BROOKFIELD DIGITAL VISCOMETER

MODEL DV-E

Operating Instructions

Manual No. M/98-350-D0902

SPECIALISTS IN THE
MEASUREMENT AND
CONTROL OF VISCOSITY

BROOKFIELD ENGINEERING LABORATORIES, INC.

11 Commerce Boulevard, Middleboro, MA 02346-1031 USA
TEL 800-628-8139 or 508-946-6200 F AX 508-946-6262
w w w. b ro o k f i e l d e n g i n e e r i n g . c o m

Brookfield Engineering Labs., Inc. Page 1 Manual No. M/98-350-D0902

 TABLE OF CONTENTS

I. INTRODUCTION ................................................................................... 3
I.1 Components .................................................................................................................. 3
I.2 Utilities ......................................................................................................................... 4
I.3 Specifications ............................................................................................................... 4
I.4 Set-Up .......................................................................................................................... 4
I.5 Safety Symbols and Precautions .................................................................................. 5
I.6 Instrument Controls ...................................................................................................... 6
I.7 Cleaning ....................................................................................................................... 6

II. GETTING STARTED ............................................................................ 7

II.1 Power Up .................................................................................................................... 7
II.2 Spindle Selection ........................................................................................................ 7
II.3 Speed Selection & Setting .......................................................................................... 8
II.4 Autorange and CGS or SI Units Selection .................................................................. 9
II.5 Out of Range ............................................................................................................. 10
II.6 Operation................................................................................................................... 10

Appendix A - Viscosity Ranges .............................................................................................. 12

Appendix B - Variables in Viscosity Measurement ................................................................ 15
Appendix C - Spindle and Model Codes ................................................................................ 17
Appendix D - Calibration Procedures ..................................................................................... 19
Appendix E - Model A Laboratory Stand with Parts Identification ....................................... 25
Appendix F - Fault Diagnosis and Troubleshooting ............................................................... 27
Appendix G - Warranty Repair and Service ........................................................................... 29

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I. INTRODUCTION
The Brookfield DV-E Viscometer measures fluid viscosity at given shear rates. Viscosity is a
measure of a fluid’s resistance to flow. You will find a detailed description of the mathematics of
viscosity in the Brookfield publication “More Solutions to Sticky Problems” a copy of which was
included with your DV-E.

The principle of operation of the DV-E is to rotate a spindle (which is immersed in the test fluid)
through a calibrated spring. The viscous drag of the fluid against the spindle is measured by the
spring deflection. Spring deflection is measured with a rotary transducer which provides a torque
signal. The measurement range of a DV-E (in centipoise or milliPascal seconds) is determined by
the rotational speed of the spindle, the size and shape of the spindle, the container in which the
spindle is rotating, and the full scale torque of the calibrated spring.

There are four basic spring torque series offered by Brookfield:

Spring Torque
Model dyne-cm milli Newton-m
LVDV-E 673.7 0.0673
RVDV-E 7,187.0 0.7187
HADV-E 14,374.0 1.4374
HBDV-E 57,496.0 5.7496

The higher the spring torque, the higher the measurement range. The viscosity measurement range
for each spring torque may be found in Appendix A.

All units of measurement are displayed according to either the CGS (cP) system or the SI
(mPa•s) system.
1. Viscosity appears in units of centipoise (shown as “cP”) or milliPascal-seconds (shown
as “mPa•s”) on the DV-E display.
2. Torque appears in units of dyne-centimeters or Newton-meters (shown as percent “%”
in both cases) on the DV-E display.

The equivalent units of measurement in the SI system are calculated using the following conver-
sions:
SI CGS
Viscosity: 1 mPa•s = 1 cP
Torque: 1 Newton-m = 107 dyne-cm

References to viscosity throughout this manual are made in CGS units. The DV-E Viscometer
provides equivalent information in SI units (see Section II.4 AUTORANGE).

I.1 Components

1) DV-E Viscometer
2) Laboratory Stand: Model A
3) Spindle Set with Case (4 spindles for LVDV-E; 6 Spindles for RV, HA and HBDV-E).
4) Power Cord
5) Guard Leg (LVDV-E and RVDV-E only)
6) Carrying Case
7) Shipping Cap

Please check to be sure that you have received all components, and that there is no damage. If you
are missing any parts, please notify Brookfield Engineering or your local Brookfield agent
immediately. Any shipping damage must be reported to the carrier.
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I.2 Utilities

Input Voltage: 115 VAC or 230 VAC

Input Frequency: 50/60 Hz
Power Consumption: Less than 20 WATTS

Power Cord Color Code: United States Outside United States

Hot (live) Black Brown
Neutral White Blue
Ground (earth) Green Green/Yellow

I.3 Specifications

Speeds: 0.3, 0.5, 0.6, 1.0, 1.5, 2.0, 2.5, 3.0, 4.0, 5.0, 6.0, 10, 12, 20, 30, 50, 60, 100

Weight: Gross Weight 20 lb 9 kg

Net Weight 17 lb 7.7 kg
Carton Volume 1.65 cu ft 0.05 m3
Carton Dimension 19 x 10 x 15 in 48 x 25 x 38 cm

Operating Environment: 0°C to 40°C Temperature Range (32°F to 104°F)

20% - 80% R.H.: non-condensing atmosphere

Accuracy: ±1.0% Full Scale Range in Use (See Appendix D for details)

Reproducibility: 0.2% of Full Scale Range

Electrical Certifications:
Conforms to CE Standards: BSEN 50081-1: Emission Standard - Light Industrial
BSEN 50082-1: Immunity Standard - Light Industrial
BSEN 50081-2: Emission Standard - Industrial
BSEN 50082-2: Immunity Standard - Industrial
BSEN 61010-1: Safety requirements for electrical
equipment, for measurement, control
and laboratory use

Approved Standards: CSA Std. C22.2 No. 151-M1986 - Laboratory Equipment

CSA Class 8721 81 - Laboratory Equipment

This product has been certified to the applicable CSA and ANSI/UL Standards, for use
in Canada and the U.S.

Installation Category (over-voltage category) II: Classification of parts of installation

systems or circuits in local level, portable equipment, appliances, etc..

I.4 Set-Up

1. To assemble the Model A Laboratory Stand, place the upright rod into the base (refer to
assembly instructions in Appendix E). The rack gear and clamp assembly should face the
front of the base. The upright rod is held in place with the jam nut which is attached from
the bottom of the base. Tighten this nut with a suitable wrench (spanner). Attach leveling
feet.

