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INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SENR5924
March 1993

966F Series II
Wheel Loader
Electrical System
8BG2000-2339 1SL1-506
9YJ1-1077

© 1993 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm (CMS) D-4 A Sensor - Lift Cyl Pressure A-2 16
Alarm - Backup D-15 1 Sensor - Lift Position A-2, E-1 17
Alternator E-13 2 Sensor - Trans Oil Temp B-14 18
Battery F-14 3 Sensor - Trans Speed C-12 11
Battery E-14 4 Shifter - Transmission F-3 A
Breaker - Alternator (80A) C-15 D Solenoid - A/C Clutch F-13 19
Breaker - Blower Motors (15A) C-10 B Solenoid - Engine Shutdown E-13 11
Breaker - Engine Shutdown (15A) C-15 D Solenoid - Float Detent B-6 B
Breaker - Main (80A) C-15 D Solenoid - Lift Detent B-5 B
Breaker - Running Lamp (15A) C-15 D Solenoid - Ride Control Valve B-2, E-1 16
Breaker - Seat Air Comp (1 5A) C-10 B Solenoid - Start Aid A-14 8
Buffer - Fuel Level D-1 5 Solenoid - Tilt Detent B-6 B
Control - Autoshift Trans E-12 6 Solenoids - Trans Valves (6) C-12 20
Control - Engine Shutdown C-13 D Switch - Auto Ride Control E-7 B
Control - Payload Measurement (ECM) F-12 6 Switch - Battery Disconnect F-14 19
Converter - Voltage D-6 A Switch - Beacon D-10 B
Display - Payload Measurement D-3 7 Switch - Blower Motor D-4 C
Dryer - Brake Air A-13 8 Switch - Bucket Positioner A-2, E-1 21
Flasher D-4 A Switch - Dimmer C-1 A
Fuses (1OA) C-10 B Switch - Eng Coolant Temp (Ether Aid) A-15 14
Fuses (1OA) C-15 D Switch - Engine Oil Press A-15 14
Horn - Forward B-1, E-1 9 Switch - Flood Lamp E-11 B
Lamp - Action D-4 C Switch - Front Intermittent Wiper E-8 B
Lamps - Indicator F-4 C Switch - Hydraulic Oil Level A-3 15
Meter - Service E-11 B Switch - Key Start E-9 B
Monitor - Computerized System (CMS) E-4 C Switch - Lift Positioner A-2, E-1 9
Motor - Front Washer C-13 10 Switch - Parking Brake D-1 22
Motor - Front Wiper B-3 C Switch - Payload Measurement Reweigh E-7 B
Motor - Rear Washer C-14 10 Switch - Payload Measurement Store E-7 B
Motor - Rear Wiper F-10 6 Switch - Primary Steering B-14 B
Motor - Starter F-14 11 Switch - Rear Wiper E-8 B
Motor - Blower C-3 12 Switch - Refrigerant A-15 14
Motor - Blower C-3 13 Switch - Running Lamp E-10 B
Relay - Main C-15 D Switch - Start Aid E-8 B
Relay - Start C-15 D Switch - Stop lamp C-1 22
Resistor - Blower Motor Speed C-3 12 Switch - Supplemental Steering A-14 22
Resistor - Starter Diagnostic F-13 11 Switch - Thermostat C-3 C
Resistor - System Voltage (CMS) C-14 D Switch - Trans Auto/Manual D-11 B
Sender - Fuel Level D-1 5 Switch - Trans Downshift B-6 B
Sensor - Brake Air Press D-1 5 Switch - Trans Neutralizer Override E-6 B
Sensor - Coolant Temp B-15 14 Switch - Trans Neutralizer Press C-1 22
Sensor - Engine Speed C-12 11 Switch - Turn Signal D-6 A
Sensor - Hydraulic Temp A-3 15
Machine locations are repeated for components located close together.
A = Components located in operator’s compartment.
B = Components located in operator’s right side console.
C = Components located in the dash.
D = Components located on the relay panel.
CONNECTOR LOCATION

Connectors Schematic Machine


Location Location
CONN 1 E-5 C1
CONN 2 B-4 27
CONN 3 B-7 27
CONN 4 B-11 27
CONN 5 B-15 D
CONN 6 C-12 28
CONN 7 C-10 27
CONN 8 D-10 27
CONN 9 F-10 29
CONN 10 F-10, D-11 29
CONN 11 D-7 29
CONN 12 D-8 B
CONN 13 B-3 30
CONN 14 B-3, E-2 30
CONN 15 A-15 31
CONN 17 A-3, E-2 30
CONN 18 C-2 30
CONN 19 D-15 32
CONN 20 F-14 32
CONN 21 E-13 33
CONN 22 D-2 30
CONN 23 F-5 C1
CONN 24 C-13 31
CONN 25 D-7 29
CONN 26 B-8 B
CONN 27 C-3 C1
CONN 28 A-3 34
CONN 29 F-5 C1

Machine locations are repeated for connectors located close together.


B = Connector is located in the right side console.
C = Connector is located in the dash area.
C ¹ = Connector is located under dash in steering column.
D = Connector is located on the relay panel.
CID / MID / FMI

Component Identifiers (CID) List


CID Component
096 Fuel Level Sensor
100 Engine Oil Pressure Sensor
110 Engine Coolant Temperature Sensor
168 Electrical System Voltage
177 Power Train Oil Temperature Sensor
190 Engine Speed Sensor
248 Data link
270 Harness Code
271 Action Alarm
324 Action Lamp
362 Ride Control Solenoid
600 Hydraulic Oil Temperature Sensor
601 Brake Air Pressure Sensor
621 Down Shift Switch
627 Parking Brake Switch
631 Solenoid 1 (Reverse)
632 Solenoid 2 (Forward)
633 Solenoid 3 (Gear 4)
634 Solenoid 4 (Gear 3)
635 Solenoid 5 (Gear 2)
636 Solenoid 6 (Gear 1)
650 Harness Code
668 Shift Handle
671 Transmission Speed Sensor
680 Ride Control Switch
685 Service Information Code
687 Options Identification Code

Failure Mode Identifiers (FMI) List


FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.

Module Identifiers (MID)


MID No. Module
26 Computerized Monitoring System (CMS)
81 Electronic Transmission Control
SPECIFICATIONS AND RELATED MANUALS

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
45.0 kPa MAX 5.0 kPa MIN
2M-9346 Stoplamp Pressure Normally Open
(6.5 psi MAX) (0.5 psi MIN)
37.8 ± 2.8°C 26.7°C MIN
8N-1 693 Engine Coolant Temp (St Aid) Normally Closed
(100.0 ± 5.0°F) (81.0°F MIN)
62.0 kPa MAX 38.0 ± 20.0 kPa
9X-0378 Engine Oil Pressure Normally Open
(9.0 psi MAX) (5.5 ± 3.0 psi)
4.0 Grams 1.5 Grams
9X-1 159 Steering (Primary & Supplemental) Flow Normally Open
(.14 oz) (.05 oz)
103.0±20.0 kPa 69.0 kPa MIN
9X-941 8 Transmission Neutralizer Pressure Normally Closed
(15.0 ± 3.0 psi) (10.0 psi MIN)

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
Overall 2.00 ± .10
9G-1950 Resistor - Blower Speed
Tap_1.00 ± .05

6T-221 7 Resistor - Starter/Diagnostic Conn 150.0 ± 7.5

8T-8813 Solenoid - A/C Clutch 14.4 ± 0.6

6T-4122 Solenoid - Engine Shutdown 5.12 ± 0.26

6T-5859 Solenoid - Ride Control 33.7 ± 1.0

9G-4365 Solenoid - Start Aid 6

3E-3748 Solenoids - Transmission 8.5

¹ At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title Form Number
Alternator (100-5047):
Consist No. 100-5045 SENR4130
Consist No. 100-5046 SENR2082
Computerized Monitoring System (CMS) SENR5247
Electronic Transmission Control SENR5922

Payload Measurement System (PMS) SEHS9307

Starting And Charging Systems SENR2947


Starting Motor: (4N-3181)
Consist No. 8C-3651 SENR3581
Consist No. 3T-6305 SENR3536
Consist No. 9X-4447 SENR4975
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

