Smash FW110 PDF
Smash FW110 PDF
Smash FW110 PDF
PARTS CATALOGUE
FW110D/SC
ß 12345-56781 ( Parts No. ) : indicates that the former and new parts are
interchangeable with each other and both are usable.
A parts bulletin will be sent to you on all occasions when changes in parts occur,
including interchangeable modifications between new parts and old ones.
Color Chart MILIMETER ---> INCH CONVERSION CHART
Tableau des couleurs TABLEAU DE CONVERSION DE MILLIMETRES ---> POUNCES
Cuadro de colores CUARDO DE CONVERSION A UNIDAD DE MILIMETRO ---> PULGADA
Farbtabelle MILIMETER ---> ZOLL UMRECHNUNGSTABELLE
Munsell color 0 1 2 3 4 5 6 7 8 9
notation 00 .000 .039 0.79 .118 .157 .197 .236 .276 .315 .354
Note de couleur 10 .394 .433 .472 .512 .551 .591 .630 .669 .709 .748
Color No. Color description Models
Note de couleur 20 .787 .827 .866 .906 .945 .984 1.024 1.063 1.102 1.142
No. de couleur Description de couleur Modele
Munsell 30 1.181 1.220 1.260 1.299 1.339 1.378 1.417 1.457 1.496 1.535
No. de color Descripsion de color Modelo
Notacion de color 40 1.575 1.614 1.654 1.693 1.732 1.772 1.811 1.850 1.890 1.929
Farbcode Farbbeshreibung Modeile
de Musell 50 1.969 2.008 2.047 2.087 2.126 2.165 2.205 2.214 2.283 2.323
Munsell 60 2.362 2.402 2.441 2.480 2.520 2.559 2.598 2.638 2.677 2.717
Ferbbezeichnung 70 2.756 2.795 2.835 2.874 2.913 2.953 2.992 3.031 3.071 3.110
394 Medium Blue Met 80 3.150 3.189 3.228 3.268 3.307 3.346 3.386 3.425 3.465 3.504
YKY Pearl Vigor Blue 90 3.543 3.583 3.622 3.661 3.701 3.740 3.780 3.819 3.858 3.898
YMG Met Majestic Gold
425 Brilliant White How to read
YNR NewTitan Black Mode de lecture
YLF Gray Modo de leer
YVE Candy Marine Blue Anleitung
YVU New Titan Black 0 1 2 3 4
YWM Autumn Red 0 --- --- --- --- ---
10 --- --- --- --- ---
20 --- --- --- .906 ---
30 --- --- --- --- ---
1
SERIAL FRAME & ENGINE NUMBER MODEL FRAME NO. ENGINE NO.
FW110-D (XC601D) BE4DX-100001~ E472-100001~
4
2 DECALS
PARTS COLOR CODE
REF. NO. DESCRIPTION PART NO.
YTB YNR YPA
1 EMBLEM 'S' 68210-46G00 000 000 000
TAPE, Legshield LH 68655C45H60L YTB YNR YPA
2
TAPE, Legshield RH 68645C45H60L YTB YNR YPA
TAPE, Frame Cover - RH 68135C45H60L YTB YNR YPA
3
TAPE, Frame Cover - LH 68145C45H60L YTB YNR YPA
4 EMBLEM, Frame Cover "SMASH" 68131C45H60L YTB YNR YPA
YTB YNR
CANDY SUMMER RED NEW TITAN BLACK
DECAL IDENTIFICATION SMASH - Cool 115 (Disc Brake - Mag)
MODEL CODE FW110-SC (XC601SC)
YEAR 2010
SERIAL FRAME & ENGINE NUMBER MODEL FRAME NO. ENGINE NO.
FW110-SC (XC601SC) BE4EG-100001~ E477-100001~
1
2 DECALS
PARTS COLOR CODE
REF. NO. DESCRIPTION PART NO.
GDH HEJ
6
3 1 EMBLEM "S" Frame Head 68210-46G00 000 000
TAPE, Frame Cover Head - RH 68215C45H30L GDH HEJ
4 2
TAPE, Frame Cover Head - LH 68216C45H30L GDH HEJ
TAPE, Legshield RH 68645C45H50L GDH HEJ
3
TAPE, Legshield LH 68655C45H50L GDH HEJ
7
4 EMBLEM, Legshield "SUZUKI" 68641C45H30L YNR YNR
TAPE, Frame Cover - RH 68135C45H50L GDH HEJ
5
TAPE, Frame Cover - LH 68145C45H50L GDH HEJ
6 EMBLEM, Frame Cover "SMASH" 68131C45H50L YNR YNR
7 EMBLEM, Rear Fender "SUZUKI" 68171-41H00 000 000
YTB YNR
CANDY SUMMER RED PEARL MIRAGE WHITE
+ +
NEW TITAN BLACK NEW TITAN BLACK
3
FIG.1 FIG.2 FIG.3 FIG.4
21 5
24 20
15 15
4
5 4
4
22 23
4
17
12 17
5 18
2 4
4 4
18
19 16
10 7
5 3 5 5
4
26 4 4 4 5 18 16
18 9 8
3
11 25
1
13 1
2 6
3
2
6
11 10
7 7
6 8
9
21
13
27
11
8 9
14 11
2 15 1
10 3
13
10
14 2 22
16 15
1 19
12 20
14
12 12
17
16
13
6
15 8
10 14
9 22 22 6
1
16 21
2 20
16 5
7
3 4 7
24
23
25
18
8 3
8 9
1
10
2
11 1
3
5 4
12 5
7 2
11 7
6 19
4
15 6
23
24
26
8
27
20 2
22
12 14 21
15 22
13 13
14
3 4 15 25
1 5
17
FIG.9 FIG.10 FIG.11 FIG.12
13
12
5 12
14
1
10 11
6
9 1
2
3
4 9
8
7 6
7 13
8 8 9
2
6
10 7 5
4 8 1
9
12
11
3
4
3
11
7 10
8 2
6 7
FIG.15 FIG.16
FIG.14
FIG.13 39
17
11 17
20
6 12 15
28 22
21 15 18
2 14 13 16
3 17 12
15 19
1 14 12
25 14
15 9
4 13 18 10 23 10
15 11 1
13 8
24 7
16
6 3
8
5
11
23
7
11 20 33
13 31 32
30
9 35
37 34
5
15 40 29
25
24 31 21 2
27 14
26 30 33
16 22
14
20 4
35 8
18
41 23 19
9 32 19
10 23
38
34
13 5
6 36
6
22
7 26
4 27
8 26
9 28
24 25
1
21
3 2
12 29
2 5
11 3 7 6
7
10
1 4
FIG.17 FIG.18 FIG.19 FIG.20 4
14
13
4 2
15 1
4
11
12
8
11
10
1
3 5 7
1 2 6
9
9
8
5 7
7
6
1
6
8
2
3
4
10 5
5
FIG.23 FIG.24
FIG.21 FIG.22
11
1
9
8
3
5
3
1
4
4
1
2 3
1
11
Km
/h
5
10
4 2 8
5 10
11 5
2
4
3 8
9
15
5 13
7
6
13
14
12
FIG.25 FIG.26 FIG.27 FIG.28
5
2
7 3
16
10
9
8 2
15
11 13 14 1
12 4 2
3
6
5
2 4
3
/ / //
1
////// ////
4
9
////
//// / //////////
////
8
////////////
5 6
////
//
// /
///
10
7 5
7
1
7 8
11
10
3
12
10 8 4
5 15 9 3
14
13 5
21
6 7
22
1 2
23 10
11 1 9
2 16
17 10
20 18 3
19
15
6 16
17
4 2 24
10 7
3 13
5 8 6
8
4 11
10 9
7 12
1
7
8
9
14
13
11
3
15
5
4
5 13 12
FIG.33 FIG.34 FIG.35 FIG.36
9
10
10
1
8
1 5
4 14
10 7
12 2
8 6
4
15
7 9 5
5 14
8 13 4
2 4
11
10 15 6
11 9
5
3
8 3
4 16 1
7
3 12
6
9 6 17 12
5 11
8 11
4
16
21
2
20
16
4 1
18
13 2
7
9 10 3
11
6
19
11
5 9
12 8
4 6
6 5
1 2
10 7
2 7
2
10
1 9 6
3 8
9 1
11
13 1
5
7 4
6
8
4
2 3
10
9
13
14
12
6
13
12 3
9
11 3
8
7
FIG.41 FIG.42 FIG.43 FIG.44
12
1 8
12
7 9
11
9
5 6 7
1
10 10
8
5
9 8
9 4 8 13
3
10
6
1
11
5 13
12
5
4
7
4 13
3 3
6
2
8 14
2 15
14 12
15
11
2 7
2
4
3 6
2
4
16
1
14
11
12
16 12
22 21
20 19
13 17
4 18
27
3 26
5 16
2 14
11 15 1
25
5
4
11 30
3 12 14
11 13
11 29 1/2
10
6
11
4
3/4
5
9
8
7 2
1 4
5 3 36
12 35
4
23
6 7 9
5
8
10
32
2 33
34 31
FIG. 1 CYLINDER HEAD
FIG.1 REF# PART NO. DESCRIPTION QTY REMARKS
