ANALYSIS CRASH DECK METHODE

Project: District 8 , Senopat

Technical Data:
Loading Data : 2 Fitters = 2 x 80 kg = 160 kg
3 Small hand tools = 3 x 20 kg = 60 kg
Template, plumbing sets & others = 100 kg
Total = 320 kg
Plan Crash deck
A

3050

2650

POTONGAN A

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 A. Concrete to be supported:
- Concrete Density = 2400 kg/m3
- Thickness of Slab = 300 mm

B. Plywood
- Timber Class = 2
- Mod Elastcity of Timber E= 100000 kg/cm2
- Max Tensile Strength slt = 100 kg/cm2
- Max Shear Strength ta = 12 kg/cm2
- Thickness of Plywood t= 18 mm

C. Steel Beam
1. Steel Beam 1
Data Baja yang dipakai: WF 200 x 100 x 5,5 x 8
Mod Elastsitas; E = 200000 mPa = 2000000 kg/cm2
Teg leleh; fy = 240 mPa = 2400 kg/cm2
Zx = 184 cm3
Ix = 1840 cm4
tw = 0.55 cm
t = 0.8 cm
Self Weight = 21.3 kg/m

2. Steel Beam 2
Data Baja yang dipakai: H-Beam 200 x 200 x 8 x 12
Mod Elastsitas; E = 200000 mPa = 2000000 kg/cm2
Teg leleh; fy = 240 mPa = 2400 kg/cm2
Zx = 472 cm3
Ix = 4720 cm4
tw = 0.80 cm
t = 0.12 cm
Self Weight = 49.9 kg/m

Load Combinations:
- Live Load of Constructon Works = 150 kg/m2
For Timber / Wood Constructons:
Using the Load & Resistance Factor Designs; (P.K.K.I NI - 5)
- Combo 1: qu1 = max ( (1,2 DL + 1,6 LL); (1,4 DL) ) (For Strength analysis)
- Combo 2: qu2 = 1 DL + 1 LL (For Deflecton Analysis)
- Resistance Factor for Moment; ØM = 0.85
- Resistance Factor for Shear; ØV = 0.75

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Picture 1: Timber Class strength

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Picture 2: Timber Class Modulus of Elastcity

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ANALYSIS OF TEMPORARY SUPPORTS

A. Analisa Plywood
> Loading :
DL : - 2 Fitters = 2 x 80 kg = 160 kg
- 3 Small hand tools = 3 x 20 kg = 60 kg
- Template, plumbing sets & others = 100 kg
Total = 320 kg

> Model of Analysis:

- Span L = 60 cm = 0.6 m
P

Mo = 1/8 PL
L

- Max Bending Moment

Mo = 1/8 PL = 24 kg-m = 2400 kg-cm
- Max Shear Load
Vo = 1/2P = 160 kg

> Secton Propertes of Plywood

- Width of secton Bp = 100 cm
- Height of Secton Hp = 1.8 cm
- Inerta of Slab: Ix = 1/12 Bp Hp3 = 48.6 cm4
- Centre of Gravity; y = Hp / 2 = 0.9 cm
- Mod Secton; Zx = Ix / y = 54 cm3
- D= 0,5 Bp.Hp . 0,25 Hp = 40.5 cm3

> Check for Tensile Strength:

- Moment Resistance Factor; ØM = 0.85
- Tensile Stress; s = Mo1 / ( Zx . ØM ) = 52.28758 kg/cm2 < slt (OK!)

> Check for Shear Strength:

- Shear Resistance Factor; ØV = 0.75
- Shear Stress; t = Vu1 . D / (Ix . Bp ) . ØV = 1.7778 < ta (OK!)

> Check for Deflectons

- Allowable Deflecton da = L / 360 = 0.12 cm
- Deflecton d = 1/192 . P . L / (E Ix )
3
= 0.0740741 cm < da (OK!)