N L9 L9
H (3) 12V BATTERY 603-P K
F LOOD LAMP L33 L33 G
200-B K -14 9G-4247 200-B K 200-B K
9X-1439 608-G N N ME T R IC UNIT S 5
EE AA NOT E : R E AR MOUNT (6) REAR WIPER S P E E DO C ODE P LUG
H 608-G N 611-P U-14 4 B U-18
H NE G P OS F OR B E AC ON 9X-3392 200-B K C MS HAR NE S S C ODE P LUG S (1=G ND, 0=OP E N) J UMP E R P LUG 619-G N-14 6 R D-18

203-B K
R D-00
B K -00
(19) DISCONNECT SW RR F (C) RIDE CONTROL (A) TRANSMISSION SHIFTER 4E -3188 617-B R 3 WH-18
S R D-18 1 604-OR 200-B K D744-WH-18

L9
L F 106-4804
T WH-18 3 617-B R -14 7N-0718 S TOR E S W IN 18 B 417-Y L-18 200-B K C IR C UIT IDE NT IF IC AT ION C ODE GG F E 702-OR -18 LAMP NOT E : R E P LAC E S S E C ONDAR Y 605-Y L-14 605-Y L-14 1 Y L-18

603-P K
G B K -18 2 200-B K -14 AP P LIC AT ION P LUG 7N-5876 B R AK E AIR P R E S S S W 2 B K -18
A
R E WE IG H S W IN 16 B 416-WH-18
L34 MOTOR H 603-P K
274 273 272 271 270
BK 1 1 292-B K -18 F 751/B 999-G N-18 S OL 1 P WR 200-B K -14
LIF T P OS S E NS 6 B 412-Y L-18 615-Y L BK 2 2 201-B K -18 E 701-P K -18 921/965-WH-18 S OL 1 R T N
S TOP /TAIL/PAR K LAMP CC P N T (C) AUTO RIDE
LIF T P R E S S S E NS 7 B 413-P U-18 F D743-G N-18 752/969 Y L-18 S OL 2 P WR JJ G
9X-1404 (E C E ) BB UNUS E D 8 138-G N-18 1 105-B R 966F II J APAN 1 0 0 0 0 _ 3 201-B K -18 F CONTROL LAMP 922/968-B R -18 S OL 2 R T N B K -18 3 B UC K E T 605-Y L-14
200-B K -14
200-B K -14
200-B K -14
HI/LO/P OS IT ION/T UR N LAMP
UNUS E D 3 7 603-P K L33 CONN 29 4 201-B K -18 7N-5876 754-B U-18 S OL 3 P WR B K -18 2 P OS IT IONE R

B K -00

B K -00
UNUS E D 4 2 615-Y L 966F II OT HE R S 0 1 0 1 1 7I-3708 2 291-B K -18 923/966-G Y-18 S OL 3 R T N B K -18 1 LAMP LH LAT E R AL 3E -7586
H BBB S E R V IC E F (C) TRANSMISSION T UR N LAMP NOT E : F OR R H LANE R OADING
+24V (IN) 1 138-G N-18 9 120-Y L 1 290-B K -18 439-Y L-18 755-OR -18 S OL 4 P WR NOT E B
F D C ONNE C TOR 5C -8964 F

GN
AUTOMATIC

GY

OR
B K -18 2 200-B K -14 3 614-P U

200-B K
UNUS E D 10 5 102-B U-14 200-B K 924/970-G N-18 S OL 4 R T N

200-B K
200-B K
BK

BR

200-B K
200-B K

200-B K
F

611-P U-14
CONN 9
AUXILIAR Y G

200-B K -14
R D-18 1 605-Y L-14 1 301-B U UNUS E D 9 138-G N-18 10 200-B K 6 275-B K -18 F MODE LAMP 900-P U-18 S OL 5 P WR L9 2 614-P U
S E C ONDAR Y B R AK E

R D-00
S TAR T
CONN 23

B K -00
2 302-OR G R OUND 2 251-B K -18 11 200-B K 5 274-B K -18 7N-5876 925/971-Y L-18 S OL 5 R T N 1

608-G N

619-G N-14
LE F T T UR N LAMP N AIR P R E S S UR E S W

1
3
4
2
R E C E P TAC LE (11) STARTER LINK G ND 5 250-B K -18 12 105-B R 4 273-B K -18 901-WH-18 S OL 6 P WR
9X-1406 (E C E ) L31 F U

617-B R -14
4N-3181 (11) RESISTOR N S E E C HAR T (C) NEUTRALIZER 8T-9792

RD
BU
H

BK
T X LC D OUT 11 863-B U-18 4 504-Y L 603-P K 3 272-B K -18 200-B K 926/972-B U-18 S OL 6 R T N

301-B U
A L33

118-G Y
F OR HAR NE S S

505-B U
NOT E : AT C H F OR G

503-B R
6T-2217

504-Y L
2 200-B K -14 304-WH-8 LC D C LOC K 12 864-B R -18 8 118-G Y N 615-Y L 105-B R 2 271-B K -18 910-Y L-18 OVERRIDE LAMP 720-P U-18 NE UT R ALIZE R

200-B K

200-B K
200-B K
603-P K

200-B K
615-Y L
LIC E NS E P LAT E 1 617-B R -14 H A G S 101-R D-4 UP P E R C ODE P LUG S F 7N-5876 G E R MAN R OADING 5
A T X OUT 13 818-B R -18 6 503-B R 120-Y L 200-B K 1 270-B K -18 202-B K -18 G R OUND

A475-P U-18
LAMP (19) A/C CLUTCH L35 C AB ONLY

201-B K -18
2 200-B K -14 D MT R B AT AA T X K E Y OUT 14 820-B U-18 3 505-B U 102-B U-14 120-Y L DOME LAMP 7 201-B K -18 321-B R -18 B AC K UP ALAR M 611-P U-14 4 B U-18
604-OR

7 608-G N-14 SOLENOID R X IN 15 819-G Y-18 OP T IONS C ODE P LUG S C ODE P LUG P /N A221 A222 G R OUND 200-B K 6T-4864 F F 306-G N-18 S TAR T R E LAY 619-G N-14 6 R D-18
H L33 L33 C AT DATA LINK
321-B R
121-Y L
9
5
617-B R -14
605-Y L-14
BBB 8T-8813 LC D LAT C H 17 865-G Y-18
AUTO R IDE C T R L 9U-1063 0 G
CONN 10 200-B K 102-B U-14
105-B R
N
WH-18 C ONNE C T ION
2 944-OR -18 275-B K -18
19 DIS P LAY S ING LE /F ILL 307-OR -18 S TAR T S W 614-P U
606-G Y-14
3
1
WH-18
Y L-18
MOTOR NOR M/C AL S W IN 19 B 414-OR -18 200-B K 200-B K 1 945-B R -18 274-B K -18
25 HAR NE S S C ODE 4 409-OR -18 NE UT R AL (E MS ) 606-G Y-14

120-Y L
H 6 606-G Y-14 C LE AR /C HG S W IN 20 B 415-P K -18 K E Y /WIP E R S W PANE L F R T R H S W PANE L 200-B K B K -18 273-B K -18
26 HAR NE S S C ODE 3 126-P K -18 B+ 200-B K -14 2 B K -18
CONN 1

R D-00
R D-00
B AC K UP ALAR M 8 614-P U-14 NO AUTO R IDE C T R L 9U-1064 G 0 P LAT F OR M PANE L LAMP N P F 272-B K -18
27 HAR NE S S C ODE 2
D PANE L LAMP

B K -00

B K -00
3T-1815 (6) PAYLOAD MONITOR ECM G R OUND DIAL S HIF T E R
3 321-B R 7N-5876 6 944-OR -18 271-B K -18
28 HAR NE S S C ODE 1 G

611-P U-14
7N-5876 AT T AUTO R IDE C T R L S W OP E R AT ION OP E R AT ION
H 604-OR 4 604-OR PP 3E-5273 QQ N 5 945-B R -18 270-B K -18
29 HAR NE S S C ODE 0 606-G Y-14
TO QQ