21 1 11110-45H00-000 HEAD,cylinder 1
24 20 2 09381-10004-000 .RING,valve guide 2
3 11115-09G10-000 .GUIDE,valve 2
4 11141-45H00-000 GASKET,cylinder head 1
22 23
5 04211-11129-000 PIN,cylinder head 2
17 6 09159-08137-000 NUT,cylinder head 4
12 7 09168-08021-000 GASKET,cylinder head bolt 2
8 09103-06501-000 BOLT,cylinder head (L100) 2
9 09482-00569-000 SPARK PLUG (NGK,U20FS-U) 1
19 10 11175-28G00-000 CAP,inspection 2
11 09280-50007-000 O-RING,inspection cap 2
10
12 01547-0620A-000 BOLT,inspection cap 4
5
26 4 13 11121-23F01-000 COVER,cylinder head (LH) 1
18
11 14 09280-84002-000 O-RING,cylinder head 1
25
15 01547-0620A-000 BOLT,cylinder head cover LH 2
16 13827-09G00-000 CLAMP,over flow hose 1
17 13110-45H20-000 PIPE,intake 1
2 18 09280-24011-000 O-RING,intake pipe 1
3
19 01547-0625A-000 BOLT,intake head 1
20 01421-0620A-000 BOLT,cylinder head stud 1
21 08310-0006A-000 NUT,intake pipe 1
7 22 13129-20G00-000 INSULATOR,carburetor 1
6 8 23 09280-26010-000 O-RING,insulator 1
9
24 07130-0625A-000 BOLT,intake carburetor 2
25 09168-06004-000 GASKET,cylinder head plug 2
26 01547-0612A-000 PLUG,cylinder head 2
27
27 09160-08121-000 WASHER,cylinder head 2
11
14
2
10
13
16 15
1
12
FIG. 2 CYLINDER
FIG.2 REF# PART NO. DESCRIPTION QTY REMARKS
1 11210-45H00-0F0 CYLINDER 1
2 09108-08288-000 STUD BOLT 4
3 11241-16H00-000 GASKET,CYLINDER 1
4 04211-11129-000 PIN,CYLINDER KNOCK 2
1
FIG. 3 CRANKCASE
3
FIG.3 REF# PART NO. DESCRIPTION QTY REMARKS
5 1 11300-45810-000 CRANKCASE SET 1
2 04211-13189-000 PIN,CRANKCASE 2
4 3 01547-0640A-000 BOLT,CRANKCASE 2
4 01547-0650A-000 BOLT,CRANKCASE 3
5 01547-0675A-000 BOLT,CRANKCASE 4
4 6 16912-09G00-KAS UNION,BREATHER HOSE 1
5 7 09352-70113-340 HOSE,BREATHER 1
8 09401-10401-000 CLIP,BREATHER HOSE 1
4 9 09401-13409-000 CLIP,2ND AIR CLEANER HOSE 1
10 01500-1020A-000 PLUG,OIL DRAIN 1
11 09168-10002-000 GASKET,OIL DRAIN 1
7
3 5 5 12 09103-10110-000 BOLT 2
13 08319-3110A-000 NUT 2
9 8
14 09247-10008-000 PLUG,OIL GALLERY 1
15 09168-10002-000 GASKET,OIL GALLERY 1
13 16 01547-0612A-000 PLUG,OIL GALLERY 1
1
17 09168-06004-000 GASKET,OIL GALLERY 1
11
15
10
14
12
17
16
FIG. 4 CRANKCASE COVER
FIG.4 REF# PART NO. DESCRIPTION QTY REMARKS
1 11341-09G30-000 COVER,CLUTCH 1
2 11482-09G10-000 GASKET,CLUTCH COVER 1
15 15 3 04211-13189-000 PIN,MAGNETO COVER 2
5 4 4 01547-0630B-000 BOLT,CLUTCH COVER 6
4
5 01547-0640A-000 BOLT,CLUTCH COVER 2
6 11971-09403-000 GAUGE,OIL LEVEL 1
17 7 09280-17003-000 O-RING,ENGINE OIL FILLER PLUG 1
18
8 01550-0812A-000 PLUG,OIL CHECK 1
4
4 9 09168-08015-000 GASKET,OIL CHECK PLUG 1
18
16 10 11383-20G00-000 CAP,CLUTCH COVER 1
11 02142-0508A-000 SCREW,CAP CLUTCH COVER 2
12 11351-45H00-000 COVER,MAGNETO 1
4 4 5 18 16 13 11483-45H00-000 GASKET,MAGNETO COVER 1
14 04211-09149-000 PIN,MAGNETO COVER 2
15 01547-0680A-000 BOLT,MAGNETO COVER 2
16 01547-0630B-000 BOLT,MAGNETO COVER 2
17 01547-0640A-000 BOLT,MAGNETO COVER 1
6 18 01547-0650A-000 BOLT,MAGNETO COVER 3
19 09247-12102-000 PLUG,TOP 1
20 09168-12002-000 GASKET,TOP PLUG 1
11 10
21 11360-20G00-000 COVER,ENGINE SPROCKET 1
7 22 01547-0630B-000 BOLT,ENGINE SPROCKET 2
21
13
8 9
1
3
2 22
19
20
14
12
FIG. 5 CRANKSHAFT
FIG.5 REF# PART NO. DESCRIPTION QTY REMARKS
1 12200-45H30-000 CRANKSHAFT ASSY 1
2 12221-45H00-000 .CRANKSHAFT,RH 1
3 12261-45820-000 .CRANKSHAFT,LH 1
4 12160-20820-000 .CONNROD SET 1
10
9 5 12161-46G00-0C0 ..ROD,CONNECTING 1
1 6 12211-20G00-0A0 ..PIN,CRANK 1
16
7 09263-28040-0B0 ..BEARING,CRANK PIN 1
8 09262-35L04-000 BEARING,CRANKSHAFT LH 1
2
9 09262-25L02-000 BEARING,CRANKSHAFT RH 1
10 16321-23F10-000 GEAR,OIL PUMP DRIVE 1
3 11 12100-45800-0F0 PISTON SET (STD) 1
11 12100-45800-050 PISTON SET (OS:0.5) 1
11 12100-45800-100 PISTON SET (OS:1.0) 1
12 12111-45H11-0F0 .PISTON (STD) 1
12 12111-45H11-050 .PISTON (OS:0.5) 1
12 12111-45H11-100 .PISTON (OS:1.0) 1
8 13 12140-45H00-0F0 .RING SET,PISTON (STD) 1
13 12140-45H00-050 .RING SET,PISTON (OS:0.5) 1
13 12140-45H00-100 .RING SET,PISTON (OS:1.0) 1
14 12151-20G00-000 .PIN,PISTON 1
15 09381-14001-000 .CIRCLIP,PISTON PIN 2
16 09181-25051-000 SHIM (T:0.60) 1
5
16 09181-25052-000 SHIM (T:0.65) 1
7
16 09181-25160-000 SHIM (T:0.70) 1
11
6 16 09181-25054-000 SHIM (T:0.75) 1
4
16 09181-25055-000 SHIM (T:0.80) 1
15 16 09181-25056-000 SHIM (T:0.85) 1
16 09181-25164-000 SHIM (T:0.90) 1
16 09181-25058-000 SHIM (T:0.95) 1
16 09181-25059-000 SHIM (T:1.00) 1
16 09181-25060-000 SHIM (T:1.05) 1
16 09181-25061-000 SHIM (T:1.10) 1
16 09181-25062-000 SHIM (T:1.15) 1
12 14 16 09181-25063-000 SHIM (T:1.20) 1
15
16 09181-25179-000 SHIM (T:1.25) 1
16 09181-25181-000 SHIM (T:1.30) 1
13
FIG. 6 STARTER CLUTCH
FIG.6 REF# PART NO. DESCRIPTION QTY REMARKS
6 1 12611-45H00-000 GEAR,STARTER IDLE 1
2 12612-45H00-000 SHAFT,STARTER IDLE GEAR 1
3 02122-0616B-000 SCREW 2
4 09160-13010-000 WASHER 1
5 08331-31139-000 CIRCLIP 1
6 12620-45H00-000 GEAR,STARTER CLUTCH 1
7 12630-45H00-000 CLUTCH,STARTER ONE WAY 1
7 8 07130-0612A-000 BOLT 3
3 4
1 5
FIG. 7 CAM SHAFT/VALVE
FIG.7 REF# PART NO. DESCRIPTION QTY REMARKS
13 1 12710-45H10-000 CAM SHAFT COMP 1
15
2 12711-45H10-000 .CAM SHAFT 1
14 3 08113-69050-000 .BEARING, CAM SHAFT LH 1
22 22 4 12741-16H00-000 SPROCKET,CAM SHAFT 1
21 5 09206-08008-000 PIN,SPROCKET KNOCK 1
6 09261-05005-000 PIN,SPROCKET ANGLE 1
7 12954-09G20-000 STOPPER,DECOMP CAM 1
20
16 8 09106-05028-000 BOLT,SPROCKET CAM 2
9 12955-33G00-000 WASHER,DECOMP CAM 1