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 2. Insert the mounting rod on the back of the DV-E Viscometer into the hole on the clamp
assembly. Be sure that the clamp screw, VS-41Y, is loose.

3. Adjust the Viscometer to be as close to level as possible while tightening the clamp screw.
Tighten the VS-41Y clamp screw.

4. The Viscometer must be leveled. The level is adjusted using the three leveling screws on
the base. Adjust so that the bubble level on top of the DV-E is centered within the circle.

Note: Check level periodically during use.

5. Remove the Viscometer shipping cap from the pivot cup. This cap is designed to protect the
Viscometer spindle coupling nut during shipment. Do not attempt to operate the Viscom-
eter with the shipping cap in place!

6. Make sure that the AC power switch at the rear of the DV-E is in the OFF position. Connect
the power cord to the socket on the back panel of the instrument and plug it into the
appropriate AC line.

The AC input voltage and frequency must be within the appropriate range as shown on
the name plate of the viscometer.

The DV-E must be earth grounded to ensure against electronic failure!!

I.5 Safety Symbols and Precautions

Safety Symbols
The following explains safety symbols which may be found in this operating manual.
Indicates hazardous voltages may be present.

Refer to the manual for specific warning or caution information to avoid personal injury
or damage to the instrument.

Precautions
If this instrument is used in a manner not specified by the manufacturer, the protection
provided by the instrument may be impaired.

This instrument is not intended for use in a potentially hazardous environment.

In case of emergency, turn off the instrument and then disconnect the elecrical cord from
the wall outlet

The user should ensure that the substances placed under test do not release poisonous,
toxic or flammable gases at the temperatures to which they are subjected to during the
testing.

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I.6 Instrument Controls

The following describes each switch's function:

MOTOR ON

Turns the motor ON or OFF.

AUTO RANGE

Presents the maximum (100% torque) viscosity attainable using the selected spindle at the selected
speed. This value is referred to as full scale range. The allowable error for the viscosity
measurement is ± 1% of full scale range.

Note: Pressing and holding the AUTO RANGE key during power on will enable the
viscosity display to be read in either CGS (cP) or SI (mPa•s) units.

SPEED/SPINDLE SWITCH

Sets the viscometer in either speed select or spindle select (see Table C1 in Appendix C) mode.
When set in the left position, the operator may select speed of rotation. When set in the right position,
the operator may select spindle.

Note: This is a three (3) position switch. We recommend that the switch be set to the
middle position when finished with spindle or speed adjustment. This will
prevent an accidental change of parameters during a test.

SELECT KNOB

This knob is used to scroll through the available speed or spindle selections (see Table C1 in
Appendix C). This knob is active when the switch is set to the left (speed) or right (spindle) position.

Rotate the knob clockwise to increase value and counter-clockwise to decrease value.

I.7 Cleaning

Be sure to remove spindle from instrument prior to cleaning. Severe instru-

ment damage may result if cleaned in place.

Instrument and Keypad: Clean with dry, non-abrasive cloth. Do not use solvents
or cleaners.

Immersed Components (spindles): Spindles are made of stainless steel. Clean with non-
abrasive cloth and solvent appropriate for sample mate-
rial that is not aggressive to immersed components.

When cleaning, do not apply excessive force which may result in bending
spindles.
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II. GETTING STARTED

II.1 Power Up

Turn the power switch (located on the rear panel) to the ON position. This will result in the following
screen display:

BROOKFIELD DV-E
RV VISCOMETER

Figure II-1

After a few seconds, the following screen appears:

BROOKFIELD DV-E
VERSION: 1.00

Figure II-2

After a short time, the display will clear and the default screen is displayed:

cP
1ØOFF % S01

Figure II-3

II.2 Spindle Selection

LVDV-E Viscometers are provided with a set of four spindles and a narrow guardleg; RVDV-E
Viscometers come with a set of six spindles and a “wider” guardleg; HADV-E and HBDV-E
Viscometers come with a set of six spindles and no guardleg. (See Appendix D for more
information on the guardleg.)

The spindles are attached to the viscometer by screwing them to the male coupling nut. Note that
the spindles and coupling have a left-hand thread. The lower shaft should be held in one hand
(lifted slightly), and the spindle screwed to the left. The face of the spindle nut and the matching
surface on the coupling nut shaft should be smooth and clean to prevent eccentric rotation of the
spindle. Spindles can be identified by the number on the side of the spindle coupling nut.

The DV-E must have a Spindle Entry Code number to calculate viscosity values. The DV-E
memory contains parameters for all standard Brookfield spindles and the two digit entry code for
each spindle (the complete list of spindle entry codes may be found in Appendix C).

Note: The DV-E will display the Spindle Entry Code which was in use when
power was turned off.

Setting the SPEED/SPINDLE switch to the right position will allow the operator to adjust the
spindle selection. The SELECT knob can be rotated until the desired spindle number is selected.
Once the desired spindle number is shown on the display, set the SPINDLE/SPEED switch to the
middle position.

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 Note: Verify the proper spindle entry code for the selected spindle found in Appendix C.
Not all spindles have an entry code number that is the same as the spindle number.
For example: the spindle entry code for spindle LV1 is 61 and the spindle entry
code for UL Adapter is 00.

The DV-E will begin to calculate using the new spindle parameters after the spindle number is
shown in the display.

Please see Brookfield publication, “More Solutions to Sticky Problems” (Chapter 3), for informa-
tion on how to select a spindle.

II.3 Speed Selection & Setting

There are 18 rotational speeds available on the DV-E Viscometer. These speeds correspond to the
standard LVF, LVT, RVF, RVT, HAT and HBT models, and they are combined sequentially. See
Table 1 below.

Table 1: DV-E Speeds

0.3 10
0.5 12
0.6 20
1.0 30
1.5 50
2.0 60
2.5 100
3.0
4.0
5.0
6.0

Setting the SPEED/SPINDLE switch in the left position will allow the operator to adjust the speed
selection. The SELECT knob can be rotated until the desired speed is selected. Once the desired
speed is shown on the display, set the SPINDLE/SPEED switch to the middle position.

The viscometer will rotate the spindle at the selected speed when the motor switch is in the ON
position. A motor on condition is indicated on the display by RPM shown beside the speed. When
the motor switch is in the OFF position, OFF will be displayed beside the speed.