606-G Y-14
605-Y L-14
DD QQ QQ

L31
HI/LO/P OS IT ION/T UR N LAMP

GN
GN
B K -18 2 200-B K -14 1 121-Y L E NG INE 207-B K 614-P U 614-P U INP UT S (1=S W C LS D, 0=S W OP E N) 120-Y L 1 R D-18 + B AT T E R Y 40 439-Y L-18 291-B K -18
9 C LE AR

203-B K
EE BB L34 L34 L31 24V OUT P UT N M C AB R H LAT E R AL 3E -7586

200-B K -14
R D-18 1 606-G Y-14 B K -4 200-B K 2 B K -18 G R OUND 33 D744-WH-18 292-B K -18
20 S P E E DO US /ME T R IC G ND ALS O N B 615-Y L

B K -00
CONN 20 P OS NE G PP L35 L35 F LOOD T UR N LAMP NOT E : F OR R H LANE R OADING
200-B K 200-B K S W P OS D744-WH D743-G N E 701-P K 32 910-Y L-18 290-B K -18
8 S E R V IC E S OLE NOID / U 200-B K

2
1
200-B K -14
200-B K -14

R IG HT T UR N LAMP P N M LAMP 5C -9029

201-B K -18
201-B K -18
CC (11) ENGINE D MAIN PANE L P 206-B K 2 B K -18 G R OUND 31 E 702-OR -18 39 UNUS E D G E AR 1 2 3 4 5 6 S
9X-1406 (E C E ) D A 9X-1439
604-OR

B K -00
B K -00
DD SHUTDOWN
3 302-OR
L18 S E R V IC E
3
4
202-B K -18
202-B K -18 308-Y L
QQ
118-G Y
118-G Y
1
2
RD
RD
B+
B+
ON 1 0 0 135-B U 1
3
OR -18 +12 VOLT 17
14
E 701-P K -18
D743-G N-18
13 UNUS E D
32 UNUS E D
4F
3F
CONN 14
201-B K -18

614-P U
614-P U
200-B K
200-B K
SOLENOID L L R G
H (4) 12V BATTERY TO B B B 2 207-B K P LUG 2 281-B K -18 200-B K - + 403-G N-18 308-Y L 200-B K -14 3 BK G R OUND OF F 0 1 0 CCC VOLTAG E C ONV E R T E R 34 496-WH-18 201-B K -18 5 UNUS E D 2F G 322-G Y (9) FORWARD
9G-4247 6T-4122 PANE L L L 7T-8000 1F
HORN
R D-18 S 1 604-OR F R AME 513-OR -14 6 513-OR -14 1 280-B K -18 502-OR 4 WH HIG H 35 A401-Y L-18 945-B R -18 24 DATA LINK - N 6 619-G N-14 200-B K
(B) SERVICE METER LAMP QQ C OF F (B) PAYLOAD B R AK E OIL S WIT C HE S G 7T-0969
WH-18 T 3 614-P U-14 D 522-WH-14 7 522-WH-14 614-P U 326-P U 501-G N 5 YL LOW AUTO 0 1 1 39 442-G Y-18 944-OR -18 23 DATA LINK + 1R 1 605-Y L-14
B K -18G 2 200-B K -14 327-P K 4 327-P K 6T-7337 7N-5876 QQ S ON MEASUREMENT 2R 7V-5647 2 606-G Y-14 G X X (16) RIDE
2 202-B K -18 200-B K 307-OR -18 500-B R 6 BU PAR K 8 443-Y L-18 A475-P U-18 30 S E C ONDAR Y B R K P R E S S
L19 QQ B S T (B) TRANSMISSION 3R
1 CONTROL
S TOP /TAIL/PAR K LAMP 200-B K 1 200-B K NOT 1 276-B K -18 105-B R 506-P U 7 BR WAS H SYSTEM 9 441-OR -18 429-Y L-18 31 B R K OIL T E MP U 9 975-WH 975-WH 1 GN

F R ONT DAS H AS S E MB LY
4R U U
9X-1404 (E C E ) D 5 403-G N-18 US E D 3 277-B K -18 617-B R 8 REWEIGH SW NEUTRALIZER N CCC 24 447-P K -18 11 UNUS E D 433-B U-18 10 976-OR 2 976-OR 2 GN SOLENOID
NOT E : F OR OP T IONS (B) KEY START SW (B) START AID PANE L PANE L PANE L OVERRIDE SW 102-B U-14 U
H 4 278-B K -18 9X-9688 1 108-B U 25 409-OR -18 440-B R -18 14 B R K AIR B AR G R P H 8 762-Y L VALVE

OP E R ATOR S TAT ION


C ODE P LUG S E E L 9G-7641 (B) FRONT INTERMITTANT SWITCH LAMP LAMP LAMP
F LOOD LAMP 608-G N CONN 21 5 279-B K -18 7X-6396 2 26 429-Y L-18 A401-Y L-18 7 S Y S VOLTAG E 201-B K -18 7 761-G Y 6T-5859

200-B K
C HAR T AB OV E L 2 3 7N-5876 7N-5876 7N-5876 L11
WIPER SW

201-B K -18
201-B K -18
9X-1439 200-B K -14 6 105-B R 105-B R 6T-6066 27 432-P K -18 10 UNUS E D 201-B K -18 4 614-P U
H P 1 T T 2 6 T G J

201-B K -18
P 3E-0155 T T T 2 28 405-G Y-18 442-G Y-18 15 HY D T E MP B AR G R P H 5 617-B R J
102-B U-14 12 L T 5 3 3 611-P U-14 128-P K 1 128-P K 1 OR -18
A221-B K -18 A 102-B U-14 29 417-G Y-18 443-Y L-18 16 C NV T T E MP B AR G R P H + B AT T E R Y

751/B 999-G N-18


11 3 T

921/965-WH-18
(B) PAYLOAD T T T 762-Y L 2 762-Y L 2 B U-18

924/970-G N-18
R E AR LIG HT ING AT TAC HME NT 8R 8181 202-B K -18 B 22 403-G N-18 441-OR -18 17 C OOL T E MP B AR G R P H S OLE NOID

922/968-B R -18

926/972-B U-18
923/966-G Y-18

A475-P U-18
925/971-Y L-18
752/969-Y L-18
L PANE L LAMP 4 T

B K -18
T

B K -18
T T T

B K -18
B K -18

201-B K -18

201-B K -18
201-B K -18
432-P K -18
(6) AUTOSHIFT TRANSMISSION CONTROL A222-B K -18 C 7N-5876 MEASUREMENT 23 A475-P U-18 447-P K -18 18 F UE L LE V E L B AR G R P H 3 200-B K -14 200-B K 3 200-B K 3 B K -18 G R OUND
9 L QQ QQ T 5

901-WH-18

307-OR -18
306-G N-18
409-OR -18
755-OR -18
A

720-P U-18
321-B R -18
900-P U-18
754-B U-18
D

126-P K -18
202-B K -18
E ALT SYSTEM 37 416-OR -18 496-WH-18 33 HY D OIL LE V E L 4 200-B K -14 E

614-P U
614-P U

614-P U

200-B K
200-B K

200-B K
D D 103-8949 L 2 3 L 608-G N 8 6 T (21) BUCKET POSITIONER SW

102-B U-14
P

126-P K -18
109-OR -4 + R 403-G N-18 614-P U STORE SW 3 419-Y L-18 432-P K -18 35 B R K OIL P R E S S 5 200-B K -14

206-B K
S HIF T C ODE 2 7 278-B K -18 L 200-B K CCC 12 113-OR -18 405-G Y-18 40 E NG OIL P R E S S 7 322-G Y 8C-5435
N 9X-9688

310-P U
N L 5

308-Y L
6 L 6 L ANT E NNA AS .