24 10 12725-20G00-000 SPRING, DECOMP CAM 1
23
25 11 12951-20G01-000 CAM, DECOMP 1
12 09262-15041-000 BEARING, CAM SHAFT RH 1
18 13 12840-28G20-000 ARM,VALVE ROCKER 2
14 12842-49201-000 .SCREW,ADJUSTING 2
15 12843-27A00-000 .NUT,ADJUSTING 2
9 16 12861-45H00-000 SHAFT,ROCKER ARM INTAKE 1
1
10 17 12871-45H00-000 SHAFT,ROCKER ARM EXHAUST 1
2 18 12911-45H00-000 VALVE,INTAKE 1
11
19 12912-45H00-000 VALVE,EXHAUST 1
3 20 12921-28G40-000 SPRING,VALVE 2
4 21 12931-09G00-000 RETAINER,VALVE SPRING 2
12 5
22 12932-09G00-000 COTTER,VALVE 4
7 23 12933-09G00-000 SEAT,SPRING 2
19
24 09289-05008-000 OIL SEAL 2
25 09164-10012-000 WASHER,ROCKER ARM 2
6 26 12862-28G00-000 RETAINER,ROCKER ARM SHAFT 1
23 27 02122-0612A-000 SCREW,ROCKER SHAFT RETAINER 1
24
26
8
27
20
22
21
22
13
14
15 25
17
FIG. 8 CAM CHAIN
FIG.8 REF# PART NO. DESCRIPTION QTY REMARKS
1 12760-20G01-000 CHAIN,CAM SHAFT DRIVE 1
2 12771-33GB0-000 GUIDE,CAM CHAIN 1
3 12811-28G10-000 TENSIONER,CAM CHAIN 1
8 4 09103-06247-000 BOLT,CAM CHAIN TENSIONER 1
5 09168-06004-000 WASHER,TENSIONER BOLT 1
6 6 12830-09G00-000 ADJUSTER ASSY,TENSIONER 1
7 12837-09G10-000 GASKET,TENSIONER ADJUSTER 1
8 01547-0620A-000 BOLT 2
4 7
2
FIG. 9 CARBURETOR
REF# PART NO. DESCRIPTION QTY REMARKS
1 13200-45H20-000 CARBURETOR ASSY 2
FIG.9 2 13260-20G00-000 .TOP CAP ASSY 1
3 13249-20G00-000 .GASKET 1
1
4 13573-45H20-000 .SPRING 1
9 5 13551-20G00-000 .PISTON VALVE 1
38 6 13382-23F00-000 .WASHER 1
39
22 40 7 7 13481-23F00-000 .SPRING 1
6 8 13383-45H20-000 .NEEDLE JET 1
10 15
36 23 41 11 9 13389-20G00-000 .HOLDER 1
35 8 44 10 13533-98410-000 .E-RING 1
24 42
33 2 11 13387-23F00-000 .RING 1
3 12 13258-30A00-000 .PACKING 1
34 37
5 13 13254-20010-000 .PIN 1
14 13370-20G00-000 .NEEDLE ASSY 1
26 15 13601-04128-000 .SCREW 2
4
2729 16 09492-15011-000 .JET, PILOT (12.5) 1
30 17 09491-95012-000 .JET, MAIN (97.5) 1
18 13385-09G20-000 .PIPE 1
32
19 13341-45H20-000 .JET, NEEDLE 1
25 20 13250-30D00-000 .FLOAT ASSY 1
28
28 21 13247-25G00-000 .SCREW, DRAIN 1
29
22 13410-43410-000 .HOLDER, GUIDE 1
19 23 13417-01010-000 .SPRING 1
18 16 24 13411-01010-000 .PLUNGER ASSY 1
25 13267-09G20-000 .ADJUSTER 1
17 14 26 13267-20G00-000 .ADJUSTER 1
13 27 13268-35010-000 .SPRING 1
20
28 13268-09G20-000 .SPRING 1
29 13291-29900-000 .WASHER 2
30 13295-29900-000 .O-RING 2
12
31 13601-04148-000 .SCREW 4
32 13278-29C50-000 .O-RING 1
33 13480-09G10-000 .DIAPHRAGM ASSY 1
34 13481-09G10-000 .SPRING 1
35 13502-09G10-000 .DIAPHRAGM COVER 1
36 13601-20G00-000 .SCREW 2
31
37 13487-20G00-000 .ROD 1
21 38 13387-47010-000 .RING 1
43 39 13394-40D20-000 .E RING 1
40 13387-20G00-000 .RING 1
41 13481-20G00-000 .SPRING 1
42 13331-20G00-000 .RING 1
43 13683-35430-000 .HOSE 1
44 13684-45H20-000 .HOSE 1
45 13278-47090-000 O-RING 1
FIG. 10 AIR CLEANER
FIG.10 REF# PART NO. DESCRIPTION QTY REMARKS
1 13700-20GA0-000 CLEANER ASSY,AIR 1
2 13740-20G60-000 .CAP,AIR CLEANER 1
3 13746-09G00-000 ..GASKET 1
4 13780-09G50-000 .FILTER COMP,AIR CLEANER 1
5 13700-20GA0-000 .CASE,AIR CLEANER 1
12 6 13756-09G00-000 ..GASKET 1
5
1 7 13871-09G00-000 .PLUG,DRAIN 2
8 13824-18910-000 .CLIP,PLUG DRAIN 2
6
9 13881-16H00-000 .TUBE,OUTLET 1
9 10 13826-16H00-000 .CLAMP 1
11 03541-0520A-000 .SCREW 4
12 09136-06017-000 SCREW,AIR CLEANER 2
10
4
3
11
7
8 2
FIG. 11 MUFFLER
FIG.11 REF# PART NO. DESCRIPTION QTY REMARKS
1 14181-09D00-000 GASKET,EXHAUST PIPE 1
2 09108-08280-000 BOLT STUD 2
3 08316-1008A-000 NUT 2
4 14310-45H30-000 MUFFLER ASSY 1
5 08316-1008A-000 NUT,MUFFLER SUPPORT 1
6 09180-08221-000 SPACER,MUFFLER SUPPORT 2
7 09320-12713-000 CUSHION,MUFFLER SUPPORT 2
8 09160-08149-000 WASHER,MUFFLER SUPPORT 2
9 01550-0840A-000 BOLT,MUFFLER SUPPORT 2
1
10 14780-45H00-000 COVER,MUFFLER 1
11 09320-08051-000 CUSHION,MUFFLER COVER 2
2
12 48212-16H00-000 SPACER,MUFFLER SUPPORT 2
3
13 51875-07H00-000 SCREW,MUFFLER COVER 2
6
7 13
8 9
6
7
8 9
12
11
10
FIG. 12 OIL PUMP
FIG.12 REF# PART NO. DESCRIPTION QTY REMARKS
13 1 16400-09G20-000 PUMP ASSY,ENGINE OIL 1
2 16331-09G00-000 GEAR,OIL PUMP DRIVEN 1
3 09261-02008-000 PIN,OIL PUMP 1
4 09181-08139-000 WASHER 1
12 5 08332-1106A-000 E- RING 1
6 01547-0630B-000 BOLT,OIL PUMP 3
14
7 04211-09129-000 PIN,OIL PUMP 2
8 16520-30A00-000 STRAINER,ENGINE OIL 1
10 11
9 09280-13007-000 O-RING,OIL FILTER 1
10 16510-45H10-000 FILTER,ENGINE OIL 1
11 09440-18002-000 SPRING,OIL FILTER 1
12 09280-54001-000 O-RING,OIL FILTER CAP 1
13 16512-09G00-000 CAP,OIL FILTER 1
14 01547-0616A-000 BOLT,OIL FILTER CAP 3
9
8
2
5
1
3
4
6 7
FIG. 13 AIR VALVE
FIG.13 REF# PART NO. DESCRIPTION QTY REMARKS
1 18450-45H10-000 VALVE ASSY,2ND AIR 1
2 01547-0620A-000 BOLT,2ND AIR VALVE 2
6 3 18610-45H00-000 BRACKET,2ND AIR VALVE 1
2 4 01550-0612A-000 BOLT,2ND AIR VALVE BRACKET 2
3
5 18711-16H00-000 HOSE,2ND AIR CLEANER 1
1
6 18762-16H00-000 HOSE,2ND AIR VALVE VACUUM 1
4 7 09401-15101-000 CILP,2ND AIR CLEANER NO.1 1
8 09401-13409-000 CLIP,2ND AIR CLEANER 1
9 18410-45H10-000 PIPE,2ND AIR 1
10 18441-16H00-000 GASKET,2ND AIR PIPE 1
11 01421-0616A-000 BOLT,2ND AIR PIPE STUD 2
8
12 08316-1006A-000 NUT,2ND AIR PIPE 2
13 18461-45H00-000 HOSE,2ND AIR VALVE 1
7 14 09401-17402-000 CILP,2ND AIR VALVE HOSE NO.1 1
15 09401-18406-000 CILP,2ND AIR VALVE HOSE NO.2 1
5
15
14
13
12
11
10
FIG. 14 CLUTCH
FIG.14 39
REF# PART NO. DESCRIPTION QTY REMARKS
17 1 21102-23FA0-000 HOUSING,CLUTCH 1
2 21111-20G00-000 GEAR,PRIMARY DRIVE 1