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 cP
12RPM % S01

(MOTOR ON)

cP
12OFF % S01

(MOTOR OFF)
Figure II-4

Note: When the motor switch is in the ON position, any change to the selected speed
will be effective immediately. When collecting data at multiple speeds, you may
wish to leave the SPEED/SPINDLE switch in the left position to facilitate speed
changes.

To make a viscosity measurement, follow the instructions in Sections II.2 and II.3. Allow time
for the indicated reading to stabilize.

Note: At speeds of 1 RPM and lower, additional time may be required to allow for
complete deflection of the torque sensor.

The time required for stabilization will depend on the speed at which the Viscometer is running
and the characteristics of the sample fluid. For maximum accuracy, readings below 10% should
be avoided. Additional information on making viscosity measurements is available in Appen-
dix B or the Brookfield publication “More Solutions to Sticky Problems” .

The DV-E Viscometer will remember the selected speed and spindle when power is turned off.
On start-up, the Viscometer will be set to the previously selected spindle and speed.

Please see Brookfield publication “ More Solutions to Sticky Problems” (Chapter 3)

for information on how to select a speed.

II.4 Autorange and CGS or SI Units Selection

The AUTO RANGE key allows you to determine the maximum calculated viscosity (full scale reading)
possible with the current spindle/speed setting. Pressing the key at any time will cause the current
viscosity display to change and show that maximum viscosity. The screen torque display will now
display “%100” to indicate this special condition. This maximum viscosity and %100 value will
be displayed for as long as the AUTO RANGE key is depressed. Figure II-5 shows the AUTO
RANGE function for the situation where the No. 1 RV spindle is rotating at 10 RPM. The full scale
range is 1000 cP (or 1000 mPa.s).

cP 1000
10RPM %100 S01

Figure II-5

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 Pressing and holding the AUTO RANGE key during power on will enable the viscosity unit
displayed to toggle between CGS (cP) and SI (mPa•s) units. To change the unit format:

1. Turn the power off.

2. Press and hold the AUTO RANGE key and turn the power ON.

The DV-E will retain the unit selection when the viscometer is turned OFF.

CGS SI
Viscosity: cP mPa.s
1 cP = 1 mPa•s

II.5 Out of Range

The DV-E gives indications for out of specification or out-of-range operation. When % (Torque)
readings exceed 100.0 % (over-range), the display changes to that shown in Figure II-6:

cP EEEE
10RPM %EEEE S01

Figure II-6

You must change either speed or spindle to correct this condition. If you operate at spindle speeds
that produce % (Torque) below 10.0 % (under-range), the DV-E displays both % (Torque) and cP
(Viscosity) with flashing unit designations. The parameters of % (Torque) and cP (Viscosity) will
also flash prior to one complete spindle revolution. It is not recommended that readings are taken
while parameters are flashing.

cP 9.0
10RPM % 9.0 S01

Figure II-7

Negative % (Torque) will be displayed as shown in Figure 8:

cP ----
10RPM %-1.0 S01

Figure II-8

Viscosity values will be displayed as “- - - -” when the % (Torque) is below zero.

II.6 Operation

The following procedure is outlined for making a viscosity measurement in a 600 mL low form
Griffin beaker.

1. Mount the guardleg on the DV-E Viscometer (LV and RV series). Be sure that the motor is OFF
before attaching the spindle. Select a spindle and attach it to the lower shaft. Lift the shaft
slightly, holding it firmly with one hand while screwing the spindle on with the other (note left-
hand thread). Avoid putting side thrust on the shaft.

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2. Insert and center spindle in the test material until the fluid's level is at the immersion groove on
the spindle's shaft. With a disc-type spindle, it is sometimes necessary to tilt the spindle slightly
while immersing to avoid trapping air bubbles on its surface. (You may find it more convenient
to immerse the spindle in this fashion before attaching it to the Viscometer.)

3. To make a viscosity measurement, select a speed and follow the instructions in Sections II.2 and
II.3. Allow time for the indicated reading to stabilize. The time required for stabilization will
depend on the speed at which the Viscometer is running and the characteristics of the sample
fluid. For maximum accuracy, readings below 10% should be avoided. Additional information
on making viscosity measurements is available in Appendix B or the Brookfield publication
“More Solutions to Sticky Problems”.

4. Switch the MOTOR ON/OFF switch to turn the motor “OFF” when changing a spindle or changing
samples. Remove spindle before cleaning.

5. Interpretation of results and the instrument's use with non-Newtonian and thixotropic materials
is discussed in the booklet, “More Solutions to Sticky Problems”, and in Appendix B, Variables
in Viscosity Measurements.

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Appendix A - Viscosity Ranges

LV and RV,HA,HB Viscometers

Viscosity Range (cP)

Viscometer Minimum Maximum

LVDV-E 15 2M
RVDV-E 100 13 M
HADV-E 200 26 M
HBDV-E 800 106 M

Small Sample Adapter and Thermosel

Viscosity (cP)
SSA/Thermosel Shear Rate
Spindle (1/SEC) LVDV-E
SC4-16 (SSA) 0.29 N 120 - 400 K
SC4-18 (SSA/Tsel) 1.32 N 3 - 10 K
SC4-25 (SSA) 0.22 N 800 - 1.60 M
SC4-31 (SSA/Tsel) 0.34 N 30 - 100 K
SC4-34 (SSA/Tsel) 0.28 N 60 - 200 K
HT-81 (Tsel) 1.29 N 3.5 - 10 K
SC4-82 (SSA) 1.29 N 3.5 - 10 K
SC4-83 (SSA) 1.29 N 11.0 - 38 K

SSA/ Viscosity (cP)

Viscosity (cP)
Thermosel Shear Rate
Spindle (1/SEC) RVDV-E HADV-E HBDV-E
SC4-14 (SSA) 0.40N 1.25K - 4.2 M 2.5 M - 8.3 M 10 M - 33.3 M
SC4-15 (SSA) 0.48N 500 - 1.7 M 1M - 3.3 M 4M - 13.3 M
SC4-21 (SSA/Tsel) 0.93N 50 - 170 K 100 - 300 K 400 - 1.3 M
SC4-27 (SSA/Tsel) 0.34N 250 - 830 K 500 - 1.7 M 2M - 6.7 M
SC4-28 (SSA/Tsel) 0.28N 500 - 1.7 M 1M - 3.3 M 4M - 13.3 M
SC4-29 (SSA/Tsel) 0.25N 1K - 3.3 M 2M - 6.7 M 8M - 26.7 M
HT-81 (Tsel) 1.29N 36 - 10 K 73 - 10 K 292 - 10 K
SC4-82 (SSA) 1.29N 36 - 10 K 73 - 10 K 292 - 10 K
SC4-83 (SSA) 1.29N 121 - 50 K 242 - 50 K 970 - 50 K