1
2

1
2
(2) ALTERNATOR TO LH (B) AUTO RIDE G

D744-WH-18
H 200-B K -14 S HIF T C ODE 0 3 276-B K -18 615-Y L 511-B R -18 11 440-B R -18 417-G Y-18 37 P R IM S T E E R 1 128-P K

D743-G N-18
E 702-OR -18
E 701-P K -18
F LOOD LAMP SS F LOOD TO LH 5 (B) REAR WIPER SW T T CONTRL SW 9W-3072

102-B U-14

720-P U-18
126-P K -18
202-B K -18

135-B U
200-B K -14 100-5047 B K -6 8 B 412-Y L-18 200-B K 1 B K -18 G R OUND

910-Y L-18
S HIF T C ODE 1 4 277-B K -18 512-G N-18 19 201-B K -18 403-G N-18 12 ALT E R NATOR

304-WH-8

202-B K -18
109-OR -4

202-B K -18
202-B K -18
101-R D-4
9

127-OR
L 8 L

116-B R

B 416-WH-18
251-B K -18
SS L

251-B K -18
9X-1439

B 417-Y L-18
608-G N-14 S HIF T C ODE 3 30 279-B K -18 LAMP F LOOD 614-P U-14 3T-6655 7T-2081 206-B K F OR 13 611-P U-14 409-OR -18 34 NE UT R AL 2 138-G N-18 128-P K 128-P K 2 OR -18 + B AT T E R Y

193-P U

10
4
2
3
7
6
8
5
9
200-B K

7
8
2
1
5
4
3
6
9
H 608-G N-14 S E R V IC E 28 280-B K -18 LAMP 617-B R K E Y /WIP E R S W PANE L 118-G Y 508-P U-18 R ADIO 18 615-Y L 416-OR -18 38 S UP P LE ME NTAL S T E E R 6 251-B K 761-G Y 3 B U-18 S OLE NOID

615-Y L
QQ

200-B K
200-B K
603-P K
615-Y L

615-Y L
L 11 12 (B) RUNNING

619-G N-14
610-OR -14
H P P

102-B U-14

614-P U-14
E NG INE L19 C LE AR 29 281-B K -18 617-B R 509-WH-18 38 538-B R F 419-Y L-18 36 PAR K B R AK E 9 B 413-P U-18
LAMP SW QQ H B B

968-B R -18
969-Y L-18

971-Y L-18
970-G N-18
965-WH-18
B 999-G N-18

972-B U-18
966-G Y-18
S R D-18 1 604-OR -14 G R OUND OP T IONS C ODE 0 25 A221-B K -18 L 135-B U C T UR N 113-OR -18 1 + B AT T E R Y 200-B K -14 (9) LIFT POSITIONER SW
G

L19
EEE
T WH-18 3 617-B R -14 OP T IONS C ODE 1 27 A222-B K -18 (B) FLOOD
6T-3989 108-B U C2 HAZAR D 201-B K -18 2 G R OUND CONN 17 8C-5434
G

105-B R

L7

L8
G B K -18 2 200-B K -14 N LAMP SW 108-B U 31 G R OUND 611-P U-14 6 HIG H B E AM IND N W W

L18
L4

202-B K -18 N 10 537-G N-14 30B 606-G Y-14 22 R IG HT T UR N IND 603-P K 1 RD 138-G N-18 A R D-18 +V G

501-G N
200-B K 512-G N-18

118-G Y
118-G Y

502-OR
506-P U
500-B R
9X-1423 EEE

509-WH-18
L18 B UC K E T

508-P U-18
S TOP /TAIL/PAR K LAMP G R OUND 2 202-B K -18 TO R H TO R H 614-P U 511-B R -18 7 614-P U-14 49A HE AD LAMP 605-Y L-14 21 LE F T T UR N IND 200-B K 2 BK 251-B K B B K -18 G R OUND 606-G Y-14 4
8C -6207 (US A) F LOOD F LOOD QQ L N W P OS IT ION
UNUS E D 24 4 124-G N-14 49 + B AT T E R Y 410-WH-18 3 ALAR M B E AC ON B 412-Y L-18 C WH-18 S IG NAL 605-Y L-14 3

200-B K
R ADIO

614-P U
L4 PW
200-B K -14
200-B K -14
200-B K -14

200-B K
2 128-P K LAMP LAMP 608-G N 2 521-Y L-14 411-P K -18 4 AC T ION LAMP 9X-9556 200-B K -14 2 LAMP S

102-B U-14
L3 L3 QQ QQ NOT E D TUV ROADING FLASHER L8 (17) LIFT POSITION SENSOR NOT E B

615-Y L
617-B R 1

615-Y L
G N-14 3 429-Y L-18 615-Y L 200-B K -14 30 200-B K -14 (C) COMPUTERIZED MONITORING SYSTEM (CMS)

200-B K
H 1 201-B K -18 105-B R 617-B R 118-G Y 21 515-G Y-14 6C-8846 L7 L7 3E-5400
S P E AK E R AS . L10 3E-7336
CCC L6 L6

138-G N-18
B K -18 2 200-B K -14 Z A 200-B K 127-OR 614-P U-14 118-G Y E 701-P K -18 CCC 6T-7695 20 516-G N-14
N
608-G N-14

F
200-B K -14

R D-18 1 605-Y L-14 202-B K -18 116-B R E 702-OR -18 1 517-B U-14 537-G N-14

251-B K
F (A) ACTION

307-OR -18
202-B K -18 200-B K D743-G N-18 36 102-B U-14 410-WH-18 1 RD

118-G Y
S P E AK E R AS . ALARM
LE F T T UR N LAMP UP P E R C AB (A) FLASHER

507-WH
DATA LINK + 8 944-OR -18 D744-WH-18 15 605-Y L-14 201-B K -18 2 BK

118-G Y
326-P U

614-P U

505-B U
6T-7695

200-B K
105-B R

503-B R
504-Y L
308-Y L
308-Y L
7X-6066 (US A) G R OUND N TO L 8D-6946 9G-9813 G
DATA LINK - 9 945-B R -18 200-B K 200-B K -14 126-P K -18 16 606-G Y-14
+ B AT T E R Y 1 164-WH-18 B E AC ON 129-B U PANE L 200-B K -14 910-Y L-18 138-G N-18 A OR -18 +V

T X LC D OUT

C LE AR /C HG
LC D C LOC K
F

LC D LAT C H
L

NOR M/C AL
+ B AT T E R Y
H A AUTO/MAN S W (N/O) 21 973-B R -18 200-B K LAMP 200-B K -14 310-P U 720-P U-18 N 102-B U-14 251-B K B B K -18 G R OUND

118-G Y
604-OR -14

118-G Y
N

G R OUND
N

G N-18
B R -18
B U-18
B K -18
NOT E : T UR N S IG NAL WIR E S 605 & 606

G Y-18
2 200-B K -14 AUTO/MAN S W (N/C ) 20 977-Y L-18 LOWE R C AB C IG AR LIG HT E R QQ 120-Y L 1 R D-18 + B AT T E R Y B 413-P U-18 C WH-18 S IG NAL

614-P U
7N-5876 200-B K -14 308-Y L

200-B K

12
2
1
11
10
5
8
7
6
9
4
3
7 608-G N-14 G R OUND 9W-0335 CONN 8 CONN 12 200-B K 2 B K -18 G R OUND MUS T B E G R OUNDE D ON V E HIC LE S

L15
H S OL 2 S W G ND 12 968-B R -18
P LIFT CYL PRESSURE SENSOR NOT E QUIP P E D WIT H T UR N S IG NAL

201-B K -18
201-B K -18
321-B R 9 617-B R -14 S OL 1 S W TO B + 19 B 999-G N-18 L29 F R ONT R H S W PANE L 200-B K
TO C .B . L38 L38 L L P 103-2040 LAMP S .
121-Y L 5 605-Y L-14 S OL 6 S W G ND 14 972-B U-18 L 2 B K -18 G R OUND 200-B K

D
A
F

C
B

E
H L2 L2 VOLTAG E
6 606-G Y-14 S OL 2 S W TO B + 18 969-Y L-18 202-B K -18 403-G N-18 1 1 OR -18 +12 VOLT 200-B K LIG HT ING G P - R OADING 102-4503

