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    Pfmea Example

    Uploaded by

    esivaks2000
    This document analyzes the process of drilling holes and spot facing a part for a capsule. It identifies two potential failure modes: 1) the spot facing tool breaking due to radial forces or excessive torque, and 2) drill bits breaking due to small diameter. For drill bits breaking, the risk is rated a priority level of high since the broken bit would likely not be detected and could cause nonconforming parts. Prevention controls are not identified.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Pfmea Example

    Uploaded by

    esivaks2000
    330 views5 pages
    This document analyzes the process of drilling holes and spot facing a part for a capsule. It identifies two potential failure modes: 1) the spot facing tool breaking due to radial forces or excessive torque, and 2) drill bits breaking due to small diameter. For drill bits breaking, the risk is rated a priority level of high since the broken bit would likely not be detected and could cause nonconforming parts. Prevention controls are not identified.

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    pfmea_example (2)

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    This document analyzes the process of drilling holes and spot facing a part for a capsule. It identifies two potential failure modes: 1) the spot facing tool breaking due to radial forces or excessive torque, and 2) drill bits breaking due to small diameter. For drill bits breaking, the risk is rated a priority level of high since the broken bit would likely not be detected and could cause nonconforming parts. Prevention controls are not identified.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    330 views5 pages

    Pfmea Example

    Uploaded by

    esivaks2000
    This document analyzes the process of drilling holes and spot facing a part for a capsule. It identifies two potential failure modes: 1) the spot facing tool breaking due to radial forces or excessive torque, and 2) drill bits breaking due to small diameter. For drill bits breaking, the risk is rated a priority level of high since the broken bit would likely not be detected and could cause nonconforming parts. Prevention controls are not identified.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    You are on page 1of 5

    Process Failure Mode and Effects Analysis

    Subject Drilling for capsule

    (2) Structure Analysis (3) Function Analysis


    Process Process Process Process Step or Product
    Issue Item Step Work Element Item Characteristic
    Drill four holes for Spot face four hole Fixture part and
    1 capsule positions Spot facing tool Spot face lower drill press

    Fixture part and


    Drill four holes Drill, drill bits Drill holes lower drill press

    Shingo, Shigeo. 1986. Zero Quality Control: Source Inspection and the Poka-Yoke System. Productivity Pre
    (4) Failure Analysis (5) Risk Analysis
    Work Element or Failure Failure Failure Prevention
    Process Characteristic Effect (What?) S Mode (How?) Cause (Why?) Control

    Drill press, spot facer

    Radial forces,
    excessive torque,
    Drill press, drill bits Hole(s) not drilled 5 Drill bit breaks small bit diameter None

    ystem. Productivity Press pp 80-81


    Note: formal FMEA includes additional columns for
    responsibility, target date, and status
    (6) Optimization
    Detection Action Revised
    O Control D Priority Prevention Detection S O D AP

    Jidoka/
    autonomation
    Worker unlikely to stops the tool,
    notice, will not be notifies the worker,
    detected in current and does not allow
    10 process 9 H None the part to leave 3 10 3 M
    Note: formal control plan includes additional headers and a couple of columns
    Note also that process name could be redundant with process item, and the control is redundant with the information in the P
    Control Plan (added as a Dynamic Control Plan
    Characteristics Requirements/
    Process name Equipment Process Product Specification
    Spot facing and Tool speed, feed
    drilling Spot facing tool rate Four spot facings

    Diameter upper
    Spot facing and Multiple (4) drill Tool speed, feed and lower
    drilling press and drill bits rate Four holes specifications
    ndant with the information in the PFMEA

    Measurement/ Sample size


    Evaluation and frequency Control Reaction Plan

    Jidoka/
    autonomation
    stops the tool,
    notifies the worker,
    Small hole gages and does not allow Replace broken drill
    (go/no go) Every nth part the part to leave bit, re-drill the part

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