UL Adapter
Viscosity
Viscosity (cP)
(cP)
UL Shear Rate
Spindle (1/SEC) LVDV-E RVDV-E HADV-E HBDV-E
YULA-15 or 15Z 1.224N 1.0 - 2 K 6.4 - 2 K 12.8 - 2 K 51.2 - 2 K

K = 1,000 M = 1,000,000 N = RPM

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DIN Adapter Accessory

Viscosity
Viscosity
(cP)(cP)
DAA Shear Rate
Spindle (1/SEC) LVDV-E RVDV-E HADV-E HBDV-E

85 1.29N 1.2 - 3.8 K 12 - 5 K 24 - 5K 98 - 5 K

86 1.29N 3 - 10 K 36 - 10 K 73 - 10 K 292 - 10 K
87 1.29N 11 - 38 K 12 - 50 K 242 - 50 K 970 - 50 K

Spiral Adapter
Viscosity
Viscosity (cP)
(cP)
DAA Shear Rate
Spindle (1/SEC) LVDV-E RVDV-E HADV-E HBDV-E
SA-70 0.68 - 68 100 - 98 K 1M-1M 2M-2M 8 M - 8.4 M
(1-100 RPM)

Helipath with T-Bar Spindles

Viscosity (cP)Viscosity (cP)

T-Bar
Spindle LVDV-E RVDV-E HADV-E HBDV-E
T-A 156 - 62 K 2M - 400 K 4M - 800 K 16 M - 3.2 M
T-B 312 - 124 K 4M - 800 K 8M - 1.6 M 32 M - 6.4 M
T-C 780 - 312 K 10 M - 2M 20 M - 4M 80 M - 16 M
T-D 1.5 M - 624 K 20 M - 4M 40 M - 8M 160 M - 32 M
T-E 3.9 M - 1.5 M 50 M - 10 M 100 M - 20 M 400 M - 80 M
T-F 7.8 M - 3.1 M 100 M - 20 M 200 M - 40 M 800 M - 160 M

K = 1,000 M = 1,000,000 N = RPM

In taking viscosity measurements with the DV-E Viscometer, there are two considerations which
pertain to the low viscosity limit of effective measurement.

1) Viscosity measurements should be accepted within the equivalent % Torque Range from
10% to 100% for any combination of spindle/speed rotation.

2) Viscosity measurements should be taken under laminar flow conditions, not under turbulent
flow conditions.

The first consideration has to do with the accuracy of the instrument. All DV-E Viscometers have
a full scale range accuracy of (+/-) 1% of any spindle/speed rotation. We discourage taking readings
below 10% of range because the potential viscosity error of (+/-) 1% is a relatively high number
compared to the instrument reading.

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The second consideration involves the mechanics of fluid flow. All rheological measurements of
fluid flow properties should be made under laminar flow conditions. Laminar flow is flow wherein
all particle movement is in layers directed by the shearing force. For rotational systems, this means
all fluid movement must be circumferential. When the inertial forces on the fluid become too great,
the fluid can break into turbulent flow wherein the movement of fluid particles becomes random and
the flow can not be analyzed with standard math models. This turbulence creates a falsely high
viscometer reading with the degree of non-linear increase in reading being directly related to the
degree of turbulence in the fluid.

For the following geometries, we have found that an approximate transition point to turbulent flow
occurs:

1) No. 1 LV (optional) Spindle: 15 cP at 60 RPM

2) No. 1 RV (optional) Spindle: 100 cP at 50 RPM
3) UL Adapter: 0.85 cP at 60 RPM

Turbulent conditions will exist in these situations whenever the RPM/cP ratio exceeds the values
listed above.

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Appendix B - Variables in Viscosity Measurement
As with any instrument measurement, there are variables that can affect a viscometer measurement.
These variables may be related to the instrument (viscometer), or the test fluid. Variables related
to the test fluid deal with the rheological properties of the fluid, while instrument variables would
include the viscometer design and the spindle geometry system utilized.

Rheological Properties

Fluids have different rheological characteristics that can be described by viscometer measurements.
We can then work with these fluids to suit the lab or process conditions.

There are two categories of fluids:

Newtonian - These fluids have the same viscosity at different Shear Rates (different
RPM’s) and are called Newtonian over the Shear Rate range they are
measured.

Non-Newtonian - These fluids have different viscosities at different shear rates (different
RPM’s). They fall into two groups:

1) Time Independent
2) Time Dependent

Time Independent means that the viscosity behavior does not change as a function of time when
measuring at a specific shear rate.

Pseudoplastic - A pseudoplastic material displays a decrease in viscosity with an increase

in shear rate, and is also known as “shear thinning”. If you take viscometer
readings from a low to a high RPM and then back to the low RPM, and the
readings fall upon themselves, the material is time independent
,pseudoplastic and shear thinning.

Time Dependent means that the viscosity behavior changes as a function of time when
measuring at a specific shear rate.

Thixotropic - A thixotropic material has decreasing viscosity under constant shear rate.
If you set a viscometer at a constant speed recording viscosity values over
time and find that the viscosity values decrease with time, the material is
thixotropic.

Brookfield publication, “More Solutions to Sticky Problems”, includes a more detailed discussion
of rheological properties and non-Newtonian behavior.

Viscometer Related Variables

Most fluid viscosities are found to be non-Newtonian. They are dependent on Shear Rate and the
spindle geometry conditions. The specifications of the viscometer spindle and chamber geometry
will affect the viscosity readings. If one reading is taken at 2.5 rpm, and a second at 50 rpm, the two
viscosity values produced will be different because the readings were made at different shear rates.
The faster the spindle speed, the higher the shear rate.

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The shear rate of a given measurement is determined by: the rotational speed of the spindle, the size
and shape of the spindle, the size and shape of the container used and therefore, the distance between
the container wall and the spindle surface.