603-P K

200-B K

200-B K
200-B K
(1) BACKUP ALARM C ONV E R T E R PANE L LAMP S U

102-B U-14
200-B K -14

200-B K -14
8 614-P U-14 S OL 1 S W G ND 13 965-WH-18 614-P U-14 6 614-P U-14 614-P U-14 3 411-P K -18

614-P U
200-B K
L

WH-18
1 F

G N-18
B R -18

P U-18
B U-18

B R -18
(A) C.B. RADIO 7N-5876

B U-18
L25

B K -18

P K -18

B K -18
3T-1815

G Y-18

G Y-18
200-B K
3 321-B R S OL 5 S W G ND 15 971-Y L-18 977-Y L-18 610-OR -14 5 507-WH 201-B K -18 1 B K -18
H L 2 L27 L26 CONN 11 VOLTAGE CONVERTER (C) ACTION C US TOME R DATA AB B R E V C OLOR
604-OR -14 4 604-OR 200-B K -14 L5 S OL 4 S W G ND 16 970-G N-18 619-G N-14 9 506-P U 419-Y L-18 2
L5 3 L L27 L27 F F

1
2
B K -18 2 200-B K -14 1 121-Y L 200-B K -14 S OL 3 S W G ND 17 966-G Y-18 973-B R -18 608-G N 4 7T-8000 F F LAMP C ONNE C T ION (22) PARKING
N 4 T F F 9W-2111 BRAKE SW RD RED
R D-18 1 606-G Y-14 200-B K -14 R IDE C T R L S W B + 10 D743-G N-18 L 5 615-Y L 7 200-B K 200-B K 200-B K (7) OPERATOR B K -18

11

10

12
7

3
4
5
6
9

8
1
2
CONN 19 WH WHIT E

1
2
3
4
5
6
7

2
3
4
5
1
200-B K -14

R IDE C T R L S W B + 11 D744-WH-18 617-B R 8 614-P U-14 200-B K 200-B K DISPLAY 9X3210


D 6 L P D
604-OR -14

T
200-B K -14
200-B K -14

R IG HT T UR N LAMP R IDE C T R L S W G ND 26 E 701-P K -18 439-Y L-18 977-Y L-18 11 200-B K -14 614-P U-14 200-B K RR RR OR OR ANG E
9X-9506
L28 L28 CONN 25 F

1
5
2
6
3
4

138-G N-18
818-B R -18
820-B U-18
138-G N-18

250-B K -18
YL Y E LLOW

251-B K -18

B 415-P K -18
B 414-OR -18
864-B R -18
865-G Y-18

819-G Y-18
863-B U-18
7X-6066 (US A) DWNS HF T S W (N/O) 22 978-G N-18 973-B R -18 10 308-Y L (A) TURN SIGNAL SW U

201-B K -18
(B) TRANSMISSION P 9G-5589 PK P INK
DWNS HF T S W (N/C ) 23 974-P U-18 439-Y L-18 2 538-B R 113-OR -18 A R D-18 +V
H R IDE C T R L S OL 37 976-OR -18 AUTO/MANUAL SW 603-P K 3 F 201-B K -18 B B K -18 G R OUND BK B LAC K

615-Y L
603-P K
120-Y L

615-Y L
V GY G R AY
CONN 10 9X-9099 HAZARD FLASHER

D744-WH-18
S
R D-18 1 604-OR -14 200-B K -14 440-B R -18 C Y L-18

B 416-WH-18
DUAL HP S OL 38 795-Y L-18 12 614-P U-14 614-P U-14 537-G N-14 S IG NAL

D743-G N-18

E 702-OR -18
E 701-P K -18
B 417-Y L-18
1 PU P UR P LE

910-Y L-18
LAMP

720-P U-18
251-B K -18
200-B K -14
202-B K -18
251-B K -18

126-P K -18
T
WH-18 3 614-P U-14

439-Y L-18
UNUS E D 40 193-P U 614-P U-14 606-G Y-14 614-P U-14 F
P 4 (5) BRAKE AIR PRESSURE SENSOR BR B R OWN

102-B U-14
G L

200-B K
7N-5876

606-G Y-14
B K -18 2 200-B K -14 201-B K -18

605-Y L-14
E NG S P D IN 6 450-Y L-18 614-P U-14 605-Y L-14 124-G N-14

193-P U
310-P U
N T R ANS MIS S ION AUTO/MAN S W OP E R AT ION F 1 C AB 9X5272 GN GR E E N
S TOP /TAIL/PAR K LAMP T R ANS S P D IN 5 710-G N-18 200-B K 1 200-B K -14 521-Y L-14

193-P U
105-B R
1
9
8
2
7
6
5
4
3
10
11
12
(B) BEACON SW V F 2 F LOOD U DDD BU B LUE
8C 6207 (US A) S OL 2 - F WD 32 752-Y L-18 202-B K -18 2 515-G Y-14

200-B K
615-Y L
L30 F 5 F

1
2
3
TO F R AME S OL 6 - S P D 1 36 901-WH-18 TE R M TE R M IND 6T-3990 516-G N-14 LAMP 113-OR -18 1 R D-18 +V S E NDE R G N-18 1 469-G N-18
H 3 2 6 5 P F 4

L35
F LOOD LAMP 608-G N-14 S OL 1 - R E V 31 751-G N-18 MODE 1 TO 2 2 TO 3 LAMP L 517-B U-14 615-Y L 9X-1439 201-B K -18 2 B K -18 G R OUND G R OUND G Y-18 2 228-B K -18
OP E N R OP S HAR NE S S L V V 3 F F LOOD L35
9X-1439 200-B K -14 S OL 5 - S P D 2 35 900-P U-18 603-P K N M 447-P K -18 3 Y L-18 S IG NAL
H AUTO OP E N C LOS E D ON 2 3 (C) BLOWER SW LAMP L6 L6

L23
S OL 4 - S P D 3 34 755-OR -18 537-G N-14 615-Y L
L26 L7 L7

L26
6P-3236 7N-5876 (5) FUEL LEVEL BUFFER (5) FUEL LEVEL

L37
S OL 3 - S P D 4 33 754-B U-18 144-G N 606-G Y-14 L14 200-B K S Y MB OL DE S C R IP T ION
L29 L29 MANUAL C LOS E D OP E N OF F L8 L8 N M SENDER - +

L30
S OL G ND R E T UR N 39 975-WH-18 200-B K -14 605-Y L-14 F R ONT DAS H AS S E MB LY 3E6172
L30 403-G N-18 U 9X4941 DDD DDD B LADE , S PADE , R ING ,
CONN 22

4
7
3
2
5
1
6
(B) 15A CIRCUIT OR S C R E W T E R MINAL
BREAKERS CONN 7 A
C IR C UIT C ONNE C T E D

113-OR -18
419-Y L-18
A475-P U-18
432-P K -18

201-B K -18

447-P K -18
440-B R -18
6N-8589 108-B U-14 S E AT AIR C OMP R E S S OR P F OR 200-B K -14 200-B K -14
L24 L24 E L P L10 L10 (12) RESISTOR
(11) ENGINE SPEED NN L 124-G N-14 B LOWE R MOTOR S 2 AIR 614-P U-14
R E LAY PANE L 202-B K 1 B K -18 193-P U R IDE C ONT R OL 3 108-B U-14 1 L11 L11 9G-1950 C IR C UIT NOT C ONNE C T E D
SENSOR 15A S E AT L15 516-G N-14 S
101-R D-18 A 450-Y L-18 2 WH-18 L15
3E7886 144-G N B E AC ON 7 124-G N-14 124-G N-14 L6
(D) ENGINE SHUTDOWN BKR 1 126-P K -18 T R ANS MIS S ION S HIF T E R 8 126-P K -18 126-P K -18 126-P K -18 L6 517-B U-14 515-G Y-14 130-G N E LE C T R IC AL C ONNE C T ION
L

S PAR E
6N-8589 (11) TRANSMISSION NN L13 L7 L7 S (22) STOPLAMP SW TO V E HIC LE S T R UC T UR E
2 710-G N-18 2 WH-18 118-G Y WIP E R MOTOR S 5 118-G Y 126-P K -18 126-P K -18 S Q
A A SPEED SENSOR 15A L8 2M-9346
107-WH-14 202-B K 1 B K -18 138-G N-18 PAY LOAD ME AS S Y S 10 138-G N-18 126-P K -18 522-WH-14 200-B K -14 604-OR -14
15A (D) RESISTOR 3E7886 (B) 15A CIRCUIT L8 P S S S Q

