Journal of Biomedical Informatics
Journal of Biomedical Informatics
Journal of Biomedical Informatics
a r t i c l e i n f o a b s t r a c t
Article history: Background and purpose: Poor device design that fails to adequately account for user needs, cognition,
Received 2 December 2013 and behavior is often responsible for use errors resulting in adverse events. This poor device design is also
Accepted 7 April 2014 often latent, and could be responsible for ‘‘No Fault Found’’ (NFF) reporting, in which medical devices sent
Available online 16 April 2014
for repair by clinical users are found to be operating as intended. Unresolved NFF reports may contribute
to incident under reporting, clinical user frustration, and biomedical engineering technologist inefficacy.
Keywords: This study uses human factors engineering methods to investigate the relationship between NFF report-
No Fault Found
ing frequency and device usability.
No problem found
No trouble found
Material and methods: An analysis of medical equipment maintenance data was conducted to identify
Clinical engineering devices with a high NFF reporting frequency. Subsequently, semi-structured interviews and heuristic
Human factors evaluations were performed in order to identify potential usability issues. Finally, usability testing was
Medical device design conducted in order to validate that latent usability related design faults result in a higher frequency of
NFF reporting.
Results: The analysis of medical equipment maintenance data identified six devices with a high NFF
reporting frequency. Semi-structured interviews, heuristic evaluations and usability testing revealed that
usability issues caused a significant portion of the NFF reports. Other factors suspected to contribute to
increased NFF reporting include accessory issues, intermittent faults and environmental issues. Usability
testing conducted on three of the devices revealed 23 latent usability related design faults.
Conclusions: These findings demonstrate that latent usability related design faults manifest themselves
as an increase in NFF reporting and that devices containing usability related design faults can be identi-
fied through an analysis of medical equipment maintenance data.
Ó 2014 The Authors. Published by Elsevier Inc. This is an open access article under the CC BY-NC-ND
license (http://creativecommons.org/licenses/by-nc-nd/3.0/).
1. Introduction frequent cause of patient harm [3]. In some cases medical devices
have poorly designed and difficult to use human system interfaces
Evidence suggests that adverse events associated with medical [4]. As a result, there is an increasing interest in incorporating
devices are more often the result of use error than device human factors engineering (HFE) principles in the design and eval-
malfunction [1]. One study found that 82% of all preventable errors uation of medical devices. However, the use of HFE principles
involving anaesthesia devices were due to use error [2], while a within healthcare is still not widespread [5]. There remain
study of infusion pump errors found that use errors were the most instances in which usability related design flaws are identified by
users as a device malfunction. When investigated, conclusions of
Abbreviations: NFF, No Fault Found; UHN, University Health Network; WRHA,
‘‘No Fault Found’’ or ‘‘cannot replicate problem’’ are often reached.
Winnipeg Regional Health Authority; NSAHO, Nova Scotia Association of Health These outcomes cannot be used to mitigate the situation and may
Organizations; VIHA, Vancouver Island Health Authority; BMET, biomedical engi- contribute to user frustration and incident under-reporting. In this
neering technologist; HFE, human factors engineering. study, we sought to identify devices that contain latent usability
⇑ Corresponding author at: Healthcare Human Factors, University Health Net-
related design flaws using medical equipment maintenance data
work, RFE 4th floor, 190 Elizabeth Street, Toronto, ON M5G 2C4, Canada.
E-mail address: christopher.flewwelling@uhn.ca (C.J. Flewwelling).
and human factors techniques.
http://dx.doi.org/10.1016/j.jbi.2014.04.009
1532-0464/Ó 2014 The Authors. Published by Elsevier Inc.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/3.0/).
C.J. Flewwelling et al. / Journal of Biomedical Informatics 51 (2014) 80–85 81
In order to identify the devices most frequently associated with 3.4. Usability testing
NFF reporting, a quantitative analysis of medical equipment
maintenance data from University Health Network (UHN, Toronto, Three devices (a defibrillator, a feeding pump, and a thermom-
Canada), Nova Scotia Association of Health Organizations (NSAHO), eter) were selected for usability testing based on the findings from
Winnipeg Regional Health Authority (WRHA), and Vancouver the database analysis, BMET interviews, and heuristic evaluations.
Island Health Authority (VIHA) was conducted. UHN, NSAHO, The testing involved clinical users performing representative tasks
WRHA and VIHA own approximately 2500, 3500, 7000 and 4000 with the devices in a simulated environment in order to reveal
equipment models respectively. Medical equipment maintenance usability design flaws. The usability testing approach is strongly
data from 2003 to 2011 was analyzed in order to identify all rooted in theories and methods from the field of cognitive science
reports of unscheduled equipment repair in which the BMET [9] and is recognized by the FDA as a method that should be used
responsible for repair could find no fault. NFF reports were identi- in identifying potential use related hazards [10]. For the purpose of
fied based on data contained within the failure mode field and free this investigation, usability tests were conducted in order to assess
text comment field. Reports that contained ‘‘problem not found’’, whether the proposed methodology was successful in identifying
‘‘No Fault Found’’ (or variations thereof) as a fail mode were devices with latent usability related design flaws. Eleven registered
selected. Reports that contained free text comments indicating that nurses and ten medical doctors from UHN participated in the eval-
no fault was found were also selected. Each NFF report was then uation of the defibrillator. Ten registered nurses from UHN partic-
associated with a particular equipment model so that the number ipated in the evaluation of feeding pump and thermometer. Testing
of NFF reports per model could be determined. was conducted in a high fidelity simulation lab set up to resemble
The more frequently a device is used the greater the probability an intensive care unit. The environment contained three manne-
that it will be sent for repair. Therefore, in order to identify the quins to simulate patients. Hospital sound effects were played
82 C.J. Flewwelling et al. / Journal of Biomedical Informatics 51 (2014) 80–85
through overhead speakers during the testing sessions in order to 5. Use errors (differences between models of similar devices).
simulate ambient hospital noise. A facilitator remained in the lab 6. Faults with a device accessory (e.g., faulty blood pressure
for the duration of the evaluation acting as the participant’s col- cuff).
league and providing the participant with details regarding the 7. Device availability (it is suspected users spend more time trou-
testing scenarios. Video cameras were used to capture participants bleshooting devices for which a replacement is not readily
interacting with the devices. Additionally, a human factors special- available).
ist observed each session from behind a one-way mirror and doc- 8. Intermittent faults.
umented details of the participants’ interaction with the devices. 9. Complacency (users assuming device is broken because it has a
Scenarios included tasks frequently associated with use of each bad reputation of breaking down).
particular device as well as tasks that were suspected to be associ-
ated with NFF reporting. As the devices investigated are used by BMETs were also able to provide context on a device specific
the testing participants on a regular basis no opportunity for addi- basis. For example, it was suggested that inadequately designed
tional training was provided. pacing and cardioversion synchronization features were
responsible for NFF reporting associated with the Heartstart XL
4. Results Defibrillator.
Table 1
NFF reporting rates associated with select devices.
Table 2
Heartstart XL Defibrillator design flaws.
Table 3 features. For example, users had difficulty using the VTBD mode
Kangaroo Enteral feeding pump design flaws. on the pump and axillary mode on the thermometer as they were
Design Design flaw Task(s) affected more familiar with the rate and oral modes respectively. As such, it
flaw ID should be ensured that in service training covers all features users
P1 Method of entering biotech Turn on pump without entering experience difficulty with.
mode biotech mode
P2 Lack of units and labels on Program pump in VTBD mode 7. Consider redirecting training resources in order to retrain users on
display screen
Silence and acknowledge alarms
the identified devices.