20
12 3 21114-23F10-000 RING,PRIMARY DRIVE GEAR 1
28 22
21 4 21119-23F30-000 SPACER,PRIMARY DRIVE 1
14
5 21631-21D02-000 RACE,ONE WAY CLUTCH 1
15 19
14 6 21652-23F00-000 RETAINER,ONE WAY CLUTCH 2
15 7 09181-18002-000 WASHER,PRIMARY DRIVE GEAR 2
13 18
8 09261-07006-000 ROLLER,ONE WAY CLUTCH 3
15 9 09440-02002-000 SPRING,ONE WAY CLUTCH 3
13
16
10 21200-45H00-000 GEAR ASSY,PRIMARY DRIVEN 1
11 21251-23F30-000 SPACER,PRIMARY DRIVEN GEAR 1
12 21411-09G30-000 HUB,CLUTCH SLEEVE 1
13 21441-16H00-000 PLATE,CLUTCH DRIVE NO.1 2
23 14 21441-28G00-000 PLATE,CLUTCH DRIVE NO.2 2
11 15 21451-21D40-000 PLATE,CLUTCH DRIVEN 3
16 21461-09G00-000 DISK,CLUTCH PRESSURE 1
17 21465-45H00-000 PLATE,RELEASE 1
37 18 09440-18035-000 SPRING,CLUTCH 4
40 29
25 19 21482-09G00-000 BOLT,CLUTCH SPRING 4
24 31
27
26 30 33 20 09140-14022-000 NUT,CLUTCH SLEEVE HUB 1
21 09160-14005-000 WASHER,CLUTCH SLEEVE HUB 1
22 09164-14011-000 WASHER,CLUTCH SLEEVE WAVE 1
35 23 09181-17019-000 WASHER,PRIMARY DRIVEN GEAR 2
41 23 24 21501-23F40-000 CLUTCH ASSY,SHOE 1
32
10 25 09140-14022-000 NUT,SHOE CLUTCH 1
38
34 26 09160-14005-000 WASHER,SHOE CLUTCH 1
5
36 27 09164-14011-000 WASHER,SHOE CLUTCH WAVE 1
6
6 28 23121-09G01-000 PIECE,CLUTCH PUSH 1
7 29 23221-23F00-000 ARM,CLUTCH RELEASE 1
30 23222-21D10-000 BOSS,CLUTCH RELEASE ARM 1
4
8 31 23223-23F00-000 BOLT,CLUTCH RELEASE ADJUST 1
9
32 09208-07005-000 PIN 1
33 08332-1105A-000 E-RING 1
34 23230-20G00-000 GUIDE,RELEASE BALL OUTER 1
3 35 23234-23F10-000 SPACER,RELEASE ARM 1
36 23250-20G00-000 BALL,CLUTCH RELEASE 1
2
37 09140-12046-000 NUT,CLUTCH RELEASE ADJUST 1
7 38 09160-10154-000 WASHER,RELEASE ARM 1
39 09262-15032-000 BEARING,PUSH PIECE THRUST 1
1 40 09280-12004-000 O-RING 1
41 09440-19025-000 SPRING,RELEASE ARM 1
FIG. 15 TRANSMISSION
FIG.15 REF# PART NO. DESCRIPTION QTY REMARKS
1 24120-23F40-000 SHAFT,COUNTER 1
2 24221-45H00-000 GEAR, 2ND DRIVE 1
11
3 24231-45H00-000 GEAR, 3RD DRIVE 1
4 24241-45H01-000 GEAR, 4TH DRIVE 1
15
13 5 09160-13006-000 WASHER, 2ND DRIVE 1
17 12
6 09263-13003-000 BEARING,COUNTER LH 1
25 7 09380-17007-000 CIRCLIP, 3RD DRIVE 1
10 8 08110-62030-000 BEARING,COUNTER RH 1
23
9 24130-45H00-000 SHAFT,DRIVE 1
24 10 24311-45H00-000 GEAR, 1ST DRIVEN 1
11 24331-45H00-000 GEAR, 3RD DRIVEN 1
12 24341-45H01-000 GEAR, 4TH DRIVEN 1
13 09160-13006-000 WASHER, 1ST DRIVEN 1
14 08110-62030-000 BEARING,DRIVE SHAFT LH 1
15 09263-13003-000 BEARING,DRIVE SHAFT RH 1
20
16 09283-17030-000 SEAL,DRIVE SHAFT 1
17 09380-17007-000 CIRCLIP, 4TH DRIVEN 1
9
18 24741-20A10-000 RETAINER,COUNTER SHAFT 1
19 02142-0612A-000 SCREW,COUNTER SHAFT 1
14 21 20 27511-09G00-000 SPROCKET,ENGINE (NT:14) 1
16 22 21 27512-09G00-000 PLATE,ENGINE SPROCKET 1
22 01500-0610A-000 BOLT, ENGINE SPROCKET PLATE 2
23 25361-23F10-000 PLATE,ROTARY STOP 1
8
18 24 09164-25003-000 WASHER,ROTARY WAVE 1
19 25 08331-31259-000 CIRCLIP 1
26 27600-16H10-102 CHAIN ASSY,DRIVE (102L) 1
26
5
3 7 6
4
FIG. 16 GEAR SHIFTING
FIG.16 REF# PART NO. DESCRIPTION QTY REMARKS
1 25211-23F30-000 FORK,GEAR SHIFT NO.1 1
17 2 25221-23F30-000 FORK,GEAR SHIFT NO.2 1
15
18
3 25411-13A10-000 SHAFT,SHIFT FORK NO.1 1
16 4 25421-35420-000 SHAFT,SHIFT FORK NO.2 1
12 5 25311-23F50-000 CAM,GEAR SHIFT 1
14 6 04221-04089-000 PIN 1
9 7 08110-68050-000 BEARING,GEAR SHIFT 1
10
11 1 8 25382-30A70-000 PLATE,SHIFT CAM NO. 2 1
8
7 9 25381-30A50-000 PLATE,SHIFT CAM STOPPER 1
6
10 25382-35411-000 GUIDE,GEAR SHIFT CAM 1
3
11 09261-04002-000 PIN,SHIFT CAM 5
5 12 01500-0625A-000 BOLT,SHIFT CAM PIN 1
11
13 25342-09G00-000 SCREW,SHIFT CAM RETAINER 1
14 09160-06012-000 STOPPER,SHIFT CAM PIN 1
33 15 25350-23F10-000 STOPPER,SHIFT CAM 1
13 31 32
30 16 25355-36H20-000 SPRING.SHIFT CAM 1
35
34 17 09111-06041-000 BOLT,SHIFT CAM 1
18 08211-06121-000 WASHER,SHIFT CAM 1
2
19 25520-09G30-000 ARM,GEAR SHIFT 1
20 09443-05019-000 SPRING 1
20 4 21 09444-26033-000 SPRING,SHIFT ARM RETURN 1
22 25510-20G30-000 SHAFT,GEAR SHIFT 1
23 25671-20G00-000 STOPPER,SHIFT ARM 1
19
24 09180-12152-000 SPACER ,SHIFT ARM 1
23
25 09283-12010-000 SEAL,SHIFT SHAFT OIL 1
26 08110-60010-000 BEARING,GEAR SHIFT SHAFT 1
27 25516-07H00-000 SPACER,GEAR SHIFT SHAFT 1
22 28 25610-09G51-000 LEVER ASSY,GEAR SHIFT 1
29 01500-0620A-000 BOLT,SHIFT LEVER 1
27
26 30 37720-45H00-000 BASE ASSY,GEAR SHIFT 1
24 28 31 09209-05011-000 CONTACT,GEAR POSITION 1
25
32 09280-21008-000 O-RING,GEAR SHIFT 1
21 33 09440-04010-000 SPRING,GEAR SHIFT 1
34 09138-05018-000 SCREW,GEAR SHIFT 2
29 35 25341-09G02-000 RETAINER,SHIFT CAM 1
FIG. 17 KICK STARTER
FIG.17 REF# PART NO. DESCRIPTION QTY REMARKS
1 26211-45H00-000 SHAFT,KICK STARTER 1
2 26231-09G00-000 STARTER,KICK 1
14 3 09440-30007-000 SPRING,KICK STARTER 1
4 08211-15321-000 PLATE,KICK STARTER SPRING 1
5 26221-45H00-000 GUIDE,KICK STARTER SPRING 1
13 6 09448-38004-000 SPRING,KICK SHAFT RETURN 1
7 26233-09400-000 STOPPER,KICK STARTER 1
8 26232-09410-000 GUIDE,KICK STARTER 1
9 01500-0616A-000 BOLT,KICK STARTER STOPPER 2
10 26241-45H00-000 GEAR,KICK STARTER DRIVE 1
11 09181-15139-000 WASHER,KICK DRIVE GEAR 1
12 09283-14009-000 SEAL,KICK STARTER 1
15
13 26300-45H00-000 LEVER ASSY,KICK STARTER 1
14 26352-16H00-000 .RUBBER,KICK STARTER PEDAL 1
15 01500-0825A-000 BOLT,KICK STARTER PEDAL 1
12
11
10
1
9
8
7
2
3
6
FIG. 18 STARTER MOTOR
FIG.18 REF# PART NO. DESCRIPTION QTY REMARKS
1 31100-45H00-000 MOTOR ASSY,STARTING 1
2 31130-30D10-000 .BRUSH HOLDER ASSY 1
