The document provides a design mix calculation for concrete with a target mean strength of 38.25 MPa. It specifies the materials and proportions including 422kg of cement, 159 liters of water, 678kg of sand, and 1214kg of coarse aggregate. The water-cement ratio is 0.37 and the mix is designed using Indian standards IS 456 and other tables and formulas.
The document provides a design mix calculation for concrete with a target mean strength of 38.25 MPa. It specifies the materials and proportions including 422kg of cement, 159 liters of water, 678kg of sand, and 1214kg of coarse aggregate. The water-cement ratio is 0.37 and the mix is designed using Indian standards IS 456 and other tables and formulas.
The document provides a design mix calculation for concrete with a target mean strength of 38.25 MPa. It specifies the materials and proportions including 422kg of cement, 159 liters of water, 678kg of sand, and 1214kg of coarse aggregate. The water-cement ratio is 0.37 and the mix is designed using Indian standards IS 456 and other tables and formulas.
The document provides a design mix calculation for concrete with a target mean strength of 38.25 MPa. It specifies the materials and proportions including 422kg of cement, 159 liters of water, 678kg of sand, and 1214kg of coarse aggregate. The water-cement ratio is 0.37 and the mix is designed using Indian standards IS 456 and other tables and formulas.
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DATA
c f
1 10.9.18 PSC 3.12 2.6 0.6 0.4 1408
10262:2019
Grade of concrete M30
Type of cement PSC IS455 Size of Agg 20mm Min cement content and max WC ratio as per IS 456 sever condition Tab 5 and tab 3 Workibility 100mm Mathod of placing Pump Degree of site control Good Type of agg Angular Maximum cement quantity 450kg Chemical Admixture SP
Target mean strength
30+1.65*5= 38.25 or 30+6.5= 36.5 which ever is greater Hence Target mean strength= 38.25
Approximate air content
From table no 3, 1% for 20mm aggregate
W-C ration selection
for target mean strength of 38.25 W_C ratio should be 0.37 which is lower than 0.45 as per IS 456 tab 5.
Selection of water content
From tab 4 water content is 186kg for 50mm slump for 20mm aggregate estimated water content for 100mm slump 186+((6*186)/100) = 197.16 3% extra water incerase for every 25mm slump increase As super plasticizer is to be used so water can be reduce by 23% for 1% dosage. Hence water content= 197.16*77%= 152 ltr Calculation of cement content W_C ratio 0.36 Hance cement content= 152/.36=422 kg From tab no 5 of IS 456 min cement content is 320 kg hence 422 kg is ok
Propertion volume of coarse aggregate
From table no 5 the proportion of coarse aggregate of 20mm and fine aggregate of zone 2 W-C ration 0.5=0.62 In present case W-C is 0.37 so the volume of coarse aggregate require to be increase to decrease the volume of fine as the W-C is lower by 0.13the propertion volumne of coarse agg is increase by 0.026 (@0.01 for every 0.05 change So the corrected volume of coarse agg for W-C 0.37=0.62+0.026=0.626 Volume of fine agg content=1-0.626=0.374 Mix calculation a Total Volume 1 cum b Vol of air in concrete=0.01cum c Vol of cement= (mass of cement/SG of cement) * (1/1000) 422/3.12 * (1/100) 0.135
d Vol of Water = (mass of water /SG of water)* (1/1000)
152/1(1/1000)=0.152
e Vol of chemical admixture
1% volume of cement so (mass of admix/SG of admid)* (1/1000) 4.22/1.145* (1/1000)= 0.00368 (Assumed SG of admixture is 1.145)
g Volume of agg ((a-b)-(c+d+e)) (1-0.01)-(.135+.152+.00368)= 0.7 cum
Mass of coarse aggregate= (g*vol of coarse agg*SG of coarse agg*1000
.7*.626*2.78*1000 1218 kg Mass of fine aggregate= (g*vol of fine agg*SG of fine agg*1000) .7*.374*2.6*1000 681KG Mix propertion in SSD condition Cement 422 kg Water 152 kg Sand 681kg CA 1218 Kg Admix 4.22 Adjustment of water for dry aggregate condition Fine agg (Dry) Mass of FA in dry cond/((1+(water abser/100)) 681/((1+(0.4/100))= 678
Coarse agg (Same formula)
1218/((1+(0.3/100))=1214 Extra water to be addded for water absorption by coarse and fine agg 681-678= 3 1218-1214=4 so tal water to be added = 7 ltr So estimated water required= 7+152= 159 ltr Final Design mix Cement= 422kg water= 159ltr Sand=678 Coarse agg=1214 Admix= 4.22 W-C= 0.37 10 20
1570 2 2.78 0.4 0.2 1341 1544 2.78 0.6 0.4
5 as per IS 456 tab 5.
slump increase
zone 2 W-C ration 0.5=0.62
e to decrease the volume of fine agg 6 (@0.01 for every 0.05 change of W-C ratio) 1438 1578 5.2 400 180 788 591 591 100 38.81 Sikament 2004 NS admixtur e