access Hatch) 225Kg 14.5Kg
201450 2.5m x 0.56m 225Kg 19.0Kg
201460 3.0m x 0.56m 225Kg 22.5Kg
TOEBOARDS
Product Code Description Nom. Scaffold width /length Weight

501401 Single Platform End Toeboard 0.7m wide 1.6Kg
501402 Double Platform End Toeboard 1.3m wide 2.8Kg
501403 Triple Platform End Toeboard 2.0m wide 4.1Kg
501408 Side Toeboard 2.0m long 4.1Kg
End Toeboard Side Toeboard
WACO KWIKFORM CUSTOMER T MANUAL Page 65 of 70 August 2016

SUPPOR
Component Details Continued…..
The actual centre measurement of the scaffold frames are as follows:
(Remember to add 48.4mm to find the actual frame width)
0.7m wide = 679mm 1.3m wide = 1,286mm 2.0m wide = 1,913mm

2.5m wide = 2,493mm 3.0m wide = 3,049mm
Scaffold lengths are exactly the same i.e. 2.0m long x 2.0m wide scaffold is 1913mm centres both ways. This
can be a big advantage on awkward jobs e.g. when steel pipe work passes through a scaffold, the direction
of frames and braces can be reversed partway up.
All rung centres on all frames are 465mm apart. This means two rung spaces (930mm) exceeds the
Australian Standard minimum hand rail height, of 900mm. AS/NZS 1576.1 -2010
Standard base frames with 200mm castors installed at minimum extension = 2,130mm actual height.
1.9m high frames have 4 rungs = 1,860mm actual height.
1.4m high frames have 3 rungs = 1,395mm actual height.
0.9m high frames have 2 rungs = 930mm actual height.
Screw jacks have up to 500mm of threaded adjustment available for uneven surfaces.
Castors have up to 280mm threaded adjustment available for uneven surfaces.

MANUAL
CONTACT DETAILS

MANUAL
For any scaffold configurations or loadings outside the scope of this docum ent, contact the supplier.
Should there be any further queries or you wish to discuss anything please don’t hesitate to contact us and
one of the team will be happy to assist.
CUSTOMER SUPPORT MANUAL Page 68 of 70 August 2016

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This booklet contains information on how to

WACO CUSTOMER SUPPORT MANUAL Page 0 of 70 August 2016

Contact Details ……………………………………………………………….…. 66

WACO KWIKFORM CUSTOMER SUPPORT Page 1 of 70 August 2016

WACO KWIKFORM CUSTOMER SUPPORT Page 2 of 70 August 2016

Know the basic relevant rules of mechanics.

Have a thorough knowledge of the scaffolding equipment being used.

Be competent in manual lifting techniques.

Work safely and confidently at heights.

Correctly use the various tools.

Erect and dismantle scaffolding in the correct sequence.

WACO KWIKFORM CUSTOMER SUPPORT Page 3 of 70 August 2016

 Conduct an inspection of the worksite

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Serious Hazard Identified &

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Before using the Scaffold

 Check that Ladder access is available to every platform.

 Check all platform levels have correctly fitted edge protection

 If mobile, check that all Castor brakes are locked on.

 Ensure access to incomplete scaffold is closed and warning signs placed.

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Wind Speed Visible Indications Action Required

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 Care to be taken when dismantling scaffold, never let components drop or

 Never modify or alter the Scaffold or its components in any way.

 Any damaged component must be reported to the person responsible for

 If scaffold is being used for an extended period in a corrosive environment,

 Do not use Components if;

o Graspers, Brace ends are loose

WACO KWIKFORM CUSTOMER SUPPORT Page 8 of 70 August 2016

Do not step on Horizontal Braces when accessing the scaffold.

Please do not stand or sit on midrails or guardrails.

Equipment is best stacked away from corrosive materials.

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Horizontal Brace (yellow

Castors with threaded adjuster for

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Fit Diagonal Brace (diagram 7b)

7c Fit Outriggers as required

Where the scaffold is erected alongside

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Hint. Place toe boards

10a. Standing on Full working platform*

2nd Access Platform

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10e. Standing on 2nd (top)platform*

Hint. Place toe boards

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DISMANTLING Key points…

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Horizontal Brace (yellow

Castors with threaded adjuster for