3 31135-05B00-000 ..BRUSH,SPRING 2
4 31156-05B00-000 .O-RING 1
5 31157-02540-000 .SEAL 1
6 02112-3620A-000 .SCREW 2
3 5
2
6
FIG. 19 MAGNETO
FIG.19 REF# PART NO. DESCRIPTION QTY REMARKS
32100-45H00-000 MAGNETO ASSY 1
1 32101-07H20-000 .STATOR 1
2 32102-45H00-000 .ROTOR 1
3 32371-30D10-000 CLAMP,MAGNETO LEAD 1
4 02142-0510B-000 SCREW,SENSOR 2
5 02112-0620B-000 SCREW,MAGNETO STATOR 2
6 02142-0610B-000 SCREW,MAGNETO LEAD WIRE CLAMP 1
2 7 08316-1012A-000 NUT,MAGNETO ROTOR 1
8 08341-31039-000 KEY,MAGNETO ROTOR 1
7
6
1
FIG. 20 ELECTRICAL
FIG.20 4 REF# PART NO. DESCRIPTION QTY REMARKS
1 32800-45H00-000 RECTIFIER ASSY 1
2 02112-0612A-000 SCREW 1
3 32900-45H10-000 CDI UNIT 1
3 4 32980-45H00-000 CUSHION,CDI UNIT 1
5 33410-45H00-000 COIL ASSY,IGNITION 1
6 02112-0616A-000 SCREW,IGNITION COIL 2
7 33510-07H00-000 CAP,SPARK PLUG 1
8 33542-07H00-000 SEAL,HIGH TENSION CORD 1
9 33541-07H00-000 SEAL,SPARK PLUG 1
10 09404-06432-000 CLAMP,CORD 1
11 31800-09G00-000 RELAY ASSY,STARTING MOTOR 1
11
10 5
FIG. 21 BATTERY
FIG.21 REF# PART NO. DESCRIPTION QTY REMARKS
1 33610-35400-000 BATTERY (12V,5AH) 1
2 33652-38000-000 PROTECTOR 2
3 33652-35400-000 PROTECTOR 2
4 33680-36200-000 HOSE,BATTERY EXHUST 1
5 33860-30D10-000 WIRE,BATERY 1
4
5
3
FIG. 22 SPEEDOMETER
FIG.22 REF# PART NO. DESCRIPTION QTY REMARKS
1 34100-45H00-000 SPEEDOMETER ASSY 1
2 34111-45H00-000 .CASE,LOWER SPEEDOMETER 1
3 34112-45H00-000 .CASE,UPPER SPEEDOMETER 1
4 34113-45H00-000 .PLATE,SPEEDOMETER 1
3
5 34170-45H00-000 .SOCKET ASSY,SPEEDOMETER 1
6 09471-12108-000 ..BULB (12V/1.7W) 6
7 09471-12091-000 ..BULB (12V/1.7W) 3
8 34186-09G00-000 .SCREW,SPEEDOMETER BODY 2
9 34383-09G00-000 .SCREW,FUEL METER 3
10 34114-45H00-000 .CUSHION,SPEEDOMETER 1
4
11 03541-0516A-000 SCREW,SPEEDOMETER 3
12 02112-0516A-000 SCREW,SPEEDOMETER CABLE 1
13 34910-45H00-000 CABLE ASSY,SPEEDOMETER 1 FW110-SC
13 34910-45H10-000 CABLE ASSY,SPEEDOMETER 1 FW110-D
1 14 54651-41H00-000 SEAL,SPEEDOMETER PINION OIL 1
15 34931-20G00-000 GUIDE,SPEEDOMETER 1
Km
/h
10
2 11
8
9
15
5
7
13
14
12
FIG. 23 HEADLAMP
FIG.23 REF# PART NO. DESCRIPTION QTY REMARKS
1 35100-45H00-000 HEADLAMP ASSY 1
2 35121-45H00-000 .UNIT,HEADLAMP 1
3 09471-12213-000 .BULB (12V,32/32W) 1
4 35171-45H00-000 .SOCKET,HEADLAMP 1
5 51874-47G00-000 .CUSHION 2
6 09136-05065-000 SCREW,HEADLAMP 1
1
2 3
6
FIG. 24 FRONT TURN LAMP
FIG.24 REF# PART NO. DESCRIPTION QTY REMARKS
1 35601-45H00-000 LAMP ASSY,FRONT TURN RH 1
11 2 35602-45H00-000 LAMP ASSY,FRONT TURN LH 1
1
9 3 35612-45H00-000 .LENS,FRONT TURNSIGNAL RH 1
4 35632-45H00-000 .LENS,FRONT TURNSIGNAL LH 1
8
5 35613-45H00-000 .GASKET,LENS 2
5
3 6 35615-45H00-000 .HOUSING,FRONT TURNSIGNAL RH 1
7 35635-45H00-000 .HOUSING,FRONT TURNSIGNAL LH 1
8 09471-12114-000 .BULB (12V,10W) 2
9 35618-41HA0-000 .SOCKET,TURNSIGNAL RH 1
10 35638-41HA0-000 .SOCKET,TURNSIGNAL LH 1
11 03541-0512A-000 SCREW,FRONT TURNSIGNAL 4
12 09409-06314-000 CLIP,FRONT TURNSIGNAL 2
13 38610-09410-000 RELAY ASSY,TURNSIGNAL 1
11
10
2 8
5
4
13
FIG. 25 REAR COMBINATION LAMP
FIG.25 REF# PART NO. DESCRIPTION QTY REMARKS
1 35710-45H00-000 LAMP ASSY,REAR COMBINATION 1
2 35712-45H00-000 .LENS,TAIL 1
3 35912-45H00-000 .LENS,INNER 1
4 09471-12119-000 .BULB (12V,18/5W) 1
5 09471-12203-000 .BULB (12V,10W) 2
6 35711-45H00-000 .GASKET 1
7 03211-04206-000 .SCREW 2
8 09320-09016-000 CUSHION 2
9 09160-05045-000 WASHER 2
16
10 10 03541-0516A-000 SCREW,REAR COMBINATION 2
9
8 11 35726-45H00-000 BRACKET,REAR COMBINATION 1
15
12 35781-45H00-000 CUSHION,REAR BRACKET 3
11 13 14 13 08322-0110A-000 WASHER 3
12 14 03541-0516A-000 SCREW 3
15 01550-0612A-000 BOLT,REAR COMBINATION 2
16 35713-45H00-000 CUSHION,REAR COMP LAMP 1
6
5
2
3
/ / //
//////////
4
////
/// / / //////////
// /
/////// / / / /
5
/ ///
//
///
////
7
5
FIG. 26 WIRING HARNESS
6
FIG.26 7
REF# PART NO. DESCRIPTION QTY REMARKS
1 36610C45HG0L000 HARNESS, WIRING 1 FW110-D
1 36610C45H50L000 HARNESS, WIRING 1 FW110-SC
7 2 09481-10501-000 .FUSE (10A) 2
3 09407-25401-000 CLAMP 3
3 09407-18402-000 CLAMP 3
3 09407-14407-000 CLAMP 1
4 36652-07H00-000 CUSHION, HARNESS WIRING 1
5 37109-09G61-000 LOCK SET 1 FW110-D
6 37109-46G61-000 LOCK SET 1 FW110-SC
7 01550-0620A-000 BOLT 2
8 37740-09G10-000 SWITCH ASSY, STOP LAMP 1
9 09443-06083-000 SPRING 1
10 38500-45H00-000 HORN ASSY 1
11 01550-0612A-000 BOLT 1
3
11
10
8
4
9
FIG. 27 HANDLE SWITCH
FIG.27 REF# PART NO. DESCRIPTION QTY REMARKS
1 37340-16H00-000 SWITCH ASSY,LIGHTING 1
2 37420-10E10-000 SWITCH ASSY,DIMMER 1
3 37510-10E20-000 SWITCH ASSY,TURNSIGNAL 1
4 37520-45H00-000 SWITCH ASSY,HORN 1
5 37310-45H00-000 SWITCH ASSY,STARTER 1
6 58711-09G00-000 HOLDER,STARTER CABLE 1
7 09139-05057-000 SCREW 1
8 58721-23F01-000 LEVER CHOKE 1
9 09164-07001-000 WASHER 1
10 02112-7516A-000 SCREW 1
4
1
9
8
6
10
7 5
FIG. 28 FRAME
FIG.28 REF# PART NO. DESCRIPTION QTY REMARKS
1 41100C45H40L000 FRAME 1
2 46211-45H00-13L HANDLE,PILLION RIDER 1
2 3 01550-0830A-000 BOLT 2
3
1
FIG. 29 STAND
FIG.29 REF# PART NO. DESCRIPTION QTY REMARKS
1 42100-45H20-000 STAND,CENTER 1
2 42211-09G00-000 SPACER,CENTER STAND 1
3 04111-3025A-000 PIN,CENTER STAND COTTER 1
4 08322-0116A-000 WASHER,CENTER STAND 1
5 42241-09G00-000 SPRING 1
6 42272-09G00-000 CUSHION 1
7 42310-09G60-000 STAND,PROP 1
8 42341-09G01-000 BOLT 1
5 9 08319-3110A-000 NUT 1
10 09443-14022-000 SPRING 1
6
4
10 7
3
8
9
FIG. 30 REAR BRAKE
FIG.30 REF# PART NO. DESCRIPTION QTY REMARKS