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B. Analisa Steel Beam 1
> Loading :
- CNP 150 X 50 X 20 X 3.2
Area : P = 2650 mm = 2.65 m
L = 3050 mm = 3.05 m
Jarak CNP ke CNP = 60 cm = 0.6 m
Jumlah CNP : (L/distance) + 1 = 7 buah
Berat (m) = 5.5 kg/m x 2.7 x 1 = 14.58 kg
= 5.5 kg/m x 2.7 x 7 = 102 kg

- Berat dari atas = 320 kg

- Total Berat = 422 kg (P)

> Model of Analysis: Contnuous Beams with Pinned Supports

- Span L = 2450 mm = 2.45 m
P
Mo = 1/8 PL

- Max Bending Moment

Mo = 1/8 PL = 129.2451563 kg-m = 12924.516 kg-cm
- Max Shear Load
Vo = 1/2P = 211.0125 kg

Asumsi :
Data Baja yang dipakai: WF 200 x 100 x 5,5 x 8
Mod Elastsitas; E = 200000 mPa = 2000000 kg/cm2
Teg leleh; fy = 240 mPa = 2400 kg/cm2
Zx = 184 cm3
Ix = 1840 cm4
tw = 0.55 cm
t = 0.8 cm
Self Weight = 21.3 kg/m

1. Check terhadap lentur

Tegangan ijin terhadap lentur sijin = 1600 kg/cm2

Tegangan yang terjadi s = M / Zx = 70.2 kg/cm2

OK!; < teg ijin

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2. Check terhadap geser

Tegangan ijin terhadap geser tijin = 960 kg/cm2

Tegangan yang terjadi t = V . S / (Ix . tw)

0.8 I1 = 0.42667 cm4

A1 = 8 cm2
1 Y1 = 9.6 cm
I2 = 285.519 cm4
A2 = 10.12 cm2
Y2 = 9.6 cm
2 I3 = 0.42667 cm4
18.4 20 A3 = 8 cm2
Y3 = 9.6 cm
0.55
4 Igab = 2694 cm4

3 A4 = 5.06 cm2
y4 = 4.6 cm
0.8

10

S = A3 . Y3 + A4. y4 = 100.076 cm3

V = 211.0125 kg
tw = 0.55 cm
Ix = 1840 cm4

t = 20.866884338 kg/cm2 OK!; < teg ijin

3. Check terhadap lendutan

Span bersih; Ln = 2450 mm = 245 cm

lendutan ijin dijin = 6.80555556 mm = 0.681 cm

Lendutan d = 1/192 . P . L3 / (E Ix )

P = 422.03 kg

d = 0.0087839 cm < da (OK!)

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C. Analisa Beam Akibat Lif
> Loading :
- SF = 4
- a. for trak hoist and bloc stop = 20 kn = 2000 kg x 4 (SF) = 8000 kg
b. for material hoist = 10 kn = 1000 kg x 4 (SF) = 4000 kg

> Model of Analysis: Contnuous Beams with Pinned Supports

a. for tirak hoist and bloc stop
- Span L = 3050 mm = 3.05 m
a = 1675 mm = 1.675 m
b = 1375 mm = 1.375 m
Mo = 2P a2b2 / L3
P

a b
L

- Max Bending Moment

Mo = 2P a2b2 / L3 = 2991.269093 kg-m = 299126.91 kg-cm
- Max Shear Load
Vo = Pa2 (3b+a) / L3 = 4588.260691 kg

Asumsi :
Data Baja yang dipakai: H-Beam 200 x 200 x 8 x 12
Mod Elastsitas; E = 200000 mPa = 2000000 kg/cm2
Teg leleh; fy = 240 mPa = 2400 kg/cm2
Zx = 472 cm3
Ix = 4720 cm4
tw = 0.80 cm
t = 0.12 cm
Self Weight = 49.9 kg/m