A repeatable viscosity test should control or specify the following:

1) Test temperature
2) Sample container size (or spindle/chamber geometry)
3) Sample volume
4) Viscometer model
5) Spindle used (if using LVDV-E (#1-4) or RVDV-E (#2-7) attach the guard leg)
6) Test speed or speeds (or the shear rate)
7) Length of time or number of spindle revolutions to record viscosity.

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Appendix C - Spindle and Model Codes
Each spindle has a two digit code which is scrolled via the select knob on the DV-E. The spindle
code directs the DV-E to calculate viscosity for the spindle that is being used. The spindle multiplyer
constant (SMC) is used to calculate full scale viscosity range for any spindle/speed combination
(refer to Appendix D). Spindle codes are listed in Table C-1.

Table C-1

SPINDLE CODE SMC SPINDLE CODE SMC

RV1 (optional) 01 1 T-A 91 20
RV2 02 4 T-B 92 40
RV3 03 10 T-C 93 100
RV4 04 20 T-D 94 200
RV5 05 40 T-E 95 500
RV6 06 100 T-F 96 1000
RV7 07 400 ULA 00 0.64
HA1 (optional) 01 1 DIN-ULA 85 1.22
HA2 02 4 TSEL-DIN-81 81 3.7
HA3 03 10 SSA-DIN-82 82 3.75
HA4 04 20 SSA-DIN-83 83 12.09
HA5 05 40 ULA-DIN-85 85 1.22
HA6 06 100 ULA-DIN-86 86 3.65
HA7 07 400 ULA-DIN-87 87 12.13
HB1 (optional) 01 1 SC4-14 14 125
HB2 02 4 SC4-15 15 50
HB3 03 10 SC4-16 16 128
HB4 04 20 SC4-18 18 3.2
HB5 05 40 SC4-21 21 5
HB6 06 100 SC4-25 25 512
HB7 07 400 SC4-27 27 25
LV1 61 6.4 SC4-28 28 50
LV2 62 32 SC4-29 29 100
LV3 63 128 SC4-31 31 32
LV4 64 640 SC4-34 34 64
LV5 65 1280 SC4-37 37 25
SPIRAL 70 105

Brookfield Engineering Labs., Inc. Page 17 Manual No. M/98-350-D0902

Table C-2 lists the model codes and spring torque constants for each viscometer model.

Table C-2

VISCOMETER TORQUE CONSTANT MODEL CODE

MODEL TK ON DV-E SCREEN
LVDV-E 0.09373 LV
RVDV-E 1 RV
HADV-E 2 HA
HBDV-E 8 HB

SPECIAL ORDER TORQUE SPRINGS

VISCOMETER TORQUE CONSTANT MODEL CODE

MODEL TK ON DV-E SCREEN
2.5xLVDV-E 0.2343 2.5LV
5xLVDV-E 0.4686 5LV
1/4 RVDV-E 0.25 1/4RV
1/2 RVDV-E 0.5 1/2RV
2xHADV-E 4 2HA
2.5xHADV-E 5 2.5HA
2xHBDV-E 16 2HB
2.5xHBDV-E 20 2.5HB
5xHBDV-E 40 5HB

Brookfield Engineering Labs., Inc. Page 18 Manual No. M/98-350-D0902

Appendix D - Calibration Procedures
The accuracy of the DV-E is verified using viscosity standard fluids which are available from
Brookfield Engineering Laboratories or your local Brookfield agent. Viscosity standards are
Newtonian, and therefore, have the same viscosity regardless of spindle speed (or shear rate).
Viscosity standards, calibrated at 25°C, are shown in Table D-1.

Container size: For Viscosity Standards < 30,000 cP, use a 600 ml Low Form Griffin Bea-
ker having a working volume of 500 ml.

For Viscosity Standards ≥ 30,000 cP, use the fluid container.

Inside Diameter: 3.25"(8.25cm)

Height: 4.75"(12.1cm)

Note: Container may be larger, but may not be smaller.

Temperature: As stated on the fluid standard label: (+/-) 0.1°C

Conditions: The DV-E should be set according to the operating instructions. The water bath
should be stabilized at test temperature. Viscometers with the letters “LV” or
“RV” in the model designation should have the guard leg attached.

Normal 25°C Standard Fluids High Temperature Standard Fluids for use
Viscosity (cP) Viscosity (cP) with Thermosel Accessory

5 5,000 HT-30,000
10 12,500 HT-60,000
50 30,000 HT-1000,000
100 60,000
500 100,000 Calibrated at three viscosity/temperatures
1,000 25°C, 93.3°C, 149°C
Refer to Brookfield catalog for more information.

Table D-1(Silicone Oils)

Brookfield Viscosity Standard Fluid - General Information

We recommend that Brookfield Viscosity Standard Fluids be replaced on an annual basis, one year
from date of initial use. These fluids are pure silicone and are not subject to change over time.
However, exposure to outside contaminants through normal use requires replacement on an annual
basis. Contamination may occur by the introduction of solvent, standard of different viscosity or
other foreign material.

Viscosity Standard Fluids may be stored under normal laboratory conditions. Disposal should be
in accordance with state, local and federal regulations as specified on the material safety data sheet.

Brookfield Engineering Laboratories does not recertify Viscosity Standard Fluids. We will issue
duplicate copies of the Certificate of Calibration for any fluid within two years of the purchase date.

Brookfield Viscosity Standard Fluids are reusable provided they are not contaminated. Normal
Brookfield Engineering Labs., Inc. Page 19 Manual No. M/98-350-D0902
 practice for usage in a 600 ml beaker is to return the material from the beaker back into the bottle.
When using smaller volumes in accessories such as Small Sample Adapter, UL Adapter, Thermosel
or Spiral Adapter, the fluid is normally discarded.

Calibration Procedure for LV(#1-4) and RV,HA,HB(#2-7) Brookfield spindles:

1) Place the viscosity standard fluid (in the proper container) into the water bath.

2) Lower the DV-E into measurement position (with guard leg if LV or RV series viscometer is
used).

3) Attach the spindle to the viscometer. If you are using a disk shaped spindle, avoid trapping air
bubbles beneath the disk by first immersing the spindle at an angle, and then connecting it to the
viscometer.

4) The viscosity standard fluid, together with the spindle and guard leg (if supplied), should be
immersed in the bath for a minimum of 1 hour, stirring the fluid periodically, prior to taking
measurements.