1 43110-45H40-000 PEDAL,BRAKE 1
2 09443-12033-000 SPRING 1
3 43510-45H20-000 BAR,FRONT FOOTREST 1
4 43551-45H00-000 RUBBER 2
5 01550-0816A-000 BOLT 4
12
6 43600-45H00-000 FOOTREST,PILLION RH 1
7 43700-09G00-000 FOOTREST,PILLION LH 1
8 43612-09G00-000 .RUBBER 2
10 8 9 43631-09G00-000 WASHER 2
15 9
10 43641-45H00-000 PIN 2
14 11 04111-2515A-000 COTTER PIN 2
13
21 12 43811-45H01-13L BRACKET,PILLION RH 1
6 7 13 43821-45H01-13L BRACKET,PILLION LH 1
22 14 43822-45H10-000 PLATE,PILLION FOOTREST LH 1
23 15 09180-08225-000 SPACER 2
11 16 43818-07H00-000 RUBBER,PILLION FOOTREST 2
16
17 17 09160-08134-000 WASHER,PILLION FOOTREST LH 2
20 18 18 01550-0830A-000 BOLT,PILLION FOOTREST LH 1
19
15
19 43816-23F20-000 SPACER,PILLION FOOTREST PIVOT 1
20 43817-23F20-000 RUBBER,PILLION FOOTREST PIVOT 1
16 21 09160-10079-000 WASHER,PILLION FOOTREST LOWER 1
17
2 24 22 01550-1025A-000 BOLT,PILLION FOOTREST LOWER RH 1
23 09160-10079-000 WASHER,PILLION FOOTREST PIVOT 1
24 01550-0840A-000 BOLT,PILLION FOOTREST LOWER LH 1
5
4
5
FIG. 31 FUEL TANK
FIG.31 REF# PART NO. DESCRIPTION QTY REMARKS
1 44110-45H00-000 TANK,FUEL 1
2 2 44210-35X01-000 CAP,FUEL TANK 1
6
3 34810-45H00-000 GUAGE ASSY,FUEL LEVEL 1
4 34886-03A00-000 PLATE,FUEL LEVEL SENDER GAUGE 1
3
5 09103-06285-000 BOLT,FUEL TANK 4
6 44261-45H00-000 TRAY,FUEL TANK INLET 1
7 44300-09G00-000 COCK ASSY,FUEL 1
8 44322-27001-000 FILTER,FUEL 1
4 9 44421-45H00-000 HOSE,FUEL ON 1
10 09401-11413-000 CLIP,FUEL ON 2
11 09352-40703-230 HOSE,VACUUM 1
5
12 44422-45H10-000 HOSE,FUEL COCK&CARB 1
13 09401-09403-000 CLIP,FUEL HOSE 2
14 09401-06101-000 CLIP,VACUUM HOSE 1
15 01550-0616A-000 BOLT 1
10
1
10 9
7
14
13
11
15
13 12
FIG. 32 SEAT
FIG.32 REF# PART NO. DESCRIPTION QTY REMARKS
1 45100-45H20-V1B SEAT ASSY 1
2 45149-09G20-000 .CUSHION 2
3 45148-20G40-000 .CUSHION 4
4 45271-41H00-000 PLATE,SEAT HINGE 1
1 5 03541-0516A-000 SCREW,SEAT HINGE PLATE 1
6 45280-45H20-000 CABLE,SEAT LOCK 1
7 45288-20G00-000 GUIDE,SEAT LOCK CABLE 1
8 45289-11F00-000 PLATE,SEAT LOCK 1
9 45700-47G00-000 BRACKET,STRIKER SUPPORT 1
10 02112-0610A-000 SCREW,STRIKER SUPPORT BRACKET 2
11 95700-09G40-000 LOCK,SEAT 1 FW110-D
3 11 95700-14840-000 LOCK,SEAT 1 FW110-SC
12 45211-45H00-000 MOLDING,SEAT 1
13 09407-18402-000 CLAMP,SEAT LOCK CABLE 2
9
10
3
13
5 8 6
4 11
12
7
FIG. 33 FRAME COVER
FIG.33 REF# PART NO. DESCRIPTION QTY REMARKS
1 47111-45H00-YNR COVER,FRAME RH 1
2 47211-45H00-YNR COVER,FRAME LH 1
3 47511-45H00-000 COVER,FRAME FRONT 1
4 09148-05045-000 NUT,FRONT 5
5 09320-08018-000 CUSHION,FRAME FRONT 4
6 03541-0512B-000 SCREW,FRAME COVER FRONT 2
10 7 03541-1516B-000 SCREW,FRAME COVER REAR 1
8 03541-0516A-000 SCREW,FRAME COVER & REAR FENDER 4
1 9 47135-45H00-000 SCREW,FRAME COVER FRONT LOWER 1
4 10 47141-07H00-000 PLATE,FRAME COVER 1
11 47245-07H00-000 WASHER,FRAME COVER 4
12
12 03541-0512A-000 SCREW,PLATE FRAME COVER 2
4
7
5 11
8
4
3
9 6
5 11
8
4
FIG. 34 LEG SHIELD
FIG.34 REF# PART NO. DESCRIPTION QTY REMARKS
1 48111-45H20-291 SHIELD,LEG RH NO.1 1
2 48112-45H00-YTB SHIELD,LEG RH NO.2 1
2 48112-45H00-YPA SHIELD,LEG RH NO.2 1
3 48121-45H00-291 SHIELD,LEG LH NO.1 1
1 4 48122-45H00-YTB SHIELD,LEG LH NO.2 1
5
4 48122-45H00-YPA SHIELD,LEG LH NO.2 1
14
5 48131-45H00-000 SHIELD,LEG CENTER 1 FW110-D
2 5 48131-45H10-000 SHIELD,LEG CENTER 1 FW110-SC
6 48135-09G00-000 CUSHION,LEG SHIELD 6
7 48136-20G00-000 CUSHION,LEG SHIELD NO.1 2
8 48197-45H00-000 NUT,LEG SIDE 4
9 48278-16H10-000 CUSHION,LEG SHIELD BRACE 2
10 48212-16H00-PCC SPACER,LEG SHIELD BRACE 2
11
10 15 11 09136-06062-000 SCREW,LEG SHIELD BRACE 2
9
12 48140-45H10-000 BRACE RH 1
3 13 48150-45H10-000 BRACE LH 1
16
7 14 48135-07H00-000 SCREW,LEG CENTER UPPER 2
12 15 03541-0516B-000 SCREW,LEG SIDE UPPER 4
6
16 09148-05045-000 NUT,LEG SIDE 10
17
8 17 48116-45H10-000 SCREW,LEG SHIELD NO.1 & NO.2 4
4 18 48117-45H00-000 SCREW,LEG SHIELD LOWER 2
16
21 19 03541-1516B-000 SCREW,LEG SIDE 4
20 03541-0516B-000 SCREW,LEG SHIELD REAR & UPPER 6
21 48115-31CB0-000 TAPE,LEG SHIELD NO.2 4
20
16
18
13
9 10
11
19
FIG. 35 DAMPER
FIG.35 1 REF# PART NO. DESCRIPTION QTY REMARKS
1 51103-45H00-000 DAMPER ASSY, FRONT FORK RH 1 FW110-D
1 51103-45H40-000 DAMPER ASSY, FRONT FORK RH 1 FW110-SC
1 51104-45H00-000 DAMPER ASSY, FRONT FORK LH 1 FW110-D
10 1 51104-45H40-000 DAMPER ASSY, FRONT FORK LH 1 FW110-SC
2 51130-45H00-000 .TUBE, OUTER RH 1 FW110-D
2 51130-45H40-000 .TUBE, OUTER RH 1 FW110-SC
4 2 51140-45H00-000 .TUBE, OUTER LH 1 FW110-D
2 51140-45H10-000 .TUBE, OUTER LH 1 FW110-SC
11 3 51110-45H00-000 .TUBE, INNER 2
4 51181-37B00-000 .O RING 2
7 5 51153-23F00-000 ..SEAL, OIL 2
6 51156-45H00-000 ..RING, SNAP 2
6 7 51173-23F00-000 ..SEAL, DUST 2
8 51147-45H00-000 .BOLT 2
5 9 51148-41310-000 .GASKET 2
10 51351-45H00-000 .CAP 2
11 51171-45H00-000 .SPRING, FRONT 2
14 12 51177-35400-000 .SPRING, REBOUND 2
13 51146-45H00-000 .CYLINDER 2
3 14 51196-39140-000 .RING, PISTON 2
13
12
8
FIG. 36 FRONT FORK BRACKET
FIG.36 REF# PART NO. DESCRIPTION QTY REMARKS
1 51410-45H00-000 BRACKET COMP,LOWER 1
9
2 51622-41H00-000 .RACE,OUTER LOWER 1
3 01550-1045A-000 BOLT,FRONT FORK UNDER 4
10
4 51612-41H00-000 RACE,INNER LOWER 1
9 5 51611-41H00-000 RACE,INNER UPPER 1
6 06111-06004-000 BALL 51
7 51621-41H00-000 RACE,OUTER UPPER 1
8 8 51643-06010-000 SEAL,DUST UPPER 1
9 51631-09G00-000 NUT,STEERING STEM 2
10 09166-24001-000 WASHER 1
7
6
3
FIG. 37 FRONT FENDER