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1. Check terhadap lentur

Tegangan ijin terhadap lentur sijin = 1600 kg/cm2

Tegangan yang terjadi s = M / Zx = 633.7 kg/cm2

OK!; < teg ijin

2. Check terhadap geser

Tegangan ijin terhadap geser tijin = 960 kg/cm2

Tegangan yang terjadi t = V . S / (Ix . tw)

0.12 I1 = 0.00288 cm4

A1 = 2.4 cm2
1 Y1 = 9.94 cm
I2 = 514.363 cm4
A2 = 15.808 cm2
Y2 = 9.94 cm
2 I3 = 0.00288 cm4
19.76 20 A3 = 2.4 cm2
Y3 = 9.94 cm
0.80
4
Igab = 2551 cm4

3 A4 = 7.904 cm2
y4 = 4.94 cm
0.12

20

S = A3 . Y3 + A4. y4 = 62.90176 cm3

V = 4588.2606914235 kg
tw = 0.80 cm
Ix = 4720 cm4

t = 76.432646406 kg/cm2 OK!; < teg ijin

3. Check terhadap lendutan

Span bersih; Ln = 3050 mm = 305 cm

lendutan ijin dijin = 8.47222222 mm = 0.847 cm

Lendutan d = 2Pb2a3 / 3 EI (3a+b)2

P = 4588.3 kg

d = 3.3175E-04 cm < da (OK!)

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Page 10 of 13
 b. for material hoist
- Span L = 3050 mm = 3.05 m
a = 1000 mm = 1 m
b = 2050 mm = 2.05 m
Mo = 2P a2b2 / L3
P

a b
L
- Max Bending Moment
Mo = 2P a2b2 / L3 = 1184.944995 kg-m = 118494.5 kg-cm
- Max Shear Load
Vo = Pb2 (3a+b) / L3 = 2991.986113 kg

Asumsi :
Data Baja yang dipakai: H-Beam 200 x 200 x 8 x 12
Mod Elastsitas; E = 200000 mPa = 2000000 kg/cm2
Teg leleh; fy = 240 mPa = 2400 kg/cm2
Zx = 472 cm3
Ix = 4720 cm4
tw = 0.80 cm
t = 0.12 cm
Self Weight = 49.9 kg/m

1. Check terhadap lentur

Tegangan ijin terhadap lentur sijin = 1600 kg/cm2

Tegangan yang terjadi s = M / Zx = 251.0 kg/cm2

OK!; < teg ijin
q

2. Check terhadap geser

Tegangan ijin terhadap geser tijin = 960 kg/cm2

Tegangan yang terjadi t = V . S / (Ix . tw)

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 0.12 I1 = 0.00288 cm4
A1 = 2.4 cm2
1 Y1 = 9.94 cm
I2 = 514.363 cm4
A2 = 15.808 cm2
Y2 = 9.94 cm
2 I3 = 0.00288 cm4
19.76 20 A3 = 2.4 cm2
Y3 = 9.94 cm
0.80
4 Igab = 2551 cm4

3 A4 = 7.904 cm2
y4 = 4.94 cm
0.12

20

S = A3 . Y3 + A4. y4 = 62.90176 cm3

V = 2991.9861133751 kg
tw = 0.80 cm
Ix = 4720 cm4

t = 49.841417486 kg/cm2 OK!; < teg ijin

3. Check terhadap lendutan

Span bersih; Ln = 3050 mm = 305 cm

lendutan ijin dijin = 8.47222222 mm = 0.847 cm

Lendutan d = 2Pa2b3 / 3 EI (3b+a)2

P = 2992 kg

d = 1.6807E-04 cm < da (OK!)

Kesimpulan
1. Menggunakan plywood (t=18 mm)
2. CNP 150 x 50 x 20 x 3,2 (jarak = 60 cm)
3. Steel Beam 1 menggunakan WF 200 x 100 x 5,5 x 8
4. Steel Beam 2 menggunakan H-Beam 200 x 200 x 8 x 12

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