5) After 1 hour, check the temperature of the viscosity standard fluid with an accurate thermometer.
Fluid must be within ± 0.1°C of the specified temperature, normally 25°C. Allow longer soak
time if required to come to test temperature.

6) If the fluid is at test temperature, measure the viscosity and record the viscometer reading.

Note: The spindle must rotate at least five (5) times before readings are taken.
7) The viscosity reading should equal the cP value on the viscosity fluid standard to within the
combined accuracies of the viscometer and the standard (as discussed in the section entitled,
Interpretation of Calibration Test Results).

Calibration Procedure for a Small Sample Adapter

When a Small Sample Adapter is used, the water jacket is connected to the water bath and the water
is stabilized at the proper temperature:

1) Put the proper amount of viscosity standard fluid into the sample chamber. The amount
varies with each spindle/chamber combination. (Refer to the Small Sample Adapter instruc-
tion manual.)

2) Place the sample chamber into the water jacket.

3) Put the spindle into the test fluid and attach the extension link, coupling nut and free hang-
ing spindle (or directly attach the solid shaft spindle) to the DV-E.

4) Allow 30 minutes for the viscosity standard, sample chamber and spindle to reach test
temperature.

5) Measure the viscosity and record the viscometer reading.

Note: The spindle must rotate at least five (5) times before a viscosity reading is taken.

Calibration Procedure for a Thermosel System

A two-step process is recommended for the Thermosel.

Brookfield Engineering Labs., Inc. Page 20 Manual No. M/98-350-D0902
 A) Evaluate the calibration of the Viscometer alone according to the procedure outlined in this
section, entitled Calibration Procedure for LV (#1-4) and RV,HA,HB (#2-7) Brookfield
spindles.

B) Evaluate the Viscometer with the Thermosel according to the procedure decribed below.

When a Thermosel is used, the controller stabilizes the Thermo Container at the test tem-
perature.

1) Install the tube end cap and put the proper amount of HT viscosity standard fluid into the
HT-2 or HT-2DB sample chamber. The amount varies with the spindle used. (Refer to
the Thermosel instruction manual).

2) Place the sample chamber into the Thermo Container.

3) Put the spindle into the test fluid and attach the extension link, coupling nut and free
hanging spindle (or directly attach the solid shaft spindle) to the DV-E.

4) Allow 30 minutes for the viscosity standard, sample chamber and spindle to reach test
temperature.

5) Measure the viscosity and record the viscometer reading.

Note: The spindle must rotate at least five (5) times before a viscosity reading is taken.

Calibration Procedure for UL Adapter

When a UL Adapter is used, the water bath should be stabilized at the proper temperature:

1) Install the tube end cap and put the proper amount of viscosity standard fluid into the UL
Tube. (Refer to the UL Adapter instruction manual).

2) Attach the spindle (with extension link and coupling nut) onto the DV-E.

3) Attach the tube to the mounting channel.

4) Lower the tube into the water bath reservoir, or if using the ULA-40Y water jacket, connect the
inlet/outlets to the bath external circulating pump.

5) Allow 30 minutes for the viscosity standard, sample chamber and spindle to reach test
temperature.

6) Measure the viscosity and record the viscometer reading.

Note: The spindle must rotate at least five (5) times before a viscosity reading is taken.

Calibration Procedure for DIN Adapter Accessory

When a DIN Adapter is used, the water bath should be stabilized at the proper temperature:

1) Put the proper amount of viscosity standard fluid into the UL Tube. (Refer to the DAA
instruction manual).

2) Attach the spindle (with extension link and coupling nut) onto the DV-E.

Brookfield Engineering Labs., Inc. Page 21 Manual No. M/98-350-D0902

 3) Attach the tube to the mounting channel.

4) Lower the tube into the water bath reservoir, or if using the ULA-40Y water jacket, connect the
inlet/outlets to the bath external circulating pump.

5) Allow 30 minutes for the viscosity standard, sample chamber and spindle to reach test
temperature.

6) Measure the viscosity and record the viscometer reading.

Note: The spindle must rotate at least five (5) times before a viscosity reading is taken.

Calibration Procedure for a Helipath Stand and T-Bar Spindles

When a Helipath Stand and T-Bar spindles are used: it is not recommended to use T-bar
spindles to check calibration.

Remove the T-bar spindle and select a standard LV(#1-4) or RV,HA,HB(#2-7) spindle. Follow the
procedures for using LV and RV,HA,HB Brookfield spindles outlined on page 18.

T-Bar spindles should not be used for verifying calibration of the DV-E Viscometer.

Calibration Procedure for Spiral Adapter

1) Place the viscosity standard fluid (in the proper container) into the water bath.

2) Attach the spindle to the viscometer. Attach chamber (SA-1Y) and clamp to the viscometer.

3) Lower the DV-E into measurement position. Operate the viscometer at 50 or 60 RPM until the
chamber is fully flooded.

4) The viscosity standard fluid, together with the spindle, should be immersed in the bath for a
minimum of 1 hour, stirring the fluid periodically (operate at 50 or 60 RPM periodically), prior
to taking measurements.

5) After 1 hour, check the temperature of the viscosity standard fluid with an accurate thermometer.

6) If the fluid is at test temperature (+/- 0.1°C of the specified temperature, normally 25°C),
measure the viscosity and record the viscometer reading.
Note: The spindle must rotate at least five (5) times for one minute, whichever is greater
before readings are taken.

7) The viscosity reading should equal the cP value on the viscosity fluid standard to within the
combined accuracies of the viscometer and the standard (as discussed in the section entitled,
Interpretation of Calibration Test Results).

Interpretation of Calibration Test Results:

When verifying the calibration of the DV-E, the instrument and viscosity standard fluid error
must be combined to calculate the total allowable error.

The DV-E is accurate to (+/-) 1% of any full scale spindle/speed viscosity range.

Brookfield Viscosity Standards Fluids are accurate to (+/-) 1% of their stated value.
Brookfield Engineering Labs., Inc. Page 22 Manual No. M/98-350-D0902
 EXAMPLE: Calculate the acceptable range of viscosity using RVDV-E with RV-3 Spindle at 2
RPM; Brookfield Standard Fluid 12,500 with a viscosity of 12,257 cP at 25°C:

1) Calculate full scale viscosity range using the equation:

Full Scale Viscosity Range [cP] = TK * SMC * 10,000

RPM

Where: TK = 1.0 from Table C2

SMC = 10 from Table C1

Full Scale Viscosity Range = 1 * 10 * 10,000 = 50,000 cP

2
The viscosity is accurate to (+/-) 500 cP (which is 1% of 50,000)

2) The viscosity standard fluid is 12,257 cP. Its accuracy is (+/-)1% of 12,257 or
(+/-)122.57 cP.