FIG.37 REF# PART NO. DESCRIPTION QTY REMARKS
1 51860-45H00-000 BRACE,HEAD COVER 1
2 01550-0612A-000 BOLT,FRAME HEAD COVER BRACE 1
3 01550-0812A-000 BOLT,BRACE LOWER 1
4 51871-45H01-YTB COVER,FRAME HEAD 1
4 4 51871-45H01-YPA COVER,FRAME HEAD 1
5 5 51875-45H00-000 SCREW,FRAME HEAD COVER 3
6 53111-45H00-YTB FENDER,FRONT NO.1 1
6 53111-45H00-YPA FENDER,FRONT NO.1 1
7 53211-45H00-000 FENDER,FRONT NO.2 1
2
8 09139-06145-000 SCREW,FRONT FENDER UPPER 1
9 09169-06071-000 WASHER 3
1
10 01550-0616A-000 BOLT,FRONT FENDER NO.1 2
3 11 01550-0612A-000 BOLT,FRONT FENDER 1
12 47165-09G00-000 CUSHION,FRONT FENDER 2
13 58621-47E00-000 GUIDE,CABLE 1
7
6
8
10
9
13
12
9
11
FIG. 38 FRONT WHEEL (FW110D -MAGWHEEL)
FIG.38 REF# PART NO. DESCRIPTION QTY REMARKS
1 54111B45H00N291 WHEEL,FRONT 1
2 08123-63007-NTN BEARING 2
11
3 54731-41H00-000 SPACER,FRONT HUB 1
5 9
4 54742-41H00-000 SEAL,FRONT HUB 1
12
5 54711-04701-000 AXLE,FRONT 1
6
6 54750-46100-000 SPACER,FRONT AXLE RH 1
7 08319-3110A-000 NUT 1
8 54600-45H10-000 BOX ASSY,SPEEDOMETER GEAR 1
9 59211-45H00-000 DISC,FRONT BRAKE 1
2 10 59218-09G00-000 BOLT 4
10 11 55100C45H10L000 TIRE,FRONT 1
12 55200C45H10L000 TUBE ASSY,WHEEL INNER 1
13 55261-45H10-000 PROTECTOR,INNER TUBE 1
13 1
8
7
FIG. 38 FRONT WHEEL (FW110D -SPOKE WHEEL)
FIG.38A REF# PART NO. DESCRIPTION QTY REMARKS
1 54110-35401-000 HUB, FRONT WHEEL 1
2 54210-45H10-000 PANEL, FRONT BRAKE ANCHOR 1
13 3 54410B23F10N000 SHOE, BRAKE 2
4 54424-09G00-000 SPRING 2
24 5 64441-09G00-000 SHAFT, BRAKE CAM 1
23
22
6 54443-09G00-000 SEAL, BRAKE CAM DUST 1
7 54492-09G00-000 PLATE, BRAKE LINING 1
21 29 8 54454-09G00-000 SPRING 1
28 9 54451-46G00-000 LEVER, BRAKE CAM 1
10 54493-09G00-000 BOLT (6X32) 1
11 54494-09G00-000 NUT 1
12 08319-3110A-000 NUT 1
1 13 54711-04701-000 AXLE, FRONT 1
14 54611-45H20-000 GEAR, SPEEDOMETER DRIVEN 1
27 20 19 15 09160-06065-000 WASHER (5.1X9X0.4) 1
26
16 54621-45H20-000 GEAR, SPEEDOMETER DRIVEN 1
17 54632-41H00-000 BUSHING, DRIVEN GEAR OUTER 1
25 18 54651-41H00-000 SEAL, OIL 1
19 09283-43004-000 OIL SEAL (43X58X7) 1
20 08143-63007-000 BEARING 1
21 54731-09G00-000 SPACER, BEARING 1
22 08113-62007-000 BEARING 1
23 09284-15001-000 OIL SEAL (15X31X5) 1
24 54740-26101-000 SPACER, AXLE RH 1
4 25 55100C45H10L000 TIRE, FRONT 1
2
3 14 26 55200C45H10L000 TUBE ASSY, WHEEL INNER 1
17 18 27 55261-45H10-000 PROTECTOR, INNER TUBE 1
4 15
16
28 55311-31CA0-000 RIM, WHEEL 1.20X17 1
29 55320-45HA0-000 SPOKE ASSY, FRONT 1
12
7
9
5
6
8
11
10
FIG. 39 HANDLE BAR
FIG.39 REF# PART NO. DESCRIPTION QTY REMARKS
1 56110-45H00-000 HANDLE BAR 1 FW110-D
1 56110-45H10-000 HANDLE BAR 1 FW110-SC
2 09103-10126-000 BOLT 1
3 51358-09G10-000 STOPPER,HANDLE BAR 1
4 08319-3110A-000 NUT,HANDLE BAR STOPPER 1
5 56500-45H60-000 MIRROR ASSY,REAR VIEW RH 1
5 6 56600-45H60-000 MIRROR ASSY,REAR VIEW LH 1
1
10
7 56521-45H00-000 .COVER,NUT RH 1
8 56621-45H00-000 .COVER,NUT LH 1
9 56632-09GE0-000 .NUT,REAR VIEW MIRROR 2
7 10 02112-0512A-000 SCREW 1
11 58300-45H30-000 CABLE ASSY,THROTTLE 1
9 6
12 58410-45H30-000 CABLE,STARTER 1
8
13 58333-35401-000 DUST,SEAL 1
9 14 09407-25401-000 CLAMP,CABLE 1
11 15 58110-45H00-000 CABLE, FRONT BRAKE 1 FW110-D
4
2 3
15
14
12
13
8
9
FIG. 40 HANDLE COVER
FIG.40 REF# PART NO. DESCRIPTION QTY REMARKS
1 56311-45H00-YNR COVER,HANDLE FRONT (BLACK) 1 FW110-D
1 56311-45H00-YTB COVER,HANDLE FRONT (RED) 1 FW110-D
1 56311-45H00-YPA COVER,HANDLE FRONT (WHITE) 1 FW110-D
1 56311-45H10-YTB COVER,HANDLE FRONT (RED) 1 FW110-SC
8 1 56311-45H10-YPA COVER,HANDLE FRONT (WHITE) 1 FW110-SC
2 56321-45H00-000 COVER,HANDLE REAR 1
3 02142-0512A-000 SCREW,FRONT /REAR 1
2
7 4 56316-45H00-000 SCREW,HANDLE COVER FR & RR 2
5 03541-0516A-000 SCREW,REAR UPPER 2
6 09148-04019-000 NUT,HANDLE COVER SIDE 4
7 03541-0416B-000 SCREW,HANDLE COVER REAR SIDE 2
8 03541-0412B-000 SCREW,HANDLE COVER SIDE 2
5
4
3
FIG. 41 HANDLE LEVER
FIG.41 REF# PART NO. DESCRIPTION QTY REMARKS
1 57110-09G60-000 GRIP, THROTTLE 1
2 57100-09G11-000 CASE ASSY, THROTTLE 1
1 3 57300-46G40-000 LEVER ASSY, RH 1 FW110-SC
4 57421-46G00-000 .LEVER 1 FW110-SC
5 57431-29C20-000 .BOLT, PIVOT 1 FW110-SC
6 57460-41H00-000 .SWITCH ASSY, BRAKE 1 FW110-SC
7 08319-2106A-000 .NUT 1
8 57311-41H00-000 .HOLDER, LEVER 1 FW110-D
9 57421-09G00-000 .LEVER 1 FW110-D
10 57431-09G20-000 .BOLT, PIVOT 1 FW110-D
2
11 57470-10J00-000 .SWITCH ASSY, BRAKE 1 FW110-D
12 01550-0625A-000 .BOLT 1
13 57211-09G30-000 GRIP, LH 1
3
14 58711-09G00-000 HOLDER, STARTER CABLE 1
8
15 09139-05057-000 SCREW (5X12.8) 1
10
4 9 16 58721-23F00-000 LEVER, STARTER 1
12 17 09164-07001-000 WASHER 1
5 18 02112-7516A-000 SCREW 1
7
11
13
14
15 17 16
18
FIG. 42 FRONT CALIPER (FW110SC - MAGWHEEL)
FIG.42 REF# PART NO. DESCRIPTION QTY REMARKS
1 59100-45H00-000 CALIPER ASSY,FRONT 1
2 69000-418A0-000 .PISTON SET 1
3 59100-38860-000 ..SEAL SET,PISTON 2
9 4 69100-418A1-000 .PAD SET 1
5 1 5 59345-41HA0-000 .PIN 2
10
6 59115-41HA0-000 .SPRING 1
7 59303-14500-000 .BOOT 1
8
8 59386-13A00-000 .BOOT 1
9 59382-13A00-000 .PIN 1
10 59314-13A00-000 .WASHER 1
11 59351-45H00-000 .BRACKET 1
12 59388-41HA0-000 .NUT 1
3 13 59133-41HA0-000 .RETAINER,BRACKET 1
14 59387-41HA0-000 .BOLT 1
6
15 59121-01A00-000 .BLEEDER 1
16 59122-01A00-000 .CAP,BLEEDER 1
11
17 59199-07H00-000 BOLT 2
13
12
14
15
16
FIG. 43 FRONT MASTER CYLINDER (FW110SC - MAGWHEEL)
FIG.43 REF# PART NO. DESCRIPTION QTY REMARKS