L14
A A E 120-Y L VOLTAG E C ONV /AIR DR Y E R 6 120-Y L 403-G N-18 403-G N-18 409-OR -18 INT E R NAL E LE C T R IC AL
(20) LRT SOLENOID (20) LRT SOLENOID L14

L
L
L
L
L
L
101-R D-14 102-B U-14 6T-2217 107-WH-14 1 R D-18 + B AT T E R Y BREAKERS 4 113-OR -18 113-OR -18 113-OR -18 113-OR -18 L35 522-WH-14 3 A Q C ONNE C T ION TO S UR FAC E
(D) RUNNING LAMP BKR 15A FWD CL #2 REV CL #1 L15 L15 L35
A401-Y L-18 200-B K -14 2 B K -18 G R OUND 6N-8589 11 164-WH-18 516-G N-14 4 130-G N-14 3 130-G N 619-G N-14 OF C OMP ONE NT

10A
NN 10A
10A
10A
NN 10A
10A
(D) ENGINE L10 (C) THERMOSTAT SW Q FF

L10
3T-2662 3E-3748 3E-3748

112-P U-14
112-P U-14
102-B U-14 327-P K 3 B U-18 E NG S OL 128-P K 9 128-P K -18 537-G N-14 517-B U-14 5 604-OR 5 604-OR -14 611-P U-14 C ONNE C TOR
A 10A SHUTDOWN (B) 10A FUSES (14) 3E-5464

NN
F OR WAR D HOR N 114-G N 4 1 102-B U-14 409-OR -18 515-G Y-14 1 619-G N-14 8 619-G N-14 3 (A) DIMMER SW
(20) LRT SOLENOID FF

NN
L24 CONTROL

NN
A 10A

NN

NN
S TOP LAMP S 130-G N-14 306-G N 5 Y L-18 RESET 112-P U 3K-8782 2 105-B R 124-G N-14 200-B K -14 2 200-B K -14 200-B K -14 611-P U-14 7 611-P U-14 2 2H-1855 AT C H WIR E , C AB LE ,
L13 L13

D744-WH-18
A 10A 4TH GEAR CL #3

D743-G N-18
9G-9287

E 702-OR -18

E 701-P K -18
B AC K UP ALAR M 121-Y L 326-P U 6 WH-18 OF F (K E Y ) 112-P U 12 193-P U 614-P U-14 200-B K -14 610-OR -14 6 610-OR -14 1 C OMP ONE NT
200-B K -14
R E LAY PANE L

720-P U-18

439-Y L-18
910-Y L-18
A 3E-3748 L44 FF

WH
WH

WH
WH

WH
WH
10A KE Y 105-B R 105-B R 7 OR -18 OF F 112-P U 164-WH-18 113-OR -18 114-G N 1
308-Y L 112-P U 977-Y L-18 403-G N-18
CONN 27 515-G Y-14 322-G Y 4 NOT E : ON V E HIC LE S WIT HOUT Z L# C IR C UIT G R OUP ING
(D) FUSE DE S IG NAT ION
C L28 HI/LO B E AMS , C ONNE C T WIR E C

102-B U-14
B K -18 2 306-G N 112-P U 973-B R -18 439-Y L-18 515-G Y-14 515-G Y-14 126-P K -18 2 3 G N-14
3K-8782 CONN 6 F US E HOLDE R S (14) L36 AS . Z TO HAR N AS . Q

2
1

2
1

2
1
B K -18 1 112-P U 944-OR -18 E 701-P K -18 720-P U-18 9 2

193-P U
105-B R
A E B B B B 4K -5122 L36 L23
306-G N

4K -5122 F US E 112-P U 945-B R -18 439-Y L-18 D743-G N-18 Q 1

200-B K -14
KK L12 L12

515-G Y-14
HOLDE R 306-G N 200-B K -14 923-G Y-18 H T E R MINAL S T UD 9G -8451 E 701-P K -18 E 701-P K -18 E 701-P K -18 D744-WH-18 114-G N
CONN 18
105-B R

(D) START 200-B K -14 754-B U-18 G 112-P U D744-WH-18 D743-G N-18 D743-G N-18 E 702-OR -18 Q HORN SW
RELAY 200-B K 922-B R -18 B 112-P U D743-G N-18 D744-WH-18 D744-WH-18 910-Y L-18 7T-2296
200-B K
200-B K

126-P K -18
A A A

113-OR -18
L12

403-G N-18
102-B U-14
3E-0075 752-Y L-18 A 112-P U 202-B K -18 E 702-OR -18 200-B K -14 944-OR -18 322-G Y
200-B K
308-Y L

80A L29

105-B R
(D) MAIN IDE NT PAR T NO. C HG LOC NOT E

120-Y L
101-R D-18
101-R D-14
101-R D-14

615-Y L
200-B K 200-B K 921-WH-18 D 112-P U B 999-G N-18 910-Y L-18 945-B R -18
200-B K
200-B K

RELAY L37 L11 S S Q


751-G N-18 C 112-P U 965-WH-18 720-P U-18 615-Y L
101-R D
101-R D
101-R D
101-R D

177-OR -4
B US B AR

K K L36

2
1

1
2
(D) MAIN 3T-0376 200-B K -14 924-G N-18 J 112-P U 969-Y L-18 944-OR -18 201-B K -18 201-B K -18 126-P K -18 1 B K -18 HAR NE S S AS . (22) TRANSMISSION
7V 9275

177-OR -8

BREAKER A (10) FRONT L36 A 103-6468 NEUTRALIZER SW 00 B -3

NN
NN
NN

NN
NN
NN
200-B K -14 755-OR -18 I 112-P U 968-B R -18 945-B R -18 200-B K -14 L7 521-Y L-14 720-P U-18 2 B K -18
L6 L6 B 8E -6402 01 C -12

NN
9S-4693 200-B K MOTOR WASHER MOTOR 925-Y L-18 F 975-WH-18 9X-9418
A A CONN 24 112-P U-4 966-G Y-18 200-B K -14 432-P K -18 B K -14 MOTOR
C 9U-2768 00 A-15

L38
304-WH-8 7T-8890 900-P U-18 E 970-G N-18 105-B R 200-B K -14 251-B K -18 429-Y L-18 WH/R D-14
L4

10A
10A
10A
10A
10A
10A
L4 (10) REAR L38 D 7I-3519 01 E -13

L37
109-OR -4 K A 926-B U-18 L 971-Y L-18 105-B R 105-B R 200-B K -14 202-B K -18 202-B K -18 405-G Y-18 619-G N-14 G
A K WASHER K L37 F LOOD LAMP E 103-6030 00 B -11
101-R D-4 2 200-B K 901-WH-18 K 972-B U-18 603-P K 307-OR -18 615-Y L 443-Y L-18 (12) BLOWER 1 619-G N-14
9X-1439 F 103-4729 01 E -5

307-OR -18

306-G N-18
720-P U-18

321-B R -18
L
L
L
L
L
L
109-OR -4 310-P U 7T-8890 506-P U 5 975-WH M 113-OR -18 C MS 202-B K -18 615-Y L 615-Y L 307-OR -18 201-B K -18 416-OR -18 B K -14 MOTOR 9G-8697 200-B K -14
80A B B B L31 L31 G G 7I-3520 00 B -3 S TD
A 311-WH 507-WH 6 L20 N 127-OR F R ONT F LOODS 202-B K -18 120-Y L 120-Y L A401-Y L-18 WH/R D-14 200-B K -14
1
2

1
2

1
2
L34 L34 L38 L31

L14
G 102-8581 00 F -1 AT C H
L18

S PAR E
101-R D-4 302-OR 120-Y L 1 116-B R R E AR F LOODS 202-B K -18 102-B U-14 102-B U-14 102-B U-14 102-B U-14 C AB 417-G Y-18
(D) ALTERNATOR L18 L35 L35 L35 L35 (13) BLOWER 2 H 9U-4371 01 D-14 S TD
207-B K 310-P U 3 129-B U C IG AR LIG HT E R 118-G Y G R OUND A475-P U-18 P L G
L29
101-R D