3) Total allowable error is (122.57 + 500) cP = (+/-) 622.57 cP.

4) Therefore, any viscosity reading between 11,634.4 and 12,879.6 cP indicates that the viscom-
eter is operating correctly. Any reading outside these limits may indicate a viscometer problem.
Contact the Brookfield technical sales department or your local Brookfield dealer/distributor
with test results to determine the nature of the problem.

The Brookfield Guardleg

The guard leg was originally designed to protect the spindle during use. The first applications of the
Brookfield Viscometer included hand held operation while measuring fluids in a 55 gallon drum. It
is clear that under those conditions the potential for damage to the spindle was great.

The current guard leg is a band of metal in the shape of the letter U with a bracket at the top that
attaches to the pivot cup of a Brookfield Viscometer/Rheometer. A guard leg is supplied with all LV
and RV series instruments, but not with the HA or HB series. It’s shape is designed to accommodate
the spindles of the appropriate spindle set; therefore, the RV guard leg is wider than the LV due to
the large diameter of the RV #1 (optional) spindle. They are not interchangeable.

The calibration of the Brookfield Viscometer/Rheometer is determined using a 600 ml Low Form
Griffin Beaker. The calibration of LV and RV series instruments includes the guard leg. The beaker
wall (for HA/HB instruments) or the guard leg (for LV/RV instruments) define what is called the
“outer boundary” of the measurement. The spindle factors for the LV, RV, and HA/HB spindles were
developed with the above boundary conditions. The spindle factors are used to convert the
instrument torque (expressed as the dial reading or %Torque value) into centipoise. Theoretically,
if measurements are made with different boundary conditions, e.g., without the guard leg or in a
container other than 600 ml beaker, then the spindle factors found on the Factor Finder cannot be used
to accurately calculate an absolute viscosity. Changing the boundary conditions does not change the
viscosity of the fluid, but it does change how the instrument torque is converted to centipoise.
Without changing the spindle factor to suit the new boundary conditions, the calculation from
instrument torque to viscosity will be incorrect.

Practically speaking, the guard leg has the greatest effect when used with the #1 & #2 spindles of the
LV and RV spindle sets. Any other LV (#3 & #4) or RV (#3 - #7) spindle can be used in a 600 ml
beaker with or without the guard leg to produce correct results. The HA and HB series Viscometers/
Brookfield Engineering Labs., Inc. Page 23 Manual No. M/98-350-D0902
Rheometers are not supplied with guard
legs in order to reduce the potential prob-
lems when measuring high viscosity mate-
rials. HA/HB spindles #3 through #7 are
identical to those spindle numbers in the RV
spindle set. The HA/HB #1 & #2 have
slightly different dimensions than the corre-
sponding RV spindles. This dimensional
difference allows the factors between the
RV and HA/HB #1&#2 spindles to follow
the same ratios as the instrument torque
even though the boundary conditions are
different.

The recommended procedures of using a

600 ml beaker and the guard leg are difficult
for some customers to follow. The guard leg
is one more item to clean. In some applica-
tions the 500 ml of test fluid required to
immerse the spindles in a 600 ml beaker is LV Guardleg RV Guardleg
not available. In practice, a smaller vessel
may be used and the guard leg is removed.
The Brookfield Viscometer/Rheometer will produce an accurate and repeatable torque reading under
any measurement circumstance. However, the conversion of this torque reading to centipoise will
only be correct if the factor used was developed for those specific conditions. Brookfield has outlined
a method for recalibrating a Brookfield Viscometer/Rheometer to any measurement circumstance
in “More Solutions to Sticky Problems”, Section 3.3.10. It is important to note that for many
viscometer users the true viscosity is not as important as a repeatable day to day value. This
repeatable value can be obtained without any special effort for any measurement circumstance. But,
it should be known that this type of torque reading will not convert into a correct centipoise value
when using a Brookfield factor if the boundary conditions are not those specified by Brookfield.

The guard leg is a part of the calibration check of the Brookfield LV and RV series Viscometer/
Rheometer. Our customers should be aware of its existence, its purpose and the effect that it may
have on data. With this knowledge, the viscometer user may make modifications to the recom-
mended method of operation to suit their needs.

Brookfield Engineering Labs., Inc. Page 24 Manual No. M/98-350-D0902

Appendix E - Model A Laboratory Stand with Parts Identification

1 VS-20 UPRIGHT ROD 1

2 VS-1 BASE 1
3 VS-3 LEVELING SCREW 3
4 VS-21 JAM NUT 1
5 VS-35 CLAMP 1
6 VS-40Y GEAR SCREW ASSEMBLY 1
7 VS-41Y CLAMP SCREW ASSEMBLY 1
8 VS-29 TENSION INSERT 1
9 VS-29W BELLEVILLE SPRING WASHER 2
10 VS-28 TENSION SCREW 1
11 50S103208S25B SCREW, 4-40 X 3/8 LG. SOC. HD. CAP, 18-8 SS 1
12 BLM-4E ROD EXTENSION-4" LONG OPTIONAL
BLM-4E2 RODE EXTENSION - 8" LONG OPTIONAL

Figure E-1

Brookfield Engineering Labs., Inc. Page 25 Manual No. M/98-350-D0902

Unpacking

Check carefully to see that all the components are received with no concealed damage.

1 base 1 jam nut

3 leveling screws 1 clamp assembly
1 upright rod

Remove the three (3) leveling screws from the base and discard the packing material. Remove the
jam nut from the upright rod.

Assembly (Refer to Figure E1)

Screw the leveling screws into the base. Insert the threaded end of the upright rod into the hole in
the top of the base and attach the jam nut to the rod on the underside of the base. With the rod gear
rack facing forward (toward the “V” in the base), gently tighten the jam nut.

Viscometer Mounting

The VS-35Y clamp assembly should be positioned so that the word ‘front’ is facing the operator. This
will ensure the cut-away slot of the clamp assembly will align properly with the machined key ridge
of the viscometer handle. Insert the viscometer rod into the cut-away hole of the clamp assembly.
Adjust the instrument level until the bubble is centered within the target and tighten the clamp screw,
VS-26Y.