1 59600-45H00-000 CYLINDER ASSY,FRONT MASTER 1
12
2 59600-07800-000 .PISTON & CUP SET 1
1
12
3 59666-44300-000 ..BOOT 1
7 4 59667-44B00-000 .DIAPHRAGM 1
11 5 59668-21D20-000 .PLATE,DIAPHRAGM 1
6 6 69669-24A01T000 .CAP,BLEEDER 1
7 69689-49300-000 .SCREW 2
8 59671-27C00-000 .HOLDER 1
9 59675-02FA0-000 .BOLT 2
5
10 59664-32F00-000 .PROTECTOR 1
11 09360-10062-000 BOLT 2
9 12 09168-10033-000 WASHER 4
4 8 13 13 59480-45H10-000 HOSE,FRONT BRAKE 1
14 59260-45H00-000 CLAMP,FRONT BRAKE HOSE 1
10 15 59240-45H00-000 GUIDE,FRONT BRAKE HOSE 1
16 01550-0616A-000 BOLT,LOWER HOSE 1
2 15
16
14
11
12
12
FIG. 44 REAR SWINGING ARM
FIG.44 REF# PART NO. DESCRIPTION QTY REMARKS
1 61100-45H10-13L SWINGING ARM,REAR 1
2 09319-10023-000 BUSHING 2
8 3 61211-07H00-000 SHAFT,REAR SWINGING ARM 1
9 4 09160-10079-000 WASHER,REAR SWINGING 2
5 08319-3110A-000 NUT 1
7 6 61273-20G10-000 BUFFER,CHAIN TOUCH 1
10 7 64310-45H00-000 TORQUE LINK,REAR 1
8 08319-3108A-000 NUT 2
9 64331-45H00-000 BOLT,REAR TORQUE LINK REAR 1
10 64321-45H00-000 BOLT,REAR TORQUE LINK FRONT 1
11 61410-20G00-000 ADJUSTER,CHAIN 2
12 61421-20G00-000 GUIDE,CHAIN ADJUSTER 2
8
13 09160-12085-000 WASHER,CHAIN ADJUSTER GUIDE 2
14 08319-3106A-000 NUT,CHAIN ADJUSTER 2
5
4
13
14
12
11
2
6
2
4
3
FIG. 45 CHAIN CASE
FIG.45 REF# PART NO. DESCRIPTION QTY REMARKS
3 1 61311-09G20-000 CASE,CHAIN 1
2 09111-06065-000 BOLT,CHAIN CASE 2
3 01550-1035A-000 BOLT,REAR SHOCK UPPER 2
4 09103-10229-000 BOLT,REAR SHOCK LOWER 2
5 62100-45H00-13L ABSORBER ASSY,REAR SHOCK 2
3
5
5
4
2
FIG. 46 REAR FENDER
FIG.46 REF# PART NO. DESCRIPTION QTY REMARKS
1 63111-45H00-000 FENDER,REAR 1
2 63112-45H00-000 FENDER,REAR FRONT 1
3 61361-09G00-000 BOLT 2
4 33652-38000-000 CUSHION,TOOL HOLDER 2
5 92211-45H10-000 BOX,LUGGAGE 1
6 92212-45H00-000 LID,BATTERY BOX 1
13 4 7 92216-45H00-000 CUSHION,LUGGAGE BOX 4
8 92215-20G00-000 SPACER,LUGGAGE BOX 4
9 02142-0630A-000 SCREW,LUGGAGE BOX 4
2 14
10 92217-45H00-000 CLIP,BATTERY BOX LID 1
1 11 09148-05045-000 NUT,FRAME COVER FITTING 6
12 03541-0516A-000 SCREW,REAR FENDER 5
11 13 03541-0516B-000 SCREW,REAR FENDER SIDE 2
14 68171-41H00-000 EMBLEM "SUZUKI" 1
3 12
11
11
10
6
11
9
8
7
5
FIG. 47 REAR WHEEL (FW110D - SPOKE WHEEL)
FIG.47 REF# PART NO. DESCRIPTION QTY REMARKS
24 1 64110-07H00-000 HUB, REAR WHEEL 1
2 64210-45H00-000 PANEL, REAR BRAKE ANCHOR 1
28 3 54410B23F10N000 SHOE, BRAKE 2
22 21 4 54424-09G00-000 SPRING 2
20 19
5 64441-09G00-000 SHAFT, BRAKE CAM 1
17 6 54492-09G00-000 PLATE, BRAKE LINING 1
18
27
7 64451-09G00-000 LEVER, BRAKE CAM 1
26 8 09100-06078-000 BOLT (6X33) 1
16
9 54443-09G00-000 SEAL, REAR BRAKE CAM DUST 1
10 54494-09G00-000 NUT 1
11 64711-31C20-000 AXLE, REAR 1
15 1 12 64741-07H00-000 SPACER, REAR AXLE RH 1
25
13 08140-63017-000 BEARING 1
14 09180-12143-000 SPACER (12.5X19X48) 1
11 30
14 15 08140-62017-000 BEARING 1
13 16 08110-62017-000 BEARING 1
29
17 64651-45H00-000 ABSORBER, REAR HUB SHOCK 1
18 64733-43000-000 RETAINER, REAR SPROCKET DRUM 1
19 64611-01001-000 DRUM, SPROCKET MOUNTING 1
20 08113-62037-000 BEARING 1
21 09285-25L01-000 SEAL 1
22 64721-20G00-000 SPACER, RR SPROCKET DRUM 1
23 08319-3112A-000 NUT 1
24 64511-28F00-000 SPROCKET, REAR 1
2
25 09105-08011-000 BOLT (8X36) 4
4 26 09169-08011-000 LOCK WASHER 2
3 36 27 08310-0008B-000 NUT 4
12 35
4 28 65311-16H30-000 WHEEL RIM (1.60X17) 1
23
29 65100C45H10L000 TIRE, REAR 1
30 65200C45H10L000 TUBE ASSY, INNER 1
6 7 9 31 65261-45H60-000 PROTECTOR, INNER TUBE 1
5 32 65320-45HA0-000 SPOKE SET, REAR WHEEL 1
33 43300-45H00-000 ROD ASSY, REAR BRAKE 1
8
34 09440C09004W000 .SPRING 1
10 35 09209-11002-000 .PIN 1
32
33 36 09150-06010-000 .NUT 1
37 08322-0105A-000 .WASHER 1
38 04111-2020A-000 .PIN, COTTER 1
34 31
FIG. 47 REAR WHEEL (FW110D - SPOKE WHEEL)
FIG.47A REF# PART NO. DESCRIPTION QTY REMARKS
5 1 64110-07H00-000 HUB, REAR WHEEL 1
2 29 2 64210-45H00-000 PANEL, REAR BRAKE ANCHOR 1
3 54410B23F10N000 SHOE, BRAKE 2
23 3 4 54424-09G00-000 SPRING 2
12
5 64441-09G00-000 SHAFT, BRAKE CAM 1
6 54492-09G00-000 PLATE, BRAKE LINING 1
4
7 64451-09G00-000 LEVER, BRAKE CAM 1
13 32
8 09100-06078-000 BOLT (6X33) 1
10 4
7 9 54443-09G00-000 SEAL, REAR BRAKE CAM DUST 1
8 6 28 10 54494-09G00-000 NUT 1
9
31 1 11 64711-31C20-000 AXLE, REAR 1
3
14 12 64741-07H00-000 SPACER, REAR AXLE RH 1
30 13 08140-63017-000 BEARING 1
14 09180-12143-000 SPACER (12.5X19X48) 1
33 34 36 15 08140-62017-000 BEARING 1
35 16 08110-62017-000 BEARING 1
17 64651-45H00-000 ABSORBER, REAR HUB SHOCK 1
18 64733-43000-000 RETAINER, REAR SPROCKET DRUM 1
19 64611-01001-000 DRUM, SPROCKET MOUNTING 1
20 08113-62037-000 BEARING 1
21 09285-25L01-000 SEAL 1
38
22 64721-20G00-000 SPACER, RR SPROCKET DRUM 1
23 08319-3112A-000 NUT 1
37
17 24 64511-28F00-000 SPROCKET, REAR 1
25 09105-08011-000 BOLT (8X36) 4
26 09169-08011-000 LOCK WASHER 2
19 27 08310-0008B-000 NUT 4
16 18
15 28 65311-16H30-000 WHEEL RIM (1.60X17) 1
29 65100C45H10L000 TIRE, REAR 1
20
21 24 30 65200C45H10L000 TUBE ASSY, INNER 1
22 31 65261-45H60-000 PROTECTOR, INNER TUBE 1
25
32 65320-45HA0-000 SPOKE SET, REAR WHEEL 1
33 43300-45H00-000 ROD ASSY, REAR BRAKE 1
34 09440C09004W000 ・SPRING 1
35 09209-11002-000 ・PIN 1
11 36 09150-06010-000 ・NUT 1
37 08322-0105A-000 ・WASHER 1
38 04111-2020A-000 ・PIN, COTTER 1
27
26
FIG. 48 TAPE SET
FIG.48 REF# PART NO. DESCRIPTION QTY REMARKS
SUZUKI
PARTS CATALOGUE
99000BC45H00L000
PRINTED IN PHILIPPINES 9900BC45H00L000