WH
WH

WH
WH

WH
WH
L29 LE F T T UR N H 102-8960 00 F -15 AT C H

L25
BREAKER 203-B K 311-WH 4 164-WH-18 AUTOS HIF T 504-Y L B 417-Y L-18 441-OR -18 200-B K -14 BK 9G-8693 605-Y L-14 1 R D-18
L25

138-G N-18
L30 J

L23
9S-4693 128-P K K IC KOUT S B 416-WH-18 307-OR -18 442-G Y-18 200-B K -14 2 B K -18 LAMP 7I-3521 00 A-2/E -1
L38 L38 503-B R
L35 P MOTOR H 7X-6066 K 7I-3516 00 C -13
311-WH L30 505-B U 251-B K -18 720-P U-18 496-WH-18
L37 L37 L27 T HH L 102-7527 02 C -10

606-G Y-14
112-P U-4 CONN 26 R R

605-Y L-14
251-B K -18 440-B R -18 501-G N 1 GN

L26
P (C) FRONT NOT E : WIR E AS . HH M 4E -0630 01 D-2/F -2
311-WH

251-B K -18 447-P K -18 118-G Y 3 GY 1 WH


310-P U

(20) LRT SOLENOID (20) LRT SOLENOID (20) LRT SOLENOID

306-G N-18
720-P U-18
200-B K

321-B R -18
120-Y L
A401-Y L-18

L31 L31 L15 WIPER MUS T B E INS TALLE D N 9U-2810 01 F -10 S TD


102-B U-14
304-WH

311-WH

B 417-Y L-18 6 251-B K -18 419-Y L-18 500-B R 4 BR 2


306-G N
101-R D
109-OR
112-P U

310-P U

302-OR

3RD GEAR CL #4
207-B K
203-B K
105-B R

1ST GEAR CL #6
308-Y L

112-P U-4

2ND GEAR CL #5 L34 L34 ON V E HIC LE S NOT N 9U-2811 00 D-11 AT C H


311-WH

B 416-WH-18 5 251-B K -18 611-P U-14 502-OR 2 OR 9X-3392


306-G N
326-P U

310-P U

105-B R

B 413-P U-18
308-Y L

3E-3748 3E-3748

B 412-Y L-18
3E-3748 L35 L35

901-WH-18

975-WH-18

403-G N-18
E QUIP P E D WIT H P 102-7526 02 B -5

976-OR -18

138-G N-18
755-OR -18

619-G N-14
610-OR -14
751-G N-18

710-G N-18

978-G N-18

113-OR -18

128-P K -18
900-P U-18

614-P U-14
974-P U-18
754-B U-18

102-B U-14
202-B K -18

251-B K -18
126-P K -18
HH

795-Y L-18
450-Y L-18
B 413-P U-18 4

752 Y L-18
CONN 13 T UR N S IG NALS . Q 9U-2767 01 C -2

507-WH
138-G N-18 1 1 WH

608-G N
506-P U

310-P U

326-P U
A

617-B R

105-B R
L29

120-Y L

308-Y L
L29 R 9U-2771 01 A-3
R E LAY PANE L B 412-Y L-18 3 619-G N-14 2
13
5
14
15
1
9
12
8
16
17
6
18
19
20
4
10
11
2
7
3

L1

251-B K -18 2 605-Y L-14 G S 7X-6015 03 C -3


DIAG NOS T IC C ONNE C TOR 128-P K KK P 606-G Y-14 606-G Y-14 1 R D-18 R IG HT T UR N T 102-7528 02 D-7

200-B K -14
L3 L3 P P
200-B K 429-Y L-18 200-B K -14 2 B K -18 LAMP U 7I-3517 01 D-2

24
22
23
13
3
12
18
17
19
9
10
15
8
16
5
11
14
7
4
2
6

20
1
21
9
3

18
13
10

16
5
11
17
7

2
6

20
1
24
22
23

12
19
14

15
8

21

5
24
22
23
9
3
12

14

16
10

17
4

15
2
8

13
7
19
11
6
18

20
1
21
L20 L20 7X-6066 V 4E -0597 02 D-6 AT C H
CONN 5 L17 L17
201-B K -18
E CONN 4 A CONN 3 (B) TRANSMISSION A L44 L44 W 4E -1188 02 E -2 AT C H
A

G R OUND S T R AP 7G -1060
975-WH
978-G N-18

112-P U-4
L1

901-WH-18

710-G N-18
925-Y L-18

450-Y L-18

617-B R -14
755-OR -18
924-G N-18
751-G N-18

900-P U-18

974-P U-18
922 B R -18

926-B U-18
754-B U-18
L1
921-WH-18

202-B K
923-G Y-18

A401-Y L-18
752 Y L-18

443-Y L-18

496-WH-18
405-G Y-18

442-G Y-18
608-G N-14
X

720-P U-18
DOWNSHIFT SW 7I-3522 00 A-2/E -1 AT C H

976-OR
(B) LIFT DETENT

128-P K
B 522-WH-14 (B) FLOAT DETENT (B) TILT DETENT
CONN 2 G B

A475-P U-18
522-WH-14
L19 L19 Y

441-OR -18

416-OR -18
9X-4959 A G F LOOD LAMP 8R -8170 02 B -13 AT C H

440-B R -18

611-P U-14
SOLENOID

432-P K -18

447-P K -18

201-B K -18
417-G Y-18

606-G Y-14
521-Y L-14

429-Y L-18

419-Y L-18

605-Y L-14
403-G N-18 SOLENOID SOLENOID 200-B K -14
E MM MM 9X-1439 Y 8R -8171 01 B -13 AT C H C
E A

L21
200-B K 611-P U-14 3 200-B K -14 200-B K -14 619-G N-14

306-G N
L42

321-B R
1 2 G FF 102-9541 00 C -1 AT C H
327-P K 2 975-WH 974-P U-18 1 974-P U-18 617-B R -14 5 200-B K -14
975-WH

327-P K 3 976-OR
L43
978-G N-18 3 978-G N-18
3 4
614-P U-14 4 CONN 14 QQ 102-7529 01 D-8
+V OR -18 A 113-OR -18 200-B K 200-B K 1 202-B K 2 202-B K -18 619-G N-14 6 RR 103-4735 00 F -12
L43 L43 MM 4E -7462 02 B -6
L24

G R OUND B K -18 B 201-B K -18 L24 114-G N 974-P U-18 P ILOT 611-P U-14 605-Y L-14 1 G
S IG NAL WH-18 C 441-OR -18 B K -18 2 417-G Y-18 130-G N-14 978-G N-18 614-P U-14 202-B K -18 VALV E G P 605-Y L-14 606-G Y-14 2 322-G Y (9) FORWARD C C C 8R -9190 01 E -6
(B) PRIMARY DDD 4E -1286 02 D-1

L40
C B K -18 1 201-B K -18 604-OR 202-B K 202-B K 506-P U 202-B K -18 6E -5019 606-G Y-14 975-WH 9 200-B K HORN

L22
1
6
4
3
5
2
(14) COOLANT TEMPERATURE SENSOR STEERING SW 2 321-B R 507-WH 200-B K -14 976-OR 10 G 7T-0969
Y
S WIT C H OP E R AT ION A WIR E AS .