The small clamp adjusting screw (Figure E1) on the front of the clamp assembly
should be loosened or tightened as necessary to provide smooth height adjustment
and adequate support for the Viscometer.

Center the Viscometer relative to the stand base and retighten the jam nut as required. Referring to
the Viscometer bubble level, adjust the leveling screws until the instrument is level.

Operation

Rotate the Gear Screw to raise or lower the viscometer.

Brookfield Engineering Labs., Inc. Page 26 Manual No. M/98-350-D0902

Appendix F - Fault Diagnosis and Troubleshooting

Listed are some of the more common problems that you may encounter while using your DV-E
Viscometer. Review these items before you contact Brookfield.

Spindle Does Not Rotate

❏ Make sure the viscometer is plugged in.

❏ Check the voltage rating on your viscometer (115V, 220V): it must match the wall voltage.

❏ Make sure the power switch is in the ON position.

❏ Make sure the speed set knob is set properly and securely at the desired speed.

Spindle Wobbles When Rotating or Looks Bent

❏ Make sure the spindle is tightened securely to the viscometer coupling.

❏ Check the straightness of all other spindles; replace them if bent.

❏ Inspect viscometer coupling and spindle coupling mating areas and threads for dirt: clean
threads on spindle coupling with a 3/56 left-hand tap.

❏ Inspect threads for wear; if the threads are worn, the unit needs service (see Appendix G).

❏ Check to see if spindles rotate eccentrically or wobble. There is an allowable runout for 1/
32-inch in each direction (1/16-inch total) when measured from the bottom of the spindle
rotating in air.

❏ Check to see if the viscometer coupling is bent; if so, the unit is in need of service.

If the pointer sticks and/or does not rest at zero, the unit is need of service. See Appendix G for
details on how to return your viscometer.

Inaccurate Readings

❏ Verify spindle, speed and model selection

❏ Verify test parameters: temperature, container, volume, method. Refer to:

• "More Solutions to Sticky Problems"; Section II.2a — Considerations for Making
Measurements
• Dial Viscometer Operating Manual; Appendix B — Viscosity Ranges
• Dial Viscometer Operating Manual; Appendix C — Variables in Viscosity Measure-
ment

Brookfield Engineering Labs., Inc. Page 27 Manual No. M/98-350-D0902

❏ Perform a calibration check. Follow the instructions in Appendix D.
• Verify tolerances are calculated correctly.
• Verify calibration check procedures were followed exactly

If the unit is found to be out of tolerance, the unit may be in need of service. See Appendix H for
details on how to return your viscometer.

Brookfield Engineering Labs., Inc. Page 28 Manual No. M/98-350-D0902

Appendix G - Warranty Repair and Service

Warranty

Brookfield Viscometers are guaranteed for one year from date of purchase against defects in
materials and workmanship. The Viscometer must be returned to Brookfield Engineering
Laboratories, Inc. or the Brookfield dealer from whom it was purchased for no charge warranty
evaluation service. Transportation is at the purchaser’s expense. The Viscometer should be shipped
in its carrying case together with all spindles originally provided with the instrument as shown
below.

❏ Remove and return all spindles (properly packed for

shipping).

❏ Clean excess testing material off the instrument.

❏ Include MSDS sheets for all materials tested with this
instrument.
❏ Protect the pointer shaft with a shipping cap as shown
in Figure G-1.
❏ Pack the instrument in its original case. Cases are avail-
able for immediate shipment from Brookfield. If the
case is not available, take care to wrap the instrument
with enough material to support it. Avoid using foam
peanuts or shredded paper. Shipping
Cap
❏ DO NOT send the laboratory stand unless there is a
problem with the upright rod, clamp or base. If there is
a problem with the stand, remove the upright rod from Figure G-1
the base and individually wrap each item to avoid con-
tact with the instrument. Do not put lab stand in vis-
cometer carrying case.
❏ Fill out the Viscometer Information Sheet (included
with the information packet you received on purchase)
with as much information as possible to help expedite
your service. If you do not have this form, please in-
clude a memo indicating the type of problem you are
experiencing or the service you need performed. Please
also include a purchase order number for us to bill
against.
❏ Mark the outside of the shipping box with handling
instructions, for example: “Handle with Care” or “Frag-
ile - Delicate Instrument”.

Brookfield Engineering Labs., Inc. Page 29 Manual No. M/98-350-D0902

For repair or service in the United States return to:

Brookfield Engineering Laboratories, Inc.

11 Commerce Boulevard
Middleboro, MA 02346 U.S.A.

Telephone: (508) 946-6200 FAX: (508) 946-6262

www.brookfieldengineering.com

For repair or service outside the United States consult Brookfield Engineering Laboratories, Inc. or the
dealer from whom you purchased the instrument.

For repair or service in the United Kingdom return to:

Brookfield Viscometers Limited

1 Whitehall Estate
Flex Meadow
Pinnacles West
Harlow, Essex CM19 5TJ, United Kingdom

Telephone: (44) 27/945 1774 FAX: (44) 27/945 1775

www.brookfield.co.uk

For repair or service in Germany return to:

Brookfield Engineering Laboratories Vertriebs GmbH

Hauptstrasse 18
D-73547 Lorch, Germany

Telephone: (49) 7172/927100 FAX: (49) 7172/927105

www.brookfield-gmbh.de

On-site service at your facility is also available from Brookfield. Please contact our Service
Department for details.

Brookfield Engineering Labs., Inc. Page 30 Manual No. M/98-350-D0902

 copy and retain this template so that additional copies may be made as needed.
This tear-off sheet is a typical example of recorded test data.
FOR:

VISCOSITY TEST REPORT

Brookfield Engineering Labs., Inc.

DATE:

BY:
TEST INFORMATION:

SAMPLE MODEL SPINDLE RPM DIAL READING FACTOR VISCOSITY SHEAR TEMP TIME NOTES
% TORQUE cP RATE °C
Page 31
Manual No. M/98-350-D0902

Please photo-
CONCLUSIONS:

BROOKFIELD ENGINEERING LABORATORIES, INC. • 11 Commerce Boulevard • Middleboro, MA 02346 • TEL: 508-946-6200 or 800-628-8139 (USA) FAX: 508-946-6262 • www.brookfieldengineering.com