L41
3E-5370 9X-1159 B K -18 1 201-B K -18 3 614-P U-14 112-P U-4 608-G N-14 200-B K -14 762-Y L 8
L2

L2

761-G Y
128-P K
200-B K
200-B K

200-B K
762-Y L
B K -18 2 416-OR -18 1 606-G Y-14 403-G N-18 120-Y L 614-P U-14 761-G Y 7 Z 8R -2649 00 C -1/E -14
TO E NG INE

617-B R -14
605-Y L-14 202-B K 614-P U-14 310-P U GG 6W-8944 00 F -5
S UP P LE ME NTAL Y Y E ND F R AME L45 L45 (16) RIDE
617-B R -14 202-B K 506-P U 102-B U-14 DOWN TE R M TE R M 617-B R -14 322-G Y HH 6T-6962 00 B -1
S T E E R ING S W NOT E C S HIF T 1 TO 2 3 TO 4 A G CONTROL JJ 4E -3188 00 F -2
113-OR -18 113-OR -18 A OR -18 +V 9X-1159 608-G N-14 975-WH 507-WH 113-OR -18 614-P U-14 B 412-Y L-18 G X X
L42 GN SOLENOID KK 103-1091 01 B -10
201-B K -18 B B K -18 G R OUND 326-P U 310-P U 403-G N-18 L45 L45 761-G Y 138-G N-18 322-G Y 7 975-WH 1 975-WH 1
LL 8R -9526 00 A-13

L42
C 443-Y L-18 C WH-18 S IG NAL 102-B U-14 102-B U-14 617-B R -14 617-B R -14 E NG AG E D OP E N C LOS E D 762-Y L 251-B K -18 200-B K -14 3 976-OR 2 976-OR 2 GN VALVE
1 L21 L21 6T-5859 NN 103-1153 00 C -10
B K -18 201-B K -18 C B K -18 2 417-G Y-18 2 A401-Y L-18 113-OR -18 128-P K L32 201-B K -18 B 413-P U-18 200-B K -14 4
C (22) SUPPLEMENTAL DIS E NG AG E D C LOS E D OP E N PP 5R -7755 00 F -14
B K -18 2 405-G Y-18 B K -18 1 201-B K -18 3 105-B R 608-G N-14 200-B K -14 201-B K -18 976-OR 128-P K 1
201-B K -18

C (18) TRANSMISSION OIL TEMPERATURE L32 SS 2W-8662 00 E -13

128-P K
STEERING SW Y 201-B K -18 1 308-Y L 120-Y L 975-WH 201-B K -18 975-WH 200-B K -14 5
SENSOR L17 L17 L43 G J J
9X-1159 Y 306-G N 617-B R -14 976-OR 762-Y L B 412-Y L-18 8
(14) ENGINE OIL SW C AB LE AS .

L45
3E-5370 310-P U 308-Y L 128-P K 200-B K -14 138-G N-18 2 128-P K 1 128-P K 1 OR -18 + B AT T E R Y
9X-0378 L21 L21 L45 AA 8V-0615 01 F -14

201-B K -18
201-B K -18
112-P U-4 326-P U 128-P K 251-B K -18 6 251-B K 762-Y L 2 762-Y L 2 B U-18 S OLE NOID
L22 L22 BB 5V-3887 02 F -14
200-B K B K -18 2 417-G Y-18 416-OR -18 105-B R 761-G Y B 413-P U-18 9 200-B K 3 200-B K 3 B K -18 G R OUND

200-B K -14

200-B K
CC 7P -6682 01 F -14

128-P K
311-WH B K -18 3 201-B K -18 417-G Y-18 522-WH-14

L40
(8) START AID (21) BUCKET POSITIONER SW DD 3K -3147 02 E -14
B K -18 1 416-OR -18 201-B K -18 521-Y L-14 CONN 17

128-P K
SOLENOID L40 8C-5435 EE 5V-3885 02 F -14
LL A 120-Y L 429-Y L-18
C A 9G-4365 L43 L43 G BBB 9X-5630 01 F -14
(8) BRAKE AIR L20 310-P U 405-G Y-18 L42
C C L20 L22 L22 L42 EEE 101-2640 00 E -5
T 7 443-Y L-18 507-WH 416-OR -18 200-B K 1 B K -18 G R OUND
DRYER
513-OR -14

3 201-B K -18 506-P U A401-Y L-18 201-B K -18 128-P K 2 OR -18 + B AT T E R Y


8W-3087
B K -18
B K -18

(14) ETHER AID 6 441-OR -18 K 200-B K -14 417-G Y-18 432-P K -18 761-G Y 3 B U-18 S OLE NOID
L16 L5 L5
COOLANT SW 5 405-G Y-18 B K -22 1 120-Y L 200-B K -14 443-Y L-18 A475-P U-18
8N-1693 L32 L32 (9) LIFT POSITIONER SW
2 200-B K B K -22 2 200-B K 200-B K -14 441-OR -18 440-B R -18
4 311-WH 201-B K -18 114-G N 447-P K -18 8C-5434 T HIS S C HE MAT IC IS F OR T HE 966F II (101-2782 C HG 00)
L1 L1
2
1

A 1 113-OR -18 K 310-P U 201-B K -18 130-G N-14 419-Y L-18 A


G C OMP ONE NT S AR E S HOWN INS TALLE D ON A F ULLY

L32
8 513-OR -14 311-WH 201-B K -18 604-OR 611-P U-14 113-OR -18 A R R
9 521-Y L-14 201-B K -18 610-OR -14 720-P U-18 496-WH-18 496-WH-18 4 496-WH-18 1 B K -18 138-G N-18 138-G N-18 A R D-18 +V OP E R AB LE MAC HINE WIT H T HE K E Y AND E NG INE OF F
310-P U 201-B K -18 L32 126-P K -18 130-G N-14 201-B K -18 2 201-B K -18 2 B K -18 251-B K 251-B K B B K -18 G R OUND AND XMS N S HIF T E R IN NE UT R AL
L40 L44 L44
CONN 15 311-WH 405-G Y-18 321-B R
L40
114-G N 610-OR -14 113-OR -18 1 B 412-Y L-18 B 412-Y L-18 C WH-18 S IG NAL
ON V E HIC LE S E QUIP P E D WIT H AUTOS HIF T; AC T UAL
L16 443-Y L-18 306-G N 130-G N-14 126-P K -18 442-G Y-18 442-G Y-18 3 B 413-P U-18
L16
513-OR -14

(17) LIFT POSITION SENSOR T R ANS MIS S ION G E AR , V E HIC LE S P E E D AND E NG INE
521-Y L-14

201-B K -18 128-P K 128-P K 604-OR 114-G N (15) HYDRAULIC OIL LEVEL SW
3E-5400 S P E E D WILL B E B R OADC AS T TO C MS V IA T HE C AT
521-Y L-14
441-OR -18
200-B K -14
200-B K -14
604-OR CONN 28 3E-9342
DATA LINK F R OM T HE AUTOS HIF T C ONT R OL.
113-OR -18 200-B K -14 R
113-OR -18 113-OR -18 200-B K -14 113-OR -18 A OR -18 +V T HE C AT LINK WIR E S (944-OR & 945-B R ) MUS T B E T WIS T E D
113-OR -18 113-OR -18 200-B K -14 201-B K -18 B B K -18 G R OUND (16) LIFT CYL PRESSURE SENSOR TOG E T HE R AT LE AS T 1 T UR N P E R INC H
(14) REFRIGERANT SW 605-Y L-14 200-B K -14 442-G Y-18 C WH-18 S IG NAL G 103-2040 UNLE S S OT HE R WIS E S P E C IF IE D: ALL WIR E IS 16 G AG E
9W-0549 L41 L41 NOT E A: NOR MALLY OP E N B E F OR E R E F R IG E R ANT C HAR G E
606-G Y-14 200-B K -14 138-G N-18 A OR -18 +V
NOTE A 113-OR -18 113-OR -18 (15) HYD TEMP SENSOR 251-B K B B K -18 G R OUND NOT E B : TO B E INS TALLE D B Y DE ALE R
C C 113-OR -18 113-OR -18 113-OR -18 3E-5370 B 413-P U-18 C WH-18 S IG NAL NOT E C : T UV ONLY
L41 L41 NOT E D: R ADIO TO B E S P E C IF IE D B Y C US TOME R AND INS TALLE D
200-B K -14 200-B K -14 B Y DE ALE R

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
3 11 33 D 10 A 5 30 7 12 22 17 C 16 21
32

19

14

4
18 6 31 8 20 28 29 34 15 B 27 9 13

31 D 8 10 6 29 A B 27 7 C 17 21
2
33

14

19

18

32

3 4 11 5 20 34 28 15 30 22 12 13 16 9

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